Climbing formwork

Instructions for assembly and use

July 2008, english

Keep for later use!
Contents

Page
Important remarks 2
Product features 2
Overview of climbing system 3
Components 4–11
Assembly 12–25
Climbing sequence 26
Shifting the climbing units 27–28
Anchoring/suspension 29–31
Loading assumptions 32
Graph for load-bearing capacity 33
Permissible anchoring loads 34
Application example of
„extended“ trailing platform 35

1.0 Product features Safty hints

Hünnebeck‘s Climbing formwork (either frame The following instructions for by new ones.
System CS 240 L with retrac- panel or timber beam wall erection and use comprise de- For repairs, only original parts
table formwork is a crane- formwork). tailed information on handling of Hünnebeck have to be
dependent system which may Depending on the width of and use of the listed and de- used as spare or replacement
be used as load-bearing the scaffold, the Climbing picted products used in accor- parts.
scaffold accord. to DIN System is applicable to dance with the prescriptions. Combined use of our tem-
4421on the one hand and as heights of more than 100 m The function-related instruc- porary edge protection system
working and safety scaffold on over ground and allows a tions stated in this assembly with components from other
the other hand (in compliance maximum formwork height of manual have to be strictly manufacturers is a source of
with DIN 4420, Part 1) when up to 5.40 m. obeyed to. Deviations from risk and requires a careful
being used for reinforcement, The application is based on this always require a separate check and evaluation.
concreting and subsequent vertical formwork on both statical proof.
treatment work. sides of the concrete to be The technical details stated
placed tied with through wall All nationally valid prescripti- within the scope of these ‘’In-
The steel structure is com- ties. ons and structions for Assembly and
pletely hot-dip galvanized. The standard statical proof regulations regarding safety Use“ are intended to enable
A high adaptability to given for the Climbing Scaffold has and health on construction si- the user and/or erector to ap-
structures can be achieved been prepared and is avail- tes have to be adhered to. ply the system
by project-related assembly able. A separate design calcu- Safety regulations of the pro-
of the climbing scaffold units. lation for special cases has fessional association and/or
Wall formwork and brackets to be worked out when ne- other relevant authorities
are connected together to cessary. have to be taken notice of,
form complete units to be The proof of the anchoring too.
shifted by crane. (suspension) of the climbing Use only original parts
Owing to the move-off carria- brackets can be taken from supplied by Hünnebeck
ge on the CS 240 L bracket, the relevant documents. which are in an immaculate
the formwork can be retracted Using the CS 240 L System, and undamaged condition.
up to approx. 83 cm (depen- the German Standards DIN Therefore, all components
ding on type of formwork). The 4421 (8/82) for falsework, have first to be checked
formwork may also be tilted DIN 4420, Part 1 (12/90) for visually to make sure that
by means of a separate tilting working and safety scaffolds, they are from the Hünnebeck
device. and the accident prevention company and are not
All required fair-faced con- regulations of the BBG must damaged before they will be
crete finishes can be realized be adhered to. installed. Damaged parts have
by using the proper type of to be sorted out and replaced
2
2.0 Overview

82

Art. No.
1 Aligning beam
U 120 Formwork beam 370, cpl. 600 368
U 120 Formwork beam 270, cpl. 600 548
3 ●
3 ● Spindle 600 295
Levelling adaptor, cpl. 600 344
Bracing of tubes and couplers -

2 Climbing bracket
Working platform beam, cpl. 600 378
Move-off carriage CSL, cpl. 600 327
Detachable adjusting unit 600 365
Guard rail post, cpl. 600 311
Vertical beam, cpl. 600 320
1 1
Diagonal, cpl. 600 304
Wind load securing device, cpl. 600 390
Bracing of tubes and couplers -
Guard railing -
Planking (on bracket) -

3 Bracket anchoring
Counter plate 12/12/1.5 600 530
3 ● Hexagon nut 15/50 164 535
Tie rod 15 (cut-to-length)) 164 811
240 Tie cone M27 / D&W 15 600 494
Fit-bolt M27 x 90 Z, DIN 7968,8.8 600 484
2
Bracket bearing roll 27 600 386
20
200

Nailable disk 27 600 531

4 Trailing platform
V - Beam extension, cpl. 600 313
Suspension profile, cpl. 600 309
Extension to suspension profile, cpl. 600 310
Trailing platform, cpl. 600 306
Guard railing -
Platform planking -
Screw set CS 240 600 363
10 Saucer-head screws DIN 603
M8-130 with nut, Z 4.6
2 Hexagon bolt + nut
ISO 4017 - 4017 - 8.8
Adaptor 600 678

4
Supplementary part
Auxiliary support 600 677

~ 202
3
3.0 Components
Weight
Description Art. No.
kg/pc.

