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PD User Manual Inverter

The document provides instructions for installing and operating an IGBT inverter. It contains warnings about electrical hazards, describes hardware components and connections, explains the control panel and parameters, and provides guidance for start-up, operation, and monitoring the inverter.
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© © All Rights Reserved
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0% found this document useful (0 votes)
897 views60 pages

PD User Manual Inverter

The document provides instructions for installing and operating an IGBT inverter. It contains warnings about electrical hazards, describes hardware components and connections, explains the control panel and parameters, and provides guidance for start-up, operation, and monitoring the inverter.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PD - Series

IGBT INVERTER
INSTRUCTION MANUAL
WARNING !
!
Attention to these warning
signs on the inverter or in this
instruction book.
They indicate danger to
human body or damage to
the inverter.

Before installing and putting


the inverter into operation,
please read the safety
precautions and warnings
following this page.
1
Safety precautions & warnings
Read carefully all the safety precautions included in these operating instructions and all the warning signs attached to
the inverter. Make sure that the warning signs are kept in a legible condition and replace missing or damaged signs.
Before starting, familiarize yourself with the operation of the inverter. It may be too late if you start working with the
inverter before read this instruction manual.
Never permit unqualified personnel to operate the inverter.

! WARNING
This inverter produces dangerous electrical voltages and controls rotating mechanical parts. Death, severe injury or
substantial damage to property cam occur if the instructions in this operating manual are not comploed with.
Only personnel with appropriate qualifications should work with this inverter. These personnel must be familiar with all
the warning signs and precautions laid out in these operating instructions for the transport, installation and operation of
this inverter.
The successful and safe use of this inverter depends on the correct installation, comissioning, operation and
maintenance of the inverter.
** The PD inverter operates at high voltages.
** The DC-link capacitor remain charged to dnagerous voltages even the power is removed. For this reason it is
not permissible to open the inverter cover until ten minutes after the power has
been turned off. When handling the open inverter it should be noted that live parts are exposed.
Do not touch these live parts.
** The following terminals can carry dangerous voltages even if the motor is inoperative:
The power supply terminal L1,L2/N (or R,S,T)
The motor terminal U,V,W
The DC-link terminal P,N
The brake resistor terminal Br+,Br-
** Only qualified personnel may connect , start the system up and repair faults.
These personnel must be thoroughly acquainted with all the warnings and operating procedures
contained with this manual.
** Certain parameter settings may cause the inverter to start up automatically after an input power
failure.

DEFINITIONS
Qualified Person
For the purposes of this manual and product labels. a qualified person is one who is familiar with the installation,
construction, operation and maintenance of this inverter and with hazards involved. In addition, the person must be:
(1) Trained and authorised to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety practices.
(2) Trained in the proper care and use of protective equipment in accordance with established
safety practices.
(3) Trained in rendering first aid.

Danger
For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal injury or
substantial property damage WILL result if proper precautions are not taken.

Warning
For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal injury or
substantial property damage CAN result if proper precautions are not taken.

Caution
For the purpose of this manual and product labels, CAUTION indicates that minor personal injury or property damage
CAN result if proper precautions are not taken.

Note
For the purpose of this manual and product labels, NOTES merely call attention to information that is especially
significant in understanding and operating the drive.
2
! DANGER and WARNING
Make sure that the location selected for installation is safe, protected from moisture and splash and drip-proof!
Children and the general public must be prevented from accessing or approaching the equipment!

The equipment may only be used for the purpose specified by the manufacturer.
Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the
manufacturer of the equipment can cause fires, electric shocks and injuries.
Keep these operating instructions within easy reach and give them to all users!

! WARNING
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may e required to take adequate measures.

