Document Number: HOC-MS-M-PL-003Rev0

Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 34

TABLE OF CONTENTS

1. PURPOSE ---------------------------------------------------------------- 3

2. SCOPE -------------------------------------------------------------------- 3

3. PIPE MATERIALS ------------------------------------------------------- 3-4

4. REFERENCES ----------------------------------------------------------- 4

5. RESPONSIBILITIES ---------------------------------------------------- 4-5

6. MAJOR PLANT & EQUIPMENT --------------------------------------- 5-6

7. MATERIAL HANDLING ------------------------------------------------- 6-8

8. SITE PLANNING & PREPARATION ------------------------------- 9-10

9. CONSTRUCTION METHODOLOGY ------------------------------ 10

10. INSTALLATION PROCEDURES ----------------------------------- 10-14

11. INSPECTION AND TESTING --------------------------------------- 14-16

12. SITE PERSONNEL ----------------------------------------------------- 16-17

13. EQUIPMENT & TOOLS ----------------------------------------------- 17

14. SAFETY ------------------------------------------------------------------- 17-18

15. RSK ASSESSMENT --------------------------------------------------- 18-27

Document number: HOC-MS-M-PL-003Rev0 Page 2 of 26


1. PURPOSE

To define the methodology to be followed for the Installation of Plumbing Water Piping.
To establish, the acceptance criteria, for the handling, installation, pressure testing of
Polypropylene Pipe (PPR) and copper pipes for Plumbing System and to ensure
compliance with the Project Specifications, QCS-2010, Approved Shop Drawings and
Approved Material Submittals for Proposed Phase -2 Horse Owner’s Complex Project.

2. SCOPE

The method statement is prepared to ensure the requirements for the Plumbing Water
Piping Installation on the Proposed Phase -2 Horse Owner’s Complex carried out in the
prescribed manner and also complying Safety and Health procedure as well. This
includes but is not limited to the pipe, fittings, support systems, inspection testing,
insulation and acceptance of such water pipe work systems as indicated on the
approved shop drawings. This includes the cold water supply to all the plumbing fixtures
and water supply to the water heaters and hot water to all the plumbing fixtures.

3. PIPE MATERIALS

1. Copper pipe work shall comply with the relevant provisions of BS 2871: Part 1;
underground pipes shall be to Table Y with a coating of seamless continuous PVC
sheeting and above ground pipes shall be to Table X. Copper and copper alloy tube
fittings should comply with the relevant provisions of BS 864: Part 1, Type B or BS 864:
Part 2, Type A.

2. The use and installation of polyethylene pipe work shall comply with the relevant
provisions of BS 1972 (above ground use), BS 6437 (general purposes) and BS 6572
(below ground use). Copper alloy tube fittings for polyethylene pipes shall comply with
the relevant provisions of BS 864: Part 3. Joints for polyethylene pipes shall comply with
the relevant provisions of BS 5114 and BS 3505.

3. The use and installation of polypropylene pipe work shall comply with the relevant
provisions of BS 4991 and shall be Series 1. The use and installation of unplasticized
PVC (PVC-U) pipe work shall comply with the relevant provisions of BS 3505. Solvent
welded joints and fittings for PVC-U pipes shall comply with the relevant provisions of BS
4346: Part 1. Mechanical joints and fittings for PVC-U

Document number: HOC-MS-M-PL-003Rev0 Page 3 of 26


pipes shall comply with the relevant provisions of BS 4346: Part 2. PVC-
U pipework shall only be used for cold water applications.

4. REFERENCES

3.1 Al Jaber Site Safety Plan


3.2 Project Specifications
3.3 QCS 2010 Section 19, Part 2
3.4 International Plumbing Code (IPC)
3.5 Al Jaber Project Quality Plan
3.6 Inspection and Test Plan
3.7 Approved Materials Submittals

5. RESPONSIBILITIES

S/N PERSONEL RESPONSIBILITIES


1. PROJECT Shall be responsible for the implementation of Company
MANAGER HSE & Quality Policy
2. CONSTRUCTION Shall be responsible for monitoring and controlling the
MANAGER Quality of work as per the specifications, drawings,
manufacturer's recommendation, site instructions and
latest international standards.
3. PROJECT Shall be responsible to carry out detailed engineering and
ENGINEER manpower planning within the scope of contract,
preparation, checking of shop
drawings and procurement of material as per approval by
the consultant.
4. SAFETY Shall ensure the appropriate measures to in place at the
OFFICER work location to avoid any unexpected events
To communicate with BMMG & HSE team regarding the
daily works.
5. QAIQC Officer The QA/QC Manager shall ensure all Quality control
document maintained in the department.
The QAJQC Inspector will be responsible for carrying out
inspections for the materials delivered on site, field
inspection & surveillance.
The QAJQC Inspector shall monitor the installation
activities progressively and advise construction of
deviations from the specification in form of a punch list.
6. SITE ENGINEER Organizing the site and work places so as to ensure that
& SUPERVISOR work is carried out to the required standard, with minimum
risk to men, equipment and materials