1 Aligning beam U 120 Formwork beam 370, cpl. 600 368 106.2
21. U 120 Formwork beam 270, cpl. 600 548 78.9
4
Different types of formwork can be attached to
Bolzen 3.3 dia the formwork beam.
The U 120 formwork beam is generally provided
21.
4 with two bolts of 3.3 cm dia.
The formwork beam is of symmetrical design
Bolt
3:3 DIA and ensures a faultless assembly.
The upper bolt (3.3 cm dia.) serves as suspensi-
370 on point for the crane tackle.
2.85 dia
2.85 dia Permissible load: max. F = 26 kN
270 at an angle of inclination of < 30°
(See also page 20).

Formwork beam 370 is applicable to formwork

heights from 3.60 m to 5.40 m.
Formwork beam 270 can be used for formwork
10
.4 heights up to 3.60 m.
Bolt 3.3 dia

Bolt 3.3 dia.

Spindle 600 295 27.4

It serves for supporting and aligning purposes
10
and removing the formwork from the concrete
before retracting the wall formwork unit.
The adjustment range stretches from 204.5 to
20

254.5 cm and makes tilting angles of the form-

4.
5

work of + 15° possible.

to
25

The spindle is provided with two standard bolts

4.
5

Hole 2 dia.
of 3.3 cm dia.
(See also page 20).

10
Bolt 3.3 dia.

Levelling adaptor, cpl. 600 344 8.9

By using the levelling adaptor, the formwork
5
structures can be adjusted to the required height.
The range of the spindle is 7 cm.
Owing to the 5 cm grid of holes and the various
possibilities of pinning it to the U 120 formwork
2.7 dia.
beam 370, a lot of uses are assured.
The levelling adaptor is to be attached to the
U 120 formwork beam by means of the two
integrated bolts of 2.7 cm dia.
(See also page 20).

4
 Weight
Description Art. No.
kg/pc.

2 Climbing bracket Working platform beam, cpl. 600 378 98.4

It is the basic part of the climbing bracket
22
.4 CS 240 L and is equipped with all the necessary
10
.4 connection possibilities.
The working platform beams can simply be stak-
46
ked and do not need much storage space.
Two bolts 2.7 cm dia. belong to this platform
.5 beam. They are either used for bolting two
239
stacked beams or attaching the crane tackle.
Perm. load: 15.0 kN/bolt at an angle of inclination
of < 30°.

Move-off carriage CSL, cpl. 600 327 29.2

It supports and carries the formwork beam, the
8,2
13 spindle and the detachable adjusting unit. The
maximum retraction way of the formwork from
the wall is 83 cm (depends on type and design
of formwork).

34
Detachable adjusting unit 600 365 19.8
This detachable unit is to be connected to the
0 move-off carriage CSL and the working platform
11
beam by simply pinning it with them.
All functional parts for operations are integrated
and cannot be lost. After travelling the formwork,
SW 19
this adjusting unit can be detached and used
again for another bracket.
This procedure reduces the number of required
adjusting units. A locking bolt ensures the cor-
rect positioning of the adjusting unit on the wor-
king platform beam (see also page 22).

Guard rail post, cpl. 600 311 15.0

The guard rail post includes two standard bolts
2.85 dia 2.7 cm dia. which are needed for fastening the
post to the working platform beam.
The post ensures the execution of the guard rai-
ling with an upper level of at least 120 cm.
159 (See also page 15).

10
11.5

Bolt 2.7 dia

5
3.0 Components
Weight
Description Art. No.
kg/pc.

Bolt 3.3 dia. Vertical beam, cpl. 600 320 34.9

It is attached to the working platform beam by
10 means of the integrated bolt of 3.3 cm dia.
The vertical beam is designed for the connec-
tion of the diagonal (cpl.), the V-Beam extension
(cpl.) and the bracing made of tubes and coup-
lers.
The distance from the wall is 20 cm. In the pro-
210 file of the distance keeper there is a hole with a
diameter of 1.45 cm. This hole can be used for
2.2 dia. fixing timber beams.
(See also page17).
3.5 dia.
2.85
dia.
20
1.45
dia.

