European Electronic Controls Catalog

Catalog Section E
Product Bulletin VG8000
Issue Date 0398

VG8000 Series Flanged Valves

DN 15 - DN 150 • Nodular Iron • PN 16

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q 9DOYHV LQ ZD\ ZD\ PL[LQJ DQG GLYHUWLQJ Covers all common HVAC applications.
FRQILJXUDWLRQV

q 31UDWHGQRGXODULURQYDOYHERGLHV Compact, lighter and more ductile than gray iron.

q 6WDLQOHVVVWHHO6WHPSOXJVHDWFRPELQDWLRQ Stability and long life.

q 8VH RI VWDQGDUG -RKQVRQ &RQWUROV VSULQJ Reliable, field proven seal applicable to wide
ORDGHGVHOIDGMXVWLQJ9LWRQ7HIORQ9LWRQ operating temperature range. No readjustment
9ULQJSDFNLQJ required.

q /RZ OHDNDJH UDWH IRU WZR DQG WKUHHZD\ Provides maximum energy efficiency.
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q (OHFWULFDQG3QHXPDWLFDFWXDWRUVDYDLODEOHIRU Allows applications of the best suited and cost-

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q 6ORWWHGVWHPZLWKFRXSOHUIRUHDV\PRXQWLQJ Reduces installation cost.

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© 1998 Johnson Controls, Inc. (

Order Nr. DS 10.459 E
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$SSOLFDWLRQ2YHUYLHZ 2UGHULQJFRGHVIRU9DOYH%RGLHV
9* 61
Valve bodies are made of nodular iron and are
available in sizes from 15 to 150 mm. Flanged 6L]H .YV
connections comply with DIN and BS standards. ZD\ 12 YDOYHV RQO\
The inner valve trim and seat ring is made of $ DN 15 0,1
stainless steel. The valve chevron packing $ DN 15 0,16
consists of spring loaded Viton-Teflon V-rings. $ DN 15 0,25
$ DN 15 0,4
$OO YDOYHV
Slotted V-Ring $ DN 15 0,63
$ DN 15 1,0
Stem Packing
$ DN 15 1,6
$ DN 15 2,5
$ DN 15 4,0
& DN 25 6,3
& DN 25 10
( DN 40 16
( DN 40 25
) DN 50 40
* DN 65 63
The VG8000 valves are available in two way + DN 80 100
configuration for NO (Push-Down-To-Close) - DN 100 160
operation and in three way configurations. The . DN 125 250
2-way valves DN 15 to 40 are also available for / DN 150 350
NC (Push Down To Open) operation. The three
9DOYH%RG\7\SH
way valves are available as mixing or diverting
 2-way Valve NO
valves. *) 2-way Valve NC.
Two way valves have equal percentage  3-way Mixing valve
relationship between valve travel and flow at a  3-way Diverting valve
constant pressure drop. Three way valves have *) Only available in DN15 …
a combination of equal percentage and linear DN40 (Kvs values 0,63...25)
characteristic. An arrow is on one side of the
valve body indicating the direction of flow for )RUH[DPSOH
proper piping. For a 2-way NO valve, DN65, Kvs 63, PN16, the
Models with Glycerin Cup Packing are available ordering code is
for medium temperature down to -10 °C. VG82G1S1N
A variety of electric and pneumatic actuators is
available and can be ordered either factory
mounted or for field mounting. Refer to this and For ordering a valve with Glycerin Cup Packing,
following pages for ordering data and additional add suffix  to the ordering code:
details. i.e. VG8xxxS1N.

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The valve size for water applications can be The VG8000 series flanged nodular iron valves
defined using the diagrams below, where the can be combined with following series
intersection of the pressure drop over the valve pneumatic and electric actuators:
and the flow has to stay within the white area.
• MP-8000 pneumatic actuators (DN 15 ...40)
.YVHOHFWLRQGLDJUDPIRU'1YDOYHV • PA-2000 pneumatic actuators (DN 50 ...150)

10
8 • VA-7200 electric actuators (DN 15 ...40)
6 • FA-1000 electric spring return actuators (DN

