PROJECT :

MOBILE POWER PLANT AND FIXED TYPE

GAS ENGINE POWER PLANT
PACKAGE III
PLTMG TANJUNG SELOR 20 MW

STREGTH CALCULATION SHEET OF

FUEL OIL MAIN STORAGE TANK

A 5/5/2017 ISSUED FOR REVIEW AZ HS

REV. DATE DESCRIPTION PREP. CHECK APPROVAL

PT. PERUSAHAAN LISTRIK NEGARA

CONSULTANT :

PT PLN ( PERSERO ) PUSENLIS

OWNER'S DWG NO. :

CONTRACTOR :

CONSORTIUM OF WIKA - WIKA REKAYASA KONSTRUKSI

PROJECT :
PROJECT :
MOBILE POWER PLANT AND FIXED TYPE
GAS ENGINE POWER PLANT
PACKAGE III

DATE SIGNATURE SCALE SHEET OF

DRAWN 5/5/2017
NONE
JOB NO.
DOC NO. REV. A
PREP. AZ CHECK HS APPV. INT. REV. A
 CONSORTIUM OF PT. WIJAYA KARYA &
PT. WIJAYA KARYA REKAYASA KONSTRUKSI
ENGINEERING DOCUMENT

PLTMG PACKAGE 3
MECHANICAL CALCULATION SHEET OF
ENG-DED-001-TIN- Page 2 of 24
IDS-003
FUEL OIL MAIN STORAGE TANK

REVISION HISTORICAL SHEET

Rev. No Date Description

A 5/5/2017 ISSUE FOR REVIEW

INTERNAL
Rev. No Date Description
A 5/5/2017 ISSUE FOR REVIEW
 CONSORTIUM OF PT. WIJAYA KARYA &
PT. WIJAYA KARYA REKAYASA KONSTRUKSI
ENGINEERING DOCUMENT

PLTMG PACKAGE 3
MECHANICAL CALCULATION SHEET OF
ENG-DED-001-TIN- Page 3 of 24
IDS-003
FUEL OIL MAIN STORAGE TANK

TANK DESIGN CONDITION ………………………………………………

4

ROOF & BOTTOM PLATE THICKNESS ………………………………………………

4

STRUCTURAL RAFTER ………………………………………………

5

WEIGHT OF NOZZLES & ACCESSORIES ………………………………………………

7

TANK SHELL STABILITY AGAINST EARTHQUAKE LOAD …………………………………….

9

ROOF VENT …………………………………….

9
 CONSORTIUM OF PT. WIJAYA KARYA &
PT. WIJAYA KARYA REKAYASA KONSTRUKSI
ENGINEERING DOCUMENT
PLTMG PACKAGE 3
ENG-DED-001-TIN- MECHANICAL CALCULATION SHEET OF FUEL OIL Page 4 of 24
IDS-003 MAIN STORAGE TANK

1. TANK DESIGN CONDITION

1. TAG NUMBER : T-101

2. SERVICE : FUEL OIL MAIN STORAGE TANK
3. QUANTITY : 1 UNIT
3
4. NOMINAL CAPACITY : 14,000 BBL = 1,669 m
5. TANK INSIDE DIAMETER : 43.50 FT = 13,259 mm
6. TANK HEIGHT : 41.00 FT = 12,497 mm
7. MAX. LIQUID LEVEL : 33 FT = 10,000 mm
8. MIN. LIQUID LEVEL : 0.82 FT = 250 mm
9. CONTENT
NAME : DIESEL FUEL OIL
0
FLASH POINT : F
SPECIFIC GRAVITY : 0.775
10. DESIGN CODE : API STANDARD 650 12th Edition
-
11. TEMPERATURE OPERATING : 70 0F MAX 20 0F MIN
0
DESIGN : 150 F
12. DESIGN PRESSURE : 637 INCHES WC
DESIGN VACUUM : 0.02 INCHES WC
13. PUMPING RATES IN : 3,650 BBL/DAY
OUT : 600 BBL/DAY
14. CORROSION ALLOWANCE
SHELL : 3 mm
BOTTOM : 3 mm
ROOF : 3 mm
ROOF STRUCTURE : 3 mm
NOZZLE & MANHOLE : - mm
15. REFERENCE : AS PER DATA SHEET
16. ROOF DESIGN
TYPE : SELF SUPPORTED CONE ROOF
SLOPE : 1/6 = 9.4623 Degree
17. BOTTOM SLOPE : 1/120 = 0.4775 Degree
18. DESIGN LOAD
EARTHQUAKE FACTOR : API STANDARD 650 TENTH EDITION 1998 APPENDIX E
Z : 0.08 Zone 5 Indonesian Code, Zone 2a UBC Code
I : 1.00
MAX WIND SPEED : 62.5 mph
2
SNOW LOAD : 0.0 kg/m
19. MATERIAL GRADES
ROOF : A 36
SHELL : A 36
BOTTOM : A 36
PIPE : A 106 Grade B
FLANGES : A 105
STRUCTURE : A 36
 Page 2 of 20

ID

H.L. H

L.L.

