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Cswip Part 1

The document is an index for a study guide on corrosion topics. It lists 7 topics (corrosion, weld and metal defects, photography, concrete, ultrasonic testing, magnetic particle inspection, and general) and the page number associated with information on each topic. It also includes 27 multiple choice questions on corrosion, specifically addressing topics like types of corrosion, cathodic protection, and using corrosion measurement devices.

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kunal
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0% found this document useful (0 votes)
130 views29 pages

Cswip Part 1

The document is an index for a study guide on corrosion topics. It lists 7 topics (corrosion, weld and metal defects, photography, concrete, ultrasonic testing, magnetic particle inspection, and general) and the page number associated with information on each topic. It also includes 27 multiple choice questions on corrosion, specifically addressing topics like types of corrosion, cathodic protection, and using corrosion measurement devices.

Uploaded by

kunal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 29

INDEX

Corrosion Page 2
Weld and Metal Defects Page 6
Photography Page 9
Concrete Page 13
Ultrasonic Testing Page 16
Magnetic Particle Inspection Page 24
General Page 28

1 of 29
Corrosion

1 Corrosion can best be defined as:


a physical breakdown of a material
b oxidation of materials
c surface rust
d metal reverting to its original state

2 The galvanic series in seawater is:


a a list of metals that corrode in seawater
b a list of metals in order of increasing
tendency to corrode in seawater
c a list of noble and less noble metals
d a list of metals that react with one another
when placed in seawater

3 The cathode is: a positive and protected


b negative and protected
c positive and corrodes
d negative and corrodes

4 General corrosion differs from pitting corrosion because:


a there is always more general pitting corrosion
b pitting corrosion is more significant
c in general corrosion on the anodic areas shift around
d general corrosion only occurs at depths below 20m

5 The desired pH level to inhibit corrosion is:


a 8
b 10
c 12
d 14

6 A brass bolt is fitted into an aluminium plate, what will be the result:
a it will remain secure as brass does not corrode
b the brass will corrode and the bolt will fail
c the aluminium will corrode
d both will corrode equally as they are in contact

7 Marine growth may cause:


a galvanic corrosion
b erosion corrosion
c general corrosion
d crevice corrosion

8 The rate of corrosion will be increased by:


a a rise in the pH level
b stagnation of the water
c increase in temperature
d increase in the amount of light

2 of 29
9 Cathodic protection is described as:
a a series of sacrificial anodes placed on a structure
b the establishment of a preferential corrosion
cell sympathetic to the material to be protected
c the application of an external current equal to or
greater than all of the microscopic cell currents
at the steel surface
d the suppression of corrosion

10 Sacrificial anodes may be made of:


a zinc
b magnesium
c aluminium
d all of the above

11 With relation to the structure it is protecting, a sacrificial anode should be:


a more noble
b well insulated
c less noble
d similar

12 Impressed current anodes are energised up to:


a 240 volts AC, 13 amps
b 90 volts DC, 340 amps
c 80 volts DC, 750 amps
d 60 volts DC, 600 amps

13 When cathodic protection is employed to prevent corrosion of a metal surface that surface
is:
a the anode
b the cathode
c radioactive
d none of the above

14 Anodes in the impressed current system may be made of:


a zinc
b magnesium
c aluminium
d niobium

15 The negative terminal of the generator in an impressed current system should be attached
to:
a the anode
b the earth anchorage away from the structure
c the insulated conductor
d the structure

(return to index)

3 of 29
16 Impressed current anodes should be switched off:
a 6 hours in every 24 hours
b one week in a month
c never
d when it may be a hazard

17 An inspection of a cathode protection system will normally include the from its base
structure and:
a major pipelines up to 20m
b all pipelines up to 200m from its base
c nothing else
d pipeline connections

18 A CP meter measures:
a the corrosion that has taken place
b the wall thickness of the steel
c the potential to corrode
d the corrosion rate