3
CONTENTS
1. DESCRIPTION OF PD SERIES INVERTER ......................................................................................................5
1.1 GENERAL DESCRIPTION AND DESIGN PHILOSOPHY ................................................................................................5
1.2 HARDWARE INPUT & OUTPUT CONFIGURATION ....................................................................................................5
2. INSTALLATION ...................................................................................................................................................8
2.1 OUTLINE DIMENSIONS .........................................................................................................................................9
2.2 POWER TERMINAL.............................................................................................................................................10
2.3 CONNECT POWER LINE INPUT TO INVERTER ........................................................................................................11
2.4 CONNECT INVERTER OUTPUT TO MOTOR ............................................................................................................11
2.5 DC BUS OR BRAKE DISCHARGE TERMINAL ........................................................................................................11
2.6 CONTROL TERMINAL CONNECTION .....................................................................................................................12
3. CONTROL PANEL .............................................................................................................................................13
3.1 LOCAL PANEL...............................................................................................................................................13
3.2 REMOTE PANEL............................................................................................................................................14
4. SYSTEM START-UP...........................................................................................................................................16
4.1 RESET & INITIALIZE THE INVERTER....................................................................................................................16
4.2 SIMPLE START-UP & RUN BY KEY-PAD ..............................................................................................................16
4.3 MONITOR THE INVERTER RUNNING STATUS ........................................................................................................16
4.4 APPLY INVERTER TO YOUR SYSTEM....................................................................................................................16
5. PARAMETERS....................................................................................................................................................17
5.1 PARAMETERS LIST ......................................................................................................................................17
5.2 PARAMETER PROTECTION.........................................................................................................................19
5.3 PARAMETERS INITIALIZATION .................................................................................................................19
5.4 DESCRIPTION OF ALL PARAMETERS ....................................................................................................................19
6. SELECTION OF RUN/STOP/FWD/REV CONTROL COMMAND.................................................................26
7. SELECTION OF SET FREQUENCY INPUT SOURCE ...................................................................................27
7.1 SELECTION CHART ......................................................................................................................................27
7.2 SPEED SOURCE DESCRIPTION ...................................................................................................................28
8. SELECTION OF DIGITAL INPUT FUNCTION...............................................................................................36
9. SELECTION OF DIGITAL OUTPUT AND RELAY FUNCTION ...................................................................42
10. SELECTION OF ANALOG OUTPUT FUNCTION ........................................................................................46
11. SPEED SEARCH AND BASE BLOCK FUNCTION........................................................................................47
12. AUTO RUN FUNCTION...................................................................................................................................48
12.1 AUTO MODE SELECTION & RUNNING ....................................................................................................48
12.2 AUTO STEP EQUAL OUTPUT.....................................................................................................................50
13. MONITOR FUNCTION ....................................................................................................................................51
13.1 OPERATING STATUS CHECK ....................................................................................................................51
13.2 TERMINAL STATUS CHECK......................................................................................................................51
13.3 A/D CONVERTER CHECK...........................................................................................................................51
14. MAINTENANCE & ERROR MESSAGE.........................................................................................................52
15. COMPUTER CONTROL..................................................................................................................................53
15.1 PROTOCAL & FORMAT ..............................................................................................................................53
15.2 COMPUTER TO INVERTER .................................................................................................................................53
15.3 INVERTER TO COMPUTER .................................................................................................................................54
15.4 SAMPLE PROGRAM ..........................................................................................................................................55
16. BLOCK DIAGRAM OF PD-INVERTER .........................................................................................................58