BOTTOM OF SLOPE = 1/120

ID = 13,259 mm
H = 12,497 mm
H.L. = 10,000 mm
L.L. = 250 mm

GEOMETRIC CAPACITY
π
VG
x D2 x H = 1,725 m3
= 4

NET WORKING CAPACITY

π
VN
x D2 x ( H.L. - L.L.) = 1,346 m3
= 4

MAX.STORAGE CAPACITY
π
VM
x D2 x ( H.L.) = 1,381 m3
= 4
 Page 3 of 20

Shell thicknesses are calculated in accordance with 1-Foot Method of API ST'D 650 3.6.3.2 TENTH EDITION.
Minimum shell thickness should be greater than the following formula :

2.6 x D x (H-1) x G
td = + CA
Sd

2.6 x D x (H-1)
tt =
St

Where,
td : Design shell thickness, in.
tt : Hydrostatic test shell thickness, in.
D : Nominal diameter of Tank, ft
H : Height from the bottom course under consideration to the top of the shell including
the top angle, ft
G : Design specific gravity of liquid to be stored
CA : Corrosion allowance, in.
Sd : Allowable Stress for the design condition, lb/in2
St : Allowable Stress for the hydrostatic test condition, lb/in2
Sd shall be either two-thirds the yield strength or two-fifths the tensile strength, whichever is less.
St shall be either three-fourths the yield strength or three-sevenths the tensile strength, whichever is less.

Calculation Result,

D : 44 Feet
Sd : 22,700 A 36
St : 25,000 A 36
CA : 0.1181 in.
G : 0.775

Shell Course Thickness Table

Course H Min. Thickness Adopted Thickness Selected Thick. PL- Width PL- Length Weight
(feet) td (inch) tt (inch) inch mm inch mm ( mm) ( mm) ( Kg )

1 6.00 0.14 0.023 0.14 3.49 0.315 8.000 1,826.40 41,632.63 4,775
2 6.00 0.14 0.023 0.14 3.49 0.315 8.000 1,826.40 41,632.63 4,775
3 6.00 0.14 0.023 0.14 3.49 0.236 6.000 1,826.40 41,632.63 3,581
4 6.00 0.14 0.023 0.14 3.49 0.236 6.000 1,826.40 41,632.63 3,581
5 6.00 0.14 0.023 0.14 3.49 0.236 6.000 1,826.40 41,632.63 3,581
6 6.00 0.14 0.023 0.14 3.49 0.236 6.000 1,826.40 41,632.63 3,581
7 6.00 0.14 0.023 0.14 3.49 0.236 6.000 1,826.40 41,632.63 3,581
SHELL WEIGHT, Ws : 27,457
 Page 4 of 20

Roof thicknesses are calculated in accordance with the API ST'D 650 TENTH EDITION, 1998 para 3.10.2.2
A minimum nominal roof thickness as follow :

Minimum nominal thickness, tr min = 0.15 in. = 3.81 mm

Corrosion Allowance for Roof, CA = 0.1181 in. = 3.0000 mm
Roof Thickness, tr = 0.2681 in. = 6.81 mm
Roof Thickness selected, trs = 0.2362 in. = 6.0000 mm
Slope of Roof, Deg = 9.4623
Height of Roof hr = 3.42 ft = 1,041.40 mm
Cos a, Cos a = 0.9864
Sin a, Sin a = 0.1644
Area of Roof, Ar = 1,506.669438 ft2 = 139.97 m2
Weight of Roof Overlap Plate Wol = 200.00 kg = 440.92 lb
Weight of Cone Roof Wcr = 6,592.78 kg = 14,534.58 lb
Total Weight of Roof, Wr = 6,792.78 kg = 14,975.51 lb

5. BOTTOM PLATE THICKNESS

Bottom thicknesses are calculated in accordance with the API ST'D 650 TENTH EDITION, 1998 para 3.4.1
A minimum nominal bottom thickness as follow :

Minimum nominal thickness, tb min = 0.375 in. = 9.53 mm

Corrosion Allowance, CA = 0.1181 in. = 3.00 mm
Bottom Thickness, tb = 0.1181 in. = 12.53 mm
Bottom Thickness selected, tbs = 0.5512 in. = 14.00 mm
Out side bottom OSB = 5.9055 in. = 150.00 mm
Out side diameter bottom D + OSB ODB = 527.91 in. = 13,408.80 mm
Area of Bottom, Ab = 1,519.99 ft2 = 141.21 m2
Weight of Bottom Overlap Plate Wol = 358.46 kg = 790.27 lb
Weight of Bottom Wcr = 11,853.92 kg = 26,133.39 lb
Total Weight of Bottom, Wr = 12,212.38 kg = 26,923.66 lb

Shell Plates
Shell Plates

Annular Plates
Bottom Rectangular plates
Bottom Rectangular min. thickness 1/4" or 5/16"
plates

Bottom Annular plates

min. thickness 3/3" or 1/2"
 Page 5 of 20
6. STRUCTURAL RAFTER

6.1 Weight of Structural Rafter

In this structural calculation, main girders of rafter are UNP 150 x 75 x 9 x 12.5
Weight of Structural rafter = 2,545.69 kg
= 5,612.28 lb
6.2 Calculation of Structural Rafter

dl = roof plate weight = = 0.0709 lb/sq.in

Pe = live load * 0.16 lb/sq.ft = 0.0011 lb/sq.in
* 40.00 lb/sq.ft = 0.2778 lb/sq.in
Total live load = 40.16 lb/sq.ft = 0.2789 lb/sq.in

L = length of rafter = 261.00 in

Allowable stress = 20017.93 lb/sq.in
We use rafter of : UNP 150 x 75 x 9 x 12.5
Go = rafter weight = 1.3439 lb/in
2
Sectional area A = 4.90 in
4
Moment of inertia I = 25.23 in
3
Modulus of section Z = 8.97 in
Number of rafter = 16
Comparison between height and radius of roof structure is 1 : 6, so
slope angle, α = 9.46 degree
Rafter