10
20

Bolt 3.3 dia. 9.6 Diagonal, cpl. 600 304 27.7

The diagonal supports and bears the working
platform beam.
It is pinned to the other relevant components
by means the two standard bolts of 3.3 cm dia.
which are incorporated in the diagonal.
(See also page 17).
3.9
23

Bolt 3.3 dia.

9.6

Wind load securing device, cpl. 600 390 8.0

It is used for securing the climbing bracket
against wind load on the climbing structure.
The lower part is fixed to the bracket anchoring
Bolt 2.7 dia. of the previous concreting section.
Permissible tension load: max. 40 kN.
(See also page 31).

Bolt 2.7 dia.

Fit bolt (w.a.f. 41)

6
 Weight
Description Art. No.
kg/pc.

3 Bracket anchoring Counter plate 12/12/1.5 600 530 1.6

(See also page 29).

Hexagon nut 15/50 164 535 0.2

This hexagon nut is used as tie nut in con-
2 dia. junction with the counter plate without thread.
5 It is operated by means of a wrench (open-
jawed spanner) with w.a.f. 30.
Permissible load: 90 kN.
(See also page 29).

Tie rod 15, 1 linear metre * 164 811 1.4

Tie rod with self-cleaning thread, system D&W
1.5

15 with core diameter 15 mm.

Perm. load as per DIN 18 216 Fperm. = 90 kN.
Safety regulation: Do not weld and heat tie
rods! Otherwise danger of cracking!
L * production on request.
(See also page 29).

13
Tie cone M27 / D&W 15 600 494 1,3
3.2 5.5
This tie cone is used as pre-fixed part.
The return anchoring is effected by the tie rod
D&W 15, the counter plate 12/12/1.5 and by
4.9 2 hexagon nuts 15/50.
(See also page 29).

w.a.f. 41 Fit bolt M27 x 90 Z 600 484 0,8

Execution as per DIN 7968, 8.8
It is used for mounting the bracket bearing roll
27 to the tie cone M27 / D&W 15.
The bracket bearing roll 27 has to be fixed to the
tie cone M27 / D&W 15 only by using this rele-
vant fit bolt M27 x 90 Z !
4.6
(See also page 29).
9.5
dia

Bracket bearing roll 27 600 386 0,9

.

2.83 This bearing roll serves as receiving and sup-

dia. porting part for the climbing bracket.
(See also page 29).

Nailable disk 27 600 531 0,2

It is nailed onto the plywood and used for the
attachment of the tie cone M27 together with the
M27 tie rod 15 and the counter plate.
(See also page 30).
40

7
3.0 Components
Weight
Description Art. No.
kg/pc.

4 Trailing platform V-Beam extension, cpl. 600 313 60.9

10 This beam extension is to be attached to the
.4
vertical beam (cpl.) by means the integrated bolt
2.7 cm dia.
Due to the 20 cm grid of holes (2.85 cm dia.)

Bolt 2.7 dia.

it is possible to arrange the trailing platform at
different heights.
20 (See also page 23).

270

2.85 dia.

Bolt 2.7 dia. Suspension profile, cpl. 600 309 14.9

It is attached to the upper working platform
6 beam by means of the incorporated bolt with
20 2.7 cm dia.
The suspension profile allows the assembly of a
continuous guard railing at the given
2.85 dia.
levels (distance 60 cm). The diameter of the drill
holes is 1.35 cm. (see also page 23).

207
60

Bolt 2.7 dia.

Extension to suspension profile, cpl. 600 310 22.2
To be connected to the suspension profile with
6.4
the integrated bolts (2.7 cm dia.) as shown.
1.35 dia. This extension allows the assembly of a
60 continuous guard railing at the given levels
(distance 60 cm). The diameter of the drill
holes is 1.35 cm.
2.85 (See also page 23).
dia.

268.5

60

1.35
dia.

