PD User Manual Inverter
PD User Manual Inverter
IGBT INVERTER
INSTRUCTION MANUAL
WARNING !
!
Attention to these warning
signs on the inverter or in this
instruction book.
They indicate danger to
human body or damage to
the inverter.
! WARNING
This inverter produces dangerous electrical voltages and controls rotating mechanical parts. Death, severe injury or
substantial damage to property cam occur if the instructions in this operating manual are not comploed with.
Only personnel with appropriate qualifications should work with this inverter. These personnel must be familiar with all
the warning signs and precautions laid out in these operating instructions for the transport, installation and operation of
this inverter.
The successful and safe use of this inverter depends on the correct installation, comissioning, operation and
maintenance of the inverter.
** The PD inverter operates at high voltages.
** The DC-link capacitor remain charged to dnagerous voltages even the power is removed. For this reason it is
not permissible to open the inverter cover until ten minutes after the power has
been turned off. When handling the open inverter it should be noted that live parts are exposed.
Do not touch these live parts.
** The following terminals can carry dangerous voltages even if the motor is inoperative:
The power supply terminal L1,L2/N (or R,S,T)
The motor terminal U,V,W
The DC-link terminal P,N
The brake resistor terminal Br+,Br-
** Only qualified personnel may connect , start the system up and repair faults.
These personnel must be thoroughly acquainted with all the warnings and operating procedures
contained with this manual.
** Certain parameter settings may cause the inverter to start up automatically after an input power
failure.
DEFINITIONS
Qualified Person
For the purposes of this manual and product labels. a qualified person is one who is familiar with the installation,
construction, operation and maintenance of this inverter and with hazards involved. In addition, the person must be:
(1) Trained and authorised to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety practices.
(2) Trained in the proper care and use of protective equipment in accordance with established
safety practices.
(3) Trained in rendering first aid.
Danger
For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal injury or
substantial property damage WILL result if proper precautions are not taken.
Warning
For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal injury or
substantial property damage CAN result if proper precautions are not taken.
Caution
For the purpose of this manual and product labels, CAUTION indicates that minor personal injury or property damage
CAN result if proper precautions are not taken.
Note
For the purpose of this manual and product labels, NOTES merely call attention to information that is especially
significant in understanding and operating the drive.
2
! DANGER and WARNING
Make sure that the location selected for installation is safe, protected from moisture and splash and drip-proof!
Children and the general public must be prevented from accessing or approaching the equipment!
The equipment may only be used for the purpose specified by the manufacturer.
Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the
manufacturer of the equipment can cause fires, electric shocks and injuries.
Keep these operating instructions within easy reach and give them to all users!
! WARNING
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may e required to take adequate measures.
3
CONTENTS
1. DESCRIPTION OF PD SERIES INVERTER ......................................................................................................5
1.1 GENERAL DESCRIPTION AND DESIGN PHILOSOPHY ................................................................................................5
1.2 HARDWARE INPUT & OUTPUT CONFIGURATION ....................................................................................................5
2. INSTALLATION ...................................................................................................................................................8
2.1 OUTLINE DIMENSIONS .........................................................................................................................................9
2.2 POWER TERMINAL.............................................................................................................................................10
2.3 CONNECT POWER LINE INPUT TO INVERTER ........................................................................................................11
2.4 CONNECT INVERTER OUTPUT TO MOTOR ............................................................................................................11
2.5 DC BUS OR BRAKE DISCHARGE TERMINAL ........................................................................................................11
2.6 CONTROL TERMINAL CONNECTION .....................................................................................................................12
3. CONTROL PANEL .............................................................................................................................................13
3.1 LOCAL PANEL...............................................................................................................................................13
3.2 REMOTE PANEL............................................................................................................................................14
4. SYSTEM START-UP...........................................................................................................................................16
4.1 RESET & INITIALIZE THE INVERTER....................................................................................................................16
4.2 SIMPLE START-UP & RUN BY KEY-PAD ..............................................................................................................16
4.3 MONITOR THE INVERTER RUNNING STATUS ........................................................................................................16
4.4 APPLY INVERTER TO YOUR SYSTEM....................................................................................................................16
5. PARAMETERS....................................................................................................................................................17
5.1 PARAMETERS LIST ......................................................................................................................................17
5.2 PARAMETER PROTECTION.........................................................................................................................19
5.3 PARAMETERS INITIALIZATION .................................................................................................................19
5.4 DESCRIPTION OF ALL PARAMETERS ....................................................................................................................19
6. SELECTION OF RUN/STOP/FWD/REV CONTROL COMMAND.................................................................26
7. SELECTION OF SET FREQUENCY INPUT SOURCE ...................................................................................27
7.1 SELECTION CHART ......................................................................................................................................27
7.2 SPEED SOURCE DESCRIPTION ...................................................................................................................28
8. SELECTION OF DIGITAL INPUT FUNCTION...............................................................................................36
9. SELECTION OF DIGITAL OUTPUT AND RELAY FUNCTION ...................................................................42
10. SELECTION OF ANALOG OUTPUT FUNCTION ........................................................................................46
11. SPEED SEARCH AND BASE BLOCK FUNCTION........................................................................................47
12. AUTO RUN FUNCTION...................................................................................................................................48
12.1 AUTO MODE SELECTION & RUNNING ....................................................................................................48
12.2 AUTO STEP EQUAL OUTPUT.....................................................................................................................50
13. MONITOR FUNCTION ....................................................................................................................................51
13.1 OPERATING STATUS CHECK ....................................................................................................................51
13.2 TERMINAL STATUS CHECK......................................................................................................................51
13.3 A/D CONVERTER CHECK...........................................................................................................................51
14. MAINTENANCE & ERROR MESSAGE.........................................................................................................52
15. COMPUTER CONTROL..................................................................................................................................53
15.1 PROTOCAL & FORMAT ..............................................................................................................................53
15.2 COMPUTER TO INVERTER .................................................................................................................................53
15.3 INVERTER TO COMPUTER .................................................................................................................................54
15.4 SAMPLE PROGRAM ..........................................................................................................................................55
16. BLOCK DIAGRAM OF PD-INVERTER .........................................................................................................58
4
1. Description of PD Series inverter
1.1 General description and Design philosophy
The PD Series inverter is a POWER CONVERTER for variable-speed AC drives.
It applies the Pulse Width Modulation method to control the output voltage and frequency to the motor. The design
of hardware and firmware are based on advanced microprocessor technology.
Power Device "IGBT" is used to increase switching carrier frequency for eliminating the motor operation noise.
Many unique functions built in this Inverter series, are very useful to customers for all kinds of application.
Built-in standard UP/DOWN Counter Module,
Wide purpose Timer/Counter Module and Flip/Flop Module which
are very often used in actual application system.
PD Inverter Output current waveform is trimmed to run the motor
smoothly even if under low running frequency.
Up/Down Special C.O.D.(Current Over Detector) Module can
counter
Multi- monitor output current and generate warning signal
Function for sophisticate control.
TIMER General Four digital inputs and three digital outputs are all
Digital programmable to meet all kinds of applications.
Input/ IGBT Two analog inputs AI1 & AI2 are provided for
Output Flip/Flop
Inverter voltage, current control. Moreover, the two inputs
and can serve as AI1*AI2 or AI2+AI1 or other
combinations out of your imagination.
Dual Auto-Run RS485 serial communication port is built in to the
Analog inverter as standard. It is very useful when inverter
Inputs or many inverters would like to be dynamical
C.O.D. RS-485 controlled by master computer. With repeater one
serial port can address up to 99 inverters.
(Standard RS485 driver can drive up to 31 inverters
only.)
Two types of panel LOCAL and REMOTE are designed for PD Series. Refer to Section 3 for detail description.
The PD Series inverter is composed by three major parts : PANEL , CONTROL BOARD & POWER
CONVERSION UNIT.
CHB PG+ AI1 ACOM AI2 DI1 DI2 REV 24V DO1 DO2
5
1.2.1 Analog input blocks (Refer to Sec. 7)
AI1 and AI2 are analog input terminals. AM terminal is used for analog signal output.
ACOM is the common terminal for analog circuit. The 5V terminal supply analog +5 volt.
Inside the control board, there are two jumpers JP1 and JP2.
- To CPU If you are using external analog voltage 0 ~ +10V input, please use AI1 and
AI1 22k
+ select JP1 to +10V position.
11k If you are using external analog voltage -5V ~ +5V input, please use AI1
11k
JP1 and select JP1 to +/-5V position.
+2.5V ref.