A'
B'

1st span (A') of loading area = 0 in

2nd span (B') of loading area = 103.83 in

Q1 = (Pe + dl) (B' - A')*(cos α)2 = 35.33 lb/in

Q2 = ((Pe + dl) A' + Go)*(cos α)2 = 1.31 lb/in
2
Mmax = (L )/8*(Q2 + Q1/2) = 161574.06 lb.in
RA = L/6 (3Q2 + Q1) = 1707.70 lb
RB = L/6 (3Q2 + 2Q1) = 3244.76 lb

CALCULATION OF ROOF STRUCTURE

DESIGN CONDITION
Allowable comp. stress σc = 20017.93 lb/sq.in
Allowable bending stress σb = 20017.93 lb/sq.in
Modulus elasticity E = 2.84E+11 lb/sq.in
Length of rafter L = 261.00 in

Result of moment and force calculation

Max. force Hs = 3244.76 lb
Max. moment M = 161574.06 lb.in

Page 6 of 20

Max. bending stress

Sb = Mmax / Z Sb = 18,011.73 lb/sq.in
Axial stress
Sc = Hs/A Sc = 662.7369 lb/sq.in

Combined stress (Bending & Compression)

Sb / σb + Sc / σc < 1 = 0.9329 < 1 OK !!!

Result of SAP2000 AISC-ASD Steel Design calculation with the same input as above shows

* P - M Demand/Capacity ratio 0.719 < 1 OK !!!

* Allowable axial stress 1496.285 kg/cm2 , with actual axial stress 333.757 kg/cm2 OK !!!!
* Allowable bending stress 1500.000 kg/cm2 , with actual bending stress 1103.078 kg/cm2 OK !!!!
* Allowable shear stress 1000.000 kg/cm2 , with actual shear stress 146.867 kg/cm2 OK !!!!

So, the rafter

UNP 150 x 75 x 9 x 12.5 is safe for this roof structure application.
 Page 7 of 20
7. WEIGHT OF NOZZLES & ACCESSORIES

Flange Weight
No. Mark Description Size Q'ty Sch. Rating /Facing
Type ( kg )

1 N1 Inlet Nozzle Shell Nozzle Ǿ 4" 1 40 150#/RF SO 51.11

2 N2 Outlet Nozzle Shell Nozzle Ǿ 4" 1 40 150#/RF SO 51.11
3 N3 Drain Roof Nozzle Ǿ 4" 1 40 150#/RF SO 51.11
4 N4 Level Switch Shell Nozzle Ǿ 3/4" 1 40 150#/RF SO 3.09
5 N5 Level Switch Shell Nozzle Ǿ 3/4" 1 40 150#/RF SO 3.09
6 N6 Level Gauge Shell Nozzle Ǿ 1/2" 1 40 150#/RF SO 2.41
7 N7 Level Switch High Shell Nozzle Ǿ 3/4" 1 40 150#/RF SO 3.09
8 N8 Vent/Flame Arestor Shell Nozzle Ǿ 4" 1 40 150#/RF SO 28.20
9 N9 Over Flow Shell Nozzle Ǿ 4" 1 40 150#/RF SO 28.20
10 N10 Condensate Return Roof Nozzle Ǿ 4" 1 40 150#/RF SO 28.20
11 M1 Roof Manhole Roof Nozzle Ǿ 24" 1 40 150#/RF SO 541.26
12 M2 Shell Manhole Roof Nozzle Ǿ 24" 1 40 150#/RF SO 541.26

NOZZLES & ACCESSORIES WEIGHT, Wna 1,332.13

8. WEIGHT SUMMARY

Description
No. Weight, kg Weight, lb

1 Weight Bottom Tank, Wb 12,212.38 26,928.30

2 Weight Shell Tank, Ws 27,457.26 60,543.27
3 Weight Roof Tank, Wr 6,792.78 14,978.09
4 Weight Nozzles & Accessories, Wna 1,332.13 2,937.35
5 Weight Rafter, Wrc 2,545.69 5,613.25
6 Weight Empty Tank, incl. 10% welding, etc. Wet 55,374.27 122,100.27
7 Weight Full Water Content, Ww 1,725,429.19 3,804,571.36
8 Weight of Content, WT 1,380,696.81 3,044,436.46
9 Weight of Testing, Wh 1,780,803.46 3,926,671.62
10 Weight of Operation, Wo 1,436,071.08 3,166,536.73
 Page 8 of 20

The maximum height of the unstiffened shell length shall not exceed the following value according to
API ST'D 650 TENTH EDITION, 1998 para.3.9.7.1
The standard units in US customary is
3
H1 600,000 x t x ( t ./ D )

For the purpose of this standard, the pressure is intended to be the result of the 100 mph fastest mile velocity at
approximately 30 ft above ground. But H1 may be modified for other wind velocities by multiplying the equation's
right side by [(Vr / V)^2], where Vr = 100 mph (API ST'D 650 TENTH EDITION, 1998 para.3.9.7.1)
So,
3
H1 = 600,000 x t x ( t ./ D ) x ( 100 / V)^2

H1 = 145 FT = 1,742 in.

Where ,

H1 : Max. height of unstiffened shell, ft

t : Top shell thickness in height H1, in. = 0.23622

D : Nominal tank diameter, in feet = 44

V : Wind velocity, mph = 62.5

Transposed width of each shell course shall be calculated as follows :

5
Wtr = W x ( t uniform / t act )

WE = Wtr

Where ,
Wtr : Transposed width of each shell, in.
W : Actual width of each shell, in.
t uniform : Actual top shell thickness, in.
t act. : Actual which transposed width shell thickness is being calculated, in.
WE : Total transposed width of shell, in.