4
1. Description of PD Series inverter
1.1 General description and Design philosophy
The PD Series inverter is a POWER CONVERTER for variable-speed AC drives.
It applies the Pulse Width Modulation method to control the output voltage and frequency to the motor. The design
of hardware and firmware are based on advanced microprocessor technology.
Power Device "IGBT" is used to increase switching carrier frequency for eliminating the motor operation noise.
Many unique functions built in this Inverter series, are very useful to customers for all kinds of application.
Built-in standard UP/DOWN Counter Module,
Wide purpose Timer/Counter Module and Flip/Flop Module which
are very often used in actual application system.
PD Inverter Output current waveform is trimmed to run the motor
smoothly even if under low running frequency.
Up/Down Special C.O.D.(Current Over Detector) Module can
counter
Multi- monitor output current and generate warning signal
Function for sophisticate control.
TIMER General Four digital inputs and three digital outputs are all
Digital programmable to meet all kinds of applications.
Input/ IGBT Two analog inputs AI1 & AI2 are provided for
Output Flip/Flop
Inverter voltage, current control. Moreover, the two inputs
and can serve as AI1*AI2 or AI2+AI1 or other
combinations out of your imagination.
Dual Auto-Run RS485 serial communication port is built in to the
Analog inverter as standard. It is very useful when inverter
Inputs or many inverters would like to be dynamical
C.O.D. RS-485 controlled by master computer. With repeater one
serial port can address up to 99 inverters.
(Standard RS485 driver can drive up to 31 inverters
only.)
Two types of panel LOCAL and REMOTE are designed for PD Series. Refer to Section 3 for detail description.
The PD Series inverter is composed by three major parts : PANEL , CONTROL BOARD & POWER
CONVERSION UNIT.

1.2 Hardware input & output configuration


The terminal of the control board is:

CHB PG+ AI1 ACOM AI2 DI1 DI2 REV 24V DO1 DO2

CHA PG- AM 5V DI3 DI4 RST RUN DCOM RY1 RY2


Note: Four terminals "PG+", "PG-", "CHA" and "CHB" are not used in standard PD Series, they are reserved for
PDF/PDV Series for accurate speed feed back.

5
1.2.1 Analog input blocks (Refer to Sec. 7)
AI1 and AI2 are analog input terminals. AM terminal is used for analog signal output.
ACOM is the common terminal for analog circuit. The 5V terminal supply analog +5 volt.
Inside the control board, there are two jumpers JP1 and JP2.

1.2.1.a Analog input AI1 module


22k 11k
JP1 is used to define the characteristic of the input terminals AI1.

- To CPU If you are using external analog voltage 0 ~ +10V input, please use AI1 and
AI1 22k
+ select JP1 to +10V position.
11k If you are using external analog voltage -5V ~ +5V input, please use AI1
11k
JP1 and select JP1 to +/-5V position.
+2.5V ref.

+/-5V
+10V

1.2.1.b Analog input AI2 module


11k
AI2 To CPU JP2 is used to define the characteristic of the input terminal AI2.
+
- If you are using 0 ~ +5V input (external or internal voltage reference),
11k 20mA please use AI2 and select JP2 to +5V position.
+5V If you are using external 20mA current input, please select AI2 and select
249,1% JP2 to 20mA position.
JP2

1.2.2 AM the Analog output module (Refer to Sec.10)


PWM Waveform The output voltage of AM terminal comes from CPU in PWM
from CPU 1k 820uH AM waveform. Its duty cycle is proportional to the desired analog
R L amplitude. And the signal is filtered by internal resistor R
C and capacitor C.
Width proportional 0.1uf
to desire voltage

6
1.2.3 Digital input modules ( DI1 ~ DI4 ) and Control
Command inputs ( RUN & REV )
24V +24V DI1, DI2, DI3 and DI4 are identical four
To CPU
programmable digital input terminals. DCOM is the
common point for the digital circuits. User should
use dry contact or Open collector output between DIx
GND and DCOM to drive these digital inputs.
RUN or
REV or 4.7k RUN and REV inputs have same structure as DIx.
DIx

DCOM Common line of +24V

1.2.4 Digital output terminals (Refer to Sec. 9)


There are three digital output signals available to the user. Two of them are designed as open collector output,
another is voltage isolated "1a" contact of relay output.
Open collector outputs are named as DO1 and DO2, DCOM is the common point.
The relay output is terminals RY1, RY2 (Note RY1, RY2 should drive 24V relay only.)

Open Collector output


+24V +24V
24V RY1

DO1 RY2
or DO2

Signal Signal
from CPU from CPU

DCOM
Common line Common line
of +24V of +24V

1.2.5 Hardware RESET terminal ( RST )


The input hardware structure is similar to DIx.
Terminal RST is used for reset the inverter. Under any circumstances, RST and DCOM shorted together will force
the inverter execute RESET, as if Power On again.