+/-5V
+10V
6
1.2.3 Digital input modules ( DI1 ~ DI4 ) and Control
Command inputs ( RUN & REV )
24V +24V DI1, DI2, DI3 and DI4 are identical four
To CPU
programmable digital input terminals. DCOM is the
common point for the digital circuits. User should
use dry contact or Open collector output between DIx
GND and DCOM to drive these digital inputs.
RUN or
REV or 4.7k RUN and REV inputs have same structure as DIx.
DIx
DO1 RY2
or DO2
Signal Signal
from CPU from CPU
DCOM
Common line Common line
of +24V of +24V
7
2. INSTALLATION
! WARNING
To guarantee the safe operation of the equipment it must be installed and commissioned properly by qualified
personnel in compliance with warnings laid down in these operating instructions.
Take particular note of the general and regional installation and safety regulations regarding work on high
voltage regulations, as well as the relevant regulations regarding the correct use of tools and personal protective
gear.
Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below the inverter
is at least 100mm.
Make sure that a space of 40mm is kept free at the sides of the inverter to permit the cooling air to escape from
the side slits.
Ensure that the temperature does not exceed the specified level when the inverter is installed in cubicle.
Avoid excessive vibration and shaking of the equipment.
NOTE
Please consider the possible use of options, such as Discharge Units, RFI suppression filters at the planning stage.
8
2.1 Outline Dimensions
B C
Fig.1 B Fig.2
E C
A D F
D A
Fig.4 B C
Fig.3
B C
D A
A D F
E E
9
2.2 Power Terminal
The lower cover must be removed to connect the electrical leads.
Basically, the Power terminals are divided into three portions:
a. The Power line input, (R,S,T or L1,L2) receives power for the operation of the inverter.
b. The Motor line output, (U,V,W) delivers Variable Frequency output to motor leads.
c. the DC bus (P,N)or Discharge transistor output BR terminals.
B- B+
L1 N/L2 U V W
Model : 2007
* L1, L2 are used for 220VAC single phase power line input.
* U,V,W are for Motor.
* B+, B- connect to brake resistor.
Type 2:
BR1 BR2
R S T U V W
R S T E U V W P N
10
Type 4:
R S T E U V W BR BR
11
Model Resistor(OHM) Watt
PD-2007 200 80
PD-2015 100 150
PD-2022 60 250
PD-2037 40 300
PD-2055-D 30 500
PD-2075-D 20 600
PD-2110-D 15 1000
PD-2150-D 10 1500
- - -
PD-4007 750 80
PD-4015 400 150
PD-4022 250 250
PD-4037 150 300
PD-4055-D 100 500
PD-4075-D 75 700
PD-4110-D 50 1000
PD-4150-D 40 1500
Discharge rate duty 10%.
12
3. CONTROL PANEL
This inverter supports two types of control panel. One is called Local Panel, the other is Remote Panel. User
may use both Panels one the same inverter at the same time.
Note: While both panels are used, the Local panel can only operate under MONitor mode
Local panel can mount on the upper cover directly and connect to the control board through an IDC-40 pins flat cable.
Remote panel is connected to the inverter through a 5-pin connector using RS485 serial communication signal lines.
13
3.1.4 ALM mode
Push the "PAR/ALM" key, will toggle the inverter between "PAR" or "ALM" mode.
If push PAR/ALM key, 7-segment shows "0.-xx", it is under "ALM" Mode.
Under "ALM" Mode, the user can execute RESET function or monitor ALARM STATUS.
STOP/RESET key, the inverter will execute RESET function.
▲ and ▼ key are used to check ALARM History.
CTL AUTO JOG FWD Push "CTL" key, the Remote Panel enters CONTROL mode immediately.
ALM PAR REV
Under "CTL" Mode, user can control the inverter running in either direction and
MON
may modify the desired running speed.
1 2 3 RD Example: If Pr.40=8, Just push "6","0" & "FWD" will cause the inverter
WT run at 60Hz.
If Pr.40=0, and Pr.00=50.00, Just push "FWD" will cause the inverter run
4 5 6 at 50Hz.
The key's functions are:
7 8 9 FWD key is used for running the inverter in forward direction.
REV key is used for running the inverter in reverse direction.
0 . STOP
RESET STOP key is used to stop the inverter.
RD key is used to READ the preset speed stored in Pr.00.
WT key is used to WRITE new desired speed into Pr.00.
Number & Decimal keys are used for modify the desired speed.
15
4. SYSTEM START-UP
Many operation methods were designed into the PD Series inverter. Here in this section, teaching you how to start
running the inverter by simplest operation method.
16
5. PARAMETERS
5.1 PARAMETERS LIST
There are total 100 parameters in PD series inverter.
Pr.xx PARAMETER NAME DEFAULT Minimum Maximum TYPE
Pr.00 MAIN SPEED SET 0.00 HZ 0 200.00 R/W
Pr.01 MAIN SPEED ACC 10.0 SEC 0.1 6553.0 R/W
Pr.02 MAIN SPEED DEC 10.0 SEC 0.1 6553.0 R/W
Pr.03 S_CURVE ENABLE 0 0 1 R/W
Pr.04 START HZ 1.50 HZ 0.50 30.00 R/W
Pr.05 BRAKE HZ 5.00 HZ 0.50 200.00 R/W
Pr.06 BRAKE VOLT% 3% 0 30 R/W
Pr.07 BRAKE TIME 1.0 SEC 0.0 25.0 R/W
Pr.08 VOLTAGE DROP RATE 0.5 SEC 0.1 2.5 R/W
Pr.09 BOOST VOLTAGE 3% 0 30 R/W
Pr.10 BASE HZ 60.00 HZ 0.50 200.00 R/W
Pr.11 V/F PATTERN 0 0 250 R/W
Pr.12 CARRIER 16.0 KHZ 2.0 16.0 FR/W
Pr.13 START CARRIER 2.0 KHZ 2.0 16.0 FR/W
Pr.14 TRANSFER POINT 10.00 HZ 0.00 200.00 FR/W
Pr.15 UPPER LIMIT 80.00 HZ 0.50 200.00 R/W
Pr.16 LOWER LIMIT 1.50 HZ 0.50 200.00 R/W
Pr.17 SKIP HZ 0.00 HZ 0.00 200.00 R/W
Pr.18 SKIP WIDTH 0.00 HZ 0.00 5.00 R/W
Pr.19 JOG SPEED 10.00 HZ 0.50 200.00 R/W
Pr.20 JOG ACC/DEC 10.0 SEC 0.1 25.0 R/W
Pr.21 SPD1_SPEED_SET 0.00 HZ 0.00 200.00 R/W
Pr.22 SPD1 ACC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.23 SPD1 DEC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.24 SPD2 SPEED SET 0.00 HZ 0.00 200.00 R/W
Pr.25 SPD2 ACC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.26 SPD2 DEC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.27 SPD3 SPEED SET 0.00 HZ 0.00 200.00 R/W
Pr.28 SPD3 ACC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.29 SPD3 DEC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.30 FREE RUN STOP 0 0 1 R/W
Pr.31 REVERSE INHIBIT 0 0 1 R/W
Pr.32 AVR ENABLE 0 0 1 R/W
Pr.33 DISCHARGE ENABLE 0 0 2 R/W
Pr.34 UP/OP RESTART ENABLE 0 0 1 R/W
Pr.35 STALL LEVEL 160 % 10 200 R/W
Pr.36 BASE BLOCK TIME 0.5 SEC 0.1 5.0 R/W
Pr.37 AM SELECT 0 0 5 R/W
Pr.38 AM GAIN 255 0 255 R/W
Pr.39 CONTROL CMD SELECT 0 0 4 R/W
Pr.40 SET SPEED INPUT SELECT 8 0 22 R/W
Pr.41 DI1 SELECT 0 0 31 R/W
Pr.42 DI2 SELECT 0 0 31 R/W
Pr.43 DI3 SELECT 0 0 31 R/W
Pr.44 DI4 SELECT 0 0 31 R/W
Pr.45 DO1 SELECT 0 0 41 R/W
Pr.46 DO2 SELECT 0 0 41 R/W
Pr.47 RELAY SELECT 4 0 41 R/W
Pr.48 IRMS Detector LEVEL 100 % 10 150 R/W