Course PL- Width Thickness, in. Wtr

Remark
( W) t uniform t act ( in. )

1 71.96 0.24 0.315 35.05

2 71.96 0.24 0.315 35.05
3 71.96 0.24 0.236 71.96
4 71.96 0.24 0.236 71.96
5 71.96 0.24 0.236 71.96
6 71.96 0.24 0.236 71.96

WE = 357.95 In.
RESULT : H1 > WE, Intermediate Wind Girder is Required
 Page 9 of 20
10. TANK SHELL STABILITY AGAINST EARTHQUAKE LOAD

According to API ST'D 650 TENTH EDITION, 1998 Appendix E

10.1 Calculation Condition

Tank Diameter D = 44 ft
Tank Height H = 41 ft
Max. Liquid Level H' = 33 ft
Specific gravity G = 0.775
Seismic Zone Factor Z = 0.08 Zone 5 Indonesian Code, Zone 2a UBC Code
Importance factor I = 1
Total weight of tank shell Ws = 60,543.27 lb
Total weight of the tank roof Wr = 14,537.09 lb
plus snow load if any
Height of the roof tank hr = 3.42 ft
Weight of Content, WT = 3,044,436.46 lb
Site amplification factor S = 1.5 Table E-3, API 650 Tenth Edition, 1998 para E.3.3.2

10.2 Overturning moment : M

M = Z * I * ((C1*Ws*Xs) + (C1*Wr*Ht) + (C1*W1*X1) + (C2*W2*X2))

Where,
M : Overturning moment, ft-lbf
Ws : Total weight of tank shell, lbf
Xs : Height from the bottom of the tank shell to the shell center of gravity, ft
Wr : Total weight of the tank roof plus a portion of snow load if any, lbf
Ht : Total height of the tank shell, ft
W1 : Weight of the effective mass of the tank contents which moves in unison with the tank shell, lbf
X1 : Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W1, ft
W2 : Weight of the effective mass of the tank contents that move in the first sloshing mode, lbf
X2 : Height from the bottom of tank shell to the centroid of lateral seismic force applied to W2, ft
T : Natural period of the first sloshing mode, sec
C1,C2 : Lateral earthquake force coefficient

D/H' = 1.326
W1/WT = 0.300 Figure E-2 para E.3.2.1. API 650 Tenth Edition 1998, Effective Masses
W2/WT = 0.725 Figure E-2 para E.3.2.1. API 650 Tenth Edition 1998, Effective Masses
X1/H' = 0.375 Figure E-3 API 650 para E.3.2.2. Tenth Edition 1998, Centroids of the seismic forces
X2/H' = 0.735 Figure E-3 API 650 para E.3.2.2. Tenth Edition 1998, Centroids of the seismic forces
k Factor = 0.5875 Figure E-4 API 650 para E.3.3.2. Tenth Edition 1998, k Factor

Xs = H/2 = 21 ft
Ht = H + hr/3 = 42.14 ft
T = k * SQRT( D ) = 3.8748 Second
C1 = 0.6 API 650 para E.3.3.1. Tenth Edition 1998

x When T is less than or equal 4,5 ----> C2 = (0,75 * S)/T = 0.2903 Sec
When T is greater than 4,5 ----> C2 = (3,375 * S)/T^2 = - Sec

Obtained -------------> W1 = 913,330.94 lb

W2 = 2,207,216.43 lb
X1 = 12.30 ft
X2 = 24.11 ft
So, -------------------> M = 1,864,599.77 ft-lbf
 Page 10 of 20

10.3 Resistance to Overturning, WL

WL = 7,9 * tb * Fby * G * H'

WL' = 1,25 * G * H' * D

WL should be not exceed WL'

Where,

WL : Maximum weight of tank contents of shell circumference which may be utilized to resist
the shell overturning moment, lbf/ft

tb : Thickness of the bottom plate under shell, in.

2
Fby : Minimum specified yield strength of the bottom plate under the shell, lbf/in

tb = 0.5512 in.
2
Fby = 34,000 lbf/in

We use plate specification of JIS 3101 SS 400, and it has minimum specified yield strength of the bottom plate
under the shell 34,000 lbf/in2.

WL = 4,048.59 lbf/ft
WL' = 1,382.57 lbf/ft Result ----------> use WL = WL' = 1,382.57 lbf/ft

10.4 Shell Compression

10.4.1 Unanchored tank

The maximum longitudinal compression force at the bottom of the shell may be determined as follows :

Calculate value of = M / (D^2*(WT + WL))

Where,
M = Overturning Moment, lbf - ft
WT = Weight of the tank shell and portion of the fixed roof supported by the shell, lbf/ft
= (Ws+Wr+Wna+Wrc) / (3,14*D) = 615.51 lbf/ft
WL = Resistance to Overturning, lbf/ft
D = Nominal Diameter, ft
s = The maximum longitudinal compressive stress in the shell, lb/in2
b = Maximum longitudinal shell compression force of shell circumference, lb/ft

