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CHAPTER 9 SHELL THICKNESS CALCULATIONS

Remark/Code
Ref. Cha./Cla.
Ref.
A) TOP SHELL THICKNESS CALCULATION

9.1 DESIGN DATA

9.1.1 Inside Dimeter of Shell DS 1200 mm
9.1.2 Dimensional Tolerance dt 1 %
9.1.3 Inside Dia. Of Shell based on Tolerance
D = DS x (100 + dt) / 100 D 1212 mm
9.1.4 Corrosion Allowance c 0 mm
9.1.5 Corroded Dia. Of Shell = D +2c DC 1212 mm
9.1.6 Inside Radius of Corroded Shell R = DC/2 R 606 mm
9.1.7 Design Pressure Internal (Vessel) Pi 0.749 Mpa
9.1.8 Design Pressure External (Vessel) Pe 0.101 Mpa
9.1.9 Shell MOC SB-575 UNS NO. N10276
9.1.10 Allowable Stress of Shell @ 150°C S 158.00 Mpa
9.1.11 Length of Shell LS 1390 mm
9.1.12 Radiography None
9.1.13 Jiont Efficiency E 0.7
9.1.14 Provided Thickness t 8.0 mm
9.1.15 Minimum procided Top Shell Thickness (After Machining) t 7.0 mm

9.2 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
9.2.1 Thickness Calculation for Circumferntial Stress as per UG-27 Equation (1)
Minimum Shell thickness reuired (including corrosion allowance)
9.2.2 Eqn. 1 is applicable only when t<1/2R OR P<0.385SE
0.385SE = 0.385 x 158 x 0.7 42.581 Mpa
Pi < 0.385SE i.e 0.749 < 42.581
t < 1/2 R i.e 7 < 303
Hence Equation is Applicable.
9.2.3 t = P x R / (SE-0.6P) + c
= 0.75 x 606 / (158 x 0.7 - 0.6 x 0.75 + 0) As per Eqn. (1) t 4.13 mm
9.2.4 Minimum Requred Thickness t 4.13 mm

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

9.2.4.1 Required Thickness of Top Shell due to Internal Pressure. With P = 0.75 , E = 1 and With Corrosion Allowance
t = 0.75 x 606 / (158 x 1 - 0.6 x 0.75 + 0) t 2.88 mm
9.2.4.2 Required Thickness of Top Shell due to External Pressure. With P = 0.101 , E = 1 and With Corrosion Allowance
t = 0.101 x 606 / (158 x 1 - 0.6 x 0.101 + 0) t 0.39 mm

9.2.5 Thickness Calculation for Longitudinal Stress as per UG-27 Equation (2)
9.2.6 Eqn. 2 is applicable only when t<1/2R OR P<1.25SE
1.25SE = 1.25 x 158 x 0.7 138.25 Mpa
Pi < 1.25SE i.e 0.101 < 138.25
t < 1/2 R i.e 7 < 303
Hence Equation is Applicable.
9.2.7 t = P x R / (2SE+0.4P) + c
= 0.75 x 606 / ( 2 x 158 x 1 + 0.4 x 0.75 + 0) As per Eqn. (2) t 2.05 mm
9.2.8 Minimum Requred Thickness t 2.05 mm

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9.2.9 Mninmum Required Thickness of Shell as per UG-16(b)
9.2.10 Minimum Required Thickness of Shell tr 1.5 mm
9.2.11 Minimum Required Thickness of Shell with corrosion 1.5 mm

9.2.12 Reuired Thickness is Maximum of 4.13 , 2.05 & 1.5 t 4.13 mm

9.2.13 Provide Thickness is > Reuired Thickness 7 > 4.13

HENCE DESIGN IS SAFE

9.3 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
Minimum Shell Thickness calculation under External pressure as per UG-28 (c) (1)
Apllicable for DO / t>10 - Evalutade in Cl. 9.3.5
9.3.1 Let the thickness be (Assumed) tr 4.50 mm
9.3.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1221
(With Tolerance) 1200 + 2 x 4.5+ 0.01 x 1200
Out side diameter = (Inner diameter + 2 x Thickness of shell ) DO 1209 mm
(Without Tolerance) 1200 + 2 x 4.5
9.3.3 Effective Length of the Shell = L + LD/3 L 1463.33 mm
9.3.4 Ratio L/DO (Without Tolerance) L/DO 1.210
Ratio L/DO (With 1% Tolerance) L/DO 1.222
9.3.5 Ratio DO/tr (With Tolerance) DO/tr 271.33
Refering ASME Section II D Subpart 3 Fig.G
9.3.6 Factor A A 0.00028
Refering ASME Section II D Subpart 3 Fig.NFN-10
9.3.7 Factor B B 23.5
9.3.8 Maximum Allowable Pressure as per UG-28 (c) (1)
= 4B/3(DO/t)
= 4 x 23.5/ 3 x 271.33 0.115 Mpa
9.3.9 Minimum Reuired Thickness due to external pressure (tr+corosion allowance) tr 4.50 mm