Document number: HOC-MS-M-PL-003Rev0 Page 4 of 26


Ensure that the employees under his responsibility do not
engage in unsafe work practices
Implementation of traffic management plan and safety plan
To coordinate with BMMG & HSE team with regards to
daily works
Visit the area of work for no hazard items exists.
The Supervisor will ensure that the latest revision of
drawings and
specifications are used
7. MEP Shall be responsible for coordinating with Engineering,
COORDINATOR construction and
QAJQC department, monitoring and controlling the work
on site.
8. TRADESMEN / Shall follow Supervisor's / General/Foreman's Instructions.
DRIVERS/ Only
OPERATORS/ authorized drivers/operators can operate the
WELDERS vehicles/plants
On completion of BMMG/CONSULTANT/CLIENT
inspection, snag/punch items identified by
BMMG/CONSULTANT/CLIENT shall be auctioned by
construction team. The Mercury QA/QC team shall check
to ensure all such snag/punch items have been auctioned
satisfactorily.
9. ALLTEAM Responsible to enforce HSE rules and regulations
MEMBERS

6. MAJOR PLANT & EQUIPMENT

a. All equipment/tools shall be inspected prior to use at site and Al Jaber ID


tagging indications shall be placed on plant.

b. Safety department shall ensure that all plant have valid Documentations /
certifications. Operator's documentation shall be verified as applicable.
c. All documents & certification to be provided to and Al Jaber HSE section.

The following equipments and tools are required to perform works:


a) Equipment
Item Equipment Application

1. Crawler Crane For rigging of equipment purposes


2. Boom Truck Crane For loading & unloading as required

Document number: HOC-MS-M-PL-003Rev0 Page 5 of 26


3. Chain Hoist For lifting & hoisting
4. Telescopic Forklift For loading & unloading equipment
containers

5. Steel Lifting (A Frame) Moving High Level Installation


6. Mobile Scaffold High Level Installation
7. Hydro test Pump For Testing
8. Oxy-Acetylene Set For brazing joint of copper tube and fittings

b) Tools

Item Tools Application

1. Meter tape For measuring purposes


2. Spanner, Wrench (Vice Grip) Use to provide grip and applying torque to
rotary fasteners
3. Spirit Level, measuring tape Use for leveling/measuring
marker, Water level machine,
4. Punch, For marking, cutting, fitting & driving screws
Hacksaw,(Ball)Hammer, and bolts
Screw Driver set
5. Power drill Used for drilling holes
6. Portable Grinder For Grinding
7. Torque Wrench Used for tightening screws and bolts for
applying precise amount of torque.
8. . Copper Wire Brush For cleaning fitting cups
9. . Abrasive Saw For Cutting pipe
10. . Pipe Cutter (For Steel) For Cutting of Steel pipe
11. Rotary Cutter (For copper) For Cutting of Copper pipe

7. MATERIAL HANDLING
5.1 Site Engineer will be responsible on checking and receiving all the materials
delivered at site prior to stock on storage area

5.2 All materials shall be submitted for approval to Al Jaber and consultant prior
to procurement and delivery to site.

Document number: HOC-MS-M-PL-003Rev0 Page 6 of 26


5.2 Materials shall be inspected on delivery to site, to ensure compliance with the
approved submittal. An Over, Shortage & Damage report shall be completed
for all deliveries.

5.3 Pipe and fittings shall be unloaded in a proper manner, by manual or as


necessary, mechanical means by crane or forklift. Materials will then be
reconciled with the mill certificates, where applicable and any uncertified/non-
compliant materials will be removed into quarantine.

5.4 Material shall be stored appropriately, pipes shall be supported on batons


placed on level ground in the lay-down area, and fittings shall be stacked on
pallets or placed on shelving within the warehouse area.

5.5 Deliver pipes with factory-applied end caps. Maintain end caps through
shipping, storage and handling to prevent pipe end damage and prevent
entrance of dirt, debris and moisture.

5.6 Pipes shall be stacked or maintained in their original packing bundles. Pipes of
differing sizes shall be stacked separately. Protect stored pipes from moisture and
dirt. Elevate above ground. Do not exceed structural capacity of floor and don't
over-stack the pipes in a way that may cause damage to the bottom layers.

5.7 Schedule delivery to minimize long term storage at project site and to prevent
overcrowding of construction spaces.

5.8 Coordinate delivery with the installation times to ensure minimum holding times
for items that are hazardous, easily damaged or sensitive to deterioration, theft
and other losses

5.9 Deliver product to project site in an undamaged condition in manufacturer's


original sealed container or other packing system, complete with labels
and instruction for handling, storing, unpacking, protecting and installing.

5.10 Inspect product on delivery to ensure compliance with contract documents


and to ensure that are undamaged and properly protected.