Pr.49 HZ Detector LEVEL 30.00 HZ 0.00 200.00 R/W
17
Pr.xx PARAMETER NAME DEFAULT Minimum Maximum TYPE
Pr.50 HZ Detector TOLERANCE 5.0 HZ 0.00 25.0 R/W
Pr.51 THERMAL TIME 60 SEC 0 120 R/W
Pr.52 POLE 4 2 12 R/W
Pr.53 GEAR RATIO 100 % 0 100 R/W
Pr.54 IRMS SELECT 0 0 1 R/W
Pr.55 A/D CHANNEL SELECT 0 0 4 R/W
Pr.56 A/D DATA M
Pr.57 HZ M
Pr.58 RPM M
Pr.59 VDC INPUT M
Pr.60 VRMS M
Pr.61 IRMS M
Pr.62 DI1 INPUT STATUS 0 1 M
Pr.63 DI2 INPUT STATUS 0 1 M
Pr.64 DI3 INPUT STATUS 0 1 M
Pr.65 DI4 INPUT STATUS 0 1 M
Pr.66 RUN INPUT STATUS 0 1 M
Pr.67 REV INPUT STATUS 0 1 M
Pr.68 DO1 OUTPUT STATUS 0 1 M
Pr.69 DO2 OUTPUT STATUS 0 1 M
Pr.70 RELAY OUTPUT STATUS 0 1 M
Pr.71 TIMER TIME 5.0 SEC 0.2 6553.0 R/W
Pr.72 AUTO MODE SELECT 0 0 6 R/W
Pr.73 AUTO STEP1(6) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.74 AUTO STEP2(7)PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.75 AUTO STEP3(8) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.76 AUTO STEP4(9) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.77 AUTO STEP5(10) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.78 MOTOR RATING 100 % 10 100 R/W
Pr.79 RESTART TYPE SELECT 0 0 3 R/W
Pr.80 RESTART STALL LEVEL 100% 10 200 R/W
Pr.81 SPEED SEARCH DEC TIME 2.0 SEC 0.1 25.0 R/W
Pr.82 VOLTAGE RECOVER TIME 0.5 SEC 0.1 5.0 R/W
Pr.83 IGBT GUARD TIME 3.0us 1.5 25.5 FR/W
Pr.84 LINE VOLTAGE 40 1000 FR/W
Pr.85 RATED CURRENT 0.5 3000.0 FR/W
Pr.86 IRMS ADJUST 70 140 FR/W
Pr.87 VDC ADJUST 70 140 FR/W
Pr.88 RESERVE 0 0 0
Pr.89 AI1 LOW 12 0 1023 FR/W
Pr.90 AI1 HIGH 1012 0 1023 FR/W
Pr.91 AI2 LOW 12 0 1023 FR/W
Pr.92 AI2 HIGH 1012 0 1023 FR/W
Pr.93 UNIT NUMBER 1 1 99 FR/W
Pr.94 RELOAD 0 0 1 R/W
Pr.95 MEMORY PROTECT 0 0 1 R/W
Pr.96 FACTORY WRITE ENABLE 0 0 1 R/W
Pr.97 VERSION 4.00 4.99 R
Pr.98 MONITOR(I) 61 0 99 R/W
Pr.99 MONITOR(HZ) 57 0 99 R/W
Note : 1. The second column is the function name of parameters.
2. The third column is the default value after memory initialization.
3. Fourth column is the Minimum possible value of the parameter.
4. Fifth column is the Maximum possible value of the parameter.
18
5. Parameter type is shown in the TYPE column.
a. Type R/W means the parameter is stored in EAROM memory and may be Read or
Write.
b. Type FR/W means the parameter is stored in EAROM memory by factory control.
Unless by authorized engineer, this parameter is not allowed to change.
c. Type M means the parameter is used for monitoring the status of inverter.
Value will change from time to time to reflect the inverter status.
Write to this parameter has no effect.
d. Type R means the parameter is a fixed constant.
19
HZ A B C D
HZx
(Pr.05)
time
VOUT(%)
VOUTx
Pr.06
time
T Pr.07
T=Pr.08*(VOUTx/(Pr.84 - Pr.06))
BRAKING
signal out DOx_SELECT = 6
DOx time
RUNNING
signal out DOx_SELECT = 7
DOx time
Pr.09 BOOST
This parameter determines the minimum voltage while output frequency is low.
Pr.10 BASE_FREQUENCY
This parameter determines the exact frequency when output voltage is 100%.
Pr.11 V/F PATTERN
This parameter defines the curvature for parabolic curve.
20
VOUT(%)
Pr.09
HZ
Pr.10
if HZ < Pr.10,
VOUT = (a + b * X + c * X * X) * Input-voltage
where : a = Pr.09(%)
b = ( 1 - Pr.11 / 255 ) * ( 100% - Pr.09 )
c = ( Pr.11 / 255 ) * ( 100% - Pr.09 )
X = HZ / Pr.10
Pr.12 PWM_CARRIER
Defines the maximum carrier frequency.
Normally, the maximum carrier frequency is 16Khz. However, when the carrier is high, the
IGBT switching loss will also increase and cuase inverter trip by OH(Over Heat) protection.
This is very important especially for high capacity inverters.
Default value for this parameter is 16Khz for 5HP and below.
Default value for this parameter is 12Khz for 7.5 & 10HP.
Default value for this parameter is 10Khz for 15 & 20HP.
Default value for this parameter is 8Khz for 30 & 40HP.
Pr.13 MINIMUM_CARRIER
Defines the minimum carrier frequency.
Pr.14 CARRIER_TRANSFER_POINT
Defines the transfer point of output frequency, when carrier frequency reaches Pr.12.
Note : Select lower carrier frequency while inverter is running at low output
frequency(Hz) can decrease vibration effect.
Pr.12
Pr.13
Pr.15 UPPER_FREQUENCY_LIMIT
Defines maximum possible output frequency(Hz) while running.
Pr.16 LOWER_FREQUENCY_LIMIT
Defines minimum possible output frequency(Hz) while running.
Pr.17 SKIP_FREQUENCY
This parameter can prevent the inverter running at the resonant point of mechanical system.
Pr.18 SKIP_BAND
This parameter defines the skip range.
21
HZ output
Pr.15
Pr.18
Pr.17
Pr.18
Pr.16
HZ desire
TIME
Pr.51
Pr.52 POLE (Refer to Section 13.1 )
This parameter is determined by the Pole number of motor in used.
Pr.53 GEAR_RATIO (Refer to Section 13.1 )
Pole & Gear_Ratio parameters will be used for RPM(Pr.58) calculation.
RPM = (120 * HZ / POLE) * GEAR_RATIO%
23
Pr.54 IRMS_SELECT
If Pr.54 = 0, IRMS(Pr.61) is expressed in AMPERE
If Pr.54 = 1, IRMS(Pr.61) is expressed in PERCENTAGE of inverter rated current.
Pr.55 A/D CONVERTER CHANNEL SELECT (Refer to Section 13.3)
Pr.56 A/D CONVERSION DATA (Refer to Section 13.3)
Pr.57 HZ (Refer to Section 13.1)
Pr.58 RPM (Refer to Section 13.1)
Pr.59 VDC (Refer to Section 13.1)
Pr.60 VOUT (Refer to Section 13.1)
Pr.61 IRMS (Refer to Section 13.1)
Pr.62 DI1 STATUS (Refer to Section 13.2)
Pr.63 DI2 STATUS (Refer to Section 13.2)
Pr.64 DI3 STATUS (Refer to Section 13.2)
Pr.65 DI4 STATUS (Refer to Section 13.2)
Pr.66 RUN STATUS (Refer to Section 13.2)
Pr.67 REV STATUS (Refer to Section 13.2)
Pr.68 DO1 STATUS (Refer to Section 13.2)
Pr.69 DO2 STATUS (Refer to Section 13.2)
Pr.70 RELAY STATUS (Refer to Section 13.2)
Pr.71 TIMER TIME (Refer to Section 8.7)
Pr.72 AUTO RUN MODE SELECT (Refer to Section 12)
Pr.73 TIME FOR AUTO RUN STEP1&6 (Refer to Section 12)
Pr.74 TIME FOR AUTO RUN STEP2&7 (Refer to Section 12)
Pr.75 TIME FOR AUTO RUN STEP3&8 (Refer to Section 12)
Pr.76 TIME FOR AUTO RUN STEP4&9 (Refer to Section 12)
Pr.77 TIME FOR AUTO RUN STEP5&10 (Refer to Section 12)
Pr.78 MOTOR RATING
Refer to the description of Pr.51.
Pr.79 RESTART TYPE SELECT (Refer to Section 11)
Pr.80 RESTART STALL LEVEL (Refer to Section 11)
Pr.81 SPEED SEARCH DEC TIME (Refer to Section 11)
Pr.82 VOLTAGE RECOVER TIME (Refer to Section 11)
Pr.83 IGBE GUARD TIME
This parameter defines the guard time for preventing IGBT short between upper and lower arm.
Only factory can modify this parameter. Consult factory if modification is necessary.
Pr.84 LINE_VOLTAGE
This parameter defines the normal working voltage of the inverter.