7
2. INSTALLATION
! WARNING
To guarantee the safe operation of the equipment it must be installed and commissioned properly by qualified
personnel in compliance with warnings laid down in these operating instructions.
Take particular note of the general and regional installation and safety regulations regarding work on high
voltage regulations, as well as the relevant regulations regarding the correct use of tools and personal protective
gear.
Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below the inverter
is at least 100mm.
Make sure that a space of 40mm is kept free at the sides of the inverter to permit the cooling air to escape from
the side slits.
Ensure that the temperature does not exceed the specified level when the inverter is installed in cubicle.
Avoid excessive vibration and shaking of the equipment.

NOTE
Please consider the possible use of options, such as Discharge Units, RFI suppression filters at the planning stage.

8
2.1 Outline Dimensions

B C
Fig.1 B Fig.2
E C

A D F

D A

Fig.4 B C
Fig.3

B C

D A

A D F

E E

Model Drawing A B C D E F Mounting


Screw
2007 Fig.1 204 113.5 156.8 182 98.3 - M4
2007N Fig.2 227 176.6 120.5 195 164.6 215 M4
2015N Fig.2 227 176.4 140.5 195 164.4 215 M4
2022
2037
4007
4015 Fig.2 270 214 179 236 202 258 M4
4022
4037
2055
2075 Fig.3 385 240 218.2 270 223 373 M5
4055
4075
2110
2150 Fig.4 584 295 201.2 555.4 240 - M8
4110
4150
2225
2300 Fig.4 729 313 234 691 249 - M8
4225
4300

9
2.2 Power Terminal
The lower cover must be removed to connect the electrical leads.
Basically, the Power terminals are divided into three portions:
a. The Power line input, (R,S,T or L1,L2) receives power for the operation of the inverter.
b. The Motor line output, (U,V,W) delivers Variable Frequency output to motor leads.
c. the DC bus (P,N)or Discharge transistor output BR terminals.

! WARNING: Never connect power line to U,V,W.


For different models, the power terminals may have different configurations as below:
Type 1:

B- B+
L1 N/L2 U V W

Model : 2007
* L1, L2 are used for 220VAC single phase power line input.
* U,V,W are for Motor.
* B+, B- connect to brake resistor.
Type 2:

BR1 BR2
R S T U V W

Model : 2007N/2015N & 2015 ~ 2037 & 4007 ~ 4037


* For 2xxx Series , R,S,T are 220VAC three phase power line input.
* For 4xxx Series, user must specify exact power line input voltage. Either 380 or 440VAC.
* BR1, BR2 connect to brake resistor.
* Must connect to R & T for only single phase input.
Type 3:

R S T E U V W P N

Model : 2055 ~ 2300 & 4055 ~ 4300


* For 2xxx Series , R,S,T are 220VAC three phase power line input.
* For 4xxx Series, user must specify exact power line input voltage. Either 380 or 440VAC.
* U,V,W connect to Motor.
* P, N terminals direct connect to internal condensor.
User can connect a STANDARD BRAKE MODULE through P, N terminals.
* Must connect to R & T for only single phase input.

10
Type 4:

R S T E U V W BR BR

Model : 2055D ~ 2150D & 4055D ~ 4150D


* For 2xxx Series , R,S,T are 220VAC three phase power line input.
* For 4xxx Series, user must specify exact power line input voltage. Either 380 or 440VAC.
* U,V,W connect to Motor.
* BR terminals can connect to BRAKE RESISTOR
* Must connect to R & T for only single phase input.