5.11 Care shall be taken to prevent the ingress of dirt or foreign objects into pipe or

Document number: HOC-MS-M-PL-003Rev0 Page 7 of 26


5.12 Items requiring preservation and maintenance shall be subject to the
requirements of the Preservation and Preventative Maintenance Procedure.
Support to prevent sagging and bending.

5.13 All materials delivered to site must have all relevant supporting documents
complying with the specification of the project. Upon inspection approval it can be
deliver to storage area, fabrication area or installation area.
5. 14 Manufacturer's recommendation with regard to storage requirements shall form
the basis for material storage and preservation.

5.15 Material will be sorted/ identified by labels in storage area according to type
and size.

8. SITE PLANNING & PREPARATION

7.1 Daily Preparation:

a. Check and verify the actual site condition against readiness and safety.
b. Check that no other activities that may disturb the work are ongoing at the same
area.
c. Check that previous finished installations are properly protected
d. Prepare all the materials, equipments and tools that will be necessary during the
execution time.
e. Check all the materials that will be used if that are complying with Project
specifications and Approved Material Transmittal.
f. Confirm bench marks with Al Jaber.
g. Check the workers daily before reporting to site if they wore complete Personal
Protective Equipment.
h. Prepare all shop drawings before commencing any activities.
i. Prepare daily work permit and conduct daily Toolbox Meeting with the workers for
preventing any unwanted incidents.
j. Ensure all site personnel have undergone site safety induction.
k. Ensure that installation work is undertaken by trained and experienced personnel.
l. Ensure that pipe open ends are securely closed with tight fitting plugs or covers
when work is completed or suspended at shift end.
m. Every work place must ensure proper housekeeping before leaving the activity
area, all tools are on proper place and secure the materials from deterioration or
damaged.
n. Implement the ZERO ACCIDENT PROGRAM protocol every time on site.

Document number: HOC-MS-M-PL-003Rev0 Page 8 of 26


7.2 Pre-Installation Check:

a. Ensure that all contractors and service providers are informed of the installation
works and of any potential disruption or access restrictions that may apply.
b. Ensure all work areas are released by the main contractor, before proceeding with
the works.
c. Ensure all drawings are the latest revision and approved for construction issue.
d. Ensure all drawings are fully co-coordinated with all other services & installations

e. Mark all pipe routes on the slab using chalk lines. Make sure all routes are as per
the approved shop drawings.
f. Check the location of structural openings in relation to piping routes as indicated
on the drawings.
g. Check the location of the piping within risers to ensure adequate space has been
allowed to facilitate the services.
h. Check the adequate access has been provided for the location of the valves and
other in-line equipment for the purpose of maintenance and servicing.
i. Check that adequate allowance has been made for the application of insulation.
j. Check all the materials before bringing to site if free from any damage through
material handling or free from any foreign materials.
k. Confirm the material and sizes of the pipes same as mentioned in the approved
shop drawings and approved material submittal.
l. Confirm that adequate means of access to high level installation areas is
available.
m. Check all scaffolds and mobile towers are in compliance with the
project requirements.
n. Provide safety sign and barricades on the area, if it is high level, building edge or
other risky work area. Ensure that sufficient signboards are present on such risky
working area.
o. Reference elevation and coordinates shall be established by a surveyor and
should be recorded. This information shall be used throughout installation when referring
to elevations or coordinates.
p. Check to ensure that all equipment and tools required, to undertake the works in a
proper and efficient manner, are available and in good working order.
q. Ensure that all quick assembly mobile towers are assembled correctly. Ensure
that all personnel assembling and dismantling such towers are adequately instructed on
correct assembly methods.

Document number: HOC-MS-M-PL-003Rev0 Page 9 of 26


r. Prior to commencing any works, a risk assessment must be conducted, taking
into account all possible risks and the appropriate precautions put in place, i.e. fire
extinguishers, fire blankets, safety harnesses, etc. Refer to the risk assessment / risk
management section of this method statement.

9. CONSTRUCTION METHODOLOGY

8.1 Material Storage:

a) All materials shall be submitted for approval prior to procurement & delivery to
site.
b) Materials shall be inspected on delivery to site, to ensure compliance with the
approved submittal and tag list drawings. An Over, Shortage and Damage report shall be
completed for all deliveries.
c) Materials shall be unloaded in proper manner and shall not be dropped to the
ground, but lowered carefully.
d) Material shall be stored appropriately and stacked on racks in a covered area.
e) Rejected Material will be stored temporary on site at a suitable quarantine area
with proper identification label to avoid unintended use until being returned for
replacement.

8.2 Preparation of Work:

a. UEI shall notify Al Jaber and consultant for all material inspections and approval.
b. Prior to installation ensure final fix material is approved and in accordance with
MDS, QCS 2010, Project Specifications and Kahramaa Standards.
c. Ensure that the materials delivered are free from damages,
d. Arrangement to provide manufacturer's installation manuals.
e. Ensure that all work areas have been released by the main contractor, prior to
proceeding with the work.