HENCE ASSUMED THICKNESS IS SAFE

9.3.10 Minimum Required Thickness of Shell as per UG-16 (b)

9.3.11 Minimum Required Thickness of Shell tr 1.50 mm
9.3.12 Minimum Required Thickness of Shell With Corrosion Allowance 1.50 mm

9.3.12 Reuired Thinkess is Maximum of 4.5 & 1.5 tr 4.50 mm

9.3.13 Provided Thickness > Required Thickness

HENCE DESIGN IS SAFE

9.4 Check For Provided Thickness

9.4.1 Provided Thickness t 7.0
9.4.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1226 mm
(With Tolerance) 1200 + 2 x 7+ 0.01 x 1200
Out side diameter = (Inner diameter + 2 x Thickness of shell ) DO 1214 mm
(Without Tolerance) 1200 + 2 x 7
9.4.3 Corroded Thickness =7 - 0 tc 7.00 mm
9.4.4 Effective Length of the Shell L 1463.33 mm
9.4.5 Ratio L/DO (Without Tolerance) L/DO 1.205
Ratio L/DO (With 1% Tolerance) L/DO 1.194

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9.4.6 Ratio DO/tc (DO With Tolerance) DO/tc 175.14
Refering ASME Section II D Subpart 3 Fig. G
9.4.7 Factor A A 0.0005
Refering ASME Section II D Subpart 3 Fig. G
9.4.8 Factor B B 45 Mpa
9.4.9 Maximum Allowable Pressure as per UG-28(C)(1)
= 4B/3(DO/tc)
= 4 x 45 / 3 x 175.14 0.343 Mpa
9.4.10 Since 0.343>0.101
SINCE ALLOEABLE PRESSURE>DESIGN PRESSURE
HENCE DESIGN IS SAFE
9.4.11 Hence Minimum Reuired Thickness Maximum of reuired (UG-27l,UG-28) (4.13 , 4.5)
9.4.12 Hecnce Minimum Reuired Thickness 4.50
9.4.13 Since Provided Thickness>Reuired Thickness
HENCE DESIGN IS SAFE

9.5 SHELL THICKNESS CACULATION UNDER EXTERNAL PRESSURE DUE TO LIMPET COIL
(AS PER ASME SEC VIII DIV. 1 EDITION 2017, UG - 34)
9.5.1 Long Span of Limpet Coil D 3795 mm
9.5.2 Short Span of Limpet Coil d 54.3 mm
9.5.3 Provided Thickness of Shell t 7 mm
9.5.4 Provided Thickness of Limpet Coil tL 3 mm
9.5.5 External Pressure in Vessel Due to Limpet Coil P 0.80079 Mpa
9.5.6 Allowable Stress of Shell at Design Temprature S 158.00 Mpa
9.5.7 Corrosion Allowance - Shell C 0 mm
9.5.8 Jiont Efficiency E 0.7

9.5.9 Calculation of Minimum Reuired Thickness of Shell under External Pressure Due to Limpet Coil
(As Per UG-34(C)(3), Equation (3))
9.5.10 Minimum Thickness reuired for Shell under External Pressure due to Limpet Coil t = d(Z*C*P/S*E)1/2UG-34(C)(3) Eqn.3
9.5.11 Value of Constant C (Sketch UG-34 (e) or (f)) C 0.33 Sketch UG-34 (e) or (f)
9.5.12 Factor Z as per UG-34 (C) (3), Equation (4)
Z=3.4 - (2.4 x d/D) UG-34 (C) (3), Eqn (4)
= 3.4 - ( 2.4 x 54.3 / 3795) Z 3.36566
9.5.13 But, with the limitation that Z need not be greater than two & half Z 2.5
9.5.14 Hence, Value of Factor Z is Min(3.365660079051382.5) Z 2.50
9.5.15 Hence, Reuired Thickness of Shell under External Pressure due to Limpet Coil as per UG-34 (C) (3), Equation (3)
t = d(Z*C*P/S*E)1/2 54.3x(2.5x0.33x0.800791/158x0.7) t 0.16 mm UG-34(C)(3) Eqn.3
9.5.16 Reuired Thickness of Shell under External Pressure due to Limpet Coil with Corrosion Allowance
tC = t + c =0.158932939087025+0 tC 0.16 mm
9.5.17 Since Provided Thickness>Reuired Thickness
HENCE DESIGN IS SAFE