According to this parameter, the inverter calculates all voltage dependent values.
a. OP Trip Voltage (VDC) = 1.414 * Pr.84 * 130%
b. UP trip Voltage (VDC) = 1.414 * Pr.84 * 70%
c. OP Recover Voltage (VDC) = 1.414 * Pr.84 * 120%
d. UP Recover Voltage (VDC) = 1.414 * Pr.84 * 80%
e. Contact On Voltage (VDC) = 1.414 * Pr.84 * 69%
f. Contact Off Voltage (VDC) = 1.414 * Pr.84 * 65%
Note: The "Contact" means the device used to BY-PASS the Charging Resistor.
It may be a RELAY or a SCR instead.
g. Discharge Start Voltage (VDC) = 1.414 * Pr.84 * 117%
Pr.85 INVERTER RATED CURRENT
This parameter defines the rated output current of the inverter.
Pr.86 IRMS ADJUST
This parameter is used to adjust the IRMS data reading.
Pr.87 VDC ADJUST
This parameter is used to adjust the VDC data reading.
Pr.88 RESERVE (or IGBT_COMPENSATION for versions below V4.33)
For versions below V4.33, this parameter is used to compensate IGBT timing.
For versions higher than V4.33, compensation is done automatically.
Pr.89 AI1_LOW
This parameter is used to record the A/D converter data when "AI1" input terminal is
connected to "ACOM" terminal.(JP1 select +10V)
24
Pr.90 AI1_HIGH
This parameter is used to record the A/D converter data when "AI1" input terminal is
connected to "+10V" voltage source.(JP1 select +10V)
Pr.91 AI2_LOW
This parameter is used to record the A/D converter data when "AI2" input terminal is
connected to "ACOM" terminal.(JP2 select +5V)
Pr.92 AI2_HIGH
This parameter is used to record the A/D converter data when "AI2" input terminal is
connected to "+5V" terminal.(JP2 select +5V)
Pr.93 UNIT_NUMBER
This parameter is used to assign the ADDRESS NUMBER of this INVERTER UNIT while controlled by
master computer through RS485 interface.
Pr.94 PARAMETER RELOAD (Refer to Section 5.3)
Pr.95 MEMORY PROTECT (Refer to Section 5.2)
Pr.96 FACTORY WRITE ENABLE (Refer to Section 5.2)
Pr.97 VERSION
This parameter indicates the software revision of this inverter.
Pr.98 MONITOR(I) (Refer to Section 13)
Pr.99 MONITOR(HZ) (Refer to Section 13)
25
6. Selection of RUN/STOP/FWD/REV control
command
Before start running the inverter, the most important step is to select the Control Command Source. You can choose
whether the control command will come from panel or terminal.
If the control command should come from terminal, then the two input terminals RUN and REV are used for
controlling the inverter.
These two input terminals are inactive when left open and will be active when connected to DCOM terminal.
Parameter Pr.39 is used to select the source of Control Command.
Pr.39 -- CMD_SELECT
if Pr.39=0
The RUN and REV terminals are disabled.
Control Command will come from the keypad panel .
Just push FWD key, the inverter will run forward direction.
Push REV key, the inverter will run forward direction.
if Pr.39=1
The RUN terminal will start the inverter running , and REV terminal controls the
running direction.
if Pr.39=2
The RUN terminal is equivalent to FORWARD-RUN.
The REV terminal is equivalent to REVERSE-RUN.
if Pr.39=3 (V4.87~)
Similar to mode-1, but will check RUN terminal at OFF position while power on.
if Pr.39=4 (V4.87~)
Similar to mode-2, but will check RUN & REV at OFF position while power on.
26
7. Selection of Set Frequency input source
7.1 SELECTION CHART
HUMAN- FIRMWARE
MACHINE FLOW CHART
INTERFACE
SPECIAL Pr.40
CONDITION SELECT
Pr.40=3
CONTROL
PANEL
(LOCAL SET VALUE Pr.40=8
from
or
REMOTE) KEY-PAD
PRELOAD
if Pr.40=8
WRITE
WRITE Pr.00 to EAROM
if Pr.40=19
Pr.40=0
EAROM PRELOAD
SET VALUE if Pr.40=7
from Pr.00
CONVERT to
BI-DIRECTIONAL Pr.40=9
VALUE
Pr.40=2
CONVERT to
UNI-DIRECTIONAL Pr.40=18
VALUE
Pr.40=20
OP. AMP.
RANGE: +5V or 20mA CONVERT to
AI2 SET by JP2 A/D BI-DIRECTIONAL Pr.40=5
(DEFAULT +5V) VALUE
Pr.40=10
AI1*AI2 Pr.40=12
AI2+AI1 Pr.40=13
PANEL*AI2 Pr.40=21
PANEL+AI1 Pr.40=22
NOTE:
IS FUNCTION BLOCK
27
7.2 SPEED SOURCE DESCRIPTION
This section describes how to select desired input Frequency Source.
Parameter Pr.40, is the speed input source selection parameter.
The speed input sources may come from Panel , Memory , Analog input , Up/Down counter , or the combinations
of the above sources.
Please refer to the following table first.
Pr.40 JP1 JP2 SPEED source DIRECTION Source
0 don't care don't care Value in Pr.00 From Command
1 + 10V don't care AI1 Uni-directional From Command
2 don't care + 5V(or 20mA) AI2 Uni-directional From Command
3 don't care don't care Set value from Panel From Command
4 +/- 5V don't care AI1 Bi-directional By AI1 input value
5 don't care + 5V(or 20mA) AI2 Bi-directional By AI2 input value
6 don't care don't care By U/D counter From Command
7 Similar to Pr.40=6, but will preload U/D counter from Pr.00 after RESET.
8 Similar to Pr.40=3, with PRELOAD from & AUTO WRITE to Pr.00
9 Similar to Pr.40=4, but will not STOP while desired frequency is low
10 Similar to Pr.40=5, but will not STOP while desired frequency is low
11 Similar to Pr.40=6, While running will only down to Low Limit.
12 Frequency Set = AI1 * AI2
13 Frequency Set = AI2 + AI1
14 Reserve
15 Reserve
16 Reserve
17 Similar to Pr.40=1, With Minimum = Low limit
18 Similar to Pr.40=2, With Minimum = Low limit
19 Similar to Pr.40=11, With Auto Reload from and Auto Write to Pr.00
20 Reverse to Pr.40=18, +5V(or 20mA)---> Lower , 0V---> Upper Frequency
21 Frequency Set = Panel Set * AI2 (V4.87~)
22 Frequency Set = Panel Set + AI1 (V4.87~)
Note: JP1 is used for changing the configuration of analog input AI1.
It may select +/- 5V(default) or 0~+10V.
JP2 is used for changing the configuration of analog input AI2.
It may select 0~+5V(default) or 0~20mA.
28
7.2.1 Pr.40 = 1, Speed input come from AI1
In this mode, the voltage signal fed into AI1 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence must be determined by control command.
If the input signal reaches maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT).
If the desired set frequency is lower than Pr.16 (LOWER LIMIT), the inverter will stop.
Note: Set jumper JP1 to match with the input voltage range.
If set to +10V position, input range is 0V ~ +10V.
If set to +/-5V position, input range is -5V ~ +5V. (Default)
If necessary, use Pr.89 and Pr.90 to modify the input range.
Hz Hz
Pr.15 Pr.15
Pr.16 Pr.16
Vin Vin
0 +10V -5V 0V +5V
Hz Hz
Pr.15 Pr.15
Pr.16 Pr.16
Vin Iin
0 +5V 0 +20mA
29
7.2.4 Pr.40 = 4 , Speed input come from AI1 with Bi-direction control
In this mode , the voltage signal fed into AI1 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence is determined by the input signal level.
If the input signal is positive maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT)
in forward direction; and if the input signal is most negative(or zero, depend on JP1), the set frequency is equal to Pr.15
in reverse direction.
If the desired set frequency is lower than Pr.16 (LOWER LIMIT), the inverter will stop.
Note: Set jumper JP1 to match with the input voltage range.
If set to +10V position, input range is 0V ~ +10V.
If set to +/-5V position, input range is -5V ~ +5V. (Default)
If necessary, use Pr.89 and Pr.90 to modify the input range.
Hz (forward) Hz (forward)
Pr.15 Pr.15
Pr.16 Pr.16
Pr.15 Pr.15
Hz (reverse) Hz (reverse)
7.2.5 Pr.40 = 5, Speed input come from AI2 with Bi-direction control
In this mode, the voltage signal fed into AI2 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence is determined by the input signal level.
If the input signal is positive maximum level, the set frequency is equal to Pr.15(UPPER LIMIT)
in forward direction; and if the input signal is zero, the set frequency is equal to Pr.15 in reverse direction.