19 The expected range of readings for unprotected steel in seawater is:


a -500 to -600 mV
b -800 to -900 mV
c -400 to -650 mV
d -450 to -600 mV

20 A potential reading of -100 mV would indicate that the material under test was:
a heavily corroding steel
b zinc / magnesium anode
c monel
d silver

21 The stainless steel prod on a corrosion potential meter forms what part of the galvanic cell:
a the anode
b the cathode
c the electrolyte
d the electrical path

22 For inspection dives with a CP meter:


a calibration is not required
b calibration should be done before the dive
c calibration should be done after the dive
d calibration should be done before
and after the dive

23 A reading of -700 mV on a steel structure would indicate:


a the structure was adequately protected
b the meter was faulty
c there was inadequate local protection
d the structure was unprotected
(return to index)

4 of 29
24 When using a proximity meter the reference half cell should:
a be in direct contact with the structure
b be at least 300mm from the steel surface
c be as close as possible without making contact
d never be used

25 Which of the following is considered to be the highest reading:


a -600 mV
b -700 mV
c -650 mV
d -900 mV

26 What is used to measure the corrosion rate on a steel structure:


a MPI
b 'A' scan unit
c UT meter
d CP meter

27 The corrosion rate of steel will increase:


a if the water temperature increases
b if the water temperature decreases
c water temperature does not affect the corrosion
rate of steel
d if the water was freshwater

28 Corrosion will start if:


a pH is too high
b pH is too low
c metal in electrochemical environment
d if one metal is more noble than another

29 With reference to the galvanic series, which produces more electricity:


a silver and lead
b copper and lead
c copper and silver
d silver and aluminium

30 Impressed current anodes can be made of:


a niobium and tungsten and lead
b niobium and silver and lead
c niobium and tungsten and aluminium
d niobium and titanium

31 Impressed current anodes are used on platforms:


a to increase the electrical flow
b to reduce the weight loading
c to use less power and maintenance
d to reduce the electrical flow

(return to index)

5 of 29
32 What method is used to determine internal corrosion:
a CP metering
b MPI
c 'A' scan presentation
d visual inspection

Weld and Metal defects

1 The weld zone is:


a the part of the parent metal that is melted
into the weld metal
b the area of the parent metal that has been
affected by heat
c the area containing the weld metal
d the boundary between the fusion zone
and the heat affected zone

2 The weld face is;


a the surface of the weld
b the edge where the parent metal has been
prepared
c the surface join where weld metal meets
parent metal
d the boundary between the fusion zone
and the heat affected zone

3 Into how many groups are welding defects classified


a 4
b 5
c 6
d 7

4 Imperfect shape is the classification given to:


a lack of fusion
b lack of penetration
c porosity
d incompletely filled groove

5 Which of the following are planar defects:


a overlap
b lack of fusion
c solid inclusions
d porosity

6 Which of the following are volumetric defects:


a laminations
b cracks
c worm holes
d lack of sidewall fusion
(return to index)

6 of 29
7 Where are fatigue cracks most likely to appear:
a welds - on the surface
b welds - internally
c parent metal
d heat affected zone

8 When cleaning a weld for close visual inspection what cleaning standard should be
adopted:
a SA 3
b SA 2.5
c BS 5405
d BS 5200

9 When cleaning a weld for inspection what area should normally be included:
a the whole weld
b 10 cm either side and the weld itself
c 15 cm either side and the weld itself
d 20 cm either side and the weld itself

10 When reporting a defect during a weld inspection accurate measurement is in:


a o'clock positions
b centimetres
c millimetres from datum
d millimetres from nearest known feature

11 Oxide in welds can cause discontinuities which are similar to non-metallic inclusions but
these oxide related discontinuities are called:
a crater cracks
b seams
c slag inclusions
d TIG inclusions

12 A groove in the toe of the weld caused by excessive arc when welding is termed:
a under lap
b incompletely filled groove
c undercut
d insufficient reinforcement