10. INSTALLATION PROCEDURES:

9.1 Installation Procedure:

a. All works shall be undertaken in a neat and workmanlike manner to ensure a


quality installation

Document number: HOC-MS-M-PL-003Rev0 Page 10 of 26


b. Check that the line material size and wall thickness is correct as per the
approved material submittal.
c. Ensure that the correct type and size of support is installed for the PPR pipe size,
in accordance with the approved support details.
d. Horizontal run random lengths of PPR pipe may be lifted into place using mechanical
means or manual means, depending on the size of the pipe.

A) Installation of PPR pipes:

a. External Domestic Water Pipes Underground PPR pipe and fittings


b. Installation of underground PPR
c. pipe and fittings for External domestic water service entrance piping will be in
accordance with the manufacturer’s recommendations (refer to material’s submittal –
External Domestic Water Pipes w/ submittal # ALB/SOC/MAT/PL/003)
d. Prior to installation, check that the work area or trench is free from debris or
foreign materials that could obstruct the work to be carried out.
e. Pipes and fittings will inspected for damages before commencing works.
f. Ensure workers are wearing the required mandatory protective clothing and
equipment and other additional safety equipment necessary prior to starting work.
g. Ensure that workers will be going down in the trench during installation work only.
h. Check that the trench bedding materials, condition and required bedding test was
carried out prior to laying the pipes.
i. Ensure copy of required piping layout and plans
j. The pipes will be carried and installed from the trench manually as per existing
conditions where in the required depth of trench is up to 30 cm.
k. In case of forklift being used in carrying the pipes to the trench, appropriate
protective slings or hooks will be provided to prevent damage.
l. Bedding shall be plane to enable correct and uniform supporting on the pipes.
Ensure the pipe will rest on firm undisturbed soil.
m. The jointing of pipes and fittings will be in accordance to the manufacturer’s
recommendation’s
n. Check the coordinates and levels of the installed pipes by level instrument after
finishing the execution of related part.

B) Installation of Plumbing Equipments/ Accessories:

o. Check to ensure that branch connections for instruments are correct and located as
per the drawings. Ensure that such instruments as pressure and temperature

Document number: HOC-MS-M-PL-003Rev0 Page 11 of 26


gauges are correctly orientated to facilitate the ease of reading for
each designated location.
p. Pressure reducing and regulating valves will be installed as indicated on the
approved shop drawings. Such pressure reducing and regulating valves shall be as per
approved submittal and shall be carefully checked to ensure that the correct pressure
has been set.
q. Vacuum breakers and backflow preventers will be installed as indicated on the
approved shop drawings. Care shall be taken to ensure that the correct model and type
of vacuum breaker and backflow preventer are installed, as per approved submittal and
installed as per the manufacturer's instructions.
r. Check valves, mixing valves, trap primer, water hammer arresters hose bibs and
lawn hose outlet will be installed in accordance with the positions or locations indicated in
the approved drawings, as per approved submittal and installed as per manufacturer's
instructions.
s. Expansion loops will be installed for hot water services as indicated on the
approved shop drawings.
t. Plumbing fixtures shall be installed as indicated on the approved shop drawings.
Fixtures shall be installed as per the manufacturer's instructions and shall be fixed level
and securely. All faucets, drains, overflows, ball float valves, flush handles, waste traps,
etc. shall be installed as per manufacturer's instructions. Care shall be taken to ensure
that hot and cold water services are not crossed.
u. On completion of the works all elements of the installation shall be checked to
ensure the installation is in compliance with the specifications.

B.1. Water Hammer Arrester:

a. Water hammer arresters will be installed at each battery of fixtures, at each end of
branch line between the last two fixtures served.
b. For long runs of piping serving a remote item of equipment, water hammer
arrester will be installed as close as possible to the shut-off valves in accordance to
manufacturer's instructions
c. Sizing and operating pressure will refer to manufacturer's instruction and
catalogue

B.2. Trap Primer:

a. Trap primer is a necessity in areas where drains are infrequently used and
provides positive protection to maintain trap seals

Document number: HOC-MS-M-PL-003Rev0 Page 12 of 26


b. Trap primer installed in the supply line to any fixture which requires flows.
c. Water supply lines should be flushed clear of chips and debris, when possible
before installing the trap primer.
d. Install in a horizontal cold water line above the trap to be protected. The trap
primer valve should be installed at least twelve (12) inches above the grid of a floor drain
or the flood rim of the equipment which the trap is to serve as per manufacturer's
instruction

Note: Remove the piston or valve during the soldering process. Replace
the piston once the soldering is completed.

e. After the unit is installed, check through the vacuum breaker ports to see that
water flows to the drain trap when the cold water line is flowing, and that the valve shuts
off when the water line is closed.

B.3. Mixing Valve:

a. Prior to installation, provisions should be made to flush the piping of any debris or
other foreign materials to ensure proper system operation.
b. Remove the union tailpieces and gaskets from the valve, to prevent valve damage
during the soldering process. Ensure that union nuts are placed over
piping.
c. Ensure that piping is properly flushed and install the valve with supplied gaskets
using the union connections after soldering.
d. Ensure that valve installed where it will be accessible for cleaning, servicing or
adjustment.