2.3 Connect Power line input to Inverter


! WARNING and CAUTION
Between the power line and the inverter, add NFB for system protection.
In PD series, the power input terminal is (L1, L2/N) or (R,S,T).
There are static sensitive components inside the Printed Circuit Board. Avoid touching the boards or
components with your hands or metal objects.
Only the terminal screws may be touched with the insulated screwdrivers when connecting the leads.
Make sure to connect the power terminals tight and correctly.
Make sure that the power source supplies the correct voltage and is designed for the necessary current.
Make sure the motor is configured to match the input voltage.
Protective EARTH terminal marked with must be connected properly.
Take care that the appropriate circuit breakers with the specified current rating are connected between the
power supply and the inverter.

2.4 Connect inverter output to Motor


! WARNING :
Do not insert contactors between inverter output and motor.
For every model, "U, V, W " are the three phase output terminals, they should be connected to motor leads
directly.

2.5 DC Bus or Brake Discharge terminal


! CAUTION:
Some smaller power rating models, the discharge transistor is built in as standard. For these models, the BR terminals
are assigned for connecting to the external resistor.
For models without built in discharge transistor, two terminal points P and N is reserved for customer to use Brake
Discharge Unit.
For models that have BR terminal, the recommended resistor is shown in the list.
However, in case the inertia is large or discharge duty cycle is high, user may increase the Wattage of the resistor.

11
Model Resistor(OHM) Watt
PD-2007 200 80
PD-2015 100 150
PD-2022 60 250
PD-2037 40 300
PD-2055-D 30 500
PD-2075-D 20 600
PD-2110-D 15 1000
PD-2150-D 10 1500
- - -
PD-4007 750 80
PD-4015 400 150
PD-4022 250 250
PD-4037 150 300
PD-4055-D 100 500
PD-4075-D 75 700
PD-4110-D 50 1000
PD-4150-D 40 1500
Discharge rate duty 10%.

! WARNING: Do not connect resistor to the P,N terminals directly.


For models with P, N terminal only, means no discharge transistor is inside the inverter.
If discharge function is necessary customer must use separate Brake Discharge UNIT.
Terminal P is connected to the positive point of internal DC- bus, and N is connected to the negative point.

2.6 Control terminal connection


! CAUTION
All the input/output control signal lines, or remote panel lines and communication lines must be laid separately
from the high current power/motor/brake lines.
They must not be fed through the same cable conduit/trunking.

12
3. CONTROL PANEL
This inverter supports two types of control panel. One is called Local Panel, the other is Remote Panel. User
may use both Panels one the same inverter at the same time.
Note: While both panels are used, the Local panel can only operate under MONitor mode
Local panel can mount on the upper cover directly and connect to the control board through an IDC-40 pins flat cable.
Remote panel is connected to the inverter through a 5-pin connector using RS485 serial communication signal lines.

3.1 LOCAL PANEL


On LOCAL Panel there are four digit 7-segment data display and four
indication led's and eight membrane keys. Four possible operation
modes: "CTL", "MON", "PAR" and "ALM" are described follows :
Hz FWD
I REV 3.1.1 CTL mode
Push the "CTL/MON" key, will toggle between "CTL" or
"MON" Mode.
200.0 If both "HZ" and "I" Led are blank, it is under "CTL" Mode.
Under "CTL" Mode, user can control the inverter running in either
direction and may modify the desired running speed.
CTL RD The key's functions are:
FWD
MON WT FWD key is used for running the inverter in forward direction.
REV key is used for running the inverter in reverse direction.
PAR STOP STOP key is used to stop the inverter.
REV RD/WT key has two functions: READ from or WRITE to Pr.00.
ALM RESET
▲ key is used to increase the set frequency or the data read from
Pr.00.
▼ key is used to decrease the set frequency or the data read from
Pr.00.

3.1.2 MON mode


Push the "CTL/MON" key, will toggle the inverter between "CTL" and "MON" Mode.
Under "MON" Mode, user can control the inverter running in either direction and may monitor any two internal status
easily.(Refer to Sec.13)
If "HZ" Led is on, it is under "MON" Mode and 7-segment shows the "HZ" data.(Or the desired parameter assigned
by Pr.99)
If "I" Led is on, it is under "MON"Mode and 7-segment shows the "I" data.(Or the desired parameter assigned by
Pr.98)
FWD key is used for running the inverter in forward direction.
REV key is used for running the inverter in reverse direction.
STOP key is used to STOP the inverter.
▲ key is used to select "HZ" or "I" data shown on the 7-segment display.
▼ key is used to select "HZ" or "I" data shown on the 7-segment display.

