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Technical Information Indumax CLS50D/CLS50

The Indumax CLS50D/CLS50 is an inductive conductivity sensor suitable for standard and hazardous applications with a wide measuring range of 2uS/cm to 2000mS/cm. It has a digital version that connects to transmitters via Memosens protocol and an analog version. Key benefits include high chemical resistance, low risk of soiling, and easy installation in pipes as large as DN80. The CLS50D version stores sensor data digitally while the CLS50 connects to analog transmitters. Both measure conductivity and integrated temperature.

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0% found this document useful (0 votes)
219 views16 pages

Technical Information Indumax CLS50D/CLS50

The Indumax CLS50D/CLS50 is an inductive conductivity sensor suitable for standard and hazardous applications with a wide measuring range of 2uS/cm to 2000mS/cm. It has a digital version that connects to transmitters via Memosens protocol and an analog version. Key benefits include high chemical resistance, low risk of soiling, and easy installation in pipes as large as DN80. The CLS50D version stores sensor data digitally while the CLS50 connects to analog transmitters. Both measure conductivity and integrated temperature.

Uploaded by

Lê Vũ
Copyright
© © All Rights Reserved
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TI00182C/07/EN/16.

15 Products Solutions Services


71280313

Technical Information
Indumax CLS50D/CLS50
Inductive conductivity sensor for standard, Ex and
high-temperature applications

Digital sensor with Memosens protocol or analog


sensor

Application
Indumax CLS50/CLS50D is particularly suitable for use in the chemical industry and
process engineering. The six-decade measuring range and the excellent chemical
resistance properties of the materials in contact with the medium (PFA or PEEK)
make it possible to use this sensor in a wide ranges of applications, such as:
• Concentration measurement of acids and bases
• Quality monitoring of chemical products in tanks and pipes
• Phase separation of product/product mixtures
The CLS50D digital sensor is used with Liquiline CM44x or Liquiline M CM42, while
the CLS50 analog sensor is used with the Liquiline M CM42, Liquisys CLM223/253
or Mycom CLM153 transmitters.

Your benefits
• High durability
– High chemical resistance thanks to PFA coating
– PEEK version for temperatures up to 180 °C (356 °F)
• Low risk of soiling
– Dirt-repellent PFA surface
– Large sensor opening
• Easy installation
– Can be installed in pipes ≥ DN 80
– Total cable length up to 55 m (180 ft)
• Large measuring range from 2 μS/cm to 2000 mS/cm
• Integrated, coated Pt 100 temperature sensor, error class A
• Ex approval Ex ia IIC T4/T6
Other advantages of Memosens technology
• Maximum process safety
• Data security thanks to digital data transmission
• Very easy to use as sensor data saved in the sensor
• Predictive maintenance possible as sensor load data logged in the sensor
Indumax CLS50D/CLS50

Function and system design


Measuring principle Inductive conductivity measurement
An oscillator (1) generates an alternating magnetic field in the primary coil (5), which induces a
current flow (4) in the medium. The strength of the current depends on the conductivity and thus on
the ion concentration in the medium. The current flow in the medium, in turn, generates a magnetic
field in the secondary coil (3). The resulting induced current is measured by the receiver (2) and used
to determine the conductivity.

1 Oscillator
1 2
2 Receiver
3 Secondary coil
4 Current flow in the medium
5 Primary coil
Advantages of inductive conductivity measurement:
• No electrodes and therefore no polarization effects
5 3 • Accurate measurement in media with a high degree of
pollution and a tendency to form buildup
• Complete galvanic isolation of the measurement and the
medium

4
A0024926

Measuring system CLS50D

A complete measuring system comprises:


• A CLS50D inductively measuring conductivity sensor with fixed cable
• A transmitter, e.g. Liquiline CM44x
Optional:
• Weather protection for the field installation of the transmitter
• Assembly to install the sensor in vessels or pipes, e.g. CLA111

1 2

4 3
A0024929

1 Example of a measuring system


1 Liquiline CM44x transmitter
2 Protective cover
3 Pipe nozzle with flange DN50 PN16
4 CLS50D sensor, version with flange DN50 PN16 and fixed cable with M12 connector
5 Pipe

2 Endress+Hauser
Indumax CLS50D/CLS50

CLS50

A complete measuring system comprises:


• A CLS50 inductively measuring conductivity sensor with fixed cable
• A transmitter, e.g. Liquiline M CM42
Optional:
• Weather protection for the field installation of the transmitter
• Assembly to install the sensor in vessels or pipes, e.g. CLA111

1 2

5 3

4
A0024930

2 Example of a measuring system


1 CLS50 sensor, version with lap joint flange and fixed cable with ferrules
2 Liquiline CM42 transmitter
3 Protective cover
4 Pipe
5 Pipe nozzle with flange connection

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Indumax CLS50D/CLS50

Communication and data processing (CLS50D only)


Communication with the transmitter
Always connect digital sensors with Memosens technology to a transmitter with Memosens
technology. Data transmission to a transmitter for analog sensors is not possible.
Digital sensors are able to store the following system data in the sensor:
• Manufacturing data
– Serial number
– Order code
– Date of manufacture
• Calibration data
– Calibration date
– Cell constant
– Delta cell constant
– Number of calibrations
– Serial number of the transmitter used for the last calibration
• Application data
– Temperature application range
– Conductivity application range
– Date of first commissioning
– Maximum temperature value
– Hours of operation at high temperatures

Input
Measured variables • Conductivity
• Temperature

Measuring ranges Conductivity 2 μS/cm to 2000 mS/cm (uncompensated)


Temperature -20 to +180 °C (-4 to +350 °F)

Cell constant k = 1.98 cm–1

Measuring frequency 2 kHz

Temperature measurement CLS50D


Pt 1000 (Class A according to IEC 60751)

CLS50
Pt 100 (Class A according to IEC 60751)

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Indumax CLS50D/CLS50

Power supply
Electrical connection The sensor is supplied with a fixed cable. The cable between the sensor and transmitter can be
extended using the CYK11 (CLS50D) or CLK6 (CLS50) special measuring cable (does not apply for
use in a hazardous environment).

GY Shield RD
WH BU
WH U - RD
Memosens
BN U+ BU
GN Com A RD
GN

Pt 100
YE Com B WH
GY - Additional YE
PK + sensor supply BN n.c.
A0017984 A0024937

3 CYK11 for extension for CLS50D 4 CLK6 for extension for CLS50

Max. total cable length: 100 m (330 ft) Max. total cable length: 55 m (180 ft)
CLS50 only:
The residual coupling of the sensor increases when the fixed cable is extended.

Performance characteristics
Conductivity response time t95 ≤ 2 s

Temperature response time PEEK version: t90 ≤ 7 min


PFA version: t90 ≤ 11 min

Maximum measured error -20 to 100 °C (-4 to 212 °F): ±(5 μS/cm + 0.5 % of reading)
> 100 °C (212 °F): ±(10 μS/cm + 0.5 % of reading)

Repeatability 0.2% of reading

Linearity 1.9 % (only applies in the 1 to 20 mS/cm measuring range)

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Indumax CLS50D/CLS50

Installation
Orientation When installing, align the sensor in such a way that the medium flows through the flow opening of
the sensor in the direction of medium flow. The sensor head must be completely immersed in the
medium.

1 2

max. 100
(3.94)
a
A0024950

5 Sensor orientation, dimensions in mm (inch)


1 Direction of medium flow
2 Minimum water level in the pipe
a Distance from pipe wall

Installation factor In confined installation conditions, the conductivity measurement is affected by the pipe walls. The
installation factor compensates for this effect. The transmitter corrects the cell constant by
multiplying by the installation factor. The value of the installation factor depends on the diameter
and the conductivity of the pipe nozzle as well as the sensor's distance to the wall. The installation
factor f can be disregarded (f = 1.00) if the distance to the wall is sufficient (a > 15 mm (0.59"), from
DN 80). If the distance to the wall is smaller, the installation factor increases for electrically
insulating pipes (f > 1) and decreases for electrically conductive pipes (f < 1). It can be measured
using calibration solutions, or a close approximation determined from the following diagram.

1.40
2

1.20

1.00

1
0.80
0 5 10 15 20 25 a [mm]

0.20 0.39 0.59 0.79 0.98 a [inch]


A0005441

6 Relationship between installation factor f and wall distance


1 Electrically conductive pipe wall
2 Electrically insulating pipe wall

6 Endress+Hauser
Indumax CLS50D/CLS50

Air set CLS50D


The digital sensor has already been adjusted at the factory. Onsite compensation is not required.