C) Concealed Pipework:

a. Make sure that walls are at least rough plastered and finished levels are marked
by the civil contractor. If proper cladding levels are not marked, the pipes could be too
deep or too shallow inside. Pipes deep in the wall will require use of extension nipples at
faucets.
b. Mark locations and outlets on walls according to approved shop drawings.
c. After layout has been established, marking the pipes route on the wall with two
marked lines according to size of the pipe to be installed.
d. Based on the approved shop drawings, approved mark position installed on a wall,
floor or ceiling depending on the position of pipe fitting. Use positioning device such as ridge,
water level machine, water ruler and angle ruler.

Document number: HOC-MS-M-PL-003Rev0 Page 13 of 26


e. Concealed pipework shall be housed in properly constructed builders work ducts
and have access for maintenance and inspection.
f. Ensure that no pipe or pipe joint shall be located under floorboards, wall, or a
suspended floor, unless every pipe and pipe joint is accessible for inspection and
maintenance.
g. Appropriate size of box out will be provided for rough-in connections and access
panels to ensure the structural stability of the building shall not be affected.

11. INSPECTIONS & TESTING

Safety will be a major factor during pressure testing to ensure a safe working
environment for all on site personnel and to safeguard plant and equipment.
Prior to commencing testing a tool box talk will be given to all personnel identifying
the potential dangers of pressure testing and to make everyone aware that testing
is ongoing in the area. This method statement will be used as the text for the tool
box talk.

a. Inspection and Testing shall be as set out in the Inspection & Test Plan (ITP) and to
be as per Project Specification and QCS 2010 Section-19, Part-6, Clause 6.3.
b. On satisfactory inspection by construction that installed system is incompliance
with the procedures and the specifications as set out above and in the contract
documents, a request shall be made for an inspection of the works by UEI QA/QC
group.
c. The QA/QC group shall inspect the works and where necessary generate a
punch list and it shall be then action the items on the punch list.
d. A Request for Inspection shall then be raised for the client to inspect the works.
On satisfactory inspection by the client, and on action of any punch items raised during
such inspection, the system shall then be released for the next activity.
e. Test limits will be indicated on a drawing. A test may comprise a complete
system or a section of piping within a system. Test limits shall be at flanged or similar
mechanical joints.
f. All in line instruments (pressure gauges, thermometers, etc.) shall be removed
during testing, as shall control valves or check valve internals. (Unless CV is removed)
Temporary spades/blinds will be installed where necessary at the test limit points.
g. All test equipment (pumps, manifolds, gauges, etc.) will be inspected prior to use to
make sure they comply with the site safety requirements. All gauges shall have a valid
calibration certificate available for inspection. Generally two gauges will be

Document number: HOC-MS-M-PL-003Rev0 Page 14 of 26


provided per test, one at the high point possible and one at the lowest
point possible.
h. Before testing commences the client will be advised twenty four hours in
advance, by a Request for Inspection, of the intention to proceed with such testing and
the intended location of any such test. Testing will be coordinated through the main
contractor so as not to affect construction schedules for UEI or main contractor on site.
i. Prior to introducing water to the system all piping shall be flushed out using water
or compressed air.
j. Ensure vent valves are open during filling of water, to allow air out of the system
and close when water escapes.
k. Testing shall be in accordance with the project specifications and QCS 2010
Section-1 Part 6, Clause 6.3 and project specification Section 2.2, Clause 2.2.4
l. The maximum pressures in a sealed primary circuit shall not exceed 3 bar but it
shall be capable of passing test at 1.5 times the working pressure at the working
temperature. The maximum working pressure in an unvented hot water vessel or
secondary circuit shall not exceed 6 bar.
m. Where necessary the supply pressure shall be controlled by using an
atmospheric break tank or pressure reducing valves. If the supply to a storage type
water heater is through a pressure reducing valve of the type that permits backflow, the
working pressure in the system shall be assumed to be the maximum pressure
upstream of the valve. Where reliance is placed on pressure reducing valves to limit the
maximum working pressure, these shall comply with BS 6283: Part 4.
n. Equipment and coils shall be omitted from tests and bypass arrangements shall be
provided where necessary to ensure that all the system piping can be tested. Temporary
spades/blinds will be installed where necessary at the test limit points.
o. Prior to testing, a demarcation area will be taped off and warning signs placed
prominently, stating clearly that hydrostatic testing is in progress. These demarcation
areas will be no entry areas for all personnel with the exception of testing inspectors and
test personnel. The demarcation area limits may vary greatly in relation to hydrostatic
testing.
p. A preliminary test may be undertaken on some systems using compressed air.
Such preliminary tests would only be undertaken with prior consent of the client.
q. Pressurizing of the system will proceed on an incremental basis in the interest of
safety.
r. When the test pressure is achieved, it should be maintained for a minimum of twenty-
four (24) hours duration of time to allow sufficient examination of the