8
 Weight
Description Art. No.
kg/pc.

View on top Trailing platform, cpl. 600 306 27.0

10
.2 Delivered to job-site as complete unit with two
bolts 2.7 cm dia.
Bolt 2.7 dia The required timber beams are to be connected
6.2 to the trailing platform either by means of H20
timber beam clamps (art. no. 568 048) or by
1.3 dia
nailing them to the wooden lath (8 x 6 cm) which
has to be provided by site and arranged in the
box profile.
Bolt 2.7 dia
Two drill-holes (1.3 cm dia.) are available in the
)
site plate for fastening the wooden lath.
(by
m (See also page 23).
View from below x 6c
h8
lat
den
woo

Passage hatch 600 672 43,3

130 It assures a safe ascent and quick passing from
one platform to the other.
(See also page 24).

75

Adaptor 600 678 11,7

It connects two V-Beam extensions with each
other (See also page 35).

70

Auxiliary support 600 677 9,3

This part additionally supports the planking of
the working platform.

40.6

9
3.0 Components
Weight
Description Art. No.
kg/pc.

Guard railing
for climbing bracket and trailing
platform
Combi-post 571 833 3.5
The Combi-post (= railing post) is applicable
to different situations on the construction site
depending on the building process and type of
forming structure.
It can be combined with different holding de-
vices. A locking spring at the bottom fixes and
arrests the post in the relevant device.
120
(See also page 16).

Toe board retainer 571 947 0.4

It is slipped-on the base part of the post and
keeps the toe board in position.
(See also page 16).
16

Multiple clamp 580 798 6.0

The multiple clamp has a clamping range
from 10 to 30 cm, respectively 25 to 50 cm at
reversible use of the clamping fixture.
The railing post can be mounted to this clamp
in two different ways.
(See also page 16).
25–50

1–30

10
 Weight
Description Art. No.
kg/pc.

Accessories mm cm
Scaffold tubes 48.3 x 3.2 mm Scaffold tube 48.3 x 50 169 001 1.9
Scaffold tube 48.3 x 100 169 012 3.8
Scaffold tube 48.3 x 150 169 023 5.7
Scaffold tube 48.3 x 200 169 034 7.6
Scaffold tube 48.3 x 250 169 045 9.5
Scaffold tube 48.3 x 300 169 056 11.4
Scaffold tube 48.3 x 350 169 067 13.3
Scaffold tube 48.3 x 400 169 078 15.2
Scaffold tube 48.3 x 450 169 089 17.2
Scaffold tube 48.3 x 500 169 090 19.1
(See also page 18).

Rigid coupler 48/48 w.a.f. 22 mm 002 514 1.2

Rigid coupler 48/48 w.a.f. 19 mm 801 135 1.2
Permissible load: 9 kN.
Torque: 5 kNcm.

Swivel coupler 48/48 w.a.f. 22 mm 002 525 1.4

Swivel coupler 48/48 w.a.f. 19 mm 801 146 1.4
Permissible load: 5 kN.
Torque: 5 kNcm.
(See also page 22).

002 488 0.9

Half coupler 48 M20 x 30 w.a.f. 22 mm
Permissible load: 5 kN.
Torque: 5 kNcm.
(See also page 18).

H 20 Timber beam clamp (w.a.f. 19) 568 048 0.8

Used for fastening H 20 timber beams to steel
walers (2 x U 100) or
used for attaching H 20 timber beams to the trai-
ling platform.

130 Screw set 600 563 0.5

Mushroom head bolts (as per DIN 603, 4.6)
10 x M8 x 130 with nut.

w.a.f 14
Required for railing and toe board.
M8
2 x Hexagon bolt + nut
ISO 4017 - M12x180 - 8.8
180 Needed for fastening the H 20 timber beams to
the working platform beam.
(See also page 14).

w.a.f 19
M12

11
4.0 Montage

Working platform

Planks 5 x 28 cm,
L =2.35 m Move-off carriage
Grade S10
Screw
Remark:
The planks must have at
least a thickness of 5 cm
and they should be marked H20 590
with an official quality mark
(= sign of approval)!
In Germany: The Ü-Sign
shows the approval.

Projection
1.48 m

H20 timber beam, length = 590 cm

Length of platform 596 cm
Spacing of brackets
3.00 m
al
gon
Dia

H20 timber beam, length = 590

Length of platform 596 cm

Projection
cm

1.48 m

2.35 m
5
2.40 m

12
Working platform (during transport)

2.50 m

2.40 m

upper working platform 3 angle

During the transport (loading and unloading) of climbing bracket 3

units of the same length, the upper working platform is to be
locked to and unlocked from the lower working platform.
The bolts and spring cotters of the lower working platform
beams (3) are removed to ensure that the outer angles of the
upper working platform beams (3) can be positioned in the 3
openings (= gaps) of the lower working platform beams (3).