CLS50
To compensate residual coupling in the cable and between the two sensor coils, zero adjustment in
air ("air set") must be performed before installing the sensor. Follow the instructions provided in the
Operating Instructions of the transmitter used.

Installation with flange The sensor is suitable for installation in T-pieces ≥ DN 80, with the outgoing diameter reduced to ≥
DN 50.

LWARNING
Leakage
Risk of injury if medium escapes
‣ Tighten the sensor nut with a torque of 20 Nm.
‣ To avoid leakages, regularly check the tightness of the nut.
Flange, not in contact with medium

1 2

A0024949

7 Fixed flange, not in contact with medium (for order option: "Process connection" = 5, 6, 7)
1 Flange (stainless steel)
2 Nut
3 Sealing disk (GYLON)
4 O-ring
5 Sensor

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Indumax CLS50D/CLS50

Flange, in contact with medium

1 2

4 3

A0024953

8 Fixed flange, in contact with medium (for order option: "Process connection" = 3, 4)
1 Flange (stainless steel)
2 Nut
3 O-ring
4 Sensor

Lap joint flange, not in contact with medium

1 2

5 3

4
A0024954

9 Lap joint flange, not in contact with medium (for order option: "Process connection" = A, B, C)
1 Lap joint flange (PP-GF)
2 Nut (stainless steel)
3 Flange (PVDF)
4 O-ring
5 Sensor

8 Endress+Hauser
Indumax CLS50D/CLS50

Installation in assembly

1 2 3 4
A0024960

 10 Installation of sensor with assembly


1 CLA111 with suspension bracket
2 CLA111 with flange connection
3 CLA140 with flange connection
4 CYA112

Environment
Ambient temperature range CLS50D
-10 to +60 °C (+10 to +140 °F)

CLS50
-10 to +70 °C (+10 to +160 °F)

Storage temperature -20 to +80 °C (0 to 180 °F)

Degree of protection IP 68 / NEMA type 6 (sensor in installed state with genuine seal)

Process
Process temperature CLS50D
Sensor CLS50D-*1/2 CLS50D-*3/4/5/6/8 CLS50D-*7 CLS50D-*A/B/C
material Without flange DN50, ANSI 2" JIS PVDF lap joint flange

PEEK –20 to 125 °C –20 to 125 °C –20 to 125 °C –20 to 125 °C


(-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F)

PFA –20 to 110 °C –20 to 110 °C –20 to 110 °C –20 to 110 °C


(-4 to 230 °F) (-4 to 230 °F) (-4 to 230 °F) (-4 to 230 °F)

CLS50
Sensor CLS50-*1/2 CLS50-*3/4/5/6/8 CLS50-*7 CLS50-*A/B/C
material Without flange DN50, ANSI 2" JIS PVDF lap joint flange

PEEK –20 to 180 °C –20 to 180 °C –20 to 180 °C –20 to 125 °C


(-4 to 360 °F) (-4 to 360 °F) (-4 to 360 °F) (-4 to 260 °F)

PFA –20 to 125 °C –20 to 125 °C –20 to 125 °C –20 to 125 °C


(-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F) (-4 to 260 °F)

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Indumax CLS50D/CLS50

Process pressure (absolute) Max. 21 bar (305 psi), depending on the sensor version, see pressure-temperature ratings

Temperature-pressure CLS50D
ratings
p (abs.)
PFA Ex
[psi] [bar]
1
305 21

2 3
247 17

4
160 11
5

15 1
T
110 125 [°C]
–20 0 +20 40 60 80 100
–4 +23 +68 230 257 [°F]
A0024981

 11 Pressure-temperature ratings CLS50D


1 PEEK sensor, without a flange
2 PFA sensor, without a flange (blue line)
3 PEEK or PFA sensor, with DN50/ANSI 2" flange (red line)
4 PEEK or PFA sensor, with JIS flange
5 PEEK or PFA sensor, with PVDF lap joint flange (green line)

CLS50

p (abs.)
[psi] [bar]
1
305 21

2 3
247 17

4 6
160 11
5

15 1
T
125
–20 0 +20 40 60 80 100 140 160 180 [°C]
–4 +23 +68 257 356 [°F]
A0024979

 12 Pressure-temperature ratings for CLS50


1 PEEK sensor, without a flange
2 PFA sensor, without a flange or with DN50/ANSI 2" flange (blue line)
3 PEEK sensor, with DN50/ANSI 2" flange (red line)
4 PFA sensor, with JIS flange (black line)
5 PEEK or PFA sensor, with PVDF lap joint flange (green line)
6 PEEK sensor, with JIS flange (gray line)