Document number: HOC-MS-M-PL-003Rev0 Page 15 of 26


system for leakage and defects as per QCS 2010 Section 1,Part-6, and
Clause 6.3.5.
s. Systems will not be left under pressure overnight.
t. Test pressure results will be recorded on a pressure test certificate.
u. Disposal of water will be assessed on a test by test basis, to be agreed on site
and shall be carried without environmental contamination.
v. On satisfactory completion of flushing (if required) all items removed for test
purposes (valves, in-line instruments, etc.) shall be reinstated and all connections to
equipment restored in the appropriate manner.
w. When all aspects of testing are completed the demarcation area will be removed
and all barriers and signs stored in a safe / tidy manner.
x. On satisfactory testing of the system, it shall be released for insulation.
y. Systems shall be identified in compliance with the specifications, identifying all
equipment, flow direction and services.

12. SITE PERSONNEL

All project and site personal shall be responsible for project HSE. Daily / weekly
HSE inspection shall be taken place.

a. Staff will consist of

 Construction Manager
 Site Engineer
 Supervisor
 QC Inspector
 QA/QC Engineer
 Quantity Surveyor
 Safety Office

b. Labour Force will consist of

 Foreman
 Trade Workers
 Helpers / Labours
 Drivers

c. Competency and Training

 All personnel will be competently trained to carry out the activities they are
undertaking,
 All personnel will receive a site induction into method statements, safety,

Document number: HOC-MS-M-PL-003Rev0 Page 16 of 26


quality and environment briefing prior to commencing
work, This will be done by Toolbox Talks (TBT),
 Training / demonstration shall be given by the supplier where deemed necessary
to detail site installations,
 Welfare facilities for this work will be located at the site installation area
 Shaded rest areas and drinking water will be available at all times,
 Trained and equipped first aid staff will be on site at all times, the first aid
provisions are kept in the first aid station / site clinic by Al-Jaber,
 All ladders and scaffolding shall be inspected / vetted for safety and shall be safe
tagged (green) by the Al Jaber Safety Department.
 All DB's located for power supply shall be labelled with caution signed as Danger' or
'High Voltage Supply,

13. EQUIPMENT & TOOLS

All tools and materials shall be inspected and approved prior to use on site.

a. Pipes, Valves and fittings


b. Boom truck/crane
c. Lifting Gears
d. Fitter Tool Box with all tools
e. Drill Machine
f. Pipe Threading Machine
g. Pipe Grooving Machine
h. Pipe Cutting Machine
i. Spanners
j. Pipe Wrench
k. Hammer
l. Mobile Scaffold / temporary / high / Iow scaffolding / Step Ladders

14. SAFETY

The Safety of all personnel and equipment is our highest priority during
the execution of the works. Al Jaber HSE plan ]

Safety First!
The Safety of all personnel and equipment is our highest priority during
the execution of the works:

a. Personnel Protective Equipment

 Safety Helmet (to protect head)


 Safety Goggles (to protect eyes)
 Safety Foot ware (to protect foot)
 Safety Gloves (to protect hand)

Document number: HOC-MS-M-PL-003Rev0 Page 17 of 26


 Face Shield (for grinding)

b. Toolbox Talks (TBT)

 Safety Tool Box talk shall be given by the site supervisor every week and / or as
daily site briefings
 Safety Tool Box talk shall brief the task topic / subject and shall be given in
languages understandable by multinational workforce.
 Safety Tool Box talks attendance shall be recorded on a sheet and signed by
attendees. TBT records to be submitted to BMMG.
 Housekeeping.
 Signage

c. Material Safety Data Sheets (MSDS)

All material shall be identified and all material safety data sheets should be read
and understood before use

d. Housekeeping

Housekeeping shall be maintained by all personnel working at site


Housekeeping for fabrication and installation material shall be as per Project
Safety plan and Al Jaber Safety Manual

e. Signage

All necessary safety warning signs and caution signs shall be displayed at
work locations.

15. RISK ASSESSMENT

Project Name : Construction of Horse Relevant MS HOC-MS-M-PL-003Rev0


Owner’s Complex @ Al No.
Khor, Phase 2

Location of Work:
Site wide

Task
Plumbing Water Supply Piping
Description:
Materials Tools & Equipment I Hazardous Substances
Document number: HOC-MS-M-PL-003Rev0 Page 18 of 26
Power operated drills. Hand tools, Pipe Cutting oil
Pipes, Fittings, Brackets scaffolds, Welding machine Fire
and Supports Extinguishers , Grinders

Task I Environmental Hazards

(x) Falls of people from height (x) Falls of materials from heights. [8J Hazardous Substances

(x) Slips, Trips and Falls (x) Electricity (x) Fire I Explosion I Burns
(x) Lifting Operations (x) Manual Handling ( ) Excavations Trenches
(x) High temperature and humidity (x) Abrasive Wheels (x) Pressure Testing
( ) Confined Space ( ) Radiation (x) Noise