If the desired set frequency is lower than Pr.16(LOWER LIMIT), the inverter will stop.
Note : Set jumper JP2 to match with the input signal type and range.
If set to +5V position, input signal type and range is 0V ~ +5V.(Default)
If set to 20mA position, input signal type and range is 0mA ~ 20mA.
If necessary, use Pr.91 and Pr.92 to modify the input range .
Hz (forward) Hz (forward)
Pr.15 Pr.15
Pr.16 Pr.16
Pr.15 Pr.15
Hz (reverse) Hz (reverse)
30
7.2.6 Pr.40 = 6 , Speed input come from Internal Up/Down Counter
7.2.7 Pr.40 = 7 , Speed input come from Internal Up/Down Counter with Preload from Pr.00
*2 *3
*4 Pr.00
UP Preload
DOWN
LOAD *1 Hz desire
*1. If Pr.40=6, 7, 11, or 19, the counter output is used to determine the output frequency.
*2. If Pr.40=7 or 19, Data in Pr.00 will preload into the counter when Power On or after Reset.
*3. If Pr.40=19, after Up/Down execution, the content of counter will write into Pr.00 automatically.
*4. These signals come from Digital Input(DIx) terminal. Refer to Sec.8 for detail description .
Pr.15
LOAD
HOLD
CLEAR
UP
DOWN
7.2.8 Pr.40 = 8 , Similar to mode 3, with Preload from Pr.00 (and Auto Write to Pr.00,V4.69~)
This function is similar to Pr.40=3, with only two differences :
a. When Power On or after Reset, the data in Pr.oo will preload into set frequency buffer.
b. For CPU version V4.69~, when using LOCAL panel, the buffer value will write back into Pr.00 automatically.
31
Hz (forward) Hz (forward)
Pr.15 Pr.15
Pr.16 Pr.16
Pr.15 Pr.15
Hz (reverse) Hz (reverse)
JP1 set to +/-5V JP1 set to +10V
Pr.15 Pr.15
Pr.16 Pr.16
Pr.15 Pr.15
Hz (reverse) Hz (reverse)
JP2 set to +5V JP2 set to 20mA
To other inverters
M1 M2
Position
INV1 INV2
Detector
AI1
AI2 AI2
33
Hz Hz
Pr.15 Pr.15
Pr.16 Pr.16
Vin Vin
0 +10V -5V 0V +5V
Pr.15 Pr.15
Pr.16 Pr.16
Vin Iin
0 +5V 0 +20mA
JP2 set to +5V JP2 set to 20mA
7.2.19 Pr.40 = 19, Similar to mode 11, with Preload and Auto Write(V4.77~)
Refer to Sec.7.2.6, Sec.7.2.7.
Note: Using this mode, the Computer Control function will be affected.
34
Hz Hz
Pr.15 Pr.15
Pr.16 Pr.16
Vin Iin
0 +5V 0 +20mA
To other inverters
M1 M2
AI1
To other inverters
35
8. Selection of Digital input function
The terminals DI1, DI2 , DI3 , & DI4 are multi-functioned Digital Input terminals.
【Note 】 All the DIx terminals are scanned once every 2.5ms.
These four terminals are exactly identical in its hardware/software configurations.
When left open, they are inactive, and will become active when connected to DCOM.
Each input terminal can be configured individually by corresponding DIx_SELECT parameters.
The four DIx_SELECT parameters are :
Pr.41 -- DI1_SELECT, used for DI1
Pr.42 -- DI2_SELECT, used for DI2
Pr.43 -- DI3_SELECT, used for DI3
Pr.44 -- DI4_SELECT, used for DI4
Any digital input can select one of the following special functions individually.
Pr.41,42,43,44 FUNCTION COMMENT
0 NULL NO FUNCTION
1 EMS EMERGENCY STOP
2 SPD3 SPEED SET
3 SPD2 SPEED SET
4 SPD1 SPEED SET
5 JOG JOG SPEED SET
6 OH OVER HEAT ERROR, (if input closed)
7 TMIA TIMER INPUT TYPE A
8 ON_BB BASE BLOCK if DIx is ON
9 FJR FORWARD JOG RUN
10 RJR REVERSE JOG RUN
11 TMIB TIMER INPUT TYPE B
12 SAVE SAVE ENERGY
13 UP(fix rate) INCREASE UP/DOWN COUNTER(fix rate)
14 DOWN(fix rate) DECREASE UP/ DOWN COUNTER(fix rate)
15 U/D CLEAR CLEAR UP/DOWN COUNTER
16 U/D LOAD LOAD Pr.15 to UP/DOWN COUNTER
17 U/D HOLD HOLD "Output HZ" to UP/DOWN COUNTER
18 OFF_BB BASE BLOCK if DIx is OFF
19 UP INCREASE UP/DOWN COUNTER
20 DOWN DECREASE UP/DOWN COUNTER
21 ALARM CLEAR CLEAR ALARM WHEN ALARM OCCUR
22 SET1(FF1) SET input of Flip/Flop-1
23 CLR1(FF1) CLEAR input of Flip/Flop-1
24 SET2(FF2) SET input of Flip/Flop-2
25 CLR2(FF2) CLEAR input of Flip/Flop-2
26 SET(FF1&FF2) SET input to both FF1 & FF2
27 CLR(FF1&FF2) CLEAR input to both FF1& FF2
28 CLK Input Input CLOCK to Timer/Counter Block
29 Reserve
30 /OH OVER HEAT ERROR, (if input open)
31 Normal/Auto SW Change Over Switch for Normal or Auto Run
36
8.2 DIx_Select = 2, SPD3 (Also refer to Section 12)
8.3 DIx_Select = 3, SPD2
8.4 DIx_Select = 4, SPD1
8.5 DIx_Select = 5, JOG
In addition to Pr.00 Main_Speed_Set, there are other four presettable speeds: JOG Speed, SPD1, SPD2, and SPD3.
The following table list the corresponding parameters:
PARAMETER FUNCTION COMMENT
Pr.00 MAIN SPD SET Main preset speed
Pr.01 MAIN SPD ACC ACC rate for Main speed
Pr.02 MAIN SPD DEC DEC rate for Main speed
Pr.19 JOG FREQUENCY Desired JOG Frequency
Pr.20 JOG ACC/DEC TIME ACC/DEC rate when select JOG
Pr.21 SPD1 FREQUENCY Desire SPD1 Frequency
Pr.22 SPD1 ACC TIME ACC rate when select SPD1
Pr.23 SPD1 DEC TIME DEC rate when select SPD1
Pr.24 SPD2 FREQUENCY Desire SPD2 Frequency
Pr.25 SPD2 ACC TIME ACC rate when select SPD2
Pr.26 SPD2 DEC TIME DEC rate when select SPD2
Pr.27 SPD3 FREQUENCY Desire SPD3 Frequency
Pr.28 SPD3 ACC TIME ACC rate when select SPD3
Pr.29 SPD3 DEC TIME DEC rate when select SPD3
While using REMOTE PANEL, it is possible to JOG-RUN the inverter through the "JOG", "FWD" & "REV" keys.
When applications use only LOCAL PANEL & Terminals to control the inverter, only multi-function inputs DIx may
serve the JOG function.
When inverter selects JOG speed, the acceleration and deceleration rate is determined by Pr.20 .
When inverter selects SPD1 speed, the acceleration and deceleration rate is determined by Pr.22,23 .
When inverter selects SPD2 speed, the acceleration and deceleration rate is determined by Pr.25,26 .
When inverter selects SPD3 speed, the acceleration and deceleration rate is determined by Pr.28,29 .
Pr.27
Normal Speed
Pr.21
Pr.24
Pr.19
time
JOG time
SPD1 time
SPD2 time
SPD3 time
RUN time
37
8.7 DIx_Select = 7, TMIA
TMIA(DIx=7) TMOA(DOx=14)
or TMIB(DIx=11) or TMOB(DOx=20)
Timer/Counter
Note: When any of the four DIx digital inputs select mode-28, the Timer/Counter Module will be configured as
Counter Module. Otherwise, it is configured as Timer Module.
When configured as a Timer , the Internal 0.1 Second time base signal is selected to be the clock input of the
Timer/Counter Module.
If configured as a Counter, the DIx terminal which was assigned to mode-28 will become the clock input of the
Timer/Counter Module.
When digital input DIx is assigned to TMIA function, it serves as Input of the OFF-DELAY timer. User must
assign a digital output DOx, which select TMOA function to serve as the output of this timer. And the timer time
will be defined in Pr.71.
When the timer input TMIA is active, the timer output TMOA will be active immediately.