Flow Q, in m³/h
4 15 ...40)
s
3
• RA-3000 electric actuators(DN 15 ...150)
Kv 2
• FA-2000 electric spring return actuators
4 (DN 50 ...80)
1
2,5 0,8 • FA-3000 heavy duty electric actuators (DN
0,6 100 ...150)
1,6
0,4
1 0,3
3
0,6 0,2
0,4
5 0,1
0,2 0,08
6 0,06
0,1
0,04
0,1
0,03
0,02

0,01
1

2
3
4
6
8

200
300

800
10

20
30
40
60
80
100

400
600

1000

Pressure drop ∆p, in kPa (1 kPa = 10 mbar = 100 mmWC)

.Y VHOHFWLRQ GLDJUDP IRU '1 

YDOYHV
1000
800
600
400
300
s 200
Kv
350
100
250 80
60
160
40
100 30
63 20
40
10
25 8
Flow Q, in m³/h

6
16
4
10 3
6,3 2

1
0,8
0,6
0,4
1

2
3
4
6
8
10

20
30
40
60
80

200
300

800
100

400
600

1000

Pressure drop ∆p, in kPa (1 kPa = 10 mbar = 100 mmWC)

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The hydraulic function of a valve depends on the position of the plug, as indicated in the tables below.
The action of the valve-actuator combination depends on the action of the actuator and the type of valve
used.
3QHXPDWLFDFWXDWRU 'LUHFWDFWLQJSQHXPDWLFDFWXDWRUV 5HYHUVHDFWLQJSQHXPDWLFDFWXDWRUV
Ð MP-822xxxx0 and PA-2xx0-3x1x MP-832xxxx0 and PA-2xx0-3x2x
Ò9DOYHW\SH Air pressure extends Spring retracts stem Air pressure retracts Spring extends stem
stem down back up (no air) stem up back down (no air)

(
2-way NO (PDTC)
VG82..
(
/

3-way mixing
VG88..
/

(
3-way diverting
VG89..

(OHFWULFDFWXDWRUÐ &RQWUROPRGH )DLOVDIHSRVLWLRQVSULQJUHWXUQRQO\

VA-72xx-820x, FA-1xxx-210x, FA-1xxx-210x FA-22xx-751x
RA-3xxx-7xxx, FA-2xxx-751x FA-25xx-751x
and FA-32xx-741x
Ò9DOYHW\SH Actuator extends Actuator retracts Power failure Power failure
stem down stem up retracts stem up extends stem down

(
2-way NO (PDTC)
VG82..

( 
2-way NC (PDTO)
VG84.. (only FA-1000) (only FA-1000) (only FA-1000)

3-way mixing
VG88..
/

3-way diverting
VG89..

E = Equal percentage control characteristic u = Flow

L = Linear control characteristic w = No flow

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3QHXPDWLF$FWXDWRU6HOHFWLRQ 03VHULHV
The pneumatic actuators can be mounted on the 03  
2-way NO (PDTC) and on the 3-way valve series.
2SWLRQV(feedback and switches)
All actuators are reversible to provide a Normally
Closed or Normally Open (when no air pressure)  None
operation on a 2-way NO (PDTC) valve body.  Feedback 2 kΩ
 Feedback 2 kΩ and
The actuators can also be optionally equipped with
a factory mounted pilot positioner and/or with hand (2) auxiliary switches
wheel. The basic positioner PY-1010 is direct  (2) Auxiliary switches
acting and can be used with D.A. or R.A. actuators 2SWLRQV
series MP8000 or PA-2000. (Positioner and hand wheel)
The available actuators are:  None
Valves DN 15 – 40 : MP8000 series  Positioner D.A., PY-1010
 Positioner D.A., PY-1010
Valves DN 50 – 150 : PA-2000 series with hand wheel
 Hand wheel
0RXQWLQJ NLWV IRU ILHOG PRXQWLQJ: hand wheel, 6SULQJ5DQJH
feed-back potentiometer and auxiliary switches
are available on request. & 20...50 kPa
( 60...90 kPa
2UGHULQJFRGHVIRU3QHXPDWLF$FWXDWRUV
6L]HDFWLRQ
3$VHULHV 2
 D.A., 160 cm diaphragm
2
 R.A., 160 cm diaphragm
3$ 
6SULQJ5DQJH (OHFWULF$FWXDWRU6HOHFWLRQ
 20... 50 kPa
1RQ6SULQJ5HWXUQ$FWXDWRUV
 70...100 kPa
9$(OHFWULF$FWXDWRUV
$FWLRQ
The VA-7200 series synchronous motor-driven,
 Direct Acting (D.A.)
magnetic clutch coupled actuator series are
 Reverse Acting (R.A.) available for 3-point (floating) or for 0-10 V control.
6L]H They provide a 1000 N nominal driving force and