13 an excess of weld metal at the face of a butt weld should be termed:


a overlapping
b excessive convexity
c excessive reinforcement
d overlay

14 An excess of weld metal at the face a of a fillet weld should be termed:


a over capping
b excessive convexity
c excessive reinforcement
d overlay

7 of 29
15 A reduction in thickness of metal caused by excessive grinding is:
a under flushing
b over flushing
c under dressing
d grinding mark

16 A crack running straight along the centre of the weld would be called:
a transverse
b compress ional
c longitudinal
d branching

17 Which of the following may normally be identified by close visual inspection of a weld
from the reinforcement side:
a lack of fusion
b lack of penetration
c undercut
d excessive penetration

18 What causes slag to form on the weld run:


a oxides produced at the surface
b impurities in the electrode
c melting of the flux coating
d incompletely fused metal

19 When measuring a defect in the HAZ such as spatter what information would you give:
a distance from datum
b diameter, depth
c distance from adjacent toe
d all of the above

20 Arc strikes are:


a reported but not significant
b not acceptable by many fabrication codes
c not detectable on a visual inspection
d never occur offshore

21 In which of the following would you expect to find Lamellar tearing:


a Un-welded steel plates
b large aluminium casting
c centre of butt welds
d none of the above

22 One method of reducing the possibility of fatigue failure in a welded joint is;
a use backing strips
b flexible coatings
c weld toe profiling
d concrete coating

(return to index)

8 of 29
23 Laminations and solid inclusions:
a are found in steel plates
b are found in steel pipes
c can be found with ultrasonic inspection
d all of the above

24 If both sides are accessible, which of following can not be detected by visual inspection:
a excessive penetration
b worm holes
c cold lap and overlap
d laminations

25 Two or more members welded together are called:


a span
b node
c junction
d platform

Photography

1 Which colour light is absorbed first:


a green
b blue
c red
d all the same

2 What term is given to the reflective effect of suspended minerals, silt etc in weakening the
light intensity:
a attenuation
b absorption
c scattering
d refraction

3 A camera that allows viewing through the lens prior to taking the photograph is called:
a viewfinder camera
b TLR camera
c SLR camera
d SDP camera

4 Lenses with short focal lengths are called:


a normal
b telephoto
c inverse
d wide angle
5 The distance between the nearest and farthest points in focus for any particular lens setting
is called:
a the F stop
b the depth of field
c the focal length
d the focal point

9 of 29
6 Depth of field increases when:
a the F number is increased
b the subject to camera distance is increased
c the lens focal length is decreased
d all of the above

7 The F number on a camera is calculated by:


a dividing the focal length by the diameter of
the aperture
b multiplying the focal length by the diameter
of the aperture
c adding the camera to subject distance to the
depth of field
d dividing the focal length by the lens size

8 Fast film is film with an ASA of:


a 50 - 64
b 100 - 200
c 400 - 6000
d 20 - 35

9 Film process using the E6 technique:


a colour negative
b colour reversal
c colour retrieval
d monochrome negative

10 What film size is used in the sea & sea motor marine camera:
a 126
b 35 mm
c 110
d 70 mm

11 How much larger or smaller is the image on 70 mm when compared with 35 mm film:
a two times larger
b four times larger
c two times smaller
d four times smaller

12 What term is used to express the light output of a strobe or flash unit:
a wattage
b strobe number
c guide number
d lux

(return to index)

10 of 29
13 When making a photo-mosaic of an nodal weld what overlap on individual frames should
be used:
a 30 - 40 %
b 40 - 50 %
c 60 - 70 %
d 70 - 80 %

14 What is the frame size of the nikonos camera when fitted with close-up lens and prods:
a 12 cm x 9 cm
b 11 cm x 8 cm
c 7 cm x 5 cm
d 18 cm x 20 cm

15 What is the speed setting on the nikonos camera:


a 1/60th second
b 1/100th second
c M90
d 1/30th - 1/2000th second

16 What F stops would you bracket around when taking a stand-off photograph from 1 m
underwater:
a F8
b F 11
c F 16
d F 22

17 What is the essential ingredient of a good inspection photograph:


a a label noting the subject
b a scale with either imperial or metric markings
c holding the camera in a horizontal position
d ensuring the flash is orientated correctly