If the TMIA become inactive, the timer will start counting time. After waiting the specified time period of Pr.71,
then the TMOA become inactive too.
TMIA
After V4.33, the timer block is modified to "Timer/Counter
Block".
If counter function is desired, just select any digital input( DIx) to
TMOA
Pr.71
serve as the clock input terminal, and let the corresponding
parameter(DIx_Select) set to 28.
/TMOA
Note :
The maximum clock input rate is 100Hz.
There is only one internal Timer/Counter Block, you can use only one Timer/Counter,
either TYPE A or TYPE B.
Output function /TMOA is available after V4.90~.
38
8.11 DIx_Select = 11, TMIB
Refer to the Functional block diagram of Timer/Counter module in Sec.8.7 .
39
8.22 DIx_Select = 22, SET Flip/Flop-1(V4.29~)
8.23 DIx_Select = 23, CLEAR Flip/Flop-1(V4.29~)
8.24 DIx_Select = 24, SET Flip/Flop-2(V4.29~)
8.25 DIx_Select = 25, CLEAR Flip/Flop-2(V4.29~)
Two general purpose Flip/Flops were built in for many applications in order to minimize the necessary external
components. Each Flip/Flop block has two SET inputs, two CLEAR inputs and two complementary outputs for free
selection.
For example, Let DI1_Select(Pr.41) = 22 , select DI1 to be the SET input of FF1
DI2_Select(Pr.42) = 23 , select DI2 to be the CLEAR input of FF1
DO1_Select(Pr.45)=32 , select DO1 to be the output Q of FF1
then, the combination of inputs DI1,DI2 and output DO1 will serve as a Latch Relay.
Momentary active signal apply to DI1 will cause DO1 enter active state. On the contrary, active signal apply to DI2
will cause DO1 back to inactive state again.
Note : Multiple assignment to the same input function is acceptable.
DIx=26
Set A DOx=32
DIx=22 Q
Set B
DIx=27 FF1
Clr A _ DOx=33
DIx=23 Q
Clr B
DIx=26
Set A DOx=34
DIx=24 Q
Set B
DIx=27 FF2
Clr A _ DOx=35
DIx=25 Q
Clr B
START DI1
STOP DI2 START
DI3
ALARM STOP
DO1
DO2 RUN
RUN
RUN
DCOM
40
8.28 DIx_Select = 28, CLOCK input of Timer/Counter (V4.30~)
Refer to Sec.8.7, the Functional Block Diagram of the Internal Timer/Counter Module.
Note: When any of the four DIx terminals select this mode, the Timer/Counter Module will become Counter
Module.
If this function is used, the Counter Module will advance one count when the input status of DIx changes from inactive
to active.
The maximum input clock rate is limited to 100 Transitions/Second .
41
9. Selection of Digital output and Relay function
The DO1, DO2, RY1 and RY2 terminals are defined as multi-functional DIGITAL OUTPUTS.
The output circuit structure of DO1 & DO2 are Transistor OPEN COLLECTOR outputs.
The RY1and RY2 pair terminals are NORMAL OPEN(1a) contacts of the output RELAY .
The parameters for configuring the digital outputs are :
Pr.45 -- DO1_SELECT, used for DO1 output function select
Pr.46 -- DO2_SELECT, used for DO2 output function select
Pr.47 -- RELAY_SELECT, used for Relay output function select
Each of the three digital outputs may select any of the following output functions:
Pr.45,46,47 FUNCTION COMMENT
0 NULL NO FUNCTION
1 NOT RUN NOT RUNNING
2 SPE SPEED EQUAL
3 SPNE SPEED NOT EQUAL
4 ALM ALARM
5 NALM NO ALARM
6 BRAKING UNDER BRAKING
7 RUNNING UNDER RUNNING
8 SPO SPEED OVER
9 SPNO SPEED NOT OVER
10 SPA SPEED ARRIVE
11 SPNA SPEED NOT ARRIVE
12 DIR OUTPUT DIRECTION
13 COD CURRENT OVER DETECT
14 TMOA TIMER OUTPUT TYPE A
15 SPZ ZERO SPEED
16 SPNZ NOT ZERO SPEED
17 STALLING OUTPUT WHILE STALLING
18 SLOW ACC ACC TIME EXTENSION
19 SLOW DEC DEC TIME EXTENSION
20 TMOB TIMER OUTPUT TYPE B
21 STEP1 AUTO RUNNING AT STEP 1
22 STEP2 AUTO RUNNING AT STEP 2
23 STEP3 AUTO RUNNING AT STEP 3
24 STEP4 AUTO RUNNING AT STEP 4
25 STEP5 AUTO RUNNING AT STEP 5
26 STEP6 AUTO RUNNING AT STEP 6
27 STEP7 AUTO RUNNING AT STEP 7
28 STEP8 AUTO RUNNING AT STEP 8
29 STEP9 AUTO RUNNING AT STEP 9
30 STEP10 AUTO RUNNING AT STEP 10
31 RESERVE
32 Q1(FF1) Output of Flip/Flop-1
33 /Q1(FF1) Complement Output of FF1
34 Q2(FF2) Output of Flip/Flop-2
35 /Q2(FF2) Complement Output of FF2
36 RESERVE
Pr.45,46,47 FUNCTION COMMENT
37 RESERVE
38 Output ON The Output terminal always ON
39 Clock Output Clock rate is 10 times output Hz
40 /TMOA Complement of TMOA
41 /TMOB Complement of TMOB
42
Note: When power on, or the inverter will executing INITIALIZE function, all of the outputs will go inactive for
a short period of time about 1 second.
HZ output
Set Frequency
Pr.50
Pr.50
Pr.49 Pr.50
Pr.50 time
SPE
time
SPO
time
SPZ
time
SPA
time
The output status of DOx will be active, if the output frequency is EQUAL to the preset frequency defined in Pr.49 .
Definition of EQUAL means: Difference is within the allowable tolerance defined in Pr.50.
* Relative functions are SPO, SPZ, and SPA.
43
9.8 SPO Speed Over function (Refer to Section 9.2)
The output status of DOx will be active, if the absolute value of output frequency is OVER the preset frequency
defined in Pr.49.
9.9 SPNO Speed Not Over function (complement of Sec.9.8)
IRMS%
The output status of DOx will be active
when the output current is greater than
Pr.48 the threshold value defined in Pr.48 .
Pr.48 - 5% And it will keep on active untill the
output current falls under Pr.48-5% .
The parameter Pr.48 is expressed in %
time value of rated current.
COD Function
output
time
9.14 TMOA Timer Output A-type function (Refer to Section 8.7)
Refer to the functional block diagram of Timer/Counter module in Sec.8.7 and the related descriptions.
44
9.17 STALLING function
While inverter running, if the output current exceeds hardware limit or the level specified in Pr.35, the output frequency
will decrease automatically to reduce the output current. Inverter running under such condition is called Stalling, and
output status DOx will be active to indicate this situation.
9.31 Reserve
9.36 Reserve
9.37 Reserve
45
10. Selection of Analog output function
This section describes the definition of analog output voltage between "AM" & "ACOM".
Refer to Section-1.2.2 for the internal circuit structure.
Relative parameter
Pr.37 -- AM_SELECT
Pr.38 -- AM_GAIN
Auxiliary Analog Output Terminal "AM" is provided for analog meter display, or other applications
requiring the analog output signal.
"AM_SELECT" is used to select desired signal which will output to AM terminal.
"AM_GAIN" is used to fine tuning the output voltage level.
User may select any of the four signals in the Table for output to the "AM" terminal.
Pr.37 AM Terminal Function Output Ratio
0 HZ_Signal Output Hz / ( Pr.15 )
1 IRMS_Signal Output Irms / ( 2 * Pr.85 )
2 VDC_Signal Vcap / 1000 V
3 VOUT_Signal Vout / ( 2 * Pr.84 )
4 Reserve
5 Internal UP/DOWN Counter(V4.82~) Counter Value / (Pr.15)
Desired output
signal select by Pr.37
First use Pr.37 to select desired output signal.
And let Pr.38=250.
Then adjust variable resistor for trimming to correct position.
If necessary, modify Pr.38 for fine tuning.
Refer to Sec.1.2 for hardware structure.
46
11. Speed search and Base Block function
Pr.79 to Pr.82 are used to define the inverter's speed searching characteristics for restart process.
The Speed Search function may be initiated by two methods:
1. By Digital Input to initiate the speed search process
LET DIx_SELECT=8, selects "Base Block" input function.
If terminal DIx is active, then the inverter will disable IGBT output causing the motor
FREE RUN to stop.