Task Specific PPE (other than mandatory)

(x) Full Body Harness. (x) Nitrile I Chemical resistant gloves. (x) Leather I Rigger Gloves
(x) Welding Shield (x) Full Face Visor (x) Fire Retardant Overalls
(x) Welding Gloves ( ) High Impact Goggles ( ) Chemical Resistant goggles

(x (x) Ear Plugs ( ) Ear Muffs ( ) Electrical resistant gloves

( ) (x) Respirator ( ) Self Contained Breathing Apparatus ( ) Dosimeter

Permits To Work

( ) Heavy Lifts. ( ) Confined Space Entry (x) Pressure Testing


(x) Hot Works ( ) Permit to Dig I Excavation work ( ) Energizing
( ) Restricted Access ( ) Radiography ( ) Other (specify)

Hazard Risk Assessment

Assessment HOC-ITP -M-PL-003 Check JTC-HSE Department


No: by:
Descript Persons at Risk Rating Proposed Control Risk Rating

ion of Hazard Risk S L R Measures S L R


Activity:
Document number: HOC-MS-M-PL-003Rev0 Page 19 of 26
Workers Dehydrat Employees 4 3 1 Drinking water to be 2 2 4
on site. ion 2 provided. A minimum 1
liter per person per hour
to be maintained within
the site. Rest to be taken
on regular basis.
Multilingual posters and
signs to be displayed
during summer months.
Rehydration
supplements to be
provided during summer
months.
Urinating Employees 2 4 2 Toilet facilities on site 1 2 2
on Site / Public provided by
Other
in Public
Al Jaber Monitoring
required for cleanliness.

Any arising concerns to


be raised with Al Jaber

Infectiou Employees 3 3 1 Welfare facilities including 1 4 4


s 2 hand washing provided
by Al Jaber Hygiene best
diseases
practice to be provided
through toolbox talks.
Minor Employees 2 4 8 Policy of hand, foot, head 1 4 4
first and eye protection
at a minimum. (Full PPE
cases
at all times)
Trained first aiders on site
at all times.
Moving Employees 4 4 1 High-visibility vests worn 1 4 4
vehicles 6 by all employees and
& plant plant All employees
attend Al Jaber induction.
Al Jaber have pedestrian
foot paths. Al Jaber have
limited vehicle entry to
site.Banksman / Flagman
to accompany all moving
Document number: HOC-MS-M-PL-003Rev0 Page 20 of 26
vehicles and plant.

Delivery Moving Employees 4 4 8 Adherence to site speed 1 4 4


of vehicles Public limit. Licensed driver with
Sub
materials valid Qatar License,
contractor
to site driver to be inducted

store
Driver Driver 3 3 9 Memo of Al Jaber's PPE 1 4 4
getting requirements to be sent
out of to all delivery drivers. UEI
Vehicle drivers to be inducted and
w/out fill aware of Al Jaber
PPE policies.. Supervisor to
ensure Driver has PPE at
the main gate. No PPE no
entry policy to be adopted

Manual Employees 3 3 9 Safe manual handling 1 3 3


handling methods communicated
injuries at site inductions.
Regular communication
of manual handling
methods via toolbox talks.
Lift with legs not back.
Maintain a straight back.
Personnel to make
personal judgment son
maximum loads to be
manual handled.

Hand Employees 2 2 4 Al Jaber policy of hand 1 2 3


Injuries protection to be worn at
all times.
Document number: HOC-MS-M-PL-003Rev0 Page 21 of 26
Cutting Fire Employees 2 4 8 Hot work permit to be 1 4 3
of other obtained from Al Jaber
Sub HSE Department and
Brackets
contractors adherence to all
&
precautions mentioned in
Fittings
the permit.
Area to be checked and
should be clear of
combustible materials
and flammable
substances. Dry Powder
Fire Extinguisher to be
readily available in the
work place.
Work area to be closed
off and warning signage
to be posted.
Screen (fire blanket) to be
erected to collect spark.
Fire watchman to re
check and stay at least 30
minutes after the hot
works to ensure no fire
hazard remains.
Facial, Employees 3 3 Full face visor to be worn
body and 3 by operatives. Hand
protection required as
hand
part of UEI mandatory
injuries
PPE requirements.
material to be secured
whilst cutting
Incorre Employees 4 3 1 RPM rating of 1 4 3
equipment not to
ct 2 exceed that of
fitting cutting disc.
Competent and
and
trained
use of personnel to
cutting change cutting
disc. discs and use
equipment.
Equipment to be
inspected prior
to each use. Al
Jaber to inspect
and register
equipment.

Document number: HOC-MS-M-PL-003Rev0 Page 22 of 26


Electric Employees 2 4 8 Site temporary
ity electric supplies
by Al Jaber fitted
with ELCB's.
Cutting
Equipment
subject to formal
inspection
procedures by
competent. UEI
person. All
equipment to be
inspected by Al
Jaber . All tools
and cables to
have color code.