18 What is the most important reason for filling out logs during photography:
a to save time during the writing of the report
b as a record of photographs having been taken
c to record the basic details of the film, such as
subject, diver and date
d to count the number of exposures used

19 The speed of photographic emulsion is affected by:


a the size of the film
b size of the aperture
c amount of light available
d none of the above

20 As light travels through water:


a the spectrum changes
b it gains in intensity
c the beam is not affected by scattering
d it is not affected at the air water interface

11 of 29
21 To darken the negative of a black and white film:
a type of camera
b type of film
c adjust the aperture
d adjust the development

22 Scatter is caused by:


a light reflecting on particles in the water
b light exciting the molecules
c the ASA of the film
d moving the camera

23 Which lens is for underwater or surface use:


a 35 - 70 mm
b 16 - 35 mm
c 35 - 125 mm
d 28 - 35 mm

24 Light reflects through water:


a towards the object
b away from the object
c does not change
d from the object

25 The speed of 64 ASA film is:


a twice as much as 200 ASA
b once as much as 200 ASA
c once less than 200 ASA
d four times less than 200 ASA

26 200 ASA film is:


a twice as sensitive as 50 ASA film
b has larger grains than 50 ASA film
c has smaller grains than 50 ASA film
d half as sensitive as 50 ASA film

27 As sunlight enters the water it:


a refracts towards the normal
b refracts away from the normal
c carries straight on its original path
d is all reflected

28 The size of 35 mm film is:


a measured diagonally
b width of film
c size of aperture
d number of exposures

(return to index)

12 of 29
Concrete

1 Concrete is a mixture of:


a cement - water - additives
b cement - sand - water
c cement - gravel - sand - water - additives
d cement - sand - additives

2 Vertical lines on the face of a concrete structure would indicate:


a pre-stressing
b slip-forming
c shuttering
d cable tracks

3 Concrete corrosion refers to:


a the disintegration of the concrete matrix
b the erosion of the corner edges
c the corrosion of the re-bar through loss of cover
d loss of cover

4 Steel reinforcement must have adequate cover:


a to protect from seawater penetration
b to protect from accidental damage
c to protect from spalling
d all of the above

5 A wide crack is a crack with a width of:


a 0 - 1 mm
b 1 - 2 mm
c more than 2 mm
d less than 2 mm

6 Salts appearing on the surface of concrete having been washed out from a crack are called:
a exudation
b incrustation
c spalling
d carbonation

7 If concrete is poured from heights greater than 2 m what is likely to occur:


a slip forming
b deterioration
c honeycombing
d jointing

8 The gritty joint formed by insufficient surface wetting in hot conditions is:
a a cold joint
b a dry joint
c a panel joint
d a construction joint
(return to index)

13 of 29
9 Which of the following is not likely to cause discoloration:
a additives
b steam curing
c rust
d mould oil

10 Concrete is designed to protect the rebar a situation called passivation; what pH level does
the concrete need to be to achieve this:
a 4
b 8
c 12
d 14

11 Which of the following statements about concrete is true:


a it is impermeable so protecting the rebar
b it is totally porous but protects the rebar
through passivation
c it is porous but if cover is sufficient water
will not penetrate
d it is porous but the rebar can not rust as no
oxygen is present

12 What should she-bolts indicate:


a pre-stressing cables
b fixing points
c shoddy workmanship
d shuttered construction

13 A jarlan wall is:


a a slip-formed wall
b a perforated wave wall
c a caisson wall
d a shuttered wall

14 Which of the following are considered to be important features:


a loss of cover
b surface discoloration
c fine cracks
d all of the above

15 Which of the following are considered to be unimportant features:


a stains on the concrete
b surface crazing
c honeycombing
d spalling

(return to index)

14 of 29
16 Pre-stressed tendons are installed to:
a prevent the concrete falling apart
b to impart tension
c to impart compression
d to keep the shuttering in place