Value of M / (D^2*(WT + WL)) 0.493

IF VALUE LESS OR EQUAL 0,785

x M
0.785
D^2 ( WT + WL)

s = b = ( WT + 1.273 M) )
12tb D2
 Page 11 of 20

IF VALUE GREATER 0,785 BUT LESS THAN 1,5

M
0.785 2 1.5
D ( WT + WL)

b may be computed from the valve of the parameter

b + WL obtained from Figure E-5 para E.5.1.API 650 Tenth Edition 1998.
WT + WL

s = b
12tb

IF VALUE GREATER 1,5 BUT LESS THAN 1,57

M
1.5 1.57
D2 ( WT + WL)

s = b = (WT + WL)
- WL / 12tb
12tb 0.637 M
1 - 2
D (WT + WL)

IF VALUE GREATER 1,57

M
1.57
D2 ( WT + WL)

s b 1.273 M)
= (WT + / 12tb
12tb D2

Result ----------> b = WT + ((1,273*M)/D^2) = 1,869.90 lbf/ft

s = 282.71 lbf/in
2
 Page 12 of 20

10.4.2 Maximum allowable shell compression

Calculation to the API 650 Tenth Edition para E.5.3

Calculate value of = G * H * D^2 / tb^2
3 2
= 158,371 ft /in
Calculate value of = 0,5 Fty
2
= 17,000 lbf/in

Notation :
2
Fa : Maximum allowable longitudinal compressive stress in the shell, lbf/in
tb : Thickness of the bottom shell course, in.
2
Fty : Minimum specific yield strength of the bottom shell course, lbf/in

.6
G H' D^2 ≥ 10
tb^2

Fa = 10.6 tb
D

G H' D^2 ‹ 10.6

x tb^2

Fa = 10.6 tb
+ 600 G H'
2.5 D

= 8,093.81 lbf/in2

Fa ≤ 0.5 F ty

Result -------------> s : 282.71 lbf/in

2

2
Fa : 8,093.81 lbf/in
2
0,5 Fty : 17,000.00 lbf/in
s < Fa < 0,5 Fty

therefore this tank shell is safe

 Page 13 of 20

SLIDING STABILITY

Shape factor Cs = 0.80

Roof height hr = 1,041.40 mm = 1.04 m
Tank Diameter D = 13,258.80 mm = 13.26 m
Tank Height H = 12,496.80 mm = 12.50 m
2 2
Projected roof area AR = 6,903,840.66 mm = 6.9038 m

Tank total weight Wet = 55,374.27 kg

Coefficient of friction u = 0.50

Wind Pressure at Height

2
H< 10 m qs1 = 75.00 kgf/m
2
10 < H > 15 m qs2 = 85.00 kgf/m

Sliding Force :
Fw1 = D x 10 x qs1 x Cs = 7955.28 kgf
Fw2 = D x (H - 10) x qs2 x Cs = 2251.11 kgf
Fw3 = AR x qs2 x Cs = 469.46 kgf

Fw = Fw1 + Fw2 + Fw3 = 10,675.85 kgf

Fr = u x Wet = 27,687.14 kgf

Result --> Fr > Fw ,

Therefore this tank is safe for sliding
11.2 OVERTURNING STABILITY

Height from top angle to the

centre of gravity of projected area, hg = hr / 3 347.13 mm = 0.35 m
Roof height hr = 1,041.40 mm = 1.04 m
Tank Diameter D = 13,258.80 mm = 13.26 m
Tank Height H = 12,496.80 mm = 12.50 m
Design Internal Pressure DP = 637.00 "WC = 168.00 mmHg

Tank total weight Wet = 55,374.27 kg

Bottom tank weight Wb = 12,212.38 kg

Overturning Moment

Mw1 = Fw1 x 10/2 = 39,776.40 kgf

Mw2 = Fw2 x (10 + (H -10)/2) = 25,321.40 kgf
Mw3 = Fw3 x (H +hr/3) = 6,029.73 kgf

Mw = Mw1 + Mw2 + Mw3 = 71,127.52 kgf

Weight of shell and dead weight supported by the shell, Wsr

Wsr = Wet - Wb = 43,161.89 kg

Uplift force due to design internal pressure

UP = 0,25 * 3,14 * D^2 * DP = 23,183.95 kgf

Resistant Moment as API 650 Tenth Edition 1998 para 3.11.2

Mr = 2/3 * (Wsr - UP) * D/2 = 88,294.52 kgf

Result ---------> Mr > UP Anchor bolt is not required

 Page 15 of 20
12. ROOF VENT

12.1 Condition

Design code API ST'D 2000 - 1992, Venting Atmospheric and Low-Pressure Storage Tank
Tank capacity = 14,000 BBL
Tank diameter = 44 ft
Tank height = 41 ft
Max. filling rate = 3,650 BPD = 152 BPH
Max. emptying rate = 600 BPD = 25 BPH
Flash point = ABOVE 100o F = 37,78o C

12.2 For inbreathing ( Vacuum relief )

a. Required venting capacity for liquid movement out of tank : i Q1

i Q1 should be 560 ft3/hr for each 100 bbl/hr of maximum emptying rate.

3
i Q1 = 560 x 2,083 / 100 = 11,664.80 ft /hr

3
= 330.35 m /hr

b. Required venting capacity for thermal inbreathing : i Q2

x i Q2 should be 1 ft3/hr for each 1 bbl of tank capacity ( for tank capacity ‹ 20000 BBL ).

3
i Q2 = 1 x 10,000 = 10,000 ft /hr

3
= 283.20 m /hr

i Q2 should be 2 ft3/hr for each 1 ft2 of total shell and roof area ( for tank capacity › 20000 BBL ).