2
300 cm , standard for can be used on the DN 15...40 VG8000 valve
DN 50...DN 80 series.
2
 600 cm , standard for 2UGHULQJFRGHVIRU9$(OHFWULF$FWXDWRUV
DN 100...DN 150
2 9$ 
 600 cm , large
actuator for DN 6XSSO\9ROWDJH
50...DN 80  24 VAC, 50/60 Hz
2SWLRQV  230 VAC, 50/60 Hz
(Feedback and switches) &RQWUROVLJQDO
 None
 3-point (floating)
 (2) auxiliary switches
 proportional (0...10 V) *)
 Feedback 2kΩ  proportional (0..10V) with
 Feedback 2kΩ and 0..10 V feedback signal *)**)
(2) auxiliary switches
2SWLRQV
3RVLWLRQHU factory mount  None
 None  2 Aux. switches *)
 DA type (PY-1010)  Hand wheel
+DQGZKHHO factory  Hand wheel with 2 aux.
mounted switches *)
 None  Hand wheel with 1 Aux.
switches and 1 switch for
 with Hand wheel
manual override signal*)
*) 24 VAC models only
**) Options can be Hand wheel only

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5$(OHFWULF$FWXDWRUV 2UGHULQJFRGHVIRU)$$FWXDWRUV
The RA-3000 series synchronous motor-driven )$ 
actuators are available for 3-point (floating) or with
electronic positioner for 0-10 V control. They Supply Voltage
feature factory calibrated force endswitches to 1 230 VAC, 50/60 Hz
provide specified close-off ratings. 6 24 VAC, 50/60 Hz
These actuators are available in three sizes, i.e. Options, factory mounted
the RA-3000-7120 with 1000 N, the RA-3000-7220 00 None
with 1500 N, and the RA-3000-7320 with 3000 N
01 (2) Aux. switches E
minimal force. The RA-3000-7120 can be used for
DN 15 to 40, the RA-3000-7220 for DN 50 to 80, 02 2 kΩ feedback
and the RA-3000-7320 for sizes DN 50 to 150, potentiometer R2
according to max. close-off pressure ratings 03 (2) Aux. switches E and 2
specified. Factory mounted options, such as kΩ feedback pot. R2
feedback potentiometer 2 kΩ, auxiliary switches 40 Pos. 0...10 V / 0(4)…20 mA *)
and manual override are available. 41 Pos. 0...10 V / 0(4)…20 mA
and (2) Aux. switches *)
2UGHULQJFRGHVIRU5$(OHFWULF$FWXDWRUV *) only 24 VAC models
5$ 
6SULQJ5HWXUQ$FWXDWRUV
)RUFH 6XSSO\9ROWDJH
)$ (OHFWURK\GUDXOLF 6SULQJ 5HWXUQ
 1000 N 24 VAC, 50/60 Hz
$FWXDWRUV
 1000 N 230 VAC,50/60 Hz
 1500 N 24 VAC, 50/60 Hz The FA-1000 series electro-hydraulic spring return
 1500 N 230 VAC,50/60 Hz actuators provide 700 N minimal force and are
 3000 N 24 VAC, 60 Hz available for 3-point (floating) or 0...10 V /
0(4)…20 mA control including manual override.
 3000 N 24 VAC, 50 Hz
They can be used in combination with DN 15...40
 3000 N 230 VAC, 50 Hz VG8000 valve bodies.
2SWLRQVfactory mounted The FA-1000 actuators retract the stem on power
 None failure thus when mounted on a 2-way NO (PDTC)
 (2) Aux. switches and (respectively a 2-way NC (PDTO)) valve to open
2 kΩ feedback (respectively to close) the valve.
potentiometer See also the “Actuator Selection Table”
 Positioner 0...10 VDC and
(2) Aux. switches 2UGHULQJ FRGHV IRU )$ (OHFWULF 6SULQJ
(only 24 VAC models) 5HWXUQ$FWXDWRUV
Manual override )$ 
0 None Supply Voltage
1 with Manual override
1 230 VAC, 50/60 Hz
6 24 VAC, 50/60 Hz
)$(OHFWULF$FWXDWRUV
Control signal
The FA-3000 motor-driven heavy duty actuators 00 3-point (floating)
provide 6 500 N stem force and are available for
40 0...10 V/ 0(4)...20 mA *)
3-point (floating) or 0…10 V / 0(4)…20mA control
including manual override. They feature factory *) 24 VAC models only
calibrated force end switches to provide specified
close-off ratings. )$(OHFWULF6SULQJ5HWXUQ$FWXDWRUV
These actuators can be used in connection with The FA-2000 series synchronous motor-driven
DN 100...150 VG8000 valve bodies. S.R. actuators are available for 3-point (floating) or
with electronic positioner for 0-10 V / 0(4)…20 mA
control. They feature overtravel spring with
endswitch to determine maximum close-off
pressure as specified. On power failure, the
actuator returns to normal position.
The FA-2200 models extend, and the FA-2500
retract the stem on power failure thus when

