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Predictive Maintenance

Engineering vibrations refers to the behavior of dynamic systems over time. A dynamic system is made up of interconnected elements where variables change over time. Mathematical models use equations to describe dynamic systems and determine their response to various inputs. Vibration analysis is useful for predictive maintenance by monitoring machines and equipment. It involves analyzing unwanted vibrations that can damage systems as well as generating useful vibrations in applications like musical instruments. Key concepts in vibrations include frequency, amplitude, damping, resonance, and the differences between free, forced, and damped vibrations.

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Mohamed Omar
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0% found this document useful (0 votes)
52 views5 pages

Predictive Maintenance

Engineering vibrations refers to the behavior of dynamic systems over time. A dynamic system is made up of interconnected elements where variables change over time. Mathematical models use equations to describe dynamic systems and determine their response to various inputs. Vibration analysis is useful for predictive maintenance by monitoring machines and equipment. It involves analyzing unwanted vibrations that can damage systems as well as generating useful vibrations in applications like musical instruments. Key concepts in vibrations include frequency, amplitude, damping, resonance, and the differences between free, forced, and damped vibrations.

Uploaded by

Mohamed Omar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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• Engineering vibrations means the behavior of: dynamic systems.

• A collection of interesting elements for which there are cause-and-effect


relationships among the variables: System.
• At which, variables are time-dependent: Dynamic.
• use mathematical equations to describe the system: Model.
• Determine the system response to various inputs & initial conditions, by solving
the above equations: Solving the model
• system:
➢ Translational (Mechanical).
➢ Rotational (Mechanical).
➢ Electrical.
➢ Electromechanical.
➢ Thermal.
➢ Fluid.
• By the following methods, we can Generate Equations of motion:
➢ Newton’s Law.
➢ D’Alembert’s Law.
➢ Energy Methods.
➢ Lagrange’s Equation.
• Used to Linearize equation of motion solution: Taylor Series Expansion.
• It is considered a design parameter for vibratory systems:
➢ Stability.
➢ Logarithmic Decrement.
➢ Overshoot, Settling Time, etc.
• It is a useful tool for predictive maintenance, diagnostics, and many other
uses: Vibration profile analysis.
• It is used to monitor and analyze critical machines, equipment, and systems:
predictive maintenance.
• The following techniques is predictive maintenance techniques:
➢ Vibration analysis.
➢ Ultrasonics.
➢ Thermography.
➢ Tribology.
➢ Process monitoring.
➢ Visual inspection.
• A motion that repeats itself after a period of time: Vibration.
• It is a repetitive, periodic, or oscillatory response of a mechanical system:
Vibration.
• The time-history of vibration may be considered: sinusoidal or simple
harmonic in form.
• The science and engineering of vibration involve two broad categories of
applications:
➢ Elimination or suppression of undesirable vibrations.
➢ Generation of the necessary forms and quantities of useful vibrations.
• Th following is considered as Undesirable and harmful types of vibration:
➢ Structural motions generated due to earthquakes.
➢ Dynamic interactions between vehicles and bridges or guide ways.
➢ Noise generated by construction equipment.
➢ Vibration transmitted from machinery to its supporting structures or
environment, and damage, malfunction, and failure due to dynamic
loading, unacceptable motions, and fatigue caused by vibration.
➢ Effects of vibration on human body: discomfort, fatigue, loss of
efficiency, ...
• Th following is considered as Undesirable and harmful types of vibration:
➢ Vibrations generated by musical instruments.
➢ Devices used in physical therapy and medical applications.
➢ Vibrators used in industrial mixers.
➢ Vibratory material removers such as drills and polishers (finishers).
➢ Washing machines.
➢ Clocks, Watches.
• It is the time interval after which the motion is repeated itself: Period of
vibration (T) (second).
• It is the motion completed in one time period: Cycle
• It is the number of cycles of oscillation in one second: Frequency (f) (Hz).
• It is defined as ω = 2πf: Angular frequency (rad/s).
• It is the difference between its maximum value and its minimum value:
Amplitude (A).
• When no external forces acts on a body, after giving it an initial displacement,
then the body is said to be under: free or natural vibrations.
• It is the frequency of the free vibrations: Natural frequency (ωn).
• when the system vibrates under the influence of external forces, the vibrations
is said to be: forced vibrations.
• when the frequency of the external force is the same as that of the natural
vibrations, resonance takes place.
• At which amplitudes of vibrations may be dangerously large: Resonance.
• Damping: is the resistance to the vibrations.
• Linear system: A system is linear if for every element in the system the
response is proportional to the excitation.
• The number of independent coordinates necessary to describe the configuration
of a system: Degrees-of-freedom.
• Undamped vibration: If no energy is lost or dissipated in friction or other
resistance during oscillation.
• Damped vibration: If any energy is lost from the system.
• Linear vibration: If all the basic components of a vibratory system (spring,
mass, damper) behave linearly.
• Nonlinear vibration: If any of the basic components behave nonlinearly
• Deterministic vibration: If vibration follows an established pattern so that the
value of the vibration at any designated future time is completely predictable
from the past history.
• Random vibration: If its future value is unpredictable except on the basis of
probability.
• It is a type of vibration where the mass vibrates parallel to its axis:
Longitudinal vibration.
• It is a type of vibration where the mass vibrates perpendicular to its axis:
Transverse vibration.
• It is a type of vibration where the mass vibrates around its axis: Torsional
vibration.
• A means for storing potential energy (spring or elasticity)
• A means for storing kinetic energy (mass or inertia)
• A means by which energy is gradually lost (damper)
• A means for system excitation (force).
• In the linear spring the change in the length of the spring is proportional to the
force acting along its length.
• A mass is a rigid body whose acceleration x ̈ according to Newton’s second law
is proportional to the resultant F of all forces acting on the mass
• Damper: In the viscous damper the applied force is proportional to the relative
velocity of its connection points.
• For parallel springs the deflection is the same in all springs but the total force
is the sum of the forces exerted in the springs.
• For series springs the forces exerted in the springs is the same but each spring
have its deflection and the sum of these deflections give the total deflection.
• The more common sources of vibration for:
➢ Rotating machinery.
➢ Machinery undergoing reciprocating and/or linear motion.
• A rotating machine has one or more machine elements that turn with a shaft,
such as rolling-element bearings, impellers, and other rotors.
• Reciprocating linear-motion machines incorporate components that move
linearly in a reciprocating fashion to perform work.
• Methods of vibration control may be grouped into three broad categories:
➢ Reduction at the Source.
➢ Balancing of Moving Masses.
➢ Balancing of Magnetic Forces.
➢ Control of Clearances.
• Vibration analysis can be carried out most conveniently by adopting the
following three-stage approach:
➢ Stage I: Devise a mathematical or physical model of the structure to be
analyzed.
➢ Stage II: From the model, write the equations of motion.
➢ Stage III: Evaluate the structure response to a relevant specific excitation.
• Simple harmonic motion is:
➢ A motion that is neither driven nor damped.
➢ A periodic motion, as it repeats itself at standard intervals in a specific
manner - described as being sinusoidal, with constant amplitude.
➢ It is characterized by its amplitude, period and its phase which depends
on displacement as well as velocity of the moving object.
• It is the motion in which the acceleration of the oscillator is proportional to, and
opposite in direction to the displacement from its equilibrium position: simple
harmonic motion.
• The displacement of simple harmonic motion is given by:

• The mass is allowed to travel only along the spring elongation direction Such
systems are called: Single Degree-of-Freedom systems (SDOF)

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