Access Trips 3 4 1 Safe manual handling 1 3 4


Egress and falls Employees 2 methods communicated
to work s on rebar at site inductions. Regular
and area communication of
/ Moving manual handling methods
of via toolbox talks. Maintain
moving a straight back. Personnel
of to make personal
materials judgments on maximum
to loads to be manual
specific handled.
work Manual Employees 3 3 9 Safe manual handling
area. Handling methods communicated
at site inductions. Regular
area /
communication of
Moving
manual handling methods
related
via toolbox talks.
injuries. Lift with legs not back.
Document number: HOC-MS-M-PL-003Rev0 Page 23 of 26
Maintain a straight
back. Personnel to make
personal judgments
on maximum loads to be
manual handled.
Hand Employees 2 2 4 Al Jaber policy of hand 1 2 2
Injuries protection to be worn
at all times as part of site
on open
mandatory PPE.
pile head
concrete
casted
pits and
trenches.
Drilling Eye 3 3 5 2 Eye protection worn at all 1 5 4
and injury 0 times in accordance with
fixing of PPE edges.
fittings
and
accessor
ies.
Noise Employees 2 3 6 Ear plugs to be provided 1 3 4
Exposur to all personnel using
e drills.
Inhalatio Employees 3 3 9 Correct drills bit to be 1 4 4
n of used to minimize time
airborne taken to drill into
contamin concrete, which
ants minimizes exposure time.
Respiratory protection
(dust mask) to be
provided and used by
personnel.
Electroc Employees 2 4 8 Site temporary electric
ution supplies by Al Jaber fitted
with ELCB's. Cutting
Equipment subject to
formal inspection
procedures by competent
UEI person. Industrial
plugs and sockets
(commando style) to be
used on drills and
connections
Document number: HOC-MS-M-PL-003Rev0 Page 24 of 26
Slips Employees 2 4 8 Correct drill and drill bits
using to be used.
drill and Personnel to be provided
entangle with information on
ment correct use of drills. All
hazards drills to have handles.
Hand protection may be
temporarily removed
whilst using drill to
prevent entanglement
with drill bit.
Eye Employees 4 3 1 Eye protection worn as
Injury 2 part of site mandatory
PPE.
Leak Falls Employees 4 4 1 Plywood to be placed 1 3 3
Testing from 6 down and secured on
height rebar’s to create a
platform for placing step
ladder.
Buddy system required to
hold the ladder and
support.
Step ladder to be
inspected prior to use.
Step ladder to be
routinely inspected and
recorded on monthly
basis.
Trips Employees 3 3 9 Hose pipe used to fill 1 3 3
and falls other pipes for testing to be
subcontract routed in manner away
or from main access and
contractors egress routes.
Hydrosta Impact Employees 3 4 1 Permit to work to be 2 2 3
tic injuries 2 obtained . Warning
Pressure signage and exclusion
Testing zone to be placed around
work area. Supports
required to
support weight. Tightness
of fittings to be checked
and verified prior to
applying pressure.
Pressure to be applied
gradually. Watchman to
be maintained during

Document number: HOC-MS-M-PL-003Rev0 Page 25 of 26


testing
(Including night shift).
Pressure gauges to have
valid calibration and
should be visual
inspected
Prior to each use.
Work in Dehydrat Employees 4 3 1 Compliance with Qatar 2 3 6
hot ion, 2 Summer Working
weather Dizzines hour's restrictions. Water
s, and rehydrates to
impaired be made available on site
judgment (It all times.
, Adequate supervision to
migraine, be maintained.
heat
stroke
Attitudes Cultural Employees 4 3 1 Continued education of 2 3 6
and 2 HSE standards to all on
site. Weekly toolbox talks
Behavior
on agreed subjects.
s
Behavioral based safety
observation system.
Strict discipl inary
procedure to be
implemented.

Likelihood vs. Severity

Likelihood of Risk
Likelihood Description Rating
Unlikely Occurrence close to zero 1
May
happen Capable of taking place 2
Likely Tend or inclined to occur 3
Very likely High inclination of occurrence 4
Most definitely happen - not if
Certain but when 5

Severity of Risk
Severity of
Description Rating
Risk
Minor
Injury First aid on site 1
Minor
Injury First aid off site 2
Document number: HOC-MS-M-PL-003Rev0 Page 26 of 26
Up to 3 day Injury 3
Major
Injury Reportable 4
Death 5

Likelihood x Severity = Risk

Likelihood
1 2 3 4 5
1 1 2 3 4 5
2 2 4 6 8 10
Severity 3 3 6 9 12 15
4 4 8 12 16 20
5 5 10 15 20 25

Classification
1-4 Attention Required - Low Risk
5-9 Corrective Measures Required -
Medium Risk
10 - 16 Corrective Action Required - High
Risk
20 - 25 Serious Risk - Elimination of Hazard
required

Document number: HOC-MS-M-PL-003Rev0 Page 27 of 26

You might also like