9.6 Permissible Out of Roundness for Shell As per UG-80

9.6.1 Inside Diameter of Shell DS 1200.00 mm
9.6.2 For Internal Pressure, 1% of Inside Diameter of Shell
Permissible Out of Roundness= =0.01 x 1200 12.00 mm
9.6.3 For External Prssure, as per UG-80 (b) (2), Fig. UG-80.1 & Fig. UG-29.2
9.6.3.1 Shell Length L 1340.00 mm
9.6.3.2 Provided Thickness of Shell t 8.00 mm
9.6.3.3 Outside Diameter of Shell DO 1216.00 mm
9.6.3.4 Ratio L/DO L/DO 1.10

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9.6.3.5 Ratio DO/t DO/t 152

9.6.3.6 Maiximum Permissible Deviation from a Circular From e from Fig UG-80.1 e 0.62 t Fig UG-80.1
e = 0.62 x 8 e 5.0 mm
9.6.3.7 Maximum Arc of Shell left unsupported because of Gap from Fig. UG-29.2 Arc 0.155 DO
Arc = 0.155 x 1216 Arc 188 mm
Chor
9.6.3.8 Chord = 2 x Arc Chord = 2 x 188 376 mm
d
9.6.3.9 The Permissible deviation measured with circular segmental template with Chord Length = 376 mm,
Should not be more than e = 5 mm.

* TOP SHELL THICNESS CALCULATION FOR HYDROSTATIC TEST PRESSURE :

9.7 DESIGN DATA
9.7.1 Inside Diameter of Shell DS 1200.000 mm
9.7.2 Dimnesional Tolerance dt 1 %
9.7.3 Inside Diameter of Shell Based on Tolerance
D = DS x ( 100 +dt ) / 100 =1200 x 1.01 D 1212 mm
9.7.4 Corrosion Allowance C 0 mm
9.7.5 Corroded Dia. of Shell = D + 2C DC 1212 mm
9.7.6 Inside Radius of Corroded Shell R = DC / 2 R 606 mm
9.7.7 Hydrostatic Test Pressure Ph 1.128 Mpa
9.7.8 Shell M.O.C SB-575 UNS NO. N10276
9.7.9 Yeild Strength for Shell at Test Temprature SY 283.00 Mpa
9.7.10 90% of Yeild Strength for Shell at Test Temprature SY 254.7 Mpa
9.7.11 Radiography None
9.7.12 Jiont Efficiency E 0.7
9.7.13 Provided Thickness t 8.0 mm
9.7.14 Minimum Provided Top Shell Thickness (After Machining) t 7.0 mm

9.8 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
9.8.1 Thickness Calculation for Circumferntial Stress as per UG-27 Equation (1)
Minimum Shell thickness reuired (including corrosion allowance)
9.8.2 Eqn. 1 is applicable only when t<1/2R OR P<0.385SE

0.385SE = 0.385 x 254.7 x 0.7 68.64 Mpa

Pi < 0.385SE i.e 1.13 < 42.581
t < 1/2 R i.e 7 < 303
Hence Equation is Applicable.
9.8.3 t = P x R / (SE-0.6P) + c
= (1.128 x 606 / (254.7 x 0.7 - 0.6 x 1.13) + 0 As per Eqn. (1) t 3.85 mm
9.8.4 Minimum Requred Thickness t 3.85 mm

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

9.8.4.1 Required Thickness of Top Shell due to Internal Pressure. With P = 0.75 , E = 1 and With Corrosion Allowance
t = 1.128 x 606 / (254.7 x 1 - 0.6 x 1.128) + 0 t 2.69 mm

9.8.5 Thickness Calculation for Longitudinal Stress as per UG-27 Equation (2)
9.8.6 Eqn. 2 is applicable only when t<1/2R OR P<1.25SE
1.25SE = 1.25 x 283 x 0.7 247.625 Mpa
Pi < 1.25SE i.e 0.101 < 138.25
t < 1/2 R i.e 7 < 303

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Hence Equation is Applicable.