Total shell and roof area 7,109.713 ft2.

i Q2 = = ft3/hr

c. Required total venting capacity for inbreathing : i Qt

i Qt = i Q1 + i Q2

= 11,664.80 + 10,000

= 21,664.80 ft3/hr 3
613.55 m /hr

12.3 For outbreathing ( Pressure relief )

a. Required venting capacity for liquid movement in of tank : O Q1

OQ1 should be 600 ft3/hr for each 100 bbl/hr of maximum filling rate.

3
O Q1 = 600 x 152 / 100 = 912.5 ft /hr

3
= 25.8 m /hr

b. Required venting capacity for thermal outbreathing : O Q2

OQ2 should be 60 percent of the inbreathing requirement.

3
x O Q2 = 0.6 x 21,665 = 12998.9 ft /hr

O Q2 should be equal to the inbreathing requirement.

 O Q2 = ft3/hr

m3/hr

c. Required total venting capacity for outbreathing : O Qt

O Qt = O Q1 + O Q2

= 912.5 + 12998.9

= 13911.4 ft3/hr ( 394.0 m3/hr )

12.4 Venting device capacity

Venting device : Open vent size

Open vent with Flame Arrester size

x Pressure / Vacuum valve size 8"

Pressure / Vacuum valve with Flame Arrester size

(set pressure = "WC)

Flow capacity of one set for the above venting device at setting pressure 1" WC - 13" WC as follow

i Qc = 50,000.00 ft3/hr

O Qc = 70,000.00 ft3/hr

12.5 Required set number

For inbreathing : Ni = i Qt / i Qc

Ni = 21,664.80 / 50000.000 = 0.433

For outbreathing : No = O Qt / O Qc

No = 13911.380 / 70000.000 = 0.199

Then, 1 set of the above 8 " Venting device is used for this tank.
Used Pressure and Vacuum Relief valve, 1260A-08-355-TOO Groth
 Page 17 of 20

Condition of the roof - to - shell junction

a) The continuous fillet weld between the roof plates and the top angle is › 3 16" ≤ 3 16"

Fillet weld is on ----------------------------------------------------------------------------------- Both side Top side only

b) The roof slope at the top angle attachment is ---------------------------------------- › 1 6 ≤ 1 6

c) Comparison of the cross-sectional area A and Ar at the roof-to-shell junction is-- A › Ar A ≤ Ar

Wh
AR
trs
= 0.153 W
Ar
30.800 tan θ

2
L At = 2.06 in

W = Total weight of shell plus any framing (but not roof plates)
Wc supported by shell and roof, in lb. W = Ws + Wna + Wrc
tss
= 69,093.86 lb ( 31,335.08 kg )

As tan θ = Slope of the roof

= 0.167

Max width of participating roof Wh = 0,3 * (R2 * trs)^0,5 = 5.81 in.

R2 = (6*D)/sin a = 1,587.60 in.
D = 43.50 ft
trs = 0.24 in.
Sin a = 0.16
2
AR = Wh * trs = 1.37 in

Max width of participating Shell Wc = 0,6 * (Rc * tss)^0,5 = 4.71 in.

Rc = (D / 2) * 12 = 261.00 in.
D = 43.50 ft
tss = 0.24 in.

2
Top Angle L 90 * 90 x 9 AL = 2.51 in
L = 3.54 in.

2
As = (Wc-L) * tss = 0.28 in

2
A = AR + As + AL = 4.16 in

Result -----------------> A > Ar This tank is emergency venting devices

Page 18 of 20
13.2 Emergency Venting Devices Capacity

Then, emergency venting devices

 are not required

shall be required in accordance with API ST'D 2000 as follows.

1) Required venting capacity : QR

Wetted area : Aw

H = 41 ft
Aw = π . D . H

= 5,600.19 ft2

QR = 742,000 ft3/hr ( From para 2.4.3.2.2 of API ST'D 2000)

2) Operating pressure : P0 = 637 inch

Operating pressure, P0 , shall be the lesser of P1 or P2.
However if the tank is anchored, P0 shall be lower than P1 and P2 shall not be considered.

30,800 x Aa x tan θ
P1 = + 8 x trs
D2

30,800 x 4.16 x 0.16667

= + 8 x 0.24
43.50 x 43.50

= 13.17 in.

Where ,
D : Tank diameter, in feet

trs : Nominal thickness of roof, in inches

0.245 x Wet
P2 = + 8 x trs
D2

= 17.70 inch

Result ---------->
P0 less than P1, Design Pressure is available

13.3 Size and quantity of emergency venting device

3
Capacity of one set of 24" emergency venting device ( Qe ) is 1000000 ft /hr

at the operating pressure 10" WC

(Set press.= 12" WC )

Required quantity ( N ) is follows .

N = QR / Qe

= 742000.000 / 1000000.000

= 0.742

Therefore, 1 set of 24" emergency vent cover shall be installed for this tank.
Propose Model 2050-24-3-TOO Groth Emergency Pressure and Vacuum Relief Manhole Cover
 Page 19 of 20

When anchors are required, the design tension load per anchor shall be calculated as follows

tb = (4M/dN) - (W/N) (API Standard 650 Tenth Edition, 1998 para.3.11.3)

where,
tb = design tension load per anchor, lbf
M = overturning moment, ft. lbf.
N = number of anchors
W = weight of tank, lbf.
d = diameter of anchor bolt, in

We choose 24 pieces of 1" anchor bolt with 3'-3" length.

Allowable stress at root of anchor bolt for uplift resulting from tank design pressure up to 105 MPa is 15,000.00 psi,
(Table F-1, API 650 Tenth Edition 1998 para F.7.4).
and the tension load is 115,512.75 lbf.