3.1.3 PAR mode


Push the "PAR/ALM" key, will toggle between "PAR" or "ALM" mode.
If push PAR/ALM key, 7-segment shows "Pr.xx", it is under "PAR" Mode.
If push PAR/ALM key, 7-segment shows "0.-xx", it is under "ALM" Mode.
Under "PAR" Mode, user can modify or monitor all the internal PARAMETERS.
To modify a parameter, follow the steps described below:
STEP 1: push "PAR/ALM" key, the 7-segment will show "Pr.nn". (nn is parameter number)
STEP 2: push ▲ or ▼ key to select desired parameter number.
STEP 3: push "RD/WT" key to READ the content of the specified parameter.
The 7-segment now shows the value of the parameter.
STEP 4: push ▲ or ▼ key to modify the displayed value.
STEP 5: push "RD/WT" key to WRITE the value into EAROM memory.
STEP 6: push "PAR/ALM" repeat STEP 1.

13
3.1.4 ALM mode
Push the "PAR/ALM" key, will toggle the inverter between "PAR" or "ALM" mode.
If push PAR/ALM key, 7-segment shows "0.-xx", it is under "ALM" Mode.
Under "ALM" Mode, the user can execute RESET function or monitor ALARM STATUS.
STOP/RESET key, the inverter will execute RESET function.
▲ and ▼ key are used to check ALARM History.

3.2 REMOTE PANEL


On REMOTE Panel there are four digit 7-segment data display , ten indication
LED's and twenty-four membrane keys.
It will operate under five possible modes: "CTL", "MON", "PAR", "JOG",
200.0 and "ALM" modes.
Note : The "AUTO" key on REMOTE PANEL has no effect in PD-Series.

3.2.1 CTL mode


Hz FWD
I REV

CTL AUTO JOG FWD Push "CTL" key, the Remote Panel enters CONTROL mode immediately.
ALM PAR REV
Under "CTL" Mode, user can control the inverter running in either direction and
MON
may modify the desired running speed.
1 2 3 RD Example: If Pr.40=8, Just push "6","0" & "FWD" will cause the inverter
WT run at 60Hz.
If Pr.40=0, and Pr.00=50.00, Just push "FWD" will cause the inverter run
4 5 6 at 50Hz.
The key's functions are:
7 8 9 FWD key is used for running the inverter in forward direction.
REV key is used for running the inverter in reverse direction.
0 . STOP
RESET STOP key is used to stop the inverter.
RD key is used to READ the preset speed stored in Pr.00.
WT key is used to WRITE new desired speed into Pr.00.
Number & Decimal keys are used for modify the desired speed.

3.2.2 MON mode


Push "MON" key, the Remote Panel enters MONITOR mode immediately.
Under "MON" Mode, user can control the inverter running in either direction and may monitor any two internal status
easily.(Refer to Sec. 13)
If "HZ" Led is on, 7-segment shows the "HZ" data (Or the desired parameter assigned by Pr.99)
If "I" Led is on, 7-segment shows the "I" data (Or the desired parameter assigned by Pr.98)
FWD key is used for running the inverter in forward direction.
REV key is used for running the inverter in reverse direction.
STOP key is used to stop the inverter.
▲ &▼ keys are used to select "HZ" or "I" data shown on the 7-segment display.