9.8.7 t = P x R / (2SE+0.4P) + c
= 1.128 x 606 / ( 2 x 254.7 x 0.7 + 0.4 x 1.128) + 0 As per Eqn. (2) t 1.91 mm
9.8.8 Minimum Requred Thickness t 1.91 mm

9.8.9 Mninmum Required Thickness of Shell as per UG-16(b)

9.8.10 Minimum Required Thickness of Shell tr 1.5 mm
9.8.11 Minimum Required Thickness of Shell with corrosion 1.5 mm

9.8.12 Reuired Thickness is Maximum of 3.85 , 1.91 & 1.5 t 3.85 mm

9.8.13 Provide Thickness is > Reuired Thickness 7 > 3.85

HENCE DESIGN IS SAFE

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B) BOTTOM SHELL THICKNESS CALCULATION

9.9 DESIGN DATA

9.9.1 Inside Dimeter of Shell DS 1172 mm
9.9.2 Dimensional Tolerance dt 1 %
9.9.3 Inside Dia. Of Shell based on Tolerance
D = DS x (100 + dt) / 100 D 1183.72 mm
9.9.4 Corrosion Allowance c 0 mm
9.9.5 Corroded Dia. Of Shell = D +2c DC 1183.72 mm
9.9.6 Inside Radius of Corroded Shell R = DC/2 R 591.86 mm
9.9.7 Design Pressure Internal (Vessel) Pi 0.160 Mpa
9.9.8 Design Pressure External (Vessel) Pe 0.748 Mpa
9.9.9 Shell MOC SB-575 UNS NO. N10276
9.9.10 Allowable Stress of Shell @ 150°C S 158.00 Mpa
9.9.11 Length of Shell LS 175 mm
9.9.12 Radiography Full
9.9.13 Jiont Efficiency E 1
9.9.14 Provided Thickness t 10.0 mm
9.9.15 Minimum procided Bottom Shell Thickness (After Machining) t 8.5 mm

9.10 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
9.10.1 Thickness Calculation for Circumferntial Stress as per UG-27 Equation (1)
Minimum Shell thickness reuired (including corrosion allowance)
9.10.2 Eqn. 1 is applicable only when t<1/2R OR P<0.385SE
0.385SE = 0.385 x 158 x 1 60.83 Mpa
Pi < 0.385SE i.e0.748 <60.83
t < 1/2 R i.e8.5 <295.93
Hence Equation is Applicable.
9.10.3 t = P x R / (SE-0.6P) + c
= 0.16 x 591.86 / (158 x 1 - 0.6 x 0.16) + 0 As per Eqn. (1) t 0.60 mm
9.10.4 Minimum Requred Thickness t 0.60 mm

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

9.10.4.1 Required Thickness of Top Shell due to Internal Pressure. With P = 0.16 , E = 1 and With Corrosion Allowance
t = 0.16 x 591.86 / (158 x 1 - 0.6 x 0.16) + 0 t 0.60 mm
9.10.4.2 Required Thickness of Top Shell due to External Pressure. With P = 0.74 , E = 1 and With Corrosion Allowance
t = 0.748 x 591.86 / (158 x 1 - 0.6 x 0.7480562) + 0 t 2.81 mm

9.10.5 Thickness Calculation for Longitudinal Stress as per UG-27 Equation (2)
9.10.6 Eqn. 2 is applicable only when t<1/2R OR P<1.25SE
1.25SE = 1.25 x 158 x 1 197.5 Mpa
Pi < 1.25SE i.e 0.160 < 197.5
t < 1/2 R i.e 8.5 < 295.93
Hence Equation is Applicable.
9.10.7 t = P x R / (2SE+0.4P) + c
= 0.16 x 591.86 / ( 2 x 158 x 1 + 0.4 x 0.16) + 0 As per Eqn. (2) t 0.30 mm
9.10.8 Minimum Requred Thickness t 0.30 mm

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9.10.9 Mninmum Required Thickness of Shell as per UG-16(b)
9.10.10 Minimum Required Thickness of Shell tr 1.5 mm
9.10.11 Minimum Required Thickness of Shell with corrosion 1.5 mm