When DIx inactive again, the inverter will still remain in the BLOCK state for a period of
time defined in the parameter BASE BLOCK TIME(Pr.36).
After the period of BASE BLOCK TIME, Then the restart process begins.
2. Power come back normal after UP/OP alarm to initiate the speed search process
LET Pr.34 = 1, enables UP/OP restart function.
If "UP" or "OP" alarm appear while inverter running, Then the inverter will disable IGBT output causing
the motor FREE RUN.
When Power come back to normal again, the inverter will still remain in the BLOCK state
for a period of time defined in the parameter BASE BLOCK TIME(Pr.36).
After the period of BASE BLOCK TIME, Then the restart process begins.
Vout
time
Pr.36 Pr.82
After BASE BLOCK TIME, the speed search process can be analyzed by the following steps :
STEP 1: Send out a frequency Hz which is selected by Pr.79, and
Let Vout is zero.
STEP 2: Maintain the initial frequency, and increase the output voltage Vout according to
the rate defined by Pr.82 .
During this period, monitor the current until it reaches the level defined in Pr.81.
STEP 3: Decrease output frequency Hz and output voltage Vout. Wait until Irms is less than
Pr.81, that means now the inverter output frequency matches the motor speed.
STEP 4: Now the inverter output frequency can start ramp to desired target frequency.
47
12. AUTO RUN Function
12.1 AUTO MODE SELECTION & RUNNING
TABLE OF PARAMETERS USED FOR AUTO MODE.
PARAMETER FUNCTION
Pr.72 AUTO MODE SELECT
Pr.73 JOG PERIOD TIME
Pr.74 SPD1 PERIOD TIME
Pr.75 SPD2 PERIOD TIME
Pr.76 SPD3 PERIOD TIME
Pr.77 HALT PERIOD TIME
TABLE OF AUTO MODE FUNCTIONS
Pr.72 AUTO FUNCTION DESCRIPTION
0 NO AUTO FUNCTION
1 STEP RUN & MAINTAIN SPEED
2 STEP RUN , STOP & REPEAT
3 STEP RUN , STOP & CHANGE DIRECTION REPEAT
4 STEP RUN , & REPEAT
5 STEP RUN , & CHANGE DIRECTION REPEAT
6 SIMILAR TO MODE 4, BUT REPEAT FROM STEP2
Pr.72 = 1 STEP RUN & MAINTAIN
STEP1 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP2 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP3 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP4 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP5 inverter running at specified MAIN speed as if it is in normal mode.
Pr.00
Pr.21
Pr.24
Pr.27
Pr.19 time
Pr.73 Pr.74 Pr.75 Pr.76
Example speed pattern of AUTO STEP RUN Type 1
Pr.72 = 2 STEP RUN , STOP & REPEAT
STEP1 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP2 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP3 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP4 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP5 inverter running as if STOP command is applied.
time is determined by Pr.77(HALT_PERIOD).
AFTER STEP5, REPEAT FROM STEP1.
Pr.21
Pr.24
Pr.27
Pr.19
Pr.73 Pr.74 Pr.75 Pr.76 Pr.77 REPEAT
Example speed pattern of AUTO STEP RUN Type 2
48
Pr.72 = 3 STEP RUN , STOP & CHANGE DIRECTION REPEAT
STEP1 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP2 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP3 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP4 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP5 inverter running as if STOP command is applied.
time is determined by Pr.77(HALT_PERIOD).
AFTER STEP5, CHANGE DIRECTION
STEP6 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP7 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP8 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP9 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP10 inverter running as if STOP command is applied.
time is determined by Pr.77(HALT_PERIOD).
AFTER STEP10, REPEAT FROM STEP1.
Pr.21
Pr.24 REVERSE
Pr.27 & REPEAT
Pr.19
Pr.73 Pr.74 Pr.75 Pr.76 Pr.77
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Pr.72 = 6 STEP RUN & REPEAT from STEP-2 (V4.88~)
This mode is similar to mode4.
From STEP1 to STEP5, its operation is exactly the same as mode4.
After STEP5, the procedure jump to STEP2 and repeat.
START : SETP1-->STEP2 ~ -->STEP5-->STEP2 ~ -->STEP5-->STEP2 ~ -->STEP5........
1 2 3 4 5 2 3 4 5 2 3 4 5
T1 T2 T3 T4 T5 T2 T3 T4 T5 T2 T3 T4 T5
Pr.00
Pr.21
Pr.24
Pr.27
Pr.19 time
Pr.73 Pr.74 Pr.75 Pr.76
DO1 DO1_SELECT = 22
time
DO2 DO2_SELECT = 23
time
RELAY RELAY_SELECT = 24
time
EXAMPLE Timing Relationship waveform of "STEP EQUAL OUTPUT " Function.
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13. MONITOR function
While Panel is in MON mode, user can select which two status are to be monitored.
Pr.98 is used to assign the parameter to be monitored, when "I" LED is on.
Pr.99 is used to assign the parameter to be monitored, when "HZ" LED is on.
For example, the default value in Pr.99 is 57. That means, 7-segment will display the value of Pr.57
while "HZ" LED is on.
Note: Under CTL mode, the display will show the paramter assigned by Pr.99 .
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14. MAINTENANCE & ERROR MESSAGE
Monthly maintenance
a. Inverter running
Monitor and record the running status (ex. output current). Compare the data with the previous recorded .
b. Inverter power off
Check and Ensure all ventilation Fans are un-obstructed.
Examine the input and output power terminals for signs of overheating.
Three-Monthly maintenance
Perform monthly maintenance as described above.
Remove any accumulated dust from the equipment . Using a suction type cleaner with a non-conducting nozzle.
Error Messages :
ERROR CODE MESSAGE DESCRIPTION
n. -- NO ALARM
n. OP OVER VOLTAGE
n. UP UNDER VOLTAGE Note: n=0, present alarm type.
n. OL OVER LOAD n=1, alarm type before.
n. OH OVER HEAT n=2, alarm type twice before.
n. OC OVER CURRENT when normal run n=3, alarm type three times
n. CA OC when acceleration before.
n. CD OC when deceleration
n. CB OC when braking
n. CS OC detect by Software
E-SP Serial Port communication Error
( REMOTE PANEL only)
Counter Measure
OP : Check input voltage or modify deceleration rate
UP : Check input voltage
OL : Check load current
OH : If the OH is caused by external Digital Input, check external input source. Otherwise, check load current or
decrease carrier frequency.
OC : Check motor wiring, or check inverter itself.
CA : Decrease acceleration rate.
CD : Decrease deceleration rate.
CB : Modify Pr.05, Pr.06, Pr.07, Pr.08 .
CS : Check inverter by qualified engineer.
E-SP : Push any key will retry again. Or Power off the inverter, Check the cable for remote panel.
Avoid noise interference by otherpower cable
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15. COMPUTER CONTROL
The PD Series Inverter has a build in RS-485 communication port on CON3 of CPU-Board.
CON3 is a 5-pin connector. The definition of all the connector pins are:
Pin 1: +5V
Pin 2: 0V
Pin 3: SIG+
Pin 4: SIG-
Pin 5: RESET OUTPUT(NOT USED BY COMPUTER)
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15.3 Inverter to Computer
Parameter & Status Response( Response to Computer for R-string)
"P,uu,nn,tt,ddddd,s,aaaa"
P : P stands for PARAMETER String
uu : unit number, from 00 to 99.
This number is defined in Pr.93 of each inverter.
nn : parameter number, from 00 to 99
tt : data type of this parameter, from 00 to 15
tt = 00 : data WORD from EAROM, format 999.99.
tt = 01 : data WORD from EAROM, format 9999.9
tt = 02 : data WORD from EAROM, format 99999
tt = 03 : data BYTE from EAROM, format 999.99
tt = 04 : data BYTE from EAROM, format 9999.9
tt = 05 : data BYTE from EAROM, format 99999
tt = 06 : data BIT from EAROM, format 99999
tt = 07 : data from CPU memory, format 99999
tt = 08 : signed data from CPU memory. format +/-999.99
If followed data <32768, the data is valid and positive.
Else the data is negative, which is -(65536-ddddd).
tt = 09 : data WORD from CPU memory, format 999.99
tt = 10 : data WORD from CPU memory, format 9999.9
tt = 11 : data WORD from CPU memory, format 99999
tt = 12 : data BYTE from CPU memory, format 999.99
tt = 13 : data BYTE from CPU memory, format 9999.9
tt = 14 : data BYTE from CPU memory, format 99999
tt = 15 : data BIT from CPU memory, format 99999
Note : Only those parameters with type 00~07 may be written by Host
Computer.
ddddd : data value, from 00000 to 65535
s : inverter output status, from 0 to 9
s = 1 : INVERTER REVERSE RUNNING
s = 2 : INVERTER FORWARD RUNNING
s = 3 : INVERTER STOP
else , undefined
aaaa : alarm history, from 0000 to 9999
The PD-Series inverter may record 4 Error messages.