17 Construction joints are:


a planned joints during construction
b joints where wet concrete has accidentally
been poured on dry concrete
c unplanned steps during construction
d marks left by the shuttering

18 Excessive vibration during construction will cause:


a bleeding channels
b sand streaks
c water pockets
d stratification

19 Loss of cover is particularly important because:


a the wall thickness is decreased
b corrosion may take place
c it may not be possible to find it again
d it allows wind and rain to get in

20 The strongest form of concrete is produced by:


a slip-form shuttering
b board shuttering
c pre-cast sections
d integration

21 The underside of a concrete beam is:


a soffit
b splay
c overhang
d underside

22 Concrete in service defects are:


a fatigue cracks
b hot tears
c diffraction mottling
d none of the above

23 What is the most common method of inspection for concrete:


a MPI
b UT metering
c visual inspection
d radiography

(return to index)

15 of 29
Ultrasonic

1 The bending of a sound beam as it passes through an interface:


a reflection
b refraction
c attenuation
d absorption

2 Transverse (shear) waves are described as having:


a particle motion normal (90o) to the direction
of propagation and a velocity approximately
half that of longitudinal waves
b exceptionally high sensitivity due to low
attenuation resulting from longer wavelengths
when propagating through water
c a velocity approximately twice that of surface
waves in the direction of propagation
d particle motion perpendicular to the direction
of propagation and no attenuation in water

3 A digital thickness meter uses which principle:


a resonance
b pulse - echo
c through transmission
d harmonics

4 When the angle of incidence for a longitudinal wave exceeds the first critical angle:
a shear wave mode will be totally reflected
b longitudinal waves will be totally reflected

5 When the angle of incidence for shear wave exceeds the second critical angle we have:
a only the surface mode enters the specimen

6 In ultrasonic testing energy is transmitted through a solid material by a series of small


material displacements within the material:
a true
b false

7 The condition of starting at a centre position, moving toward a maximum position,


returning through the centre position to a maximum position in the opposite direction and
finally returning to the centre position is called:
a frequency
b period
c cycle
d wavelength

(return to index)

16 of 29
8 The back and forth movements of particles within a medium are called:
a cycles
b wavelengths
c vibrations
d displacements

9 The time required to perform one complete cycle is called:


a period
b frequency
c wavelength
d velocity

10 The number of cycles per second (Hz) a vibration occurs is called:


a period
b frequency
c wavelength
d velocity

11 A vibration can be said to have the following property:


a cycle
b period
c frequency
d all of these

12 Ultrasonic sound propagates through a medium as waves of particle vibration


a true
b false

13 Ultrasonic sound is usually described as sound:


a which may or may not be heard by human ear
b too high to be heard by human ear
c too low to be heard by human ear
d which can be heard in the audible range only

14 The velocity of sound is constant for a given material but varies from one material to
another:
a true
b false

15 Ultrasonic vibrations are generally defined as having a frequency of:


a 5 kHz
b 20 kHz
c 100 kHz
d 1 MHz

16 Ultrasonic sound can be either continuous or pulsed:


a true
b false
(return to index)

17 of 29
17 Wavelength is described as:
a the distance a wave travels to the back surface of the
specimen
b the distance a waveform advances while a particle
makes one complete vibration or orbit
c the number of cycles produced per second
d the time required for a wave to reach a certain
point in the specimen

18 Transducers used in ultrasonic testing exhibit which of the following:


a ferromagnetic
b piezoelectric
c electromechanical
d hyper-acoustic

19 A definite relationship exists among the three factors; velocity, frequency and wavelength.
this relationship is expressed by the formula:
a l = v/f
b l = f/v
c l = fv
d x = l/f

20 A device that converts electrical energy to mechanical energy and mechanical energy to
electrical energy is called a:
a generator
b transceiver
c transducer
d converter

21 The zone in an ultrasonic beam where irregular intensities exist is called the:
a near zone
b far zone
c irregular zone
d free field