3 angle spring cotter bolt lower working platform

upper working platform 3

angle

lower working platform

spring cotter bolt

13
4.0 Assembly

A board, to which the bracket bearing roll with the fit bolt are Bracket bearing roll 27
mounted, serves as a distance template (1).
This board template has to be fastened with the securing bolt.

Boards (2) are nailed on an even assembly floor in order to

Fit bolt M 27
place the working platform beams (3) in the correct distance
and position.

Short wooden struts (4) are used for stabilizing the working
1
platform beams and prevent them from tilting.

3
4

1 3 2

Securing bolt

Four H20 beams (5) are inserted into the bottom parts of
the working platform beams (3) and are to be bolted by
means of the hexagon bolts (6),ISO 4017 - M12 x 180 -
8.8 with nuts, taken from the screw set 3
(art. no. 600 563).

3 3

6
6

5 5

14
Nail planks (7) onto the H20 timber beams (5). * Note: (see below)
Do not remove this bolt!
Insert guard rail posts (8) into the gaps of the working It serves as suspension part for the crane tackle
platform beams (3) and secure them by means of bolts and as a stopper for the move-off carriage.
and spring cotters.
Attach the multiple clamp (9) between the guard rail
posts (8) in midway position to the planks (7).
Put the Combi-post (10) together with the toe board
retainer (11) into the sleeve of the multiple clamp (9). 8
Place the toe board and two railing boards (12) in the 10
holding devices of the guard rail posts (8) and (10).
8
12

3
7

9
5

*Note
3 8 3 8

Spring cotter

Bolt Bolt

10
10 12

11 9 11 9

12

7 7

15
4.0 Assembly

Multiple clamps (9), Combi-posts (10) with the toe board

retainers (11) and the three railing boards (12) form the
transverse guard railing. squared timber
Multiple clamp (9) is fixed to H 20 beams (5) and planks (7).
In order to stabilize the transverse guard railing, all the railing
boards (12) are nailed to the squared timber in the corners.

squared timber

Note:
Bolt has to be displaced!

12
Bolz
10

11

7
9

In order to achieve a bigger clamping range of the multiple

clamp (9) the wing nut (9b) has to be turned away and the
clamping fixture (9a) be removed.
The clamping fixture (9a) must be turned by 180° and then be
put on the basic unit again. Then position and tighten wing nut
(9b) again.

9b

9b
9a

9a
9b

9a
9b

9a

16
 The assembled working platform unit is to be lifted by
crane.
Now, the vertical beam (13) and the diagonal (14) are put
into the slot of the working platform beam (3) and are fixed
by means of the integrated bolts.
Crane tackle
Then the vertical beam (13) and the diagonal (14) are
joined at the bottom and bolted (bolt + spring cotter).

13
14

14
13

Crane tackle Crane tackle

13
3 3
13

14 14

Bolzt +
sping cotter

14
14 3

13 Bolzt + sping cotter

17
4.0 Assembly

The spindle (16) is mounted to the move-off carriage (15) by

fixing and securing it with the integrated bolt and spring cotter.
second pair of crane tackle
The second pair of crane tackle has to be attached to the rear
part of the working platform beam (3).

The spindle has to be

secured to the railing
by means of wire
16 16
before lifting the unit!

17

second pair of crane tackle

16
Fasten the scaffold tube (17) by means of the half
coupler (18) to the vertical beam (13).

Important note:
The scaffold tube (17) has to be fixed to each vertical
beam (13) by means of 2 half couplers.
15

17 13 18 18 13 17 3 15 16

18
Hanging in and securing the bracket 1) Climbing scaffold unit
2) Bracket bearing roll
The climbing scaffold (1) is located on the bracket bearing roll 3) Securing bolt
(2) and then secured with the securing bolt (3).

(1)

(1)

(3)

(2)

(2) (1)

(3)

(2) (1)
(1) (2)

Please pay attention to the details

(3)
on the pages 29 to 31 „Anchoring“.