9.10.12 Reuired Thickness is Maximum of 0.6 , 0.3 & 1.5 t 1.50 mm

9.10.13 Provide Thickness is > Reuired Thickness 8.5 > 1.50

HENCE DESIGN IS SAFE

9.11 SHELL THICKNESS CALCULATION UNDER EXTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
Minimum Shell Thickness calculation under External pressure as per UG-28 (c) (1)
Apllicable for DO / t>10 - Evalutade in Cl. 9.3.5
9.11.1 Let the thickness be (Assumed) tr 7.50 mm
9.11.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1198.72
(With Tolerance) 1172 + 2 x 7.5+ 0.01 x 1172
Out side diameter = (Inner diameter + 2 x Thickness of shell ) DO 1187 mm
(Without Tolerance) 1172 + 2 x 7.5
9.11.3 Effective Length of the Shell = L + LD/3 L 175 mm
9.11.4 Ratio L/DO (Without Tolerance) L/DO 0.147
Ratio L/DO (With 1% Tolerance) L/DO 0.149
9.11.5 Ratio DO/tr (With Tolerance) DO/tr 159.83
Refering ASME Section II D Subpart 3 Fig.G
9.11.6 Factor A A 0.0075
Refering ASME Section II D Subpart 3 Fig.NFN-10
9.11.7 Factor B B 90 Mpa
9.11.8 Maximum Allowable Pressure as per UG-28 (c) (1)
= 4B/3(DO/t)
= 4 x 90/ 3 x 159.83 0.751 Mpa
9.11.9 Minimum Reuired Thickness due to external pressure (tr+corosion allowance) tr 7.50 mm

HENCE ASSUMED THICKNESS IS SAFE

9.11.10 Minimum Required Thickness of Shell as per UG-16 (b)

9.11.11 Minimum Required Thickness of Shell tr 1.50 mm
9.11.12 Minimum Required Thickness of Shell With Corrosion Allowance 1.50 mm

9.11.12 Reuired Thinkess is Maximum of 7.5 & 1.5 tr 7.50 mm

9.11.13 Provided Thickness > Required Thickness

HENCE DESIGN IS SAFE

9.12 Check For Provided Thickness

9.12.1 Provided Thickness t 8.5
9.12.2 Out side diameter = (Inner diameter + 2 x Thickness of shell + 1% Tolerance) DO 1200.72 mm
(With Tolerance) 1172 + 2 x 8.5+ 0.01 x 1172
Out side diameter = (Inner diameter + 2 x Thickness of shell )
(Without Tolerance) 1172 + 2 x 8.5 DO 1189 mm
9.12.3 Corroded Thickness =8.5 - 0 tc 8.50 mm
9.12.4 Effective Length of the Shell L 175.00 mm
9.12.5 Ratio L/DO (Without Tolerance) L/DO 0.147
Ratio L/DO (With 1% Tolerance) L/DO 0.146

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9.12.6 Ratio DO/tc (DO With Tolerance) DO/tc 141.26
Refering ASME Section II D Subpart 3 Fig. G
9.12.7 Factor A A 0.0088
Refering ASME Section II D Subpart 3 Fig. G
9.12.8 Factor B B 95 Mpa
9.12.9 Maximum Allowable Pressure as per UG-28(C)(1)
= 4B/3(DO/tc)
= 4 x 95 / 3 x 141.26 0.897 Mpa
9.12.10 Since 0.343>0.101
SINCE ALLOEABLE PRESSURE>DESIGN PRESSURE
HENCE DESIGN IS SAFE
9.12.11 Hence Minimum Reuired Thickness Maximum of reuired (UG-27l,UG-28) (1.5 , 7.5)
9.12.12 Hecnce Minimum Reuired Thickness 7.50
9.12.13 Since Provided Thickness>Reuired Thickness
HENCE DESIGN IS SAFE