22 The loss of energy as sound moves through a specimen is called:


a absorption
b propagation
c reflection
d attenuation

23 Acoustic impedance (Z) is defined as:


a the product of material density and wave velocity
b the ratio of material density to wave velocity
c the ratio of wave velocity to sound density
d the product of wave velocity and frequency

(return to index)

18 of 29
24 The lower the impedance mismatch between materials making up an interface, the greater
the sound loss:
a true
b false

25 Snell's law is used to find:


a critical angles
b angular relationships
c velocity
d wavelength

26 The purpose of couplant is to:


a filter undesirable reflections from the specimen
b tune the transducer to the correct frequency
c reduce attenuation within the specimen
d transmit ultrasonic waves from the transducer
to the specimen

27 The angle of reflection of an ultrasonic beam is


a equal to the angle of incidence
b approximately four times the angle of incidence
c approximately half the angle of incidence
d equal to the angle of refraction

28 Longitudinal (compression) waves produce vibrations which are:


a in the same direction as the motion of the sound
b perpendicular to the motion of the sound
c elliptical
d symmetrical

29 In an 'A' scan presentation, the horizontal sweep (x axis) is:


a elapsed time or distance
b signal amplitude
c distance travelled by the transducer
d direction of wave travel

30 In the 'A' scan presentation the vertical deflection on the cathode ray tube represents:
a elapsed time or distance
b signal amplitude
c distance travelled by the transducers
d direction of wave travel

31 The ideal surface for ultrasonic testing is:


a a rough surface
b a contoured surface
c an irregular or polished surface
d a flat smooth surface

(return to index)

19 of 29
32 Which of the following will not produce spurious indications:
a mode conversion
b attenuation
c reflection
d refraction

33 A digital thickness meter will give a reading best described as:


a the thickness of the material
b the size of the defect
c the distance to the area of greatest discontinuity
d the distance to the back wall including the probe

34 Ultrasonic testing equipment used underwater operates on which principle:


a pulse - echo
b through transmission
c resonance
d all of the above

35 When using a digital thickness meter which does not have a built in system for calibration,
which of the following statements is correct:
a calibration is unnecessary
b the meter should be calibrated once a week
c the meter should be calibrated before and after
every reading is taken
d the meter should be check calibrated before and
after every dive on which it is to be used

36 The higher the frequency of a transducer the:


a greater the beam spread and depth of penetration
b less the beam spread and the greater the sensitivity
and resolution
c less the sound beam attenuates thus increasing
penetration
d less the sensitivity and the greater the penetration

37 The acoustic impedance of an ideal couplant should be:


a less than that of the transducer
b higher than that of the transducer
c between that of the transducer and the test specimen
d irrelevant

38 An ultrasonic test instrument that displays pulses representing the function of time and
distance is a:
a continuous wave
b 'A' scan presentation
c 'B' scan presentation
d 'C' scan presentation

(return to index)

20 of 29
39 Which of the following frequencies would probably result in the greatest attenuation loss:
a 1.0 MHz
b 10.0 MHz
c 25 kHz
d 25 MHz

40 What is a decibel:
a a linear measurement of sound intensity
b a logarithmic comparison
c a unit of sound velocity
d none of the above

41 An increase in signal amplitude of 6 dB will increase the amplitude by how many times:
a 2
b 6
c 8
d 10

42 An increase in signal amplitude of 20 dB will increase the amplitude by how many times:
a 2
b 6
c 8
d 10

43 Taking the softest sound power level the ear can detect as 1 dB what is the loudest sound
the ear can accept:
a 100 dB
b 120 dB
c 200 dB
d 260 dB

44 A high frequency probe will have:


a good resolution
b good sensitivity
c poor measuring accuracy
d all of the above

45 When calibrating the 'A' scan unit which indication should be at full scale height:
a first back wall echo
b initial pulse
c primary discontinuity
d all peaks

46 If the probe is placed over the groove on the V1 test block and three clearly defined
indications are produced what can be said of the unit:
a it is properly calibrated
b it has good linearity
c it has good sensitivity
d it has good resolution
(return to index)