3.2.3 PAR mode


Push the "PAR" key, the Remote Panel enters PARAMETER mode immediately.
Under "PAR" Mode, user can modify or monitor all the internal PARAMETERS.
To modify a parameter, follow the steps described below:
STEP 1: Select Parameter & READ.
For example, to read Pr.19, operate as follows:
push "PAR", push "1", push "9", push "RD".
Then the content of Pr.19 will show on the 7-Segment display.
STEP 2: Modify parameter & WRITE.
Follow the example to write the value 15 into Pr.19.
Select Pr.19 as explained in STEP 1.
Push "1", push "5", push "WT".
Then the Pr.19 contains the value 15.
14
3.2.4 JOG mode
Push the "JOG" key, the Remote Panel enters JOG mode immediately.
FWD key is used to run the inverter in forward direction.
REV key is used to run the inverter in reverse direction.
If the FWD , REV key released, the inverter STOP.

3.2.5 ALM mode


Push the "ALM" key, the Remote Panel enters ALARM mode immediately.
STOP/RESET key is used to execute software RESET function.
▲ & ▼ keys are used to check ALARM History .

15
4. SYSTEM START-UP
Many operation methods were designed into the PD Series inverter. Here in this section, teaching you how to start
running the inverter by simplest operation method.

4.1 Reset & Initialize the inverter


If the inverter is new, and you are not sure of the parameter value in the inverter, please execute Memory Initialization.
The initialization sequence is first set Pr.94=1(refer to section 3 and 5.3) , then change to ALM mode until display
show 0. xx. Then push STOP/RESET key to start execute software reset and memory initialization.
Or, connect RST terminal to DGND, then Inverter will execute hardware RESET immediately. After memory
initialized, all parameters will be preload according to default values listed in Section 5.

4.2 Simple Start-up & Run by key-pad


a. Set Pr.00=60.00Hz
b. Set Pr.39=0
c. Set Pr.40=0
d. Execute Reset
Just push FWD or REV key on the key-pad, the motor will run at frequency 60.00Hz which is assigned by Pr.00.

4.3 Monitor the inverter running status


Enter MONITOR mode using LOCAL Panel:
Select MON mode by push CTL/MON key. Continuous pushing the CTL/MON will change the mode between CTL
and MON mode. It is easy to distinguish that when any of Hz or I lamp is ON, the inverter is under MON mode.
Enter MONITOR mode using REMOTE Panel:
Just push "MON" key the led on the "MON"key will light up.
Under MON mode, two parameter values can be easily selected and monitored.
Parameter Pr.99 and Pr.98 are used to select the most important parameters for monitoring.
In general, for example, we like to monitor the output frequency (stored in Pr.57) and the output current (stored in
Pr.61). Therefore, the default values Pr.99=57 and Pr.98=61 means selecting the output Hz and I for monitoring.
The ▲ and ▼ key is used to select the desired variable for monitoring on 7-segment display.

4.4 Apply inverter to your system


Real application system is not as simple as described above. Usually, it will require some interface signals using DIx,
DOx , or AIx, ...
Further studying all the functions described follows, will help you design your application system more efficiently than
before.