9.13 Permissible Out of Roundness for Shell As per UG-80

9.13.1 Inside Diameter of Shell DS 1172.00 mm
9.13.2 For Internal Pressure, 1% of Inside Diameter of Shell
Permissible Out of Roundness= =0.01 x 1172 11.72 mm
9.13.3 For External Prssure, as per UG-80 (b) (2), Fig. UG-80.1 & Fig. UG-29.2
9.13.3.1 Shell Length L 175.00 mm
9.13.3.2 Provided Thickness of Shell t 10.00 mm
9.13.3.3 Outside Diameter of Shell DO 1192.00 mm
9.13.3.4 Ratio L/DO L/DO 0.15
9.13.3.5 Ratio DO/t DO/t 119.2
9.13.3.6 Maiximum Permissible Deviation from a Circular From e from Fig UG-80.1 e 0.37 t Fig UG-80.1
e = 0.37 x 10 e 6.2 mm
0.077
9.13.3.7 Maximum Arc of Shell left unsupported because of Gap from Fig. UG-29.2 Arc
DO
Arc = 0.077 x 1192 Arc 92 mm
Chor
9.13.3.8 Chord = 2 x Arc Chord = 2 x 92 184 mm
d
9.13.3.9 The Permissible deviation measured with circular segmental template with Chord Length = 184 mm,

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* TOP SHELL THICNESS CALCULATION FOR HYDROSTATIC TEST PRESSURE :
9.14 DESIGN DATA
9.14.1 Inside Diameter of Shell DS 1172.000 mm
9.14.2 Dimnesional Tolerance dt 1 %
9.14.3 Inside Diameter of Shell Based on Tolerance
D = DS x ( 100 +dt ) / 100 =1172 x 1.01 D 1184 mm
9.14.4 Corrosion Allowance C 0 mm
9.14.5 Corroded Dia. of Shell = D + 2C DC 1184 mm
9.14.6 Inside Radius of Corroded Shell R = DC / 2 R 592 mm
9.14.7 Hydrostatic Test Pressure Ph 1.128 Mpa
9.14.8 Shell M.O.C SB-575 UNS NO. N10276
9.14.9 Yeild Strength for Shell at Test Temprature SY 283.00 Mpa
9.14.10 90% of Yeild Strength for Shell at Test Temprature SY 254.7 Mpa
9.14.11 Radiography Full
9.14.12 Jiont Efficiency E 1
9.14.13 Provided Thickness t 10.0 mm
9.14.14 Minimum Provided Top Shell Thickness (After Machining) t 8.5 mm

9.15 SHELL THICKNESS CALCULATION UNDER INTERNAL PRESSURE

(AS PER ASME SEC VIII DIV. 1 EDITION 2017)
9.15.1 Thickness Calculation for Circumferntial Stress as per UG-27 Equation (1)
Minimum Shell thickness reuired (including corrosion allowance)
9.15.2 Eqn. 1 is applicable only when t<1/2R OR P<0.385SE
0.385SE = 0.385 x 254.7 x 1 98.06 Mpa
Pi < 0.385SE i.e1.128 < 98.06
t < 1/2 R i.e8.5 <296
Hence Equation is Applicable.
9.15.3 t = P x R / (SE-0.6P) + c
= (1.128 x 592 / (254.7 x 1 - 0.6 x 1.13) + 0 As per Eqn. (1) t 2.63 mm
9.15.4 Minimum Requred Thickness t 2.63 mm

FOR USE IN NOZZLE NECK THICKNESS CALCULATIONS

9.15.4.1 Required Thickness of Top Shell due to Internal Pressure. With P = 1.128 , E = 1 and With Corrosion Allowance
t = 1.128 x 592 / (254.7 x 1 - 0.6 x 1.128) + 0 t 2.63 mm

9.15.5 Thickness Calculation for Longitudinal Stress as per UG-27 Equation (2)
9.15.6 Eqn. 2 is applicable only when t<1/2R OR P<1.25SE
1.25SE = 1.25 x 283 x 1 318.375 Mpa
Pi < 1.25SE i.e1.128 < 318.375
t < 1/2 R i.e8.5 < 296
Hence Equation is Applicable.
9.15.7 t = P x R / (2SE+0.4P) + c
= 1.128 x 592 / ( 2 x 254.7 x 1 + 0.4 x 1.128) + 0 As per Eqn. (2) t 1.31 mm
9.15.8 Minimum Requred Thickness t 1.31 mm

9.15.9 Mninmum Required Thickness of Shell as per UG-16(b)

9.15.10 Minimum Required Thickness of Shell tr 1.5 mm
9.15.11 Minimum Required Thickness of Shell with corrosion 1.5 mm
9.15.12 Reuired Thickness is Maximum of 2.63 , 1.31 & 1.5 t 2.63 mm
Since Provided Thickness > Reuired Thickness

HENCE DESIGN IS SAFE

END OF CHAPTER