21 of 29
47 When great accuracy is required in sizing a discontinuity what method should be used:
a 6 dB drop
b 20 dB drop
c 10 dB drop
d Sea probe

48 Checking the time base linearity is the term given to:


a 'C' scan presentation
b 'A' scan presentation
c checking A scan with a digital thickness meter
d checking the resolution

49 How is the dead zone checked on a single crystal probe:


a by switching to twin crystal and noting
the difference
b by checking the relevant tables
c by measuring the length of the initial pulse
d the dead zone cannot be checked

50 UT waves in water are:


a surface waves
b shear waves
c longitudinal waves
d all of the above

51 The wave length is dependant on the:


a diameter of the probe
b density of material under test
c sound velocity and frequency
d all of the above

52 Vibrations are:
a chemical energy
b electro/chemical energy
c mechanical energy
d heat energy

53 Reducing the frequency of a probe will result in:


a a reduction of the attenuation
b small defects will be detected more easily
c penetration will be less
d beam spread will be less

54 Using an 'A' scan display, a lack of parallelism will result in:


a reflection that may not be indicated on the display
b the most likely reflection would result in a display
of numeral indications of variable amplitude
c signal amplitude being greatly increased
d signal amplitude being greatly reduced
(return to index)

22 of 29
55 An inaccurate wall thickness reading will result if:
a the material is laminated
b there is a lack of parallelism between the back and
front faces
c the material is between 10 and 15 mm thick
d the material is between 30 and 40 mm thick

56 The velocity of compression waves of sound is quickest in:


a steel
b water
c aluminium
d Perspex

57 ACPD is used to:


a measure the depth of a surface breaking crack
b locate a sub surface defect
c measure the length of a surface breaking crack
d determine the width of a crack

58 The 6 dB drop is:


a back wall echo to half height
b back wall echo to the same height as the defect
c defect half height
d none of the above

59 Which has the shortest wavelength:


a 25 kHz
b 10 MHz
c 25 MHz
d 12 kHz

60 Low frequency probes have:


a better resolution
b better penetration
c higher sensitivity
d all of the above

61 Wavelength is calculated by:


a velocity /frequency
b frequency /velocity
c velocity x frequency
d velocity + frequency

62 If the ultrasonic test frequency is decreased:


a penetration is less
b resolution is improved
c attenuation decreases
d small defects detected
(return to index)

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Magnetic Particle Inspection

1 An object that has the ability to strongly attract iron and other magnetic materials is
termed:
a magnetic
b ferromagnetic
c diamagnetic
d magnetisable

2 Which of the following are correct:


a unlike magnetic poles attract one another
b unlike magnetic poles repel one another
c like magnetic poles attract one another
d like magnetic poles invert one another

3 What symbol is used to denote magnetising force:


a H
b B
c Z
d Mg

4 What is the SI unit for magnetising force:


a oersted
b coulomb
c amps per metre turn
d gauss

5 What is the term given to the resistance of a material to a magnetising force:


a resistance
b perspicacity
c reluctance
d potential

6 What is the unit of magnetic flux:


a oersted
b maxwell
c gauss
d tesla

7 What are the lines of force that jump the gap formed by a crack called:
a vector fields
b resultant force
c flux leakage
d hunters
8 What is the SI unit for flux density:
a gauss
b Kg/m2
c tesla
d oersted
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9 Materials that are repelled by a magnetic field such as bismuth are called:
a diamagnetic
b paramagnetic
c antimagnetic
d ferromagnetic

10 High permeability materials will have:


a high retentively
b high residual magnetism
c continually aligned domain
d low retentively

11 What is the reversing magnetising force required to remove residual magnetism from a
material called:
a coercive force
b hysteresis loop
c residual potential
d neg.-residual magnetisation

12 Which of the following will require the greatest coercive force:


a high carbon steel
b soft iron
c Perspex
d all the same

13 Which of the following methods of producing magnetic flux is not used underwater:
a prods
b permanent magnets
c parallel closed loop conductor
d threaded bar