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mounted on a 2-way NO (PDTC) valve to close 2UGHULQJSURFHGXUH
respectively to open the valve. The valves and actuators can be ordered
Electric manual override is available with all separately or factory mounted. When factory
models. Factory mounted auxiliary switches and mounted, please add ³0´ behind the order code
feedback potentiometer 2 kΩ can be optionally for the actuator.
ordered. )RUH[DPSOH
These actuators can be used in connection with For a 2-way valve, DN 65, Kvs 63, PN16 plus
DN 50...80 VG8000 valve bodies. actuator with electric positioner 0...10 V input, 24
2UGHULQJ FRGHV IRU )$ (OHFWULF 6SULQJ VAC 50 Hz supply, order:
5HWXUQ$FWXDWRUV item 1 9**61 (valve body)
)$  item 2 5$ (actuator)
6XSSO\9ROWDJH Alternatively, if actuator is requested to be factory
 230 VAC 50 Hz mounted, order:
 24 VAC 50 Hz
item 1 9**61 (valve body)
2SWLRQVfactory mounted item 2 5$0 (actuator)
 None
 (2) Aux. switches E
 2 kΩ feedback R2
 (2) Aux. switches E and
2 kΩ feedback R2
 Positioner 0…10 VDC *)
 Positioner 0…10 VDC *)
and (2) Aux. switches
6SULQJ5HWXUQDFWLRQ
 Stem extends on power
failure
 Stem retracts on power
failure
*) Only 24VAC models

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0D[LPXP&ORVHRIISUHVVXUHVIRUSQHXPDWLFYDOYHDFWXDWRUFRPELQDWLRQVN3D
$FWXDWRUPRGHO %RG\ ZD\123'7&ZLWK ZD\123'7&ZLWKGLUHFWDFWLQJDFWXDWRUYDOYHV
6L]H UHYHUVHDFWLQJDFWXDWRU FORVHZLWKDFWXDWRUVXSSO\DLUSUHVVXUHor 3-way
YDOYHVFORVHZLWK See Table “Actuator selection”
DFWXDWRUVSULQJor 3-way
See Table “Actuator selection”
Stroke Eff. area with 0 kPa supply with 120 kPa supply with 160 kPa supply
(mm) (cm²) (DN) Spring range (kPa) Spring range (kPa) Spring range (kPa)
20-50 70-100, 60-90 20-50 *) 70-100, 60-90 20-50 *) 70-100, 60-90
for MP8000 *) for MP8000 for MP8000
03 15 600 1600 1600 1600 1600 1600
13 160 25 80 1600 1600 560 1600 1600
40 - 580 740 100 1380 740
3$ 50 400 850 850 400 1500 690
25 300 65 200 650 650 200 1160 530
80 - 300 300 - 550 230
3$ 50 370 1600 1600 370 1600 1600
25 600 65 270 1560 1560 270 1600 1290
80 100 750 750 100 1260 620
3$ 100 40 480 480 40 820 390
42 600 125 10 290 290 10 510 240
150 - 170 170 - 310 140
*) Recommended spring ranges