Most significant digit stands for oldest error message.
Least significant digit stands for present error message.
a = 0 : No alarm
a = 1 : CA Over Current when acceleration
a = 2 : CD Over Current when deceleration
a = 3 : OC Over Current when not acceleration or deceleration.
a = 4 : OH Over Heat
a = 5 : OP Over Potential
a = 6 : UP Under Potential
a = 7 : OL Over Load
a = 8 : CB Over Current when DC Braking
a = 9 : CS 200% Over Current detected by Software
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15.4 Sample program
15.4.1 Simple control example using BASIC
Here is a very simple example controlling one inverter by Personal Computer using BASIC program.
Before linking together by computer control, the parameter UNIT ADDRESS(Pr.93) of each inverter must be assigned
manually. The default value of parameter is Pr.93=1 .
This example shows how to write parameters into inverter; how to command the inverter running; and how to read
informations from inverter.
1000 CLS
1005 OPEN "COM1:4800,E,7,2" FOR RANDOM AS #1
1010 PRINT #1, "W,01,39,00000"
1020 BEEP:BEEP:BEEP:BEEP
1030 PRINT #1, "W,01,40,00003"
1040 BEEP:BEEP:BEEP:BEEP
1050 PRINT #1, "C,01,02,01234"
1060 FOR I=0 TO 20
1070 PRINT #1, "R,01,57"
1080 LINE INPUT #1, Pstring$
1090 PRINT I,Pstring$ : BEEP
1100 NEXT I
1105 CLS
1110 PRINT #1, "C,01,00,00000"
1120 FOR I=0 TO 99
1130 PRINT #1, "R,01,"+RIGHT$("00" + LTRIM$(STR$(I)), 2)
1140 INPUT #1, Phead$, unit%, Pr%, tt%, DDDDD&, S%, AAAA$
1150 PRINT USING "Pr## = #####" ; I; DDDDD&
1160 NEXT I
1170 CLOSE #1
1180 END
REMARKS :
1. Line #1000 is used to direct the serial port to COM1 .
2. Line #1010 to 1040 is used to set Pr.39=0 and Pr.40=3 ; Beeps are inserted to wait until
the new value is written into EAROM memory of inverter.
3. Line #1050 will start the inverter running at 12.34Hz in forward direction.
4. Line #1060 to 1100 will read Pr.57 for 20 times, and print the return message
string on the screen.
5. Line #1110 stop the inverter.
6. Line #1120 to 1160 will read all parameters and show on the screen.
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15.4.2 Advanced example monitoring 6 inverter units
The following program can monitor the running status up to six inverters simultaneously.
UNIT ADDRESS of all inverters were preassigned from 1 to 6 .
The computer will show the picture on the screen :
J O I N T P E E R S Y S T E C C O R P .
REMARKS :
1. Line #1000 to #1320 for set up the screen
2. Line #1510 start all inverters.
3. Line #1700 to #1960 will read Pr.57, Pr.58, Pr.60 & Pr.61 from corresponding inverter selected
by uu%.
4. Line #1970 to #1980 change unit number to select next inverter.
5. Line #1990 program will terminate when push ESC key.
6.. Line #2000 will RESET the inverter.
1000 SCREEN 12
1010 PALETTE 0, 2621440 'BLUE COLOR
1020 PALETTE 2, 16128 'GREEN COLOR
1030 CLS
1040 LINE (9, 22)-(629, 440), , B
1050 LINE (11, 24)-(627, 438), , B
1060 LINE (11, 84)-(627, 84)
1070 LINE (11, 86)-(627, 86)
1080 LOCATE 4, 18
1090 PRINT "J O I N T PEER SYSTEC C O R P."
1100 NO = 1
1110 FOR J = 0 TO 1
1120 FOR i = 0 TO 2
1130 x = 8 + J * 10
1140 y = 5 + i * 25
1150 LINE (8 * y, 16 * x - 8)-(8 * (y + 20), 16 * (x + 7) - 8), 2, B
1160 LINE (8 * y + 1, 16 * x - 7)-(8 * (y + 20) - 1, 16 * (x + 7) - 9), 2, B
1170 LINE (8 * y, 16 * (x + 2) - 10)-(8 * (y + 20), 16 * (x + 2) - 9), 2, B
1180 LOCATE x + 1, y + 5
1190 PRINT "UNIT NO.: 0"
1200 LOCATE x + 1, y + 16
1210 PRINT RIGHT$(STR$(NO), 1)
1220 NO = NO + 1
1230 LOCATE x + 3, y + 3
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1240 PRINT "FREQUENCY:"
1250 LOCATE x + 4, y + 3
1260 PRINT " RPM:"
1270 LOCATE x + 5, y + 3
1280 PRINT " CURRENT:"
1290 LOCATE x + 6, y + 3
1300 PRINT " VOLTAGE:"
1310 NEXT i
1320 NEXT J
1400 uu% = 1
1410 MaxUnit% = 1
1420 nn% = 57
1600 DO
1610 IF uu% < 4 THEN
1620 x = 11
1630 ELSE
1640 x = 21
1650 END IF
1660 y = 19 + 25 * ((uu% - 1) MOD 3)
1700 DO
1710 RSTRING$ = "R," + RIGHT$("00" + LTRIM$(STR$(uu%)), 2) + ","
1720 RSTRING$ = RSTRING$ + RIGHT$("00" + LTRIM$(STR$(nn%)), 2)
1730 PRINT #1, RSTRING$
1740 INPUT #1, P$, unit%, Pr%, tt%, DDDDD&, S%, AAAA$
1750 SELECT CASE nn%
1760 CASE 57
1770 LOCATE x, y-1
1780 IF DDDDD& >32767 THEN DDDDD&=DDDDD&-65536
1790 PRINT USING "###.##"; DDDDD& / 100
1800 nn% = 58
1810 CASE 58
1820 LOCATE x + 1, y
1830 PRINT USING "######"; DDDDD&
1840 nn% = 61
1850 CASE 61
1860 LOCATE x + 2, y
1870 PRINT USING "####.#"; DDDDD& / 10
1880 nn% = 60
1890 CASE 60
1900 LOCATE x + 3, y
1910 PRINT USING "######"; DDDDD&
1920 nn% = 57
1930 CASE ELSE
1940 nn% = 57
1950 END SELECT
1960 LOOP UNTIL nn% = 57
1970 uu% = uu% + 1
1980 IF uu% > MaxUnit% THEN uu% = 1
1990 LOOP UNTIL INKEY$ = CHR$(27)
2000 PRINT #1, "C,00,01,00000"
3000 PALETTE
3010 CLOSE #1
3020 END
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16. BLOCK DIAGRAM OF PD-INVERTER
R R
POWER S S
NFB IGBT MOTOR PG
SOURCE T T
*5
E B+
*4 *3
B-
BRAKE 1.CHA+
2.CHA-
+5V 3.CHB+
5V
PG-IN 4.CHB-
UNIT 5.CHZ+
POTENTIAL AI2 +5V or 20mA RANGE *1 6.CHZ-
METER SELECT BY JP2 7.PG+
8.PG-
ACOM (CON9) *1
1.A-
2.A+
3.B-
ANALOG AI1 +10V or +/-5V RANGE 4.B+
SIGNAL PG-OUT
SELECT BY JP1 UNIT 5.Z-
GND
*1 6.Z+
7.NC.
8.GND
*2 (CON10) *1
+24V V
AM
Pr.37
SELECT
DI1
ACOM
DI2
PHOTO RY1 *2
ISOLATED
DI3 DIGITAL MAX. RATING
INPUT PORT 24VDC, 1A
DI4 X7 RY2
24V
RUN
OPEN
COLLECTER
REV DO1
RST
DO2
DCOM
MAX. RATING
24VDC, 50mA
Note:
*1. Only for PDF/PDV series inverter have PG feed back terminal.
*2. The analog signal wires should be shielded & connected to the Earth.
*3. Refer to the section 2.5 to select proper discharge resistor.
*4. For the models with P, N terminal, must use separate Brake Discharge Unit and do not connect resistor to the
P, N terminals directly.
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JPS JOINT PEER SYSTEC CORP.
(222) 6F., No. 266, Sec 3, Pei Shen Road,
Shen Keng Shiang, Taipei Hsien, Taiwan
TEL: 886-2-26646866 FAX: 886-2-26644889
http://www.jps.com.tw
E-mail: [email protected]
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