Checking the design for empty tank

M = 541,333.27 lbf.ft
N = 24.00
W = 122,100.27 lbf
d = 1 in

tb = (4M/dN) - (W/N) = 85,134.70 lbf tb < t allow OK !!

Checking the design for full tank

M = 541,333.27 lbf.ft
N = 24.00
W = 3,166,536.73 lbf
d = 1 in

tb = (4M/dN) - (W/N) = -41716.82 lbf

The result is negative, so the tank doesn't need anchor bolt at full capacity.
 Page 20 of 20
15. STANDARD VERTICAL TANKS, FOUNDATION

44 ft
2" (50mm) SAND-BITUMEN
MIX TO BE COMPLETED
OVER WHOLE OF TANK
FOUNDATION BEFORE 3' - 0"
CRECTION OF TANK [900mm]
TANK

[760mm]
2' - 6"
1½
1
GROUND LEVEL
GROUND LEVEL

MADE UP FOUNDATION EARTH

RISE AT CENTRE SAND BED : 10" (250mm) THICK PRE-CAST CONCRETE DRAIN
OR HARDCORE AS AVAILABLE CHANNEL TO TANK FOUNDATION

TYPICAL SECTION THROUGH TANK FOUNDATIONS

FEET 10 15 20 25 30 35 40 48 56 64 80 96 112 120 128 144 160

TANK DIAMETER
METERS 3.05 4.57 6.10 7.62 9.14 10.97 12.19 14.63 17.07 19.51 24.38 29.26 34.14 36.57 39.01 43.89 48.77
INCHES 2 2½ 2½ 2½ 3 3 3 4 4 5 6 7 8 9 10 11 12
APPROX RISE AT CENTRE
min. 50 63 63 63 75 75 75 100 100 125 150 175 200 225 250 275 300
QUANTITIES BITUMEN IN REQUIRED 1.2 1.7 2.4 3.0 3.9 4.8 5.8 7.6 9.6 11.9 17.2 23.4 30.7 34.4 38.9 48.2 58.2
FOR DRUMS SUPPLIED 2 2 3 4 4 5 6 8 10 12 18 24 31 35 39 49 59

SAND / BITUMEN SAND CU.YARDS 3 4 5½ 7½ 9 11½ 13½ 18 23 28 40 55 72 81 91 113 136

MIX REQUIRED CU.METERS 2.29 3.05 4.20 5.73 6.88 8.79 10.32 13.76 17.58 21.40 30.58 42.05 55.04 61.93 69.57 86.39 103.97

VOLUME OF SAND CU.YARDS 8 13 19 26 34 44 55 75 98 124 186 260 346 395 445 557 680

IN SAND BED CU.METERS 6.11 9.94 10.70 19.88 25.99 33.64 42.05 57.34 74.92 94.80 142.20 198.78 264.53 302.00 340.22 425.85 519.89

TOTAL VOLUME OF CU.YARDS 11 17 24½ 33½ 43 55½ 68½ 93 121 152 226 315 418 476 536 670 816

SAND IN FOUNDATION CU.METERS 8.41 12.99 18.73 25.61 32.87 42.43 52.37 71.10 92.51 116.21 172.78 240.83 319.58 363.93 409.80 512.25 623.87

REQUIRED
 Add. Page 1
15. SACRIFICIAL ANODE CATHODIC PROTECTION
Design Parameter

o
Water Temp. 25.00 C
Design Life 20.00 years
Current Density 60.00 mA/m2
Coating Breakdown 10.00 %
Anode Type 16.50 kg Aluminium Alloy
Electrochemical Eff. 2600.00 A-h/kg
Anode Current Output of M752 11.51 Ampere
Safety Factor 1.25
Anode Utilization Factor 85.00 %

Sacrificial Anode System

Current Minimum Anode Anode

Dia. Water Height Surface Area(m2) Bottom Wall Weight (kg) Weight Qty. by Weight Minimum Qty. Proposed Qty.
Tank Service
(m) (m) Bottom Wall (Amp) (Amp) Bottom Wall (kg) Bottom Wall Bottom Wall Bottom Wall
FUEL OIL MAIN STORAGE TANK
T-101 Water 13.50 10.80 171.77 458.05 1.29 3.44 102.13 272.34 16.50 6.19 16.51 7.00 17.00 7.00 17.00

Minimal Anode Requirement 374.5 kg Net Weight

No. of Anode 24.0 Units @ 16.5 kg or equals
Anode Type
for bottom plate Welded
for wall Bolted
 Add. Page 2
16. LIGHTING OF TANK

Normal lighting system provided to enable plant operators to move safely within the accessible
operation and carry out all necessary maintenance and adjustment of equipments.