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Maximum Close-off pressures for electric valve-/actuator combinations (kPa)

Actuator Stroke Force Body Size DN
(mm) (N) 15 25 40 50 65 80 100 125 150
Non Spring Return Actuators
VA-7200 13 1000 1600 1570 440 - - - - - -
RA-3000-712x 13 1000 1600 1600 640 - - - - - -
RA-3000-722x 25 1500 - - - 540 410 180 - - -
RA-3000-732x 42 3000 - - - 1350 1050 500 310 190 110
FA-3200-741x 42 6500 - - - - - - 770 480 300
Spring Return Actuators
FA-1000 13 700 1600 1270 340 *) - - - - - -
FA-2000-751x 25 2400 - - - 1030 800 370 - - -
*) For higher close-off pressure, please contact your JC supplier

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VXUHWKDW
When mounting the VG8000 series valves, please • the pneumatic or electrical power to the
follow the instructions below: actuator is turned off or isolated.
• It is recommended that the valves are mounted • you do not touch or attempt to connect or
in an upright position in a conveniently disconnect wires when electrical power is on.
accessible location.
• The actuator must not be covered with
insulating material.
WARNING
• Sufficient clearance must be allowed for
actuator removal (refer to the dimension Equipment Damage Hazard
drawings on page 6 and 7)
Disconnect the power supply before wiring
• The valve must be piped with the flow(s) in the connections are made to prevent possible
direction(s) indicated by the arrow(s) so that damage to the equipment. Make and check all
the plug seats against the flow. wiring connections before applying power to
the system. Short-circuited or improperly
• Use of the VG8000 series valves with fluids
connected wires may result in permanent
other than specified must be approved by
damage to the unit.
Johnson Controls.
• On electrically actuated valve assemblies, all
wiring must be in accordance with applicable • no pressure is applied to the piping system
electrical code requirements. when servicing the valve.

• Input lines to the actuator must be wired • no attempt is made to remove the spring of a
correctly for the valve to move in the proper pneumatic actuator from its housing.
direction.
2UGHULQJ&RGHIRU5HSODFHPHQW3DFNLQJ.LWV
2UGHULQJ )RUYDOYHV 2UGHULQJ
&RGH FRGHIRU
PRXQWLQJVHW
6WDQGDUGSDFNLQJNLW
 DN15...40 
 DN 50...80 
 DN 100...50 

*O\FHULQFXSSDFNLQJNLW
 DN 15 - 40 
 DN 50 - 80 
 DN 100 - 150 
* Mounting set required

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'LPHQVLRQVZLWKSQHXPDWLFDFWXDWRU (in mm.)

9HUVLRQZLWKRXWKDQGZKHHO 9HUVLRQZLWKKDQGZKHHO

PA-2000-3300

H12
Only on

H6

H11
D
ca 27,5

H2

Positioner
Positioner

d
H4H5

DN
D3
D2
D1 B

9DOYHDQG$FWXDWRUGLPHQVLRQV
9DOYHERG\ 03 03
'1 % + + $ $  ' + + + +
 130 100 76 160 220 219 342 492 448 600
 160 106 76 160 220 219 342 492 448 600
 200 140 79 160 220 219 345 495 551 600
*) For actuator with positioner
3$ 3$ 3$
'1 % + + $ ' + + + + $ ' + + + +
 230 145 101 235 290 479 629 593 743 250 384 609 809 767 967
 290 156 102 235 290 480 630 594 744 250 384 610 810 768 968
 310 180 108 235 290 486 636 600 750 250 384 616 816 774 974
 350 225 136 - - - - - - 250 384 644 844 802 1002
 400 255 155 - - - - - - 250 384 663 863 821 1021
 480 290 175 - - - - - - 250 384 683 883 841 1041

)ODQJH'LPHQVLRQV
'1 ' ' ' G %ROWV +ROHV '1 ' ' ' G %ROWV +ROHV
 95 65 45 13,5 M12 x 45 4  200 160 138 17,5 M16 x 65 8
 115 85 68 13,5 M12 x 50 4  220 180 158 17,5 M16 x 70 8
 150 110 88 17,5 M16 x 55 4  250 210 188 17,5 M16 x 75 8
 165 125 102 17,5 M16 x 60 4  285 240 212 22 M20 x 75 8
 185 145 122 17,5 M16 x 60 4