10 Endress+Hauser
Indumax CLS50D/CLS50

Mechanical construction
Dimensions

SW/AF 36

35 (1.38)
95 (3.74)
NPT 1"
G3/4

SW / AF 46
151 (5.94) / 153 (6.02)*

Ø 39 (1.54)

Ø 23.3 (0.92)
Ø 24 (0.94)*

Ø4
7.5
(1.8
7)

9)
(0.5 *
1 5.0 0.61)
Ø (
5.5
Ø1 27 (1.06)

A0024984 A0024985

 13 Version with G¾ thread, dimensions in mm  14 Version with NPT 1" thread, dimensions in mm
(inch) (inch)
* Dimension for PEEK version

Weight Approx. 0.65 kg (1.43 lbs)

Materials Sensor PEEK, PFA (depending on version)

Sensor seal VITON, CHEMRAZ (depending on version)

Process connections

G¾ CLS50-**A: stainless steel 1.4571 (AISI 316Ti)


CLS50-**B/C: PEEK GF30
CLS50D-**D: stainless steel 1.4571 (AISI 316Ti)
CLS50D-**B/C: PEEK GF30

NPT 1" PEEK

Fixed flange Stainless steel 1.4404 (AISI 316L)

Sealing disk GYLON (PTFE ceramic-filled)

Lap joint flange PP-GF

Flange combined with lap joint flange PVDF

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Indumax CLS50D/CLS50

Process connections • Gewinde G¾


• NPT 1" thread
• Lap joint flange EN 1092 DN50 PN10
• Lap joint flange ANSI 2" 150 lbs
• Lap joint flange JIS 10K 50A
• Flange EN 1092-1 DN50 PN16
• Flange ANSI 2" 300 lbs
• Flange JIS 10K 50A

Flange dimensions

1 2

b
d2 d2

a a
Øk Øk
D D

A0024986

 15 Flange dimensions
1 Lap joint flange (PP-GF)
2 Fixed flange (stainless steel)

Dimensions in mm
Lap joint flange PP-GF DN50 PN10 ANSI 2" 150 lbs JIS 10K 50A

D 165 165 152

Øk 125 121 120

d2 4 x 18 8 x 19 4 x 19

b 18 18 18

a 78 78 78

Screws M16 M16 M16

Dimensions in mm
Fixed flange SS 316 L DN50 PN10 ANSI 2" 300 lbs JIS 10K 50A

D 165 165.1 155

Øk 125 127 120

d2 4 x 18 8 x 19 4 x 19

b 18 22.2 16

a 27 27 27

Screws M16 M16 M16

12 Endress+Hauser
Indumax CLS50D/CLS50

Chemical resistance Medium Concentration PEEK PFA CHEMRAZ VITON

Sodium 0 to 50 % 20 to 100 °C Not suitable 0 to 150 °C Not suitable


hydroxide (68 to 212 °F) (32 to 302 °F)
solution
NaOH

Nitric acid 0 to 10 % 20 to 100 °C 20 to 80 °C 0 to 150 °C 0 to 120 °C


HNO3 (68 to 212 °F) (68 to 176 °F) (32 to 302 °F) (32 to 248 °F)

0 to 40 % 20 °C (68 °F) 20 to 60 °C 0 to 150 °C 0 to 120 °C


(68 to 140 °F) (32 to 302 °F) (32 to 248 °F)

Phosphoric acid 0 to 80 % 20 to 100 °C 20 to 60 °C 0 to 150 °C 0 to 120 °C


H3PO4 (68 to 212 °F) (68 to 140 °F) (32 to 302 °F) (32 to 248 °F)

Sulfuric acid 0 to 2.5 % 20 to 80 °C 20 to 100 °C 0 to 150 °C 0 to 120 °C


H2SO4 (68 to 176 °F) (68 to 212 °F) (32 to 302 °F) (32 to 248 °F)

0 to 30 % 20 °C (68 °F) 20 to 100 °C 0 to 150 °C 0 to 120 °C


(68 to 212 °F) (32 to 302 °F) (32 to 248 °F)