19
4.0 Assembly

Mounting the U 120 formwork beam Installation of the levelling adaptor

when applying frame panel formwork (e.g. Manto)
The U120 formwork beam (19) is put on the working platform The levelling adaptor (20) must be installed as shown
beam (3) and then fixed and secured by means of the relevant below when using it together with frame panel formwork.
bolt and spring cotter.
Incline and place the spindle (16) and attach it to the U 120
formwork beam (19) using the bolt and spring cotter.

19
0~83 cm

Bolt +
spring cotter

16

The move-off carriage (3) can be retracted from the concrete up

Spring cotter 3 to approximately 83 cm (depends on forming element).

Bolt Manto formwork Tie nut 230

19

Connect the Manto formwork to the U 120 formwork beam (19) by

16 using the waler spanner and tie nut 230 (see also below).
Bolt
Spring cotter Waler spanner, 30 cm long Tie nut 230
(Art. No. 452 053)

19 19

Bolt
Spring cotter

Manto formwork 20

20
Installation of the levelling adaptor The complete carriage unit (3) is moved in the direction of the
when applying timber beam formwork (e.g. R 24) building by the help of the ratchet (see detail).
After having reached the correct position, the entire carriage
The levelling adaptor (20) must be installed as shown below unit (3) has to be locked by the integrated lower wedge (4).
when using it for timber beam wall formwork. By applying the upper (= second) wedge (5), the formwork
The timber beam wall element is located on the levelling element can be pushed against the wall.
adaptor (20) and connected to the U 120 formwork beam by
means of a tie rod and two tie nuts (per each crossing bet-
ween waler and formwork beam).

Ratchet

Forming element (e.g. R24) Tie nut 230

Steel waler 20

19

4 3

21
4.0 Assembly

Installation of the bracing

Two half couplers are required per move-off carriage (3) which have
to be connected to the two plates of the U 120 formwork beam (19).
The half couplers are used for fastening the horizontal tube.
The diagonal tube is connected to the horizontal tubes by means of Scaffold tube
swivel couplers.

Swivel coupler
19
Half coupler

Blech

Half coupler Scaffold tubes 19 Swivel coupler

Plate Swivel coupler Half coupler

22
Mounting the trailing platform
The suspension profile (21) and the extension to suspensi- The entire climbing bracket unit is lifted by crane until the
on profile (22) as well as the wind load securing device are all extension profile (22) has itself vertically straightened and
connected to the working platform beam. can be pinned to the prepared trailing
The extension profile (22) is fixed with one bolt only.
Die V-Beam extension (24) is also fixed with one bolt only to the
vertical beam (13).
The H20 timber beams have to be fastened to the trailing platform
by H 20 timber beam clamps. The trailing platform (25) is to be
bolted to the V-Beam extension (24).

23
Working platform beam 13
21
21
22
22
24

13 21
23
25
22 25
24

25
13 24

24

13

21
Finally, the second bolt must be completed both to the suspension
profile (21) /extension to suspension profile (22) and to the vertical
beam (13) / V-Beam extension (24) as shown in the magnified details. 24

22
13
21

22
24

25

23
4.0 Assembly

Installation of the passage hatch

Note:
In order to install the passage hatch all those planks which It is not allowed to deposit loads in
are involved have to be cut-to-situation. the area of the passage hatch!

All dimensions in [cm]

67
Spax wooden screw

Spax wooden screw

6

Spax wooden screw

Ladder Sliding passage hatch (closed)

Passage hatch (closed) Sliding hatch (opened)

Plank

130

60

66
75

24
Disassembly / reassembly of the detachable adjusting unit
Detachable adjusting unit
It is possible to disassemble the incorporated adjusting unit (state
of delivery) in order to install and use it for operations in another
bracket.
Bracket

The three bolts involved in fastening are made free

by removing the spring cotters.

Spring cotter

Spring cotters

Bolt

Bolts

Adjustment unit

Remove the adjusting unit and put it into the basic part
of the move-off carriage of the other bracket.

Bracket

25
5.0 Climbing sequence

1st Concrete section 2nd Concrete section 3rd Concrete section

The initial pouring section is to be The completely preassembled clim- After shifting the climbing scaffold unit
shuttered by using the proper wall bing scaffold units consisting of clim- to the next pouring position the trailing
elements (e.g. R 24 timber beams bing brackets with plank bottom and platform is to be mounted to the brak-
or Manto frame panel formwork) and bracing (made of tubes and couplers) kets to complete the climbing system.
has to be exactly have to be attached to the bracket
aligned with adjusting struts. anchoring and secured. Then the
formwork and the move-off carriage
together with the aligning beam has
to be positioned on the brackets and
fixed.