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'1
5$ 9$ )$

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186 x 166

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9DOYHERG\ 5$ 9$ )$
'1 % + + + $ + + $ + + + $ + +
 130 100 76 70 160 383 550 160 288 315 470 160 469 600
 160 106 76 72 160 383 550 160 288 315 470 160 469 600
 200 140 79 89 160 386 550 160 291 318 470 160 473 600

)ODQJH'LPHQVLRQV
'1 ' ' ' G %ROWV +ROHV
 95 65 45 13,5 M12 x 45 4
 115 85 68 13,5 M12 x 50 4
 150 110 88 17,5 M16 x 55 4

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'1
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9DOYHERG\ 5$ )$ )$
'1 % + + $ + + $ +  +  $ +  + 
 230 145 101 160 408 580 160 642 880 - - -
 290 156 102 160 409 580 160 643 880 - - -
 310 180 108 160 415 580 160 649 880 - - -
 350 225 136 160 443 600 - - - 300 625 830
 400 255 155 160 462 630 - - - 300 626 830
 480 290 175 160 482 640 - - - 300 632 830
*) add 45 mm for models with positioner
**) add 23 mm for models with positioner
)ODQJH'LPHQVLRQV

'1 ' ' ' G %ROWV +ROHV

 165 125 102 17,5 M16 x 60 4
 185 145 122 17,5 M16 x 60 4
 200 160 138 17,5 M16 x 65 8
 220 180 158 17,5 M16 x 70 8
 250 210 188 17,5 M16 x 75 8
 285 240 212 22 M20 x 75 8

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6 SHFLILFDWLRQV
3URGXFW VG8000 Series flanged valves
0RGHOV 2-way NO (PDTC) DN 15…150,
2-way NC (PDTO) DN 15…40,
3-way mixing and diverting DN 15…150
6HUYLFH Water, glycol solutions or steam for HVAC applications
(proper water treatment is recommended, refer to VDI 2035)
9DOYHERG\GDWD'1 15 25 40 50 65 80 100 125 150
.YV (*) 6,3 10 16 25 40 63 100 160 250 350
:HLJKWNJZD\ 4 5,4 10 13 18 24 32,5 53,5 72,5
ZD\ 5,4 7,2 13 18 24 32 43 72 108
1RPLQDOVWURNH 13 mm 25 mm 42 mm
%RG\SUHVVXUHUDWLQJ PN 16
Limits according to DIN 2401:


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 14 bar








  

0HGLXPWHPSHUDWXUHLQƒ&
0HGLXPWHPSHUDWXUHOLPLWV +2...+170 °C (above 120 °C limitations according to DIN 4747 and DIN 4752):
...-10 °C with optional glycerin cup
%RG\PDWHULDO Nodular iron GGG 40, W-Nr. 0.7040
6WHP3OXJ6HDWPDWHULDO Stainless steel, W-Nr. 1.4305
)ODQJHGLPHQVLRQV DIN 2526 Form C
DIN 3202 F1 (for face to face)
3DFNLQJ Teflon-Viton-Teflon V-ring combination, spring loaded and self adjusting
&RQWUROFKDUDFWHULVWLFV Equal percentage for 2-way valves
Equal percentage plus linear for 3-way valves
5DQJHDELOLW\ 100 (25 for Kvs 0,1 to 0,63)
/HDNDJH max. 0,05 % of Kvs
2SHUDWLQJSUHVVXUHGURS Max. 300 kPa recommended

(*) Kvs values for DN 15 valves (see also “Ordering codes for valve
bodies”
0,1 0,16 0,25 0,4 0,63 1,0 1,6 2,5 4

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Johnson Controls International, Inc.

Headquarters: Milwaukee, WI, USA
European headquarters: Westendhof 8, 45143 Essen, Germany
European Factories: Lomagna (Italy), Leeuwarden (The Netherlands), Essen (Germany)
Branch Offices: principal European Cities Printed in Germany

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