14 Which of the following is generally considered to be the most consistent method for
producing sufficient magnetic flux underwater
a prods
b threaded bars
c permanent magnets
: d parallel closed loop conductors

15 Which of the following configurations can be used with parallel loops


a kettle element
: b free pole
c coil
d all of the above

16 Which of the following field indicators may be used underwater:


a burmah castrol strip
b gauss meter
c berthold pentameter
d all of the above
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17 What flux density is required in the testing area for MPI:
a more than 0.72 tesla a
b more than 0.72 gauss
c more than 365 nanometers
d more that 1.44 gauss

18 Which of the following is best suited to locating surface defects:


a AC
b DC
c HWAC
d full wave 3 phase AC

19 What is the best method for demagnetising an article:


a reversing it in the magnetic field
b reversing the current through the coil
c reversing the coil around the article
d applying an alternating magnetic field and
reduce to zero

20 When using DC for demagnetisation how often should the current be how often should the
current be reversed:
a 50 times per second
b once a second
c every half second
d it should only be reversed once

21 For use in MPI what pull must permanent and electromagnets have:
a more that 18 Kg
b more than 45 Kg
c more than 10.5 Kg
d more than 28 Kg

22 What is the optimum orientation of a defect with relation to the lines of a magnetic
force:
a 0º to 45º
b 0º
c 90º
d 45º to 90º

23 What are the spacing limits for prods:


a 0 - 10 cm
b 5 - 10 cm
c 0 - 20 cm
d 15 - 20 cm

24 For surface wet ink application what inks may be used:


a black
b red
c fluorescent
d all of the above

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25 What is the maximum solid content for fluorescent ink above water:
a not greater than 0.35% by volume
b not greater than 10% by weight
c not greater than 0.35% by weight
d not greater than 10% by volume

26 when checking the U/V light intensity at a distance of 45 cm what is the minimum
requirement:
a 10 lux
b 50 lux
c 150 lux
d 210 lux

27 What wavelength ultra violet light must be emitted during testing:


a less than 320 nanometers
b greater than 365 nanometers
c less than 365 nanometers
d greater than 320 nanometers

28 How long does it take for the UV light to reach full intensity:
a 30 seconds
b 1 minute
c 5 minutes
d 1 hour in seawater

29 Longitudinal defects in a longitudinal weld can be readily detected by:


a longitudinal magnetism
b a circumferential magnetic field
c a coil at 90o to the weld
d none of the above

30 The ease of magnetism is called:


a conductor
b coercive force
c resistance
d permeability

31 UV light emits wavelengths of between:


a 365 - 400 angstroms
b 365 - 400 nanometers
c 1000 - 2000 angstroms
d 500 - 600 nanometers

32 Magnetic ink composition is mainly:


a iron oxide
b ferric chloride
c coarse iron filings
d fine iron filings
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General

1 A pre-dive briefing should include:


a length of dive
b tide condition
c inspection information and why
d none of the above

2 Which of the following methods for removing marine growth is the least detrimental to
the surface of a structure:
a water jet
b pneumatic grinder
c hydraulic grinder
d needle gun

3 The rate of marine growth will increase if:


a the water temperature rises
b the depth of water is increased
c the depth of water is decreased
d none of the above

4 The maximum water depth that pneumatic entrainment of abrasives can efficiently be used
is:
a 3m
b 30m
c 50m
d 120m

5 For the ideal inspection programme on a production platform:


a close down the platform for a given period
b inspect known defects and possible defects
c do it as long as the money is available
d do it as quickly as possible

6 What is the difference between hard and soft marine growth:


a the depth that it grows
b density of the growth
c rate of the growth
d colour of the growth

7 Radiography in underwater inspection is:


a harmful
b never used
c requires access to both sides of the test piece
d is excellent for planar defect detection

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8 Marine growth is influenced by:
a depth
b temperature
c both
d neither

9 For efficient operations it is necessary to establish a procedure covering the sections on


inspection activity because:
a otherwise inspection items will be overlooked
b equipment needs to be prepared in advance
c it will make it quicker
d logical procedures are an essential prerequisite

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