Hydrochloric 0 to 5 % 20 to 100 °C 20 to 80 °C 0 to 150 °C 0 to 120 °C


acid (68 to 212 °F) (68 to 176 °F) (32 to 302 °F) (32 to 248 °F)
HCl
0 to 10 % 20 to 100 °C 20 to 80 °C 0 to 150 °C 0 to 120 °C
(68 to 212 °F) (68 to 176 °F) (32 to 302 °F) (32 to 248 °F)

Certificates and approvals


 mark Declaration of Conformity
The product meets the requirements of the harmonized European standards. As such, it complies
with the legal specifications of the EC directives. The manufacturer confirms successful testing of the
product by affixing to it the  mark.

Ex approvals CLS50D-BA and CLS50-G


ATEX II 1G Ex ia IIC T4/T6 Ga
CLS50D-BV
ATEX II 3G Ex ic IIC T4/T6
CLS50D-IA
IECEx ia IIC T4/T6 Ga
CLS50-V
ATEX II 3G Ex ic IIC T4/T6 Gc + NEPSI Ex ic IIC T4/T6 Gc
CLS50D-NA and CLS50-H
NEPSI Ex ia IIC T4/T6 Ga
CLS50D-FB and CLS50-O
FM IS NI Cl.I Div.1&2,Group A-D
CLS50D-C2 and CLS50-S
CSA IS NI Cl.I, II, III Div.1&2,Group A-G
CLS50-T
TIIS Ex ia IIC T4

Endress+Hauser 13
Indumax CLS50D/CLS50

Ordering information
Product page www.endress.com/cls50d
www.endress.com/cls50

Product Configurator The navigation area is located on the right of the product page.
1. Under "Device support" click "Configure your selected product".
 The Configurator opens in a separate window.
2. Select all the options to configure the device in line with your requirements.
 In this way, you receive a valid and complete order code for the device.
3. Export the order code as a PDF or Excel file. To do so, click the appropriate button at the top of
the screen.

Accessories
The following are the most important accessories available at the time this documentation was
issued. For accessories not listed here, please contact your service or sales office.

Measuring cable For CLS50D


Memosens data cable CYK11
• Extension cable for digital sensors with Memosens protocol
• Product Configurator on the product page: www.endress.com/cyk11
Technical Information TI00118C

For CLS50
Measuring cable CLK6
• Extension cable for inductive conductivity sensors, for extension via VBM junction box
• Sold by the meter, order number: 71183688
VBM
• Junction box for cable extension
• 10 terminal strips
• Cable entries: 2 x Pg 13.5 or 2 x NPT ½"
• Material: aluminum
• Degree of protection: IP 65
• Order numbers
– Cable entries Pg 13.5 : 50003987
– Cable entries NPT ½": 51500177

Assemblies Dipfit CLA111


• Immersion assembly for open and closed vessels with flange DN 100
• Product Configurator on the product page: www.products.endress.com/cla111
Technical Information TI00135C

Dipfit CLA140
• For the CLS50/CLS50D inductive sensor
• Immersion assembly with flange connection for very demanding processes
• Product Configurator on the product page: www.products.endress.com/cla140
Technical Information TI00196C

Flexdip CYA112
• Immersion assembly for water and wastewater
• Modular assembly system for sensors in open basins, channels and tanks
• Product Configurator on the product page: www.endress.com/cya112
Technical Information TI00432C

14 Endress+Hauser
Indumax CLS50D/CLS50

Calibration solutions Conductivity calibration solutions CLY11


Precision solutions referenced to SRM (Standard Reference Material) by NIST for qualified
calibration of conductivity measuring systems in accordance with ISO 9000
• CLY11-B, 149.6 μS/cm (reference temperature 25 °C (77 °F)), 500 ml (16.9 fl.oz)
Order No. 50081903
• CLY11-C, 1.406 mS/cm (reference temperature 25 °C (77 °F)), 500 ml (16.9 fl.oz)
Order No. 50081904
• CLY11-D, 12.64 mS/cm (reference temperature 25 °C (77 °F)), 500 ml (16.9 fl.oz)
Order No. 50081905
• CLY11-E, 107.00 mS/cm (reference temperature 25 °C (77 °F)), 500 ml (16.9 fl.oz)
Order No. 50081906
Technical Information TI00162C

Endress+Hauser 15
www.addresses.endress.com

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