26
· Loosen wall ties.
· Retract the carriage unit and lock
· Push the carriage unit into

·
it with the relevant wedge. the common center of gravity

·
Loosen the wedges of the and lock it again.

·
move-off carriage. Install upper bracket bearing roll.

·
Loosen the securing bolts of
Loosen wind securing device. the bracket suspensions.

· Remove the lower tie cone.

· Shift the climbing scaffold
unit and attach it to the next
tie cone provided with the
bracket bearing roll.

· Insert and lock the securing

bolts at the suspension of
the brackets again.

Install wind load securing

device.

27
5.0 Climbing sequence

· Advance carriage unit and secure it

again by means of the wedge.
· Push the carriage unit to the wall and
secure it by means of the wedge.

· Clean the shuttering skin

· Install tie rods for the wall formwork.

· Install reinforcement bars.

· Pour the wall.

28
6.0 Anchoring

The necessary safety for the anchoring of the climbing formwork can only be achieved by competent mounting.

Attachment of bracket bearing roll

1) Socket spanner (wrench) The proof of the anchoring only comprises the local
2) Hexagon fit bolt transmission of the loads (forces) into the concrete.
3) Bracket bearing roll 27 Minimum grade of concrete under load: B 25.
4) Tie cone M27 / D&W 15 The transfer of loads (reaction forces) within the concrete
5) Tie rod structure against punching and the proof of stability for the
6) Hexagon nut concrete member have to checked separately for each
7) Counter plate application.

1) 2) 3) 4) 5) 6) 7) 2) 3) 4) 5) 6) 7) 6)

min. 25 cm
Note:
Use only fit bolt M 27 x 90 for fastening the bracket
In case of using the climbing formwork on both sides of the
bearing roll 27.
wall, own anchorings have to provided independently from
It is not allowed to use other bolts!
each other in displaced positions (as shown below).

The permissible anchoring loads are shown on Page 34.

= 10 cm

29
6.0 Anchoring

Installing the anchor for next lift (lead cone)

Without drilling through the shuttering skin. The formwork element is

(using the nailable disk) loosened from the wall when
dismantling.
1. The nailable disk has to be nailed
to the shuttering skin (plywood). The nailable disk remains to
be fixed to the tie cone and
2. The tie cone with the tie rod and must be unscrewed with a
counter plate can now be screwed hexagon socket screw key
on the threaded bolt of the (w.a.f. 12 mm).
nailable disk.
Fasten bracket bearing roll
with hexagon fit bolt M 27.

Drilling a through hole in the plywood.

(using the fit bolt M 27 x 90)

The fit bolt M 27 is to be

The shuttering skin must be provided
unscrewed and removed and
with a through drill hole (28 mm dia.) at
the formwork loosened from
the correct level.
the wall when striking the wall
element.

After this, the bracket bearing

Then the lead cone (for next lift)
roll is fastened with the
is to be screwed to the plywood
heaxagon fit bolt M 27.
by using the fit bolt M 27 from behind the
shuttering skin.
A small plywood pad with a drill hole
(28 mm dia.) is needed between the rear
side of the plywood and the head of the
screw as an adjustment piece (by site).

Recovering the tie cone.

After unscrewing the hexagon fit bolt, the tie cone can be
turned and removed from the concrete wall by means of a
hexagon socket screw key (w.a.f. 27).

Plug the tie hole.

Hexagon socket Tie cone
screw key

30
Dimensions for anchoring the scaffold brackets and atta-
ching the wind load securing device.

Structural dimensions for the scaffold CS240L with * 48 cm with MANTO-Formwork

move-off carriage in (cm).

Connection of the wind load securing

device to the bracket.