Minimum maintained horizontal illuminance are

Operating platform : 50 lux - 5 foot candles
Ladder and Stair : 50 lux - 5 foot candles

The tank stairway and platform will be illuminated by providing hood light masts having 150 W
fixtures and will be located at
Top of tank platform 1 sets
Middle of tank stairway 1 sets
MAN POWER SCHEDULE

- Site Manager : 1 Person

- Q.C Chief : 1 Person
- Safety Chief : 1 Person
- Erection Supervisor : 1 Person
- Logistic and admininstrasi : 2 Persons
- Foreman : 2 Persons
- Welder : 3 Persons
- Fitter : 3 Persons
- Helper : 6 Persons
- Rigger : 1 Person
- Operator : 2 Persons
- Painter : 2 Persons
TOTAL 25 Person

MAIN EQUIPMENT SCHEDULE

- Crane 20 ton : 1 Unit

- Welding machine : 4 Units
- Cutting Tool : 3 Units
- Chain Block : 3 Units
- Tackle : 3 Units
- Generator Sets : 1 Unit
 CONSORTIUM OF PT. WIJAYA KARYA & PT. WIJAYA KARYA
REKAYASA KONSTRUKSI

MECHANICAL CALCULATION SHEET OF FUEL OIL

MAIN STORAGE TANK
7 SLOSHING HEIGHT

In accordance with TID-7024 App'x "F"

0.408 x R x conth ( 1.84 x h ./ R )

dmax =
g ./ 2. .0 . R - 1

Where,
R : Radius of Tank = 2.170 m
h : Design liquid level = 4.295 m
g : Acceleration of gravity = 9.8067 m/s2
: Angular velocity of oscilation fluid surface

= 1.84 . g ./ R x tanh 1.84 x h ./ R

= 2.8816 rad/sec

T : Period of vibration

T = 2 ./ = 2.1804 sec

0 : Angular amplitude of oscilation fluid surface

0 = 1.534 x A ./ R x tanh 1.84 x h ./ R

= 0.0668

A : Max. displacement of oscilation liquid

A = Z . I . C2 x g ./ 2 = 0.09457

Where :

Z : Zone coefficient = 0.388

I : Essential facility factor = 1.0
C2 : Lateral force coefficient

T 4 . 5s : C2 = 0.3 . S T = 0.2064

T 4 . 5s : C2 = 1.35 . S T2

S : Site amplification factor = 1.5

0.408 x 2.170 x coth 1.84 x 4.295 / 2.170

dmax =

g ./ 2.88162 x 0.0668 x 2.170 - 1

= 0.124 m 0.300 m = H - h

d/calculation/Mech Strength Calculation-Main Storage Tank T101sloshing height 26 of 28

 CONSORTIUM OF PT. WIJAYA KARYA & PT.
WIJAYA KARYA REKAYASA KONSTRUKSI

MECHANICAL CALCULATION SHEET OF

FUEL OIL MAIN STORAGE TANK

ENGINEERING DOCUMENT

CALCULATION OF WELD JOINT BETWEEN ROOF AND TOP RING

The weld part will support the force difference between internal load and weight of roof.

The Load
Internal load (P1)
P1 = PxA
where : P = design internal pressure = 13.80 in. WC
= 0.50 psi
A = area of roof = 1612.37 ft2
= 232181.20 in2
P1 = PxA
= 115750.48 pound

Weight of roof (P2)

P2 = 15554.25 pound

So, the force difference / net load is

ΔP = P1 - P 2
= 100196.23 pound

The Max. Allowable Load for the Weld (PA)

PA = Area of weld x Tensile strength of weld
Area of weld = 402.05 in2
Tensile Strength of weld = 482.00 Mpa
= 69908.19 psi
(in accordance with Tension Test Requirements for AWS Classification E7016)

PA = Area of weld x Tensile strength of weld

PA = 28106350.10 pound

PA > ΔP OK !!
 CONSORTIUM OF PT. WIJAYA KARYA & PT. WIJAYA KARYA
REKAYASA KONSTRUKSI

MECHANICAL CALCULATION SHEET OF FUEL OIL MAIN STORAGE

TANK

10 SLIDING AND OVERTURNING STABILITY AGAINST WIND LOAD

1 SLIDING STABILITY

Fw = Cs x qs x D . H + Ar

Where,
Fw : Sliding force, in kg
Cs : Shape factor = 0.7
qs : Wind pressure at height
(as per JGC Project Spec. par.4.2 (4) )

qs = 42.5 + 0.6 x h

= 42.5 + 0.6 x 5.029 = 45.52 kg/m2

h : Tank total height including roof height

h = H + hr

= 4.595 + 0.434 = 5.029 m

hr : Roof height = 0.434 m

D : Tank Diameter = 4.340 m
H : Tank Height = 4,595 m
Ar : Projected roof area = 0.942 m

Fw = 0.7 x 45.52 x 4.34 x 4.595 + 0.942 = 665 kg

Resitant force

Fr = U x Wt

Where ,
Fr : Resistant Force , in kg
U : Coefficient of friction = 0.5
Wt : Tank total weight ( less corrosion allowance) = #### kg

Fr = 0.5 x 7000 = #### kg

Fr Fw, therefore this tank is safe for sliding.

2. OVERTURNING STABILITY

Mw = Cs x qs x D H H/2 + Ar H + hg

Where ,
Mw : Overturning Moment , in kg-m
hg : Height from top angle to the center of gravity of projected roof area

hg = hr ./ 3 = 0.145 m

Mw = 0.7 x 45.52 x 4.34 x 4.595 x 4.595 2 + 0.942 x 4.595 + 0.145

= 1.602 kg

Resistant Moment ( as per par.3.11.2 of API St'd 650 )

Mr = 2 3 x Wt' - Up x D 2

Where,
Mr : Resistant Moment, in kg-m
Wt' : Weight of shell and dead weight supported by the shell = 6000 kg

Up : Uplift force due to design internal pressure =

= 4 x D2 x D P

= 4 x 4,34,2 x 38

= 562 kg

Mr Mw, therefore this tank is safe for overturning.

From the result of 1. and 2.( in roof vent location), This tank is safe for sliding and overturning against wind load.

d/calculation/Mech Strength Calculation-Main Storage Tank T101 S.O.S.A Wind Load 28 of 28