JOB. NO. Enq.

269
REV. NO. R0
DATE 03.01.2019
Je bal Ali Free Zo ne ( South ),
P.O. Box 1 03 92 1, Duba i, U AE .

OWNER CLIENT WASL LLC

CONTRACTOR
BELHASA ENGINEERING
CLIENT

R0173B HAMPTON HOTEL & R1076 RESIDENTIAL BLDG. ON PLOT 321-8307

PROJECT
DUBAI,UAE.

SUBJECT DESIGN OF FORMWORK FOR COLUMN FOR 3.6 M.

NAME & DESIGNATION

CHECKED AND APPROVED BY

R0 03.01.2019 FIRST SUBMISSION 1 + 9 = 10

REV.
DATE MODIFICATIONS SHEETS
NO.

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REV.
DATE MODIFICATIONS SHEETS
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 Prep. By Check By Date Rev
VLD RC 16-Apr-20 R0
Project :- 269 R0173B HAMPTON HOTEL & R1076 RESIDENTIAL BLDG. ON PLOT 321-8307 DUBAI,UAE.
Details :- Design of Formwork for Column for 3.7 Mtrs.
1.0 Design Basis Report

1.1 STRUCTURE FOR COLUMN FORMWORK

INTRODUCTION:
This design basis report is for the design and construction for formwork of Column

Formwork forms part of temporary works. The temporary works should

satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc .

1.2 Applicable codes: CIRIA report 1985

British Concrete Society - Formwork a guide to good practice
BS5950:2000
BS5268-2:2002
BS449:1969

1.3 Design Parameter:

Concrete self weight = 25 kN/m3 (2500 kg/m 3)
Rate of pour = 2 m/hr
Temperature = 30 ° C
Self wt. of Shuttering + Reinf. = 1 kN/m2
Construction Imposed Load = 1.5 kN/m2

1.4 Client Referance Drawing No:

1.5 Formwork Referance Drawing No:

 Prep. By Check By Date Rev
VLD RC 16-Apr-20 R0
Project :- 269 R0173B HAMPTON HOTEL & R1076 RESIDENTIAL BLDG. ON PLOT 321-8307 DUBAI,UAE.
Details :- Design of Formwork for Column for 3.7 Mtrs.

1.6 Material of Construction :

a. Steel :
Steel : Tube : 48.3 OD, 3.2 mm Thk
BS 1139/ BS EN 39 / EN 10219-1

Yield stress = 355/275 Mpa (S355 /275 Grade)

2 Design calculation for Concrete Pressure as per CIRIA report

Rate of pour of concrete R: (rise of concrete) = 2 m/hr

Height of Column = 3.7 m
Temperature = 30 ° C

As per CIRIA report

K = D = 25 KN/m3

C1 = 1.5
= 0.612476 (for Column) for edges < 2m
C2 = 0.45

where,
Pmax = max concrete pressure in KN/m2
K = Temperature coefficient
C1 = Coefficient dependent on size & shape of formwork
C2 = Coefficient dependent on constituent of concrete
R = Vertical pour rate in m/hr

Lateral concrete pressure = 61.69 KN/m2

h1= 61.69 = 2.47 m

25
h2= H-h1 = 1.23 m

The following calculation are in accordance with BS449 and BS5975

Design criteria

Grade of steel to be used = 1. Grade S275

Diameter of column = 700 mm
Design Pressure = 61.69 KN/m2
Load on side flanges = (Column dia. X Design Pr. / 2)
= 21.59 kN/m

Side flange design check

Figure 1 : plan of side flange

Width of flat bar ..= w = 50 mm
Thickness of flat bar ..= t = 8 mm
Diameter of hole ..= d = 18 mm
Allowable bending stress, Pd = 180 N/mm2
Section modulus ..= Z = 341.3 mm3
Gusset spacing ..= x = 125 mm
Gusset thickness = 5.7 mm
Allowable point load = (t x pb x Z)
Gusset Spacing
Allowable point load = 3.93 kN

Figure 2 : elevation of side flange

Maximum Spacing of bolts = (Allow Point Load / Load on side Flange)

= 182 mm
Actual Spacing Used = 125 mm

Panel stiffener design check

Face plate thickness = 3 mm

Load on the stiffner = 7.71 KN/m
Panel stiffener size = 4. FLAT BAR 50x6
Section Modulus, Z = = 2500 mm3
Stiffener spacing = 125 mm
Bending in stiffener = 0.19 kNm

Bending stress (Bending in Stiffiner / Zy)

77.75565391 = 78 N/mm2
Allowable bending stress, Pd = = 180 N/mm2

Bolted connection design check

Bolt size = M16

All bolts to be Grade 8.8
Load in bolt = (Load on Side flange x Actual bolt spacing)
Load in bolt = 2.70 kN
Tensile area of bolt = 157 mm2 mm2
Tensile stress in bolt = (Load in bolt / Tensile area of bolt)
 Prep. By Check By Date Rev
VLD RC 16-Apr-20 R0
Project :- 269 R0173B HAMPTON HOTEL & R1076 RESIDENTIAL BLDG. ON PLOT 321-8307 DUBAI,UAE.
Details :- Design of Formwork for Column for 3.7 Mtrs.
Tensile stress in bolt = = 17.19 N/mm2
Allowable tensile stress = 450/1.6 = 281.25 N/mm2

Capacity of Bolt & Connection Plate

Yield stress of plate Fy = 275 N/mm²
Allowable bearing stress σb = 180 N/mm²

Grade of bolt = 8.8

Allowable shear stress σs = 185 N/mm²
Allowable tensile stress σt = 281 N/mm²
Diameter of bolt = 16 mm

Shear Capacity of bolt = Agr x σs = π x 16² x 185 = 37.18 KN

4

Bearing Capacity of plate = σb x t x Dia. Of bolt = 23.04 KN , where; plate thickness = 8 mm

Therefore bolt value for shear / bearing = 37.18 KN

Tension capacity of bolt = Anet x σt = π x 16² x 0.70 x 281 = 39.5 KN
4

Face Plate Design check

Roarks formula for flat plate with boundaries fixed at all sides is considered
for designing of skin plate,
Thickness of skin plate, t = 4 mm
Circumference of plate = 550 mm
Spacing of stiffners, L = 250 mm
Load on skin plate, q = P = 61.69 KN/m2

Roarks formula Table 11.4 case no. 8a, a

Bending stress σmax = β1qb2
t2 b
Actual deflection ymax = αqb4
Et3
a= 0.550 m β1 = 0.5
b= 0.250 m α= 0.0284
a/b= 2.2
Max. bending stress, σmax = 120 N/mm2
Allowable bending stress, σallw = 180 N/mm2
Safe
Actual deflection, ymax = 0.53 mm
Allowable deflection, y allw =(L/270) = 0.93 mm
Safe