5 Bracket

45*

Tension strap

Bracket

Wind load securing device on the wall

Tension strap
Tie cone

Bolt

Spring cotter

Tension strap

Tension strap
Bracket

Tie cone

Fit bolt
(incorporated)
Bolt

Tension strap

Tension strap
Tie cone
Fit bolt

31
7.0 Loading assumptions

Determination of dead weight of the climbing Wind load

scaffold units with retractable formwork Height over ground Pressure Coefficient
The following dead loads should be taken into consideration H [m] q [kN/m²] cw
as rough guiding values for design calculations:
wind during operations
0.2 1.3
(independent of working level)
Wall formwork with accessories 60 kg/m²
full wind load up to 100 m 1.1 1.3

Climbing bracket, complete (2) 233 kg/bracket full wind load beyond 100 m 1.3
1.3
Aligning beam (1) 143 kg/bracket
Trailing platform, complete (4) 125 kg/bracket As per DIN 4421, chapter 6.3.2.2, reduced wind loads are ap-
Supplementary parts and bracings 90 kg/bracket plied during the travelling procedure.

Planks and guard railing (walkway brackets) 49 kg/m run

Planks and guard railing (main bracket) 84 kg/m run Important note:
Planks and guard railing (trailing platform) 77 kg/m run In case of wind velocity higher than 20 m/sec, working ope-
rations have to be finished and the formwork must be pushed
against the structure and vertically aligned.
If the crane capacity on the construction site is insufficient, The climbing bracket units must be kept free from snow and/
the correct determination of the total weight can be varied by or ice load. These loads have to be removed before starting
reducing the distances between the brackets or by operations, if necessary.
making the shifting units smaller.
Live loads

Concreting position
Working position
1,5 kN/m²

wind load wind load

during during
operation operation
full wind load

0.2 kN/m² 0.2 kN/m²

2 kN/m² 0.75 kN/ 3 kN/m²

m²

0.75 kN/m²

32
8.0 Graph for load-bearing capacity

Allowable influence width ‚‘b‘‘ per bracket CS 240 L [m]

depending on height of formwork
6.0
2.10 2.40
5.7 2.65
2.30 H eight of us e H ≤ 100m
2.90
5.4 over ground
2.50 3.10
5.1
Height of formwork hf [m]

2.75
3.25
4.8
3.00
4.5 3.35
3.20
4.2 H eight of us e H > 100 m 3.45
over ground 3.40
3.9 3.50

3.6 3.60

3.70
3.3
3.75
3.0
3.85
2.7
2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0

Influence width b [m]

The statical proof of the anchoring

must be worked out on the basis of
the details given on Page 34!
b

hf
90°

Important note:
The tie cone has to be installed in such a
way that it forms a 90° angle to the wall!

33
9.0 Permissible anchoring loads

Permissible tension loads (as per DIN 1045, Chapter 22.7, Proof against punching).

Structural design of anchoring

Tie rod D&W 15 Counter plate 12/12/1.5
F perm.: 90 kN Art. No.: 600 530

Fit bolt M27x90Z

DIN 7968 - 8.8
Art. No.: 600 484

Bracket bearing roll 27 Tie cone M27, DW 15 Hexagon nut 15/50

Art. No.: 600 386 Art. No.: 600 494 Art. No.: 164 535

Ü h min. (required) Üs

Maximum tension load (F) depending on ratio of

Requirements:
reinforcement and h min (h, required length)
Reinforcing steel: B ST 500
Strength of concrete: B 25 Ratio of reinforcement h min(required) F perm. [kN]
μ [%] [cm]

0.05 31.3 90
Example:
0.075 27.8 90
In order to allow the maximum tension load of F = 90 kN,
the required length „h min.“ has to be taken into consideration
0.1 25.5 90
with h min. = 15.4 cm depending on the relevant ratio of
reinforcement of „ 0.5 % „. 0.15 22.5 90

The required wall thickness for this example is as follows: 0.25 19.2 90

Ü = 2.5 cm (supposed concrete cover) and 0.5 15.4 90

Üs = 7.0 cm (supposed design measure)
0.75 13.5 90
Minimum wall thickness d = 2.5 + 15.4 + 7.0 = 25 cm.

Permissible vertical load

perm. V = 77 kN (at B 25 strength of concrete)

34
10.0 Application example

The extended trailing platform

The maximum difference between the platform
levels must not exceed 5.0 metres.
For height differences of more than 5.0 m a further
trailing platform must be provided.

max. 5.0 m

35
Hünnebeck
Deutschland GmbH
Rehhecke 80
D-40885 Ratingen
Phone: +49 (0) 2102 937-1
Fax: +49 (0) 2102 37651
[email protected]
www.huennebeck.de

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