16
5. PARAMETERS
5.1 PARAMETERS LIST
There are total 100 parameters in PD series inverter.
Pr.xx PARAMETER NAME DEFAULT Minimum Maximum TYPE
Pr.00 MAIN SPEED SET 0.00 HZ 0 200.00 R/W
Pr.01 MAIN SPEED ACC 10.0 SEC 0.1 6553.0 R/W
Pr.02 MAIN SPEED DEC 10.0 SEC 0.1 6553.0 R/W
Pr.03 S_CURVE ENABLE 0 0 1 R/W
Pr.04 START HZ 1.50 HZ 0.50 30.00 R/W
Pr.05 BRAKE HZ 5.00 HZ 0.50 200.00 R/W
Pr.06 BRAKE VOLT% 3% 0 30 R/W
Pr.07 BRAKE TIME 1.0 SEC 0.0 25.0 R/W
Pr.08 VOLTAGE DROP RATE 0.5 SEC 0.1 2.5 R/W
Pr.09 BOOST VOLTAGE 3% 0 30 R/W
Pr.10 BASE HZ 60.00 HZ 0.50 200.00 R/W
Pr.11 V/F PATTERN 0 0 250 R/W
Pr.12 CARRIER 16.0 KHZ 2.0 16.0 FR/W
Pr.13 START CARRIER 2.0 KHZ 2.0 16.0 FR/W
Pr.14 TRANSFER POINT 10.00 HZ 0.00 200.00 FR/W
Pr.15 UPPER LIMIT 80.00 HZ 0.50 200.00 R/W
Pr.16 LOWER LIMIT 1.50 HZ 0.50 200.00 R/W
Pr.17 SKIP HZ 0.00 HZ 0.00 200.00 R/W
Pr.18 SKIP WIDTH 0.00 HZ 0.00 5.00 R/W
Pr.19 JOG SPEED 10.00 HZ 0.50 200.00 R/W
Pr.20 JOG ACC/DEC 10.0 SEC 0.1 25.0 R/W
Pr.21 SPD1_SPEED_SET 0.00 HZ 0.00 200.00 R/W
Pr.22 SPD1 ACC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.23 SPD1 DEC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.24 SPD2 SPEED SET 0.00 HZ 0.00 200.00 R/W
Pr.25 SPD2 ACC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.26 SPD2 DEC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.27 SPD3 SPEED SET 0.00 HZ 0.00 200.00 R/W
Pr.28 SPD3 ACC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.29 SPD3 DEC TIME 10.0 SEC 0.1 6553.0 R/W
Pr.30 FREE RUN STOP 0 0 1 R/W
Pr.31 REVERSE INHIBIT 0 0 1 R/W
Pr.32 AVR ENABLE 0 0 1 R/W
Pr.33 DISCHARGE ENABLE 0 0 2 R/W
Pr.34 UP/OP RESTART ENABLE 0 0 1 R/W
Pr.35 STALL LEVEL 160 % 10 200 R/W
Pr.36 BASE BLOCK TIME 0.5 SEC 0.1 5.0 R/W
Pr.37 AM SELECT 0 0 5 R/W
Pr.38 AM GAIN 255 0 255 R/W
Pr.39 CONTROL CMD SELECT 0 0 4 R/W
Pr.40 SET SPEED INPUT SELECT 8 0 22 R/W
Pr.41 DI1 SELECT 0 0 31 R/W
Pr.42 DI2 SELECT 0 0 31 R/W
Pr.43 DI3 SELECT 0 0 31 R/W
Pr.44 DI4 SELECT 0 0 31 R/W
Pr.45 DO1 SELECT 0 0 41 R/W
Pr.46 DO2 SELECT 0 0 41 R/W
Pr.47 RELAY SELECT 4 0 41 R/W
Pr.48 IRMS Detector LEVEL 100 % 10 150 R/W
Pr.49 HZ Detector LEVEL 30.00 HZ 0.00 200.00 R/W
17
Pr.xx PARAMETER NAME DEFAULT Minimum Maximum TYPE
Pr.50 HZ Detector TOLERANCE 5.0 HZ 0.00 25.0 R/W
Pr.51 THERMAL TIME 60 SEC 0 120 R/W
Pr.52 POLE 4 2 12 R/W
Pr.53 GEAR RATIO 100 % 0 100 R/W
Pr.54 IRMS SELECT 0 0 1 R/W
Pr.55 A/D CHANNEL SELECT 0 0 4 R/W
Pr.56 A/D DATA M
Pr.57 HZ M
Pr.58 RPM M
Pr.59 VDC INPUT M
Pr.60 VRMS M
Pr.61 IRMS M
Pr.62 DI1 INPUT STATUS 0 1 M
Pr.63 DI2 INPUT STATUS 0 1 M
Pr.64 DI3 INPUT STATUS 0 1 M
Pr.65 DI4 INPUT STATUS 0 1 M
Pr.66 RUN INPUT STATUS 0 1 M
Pr.67 REV INPUT STATUS 0 1 M
Pr.68 DO1 OUTPUT STATUS 0 1 M
Pr.69 DO2 OUTPUT STATUS 0 1 M
Pr.70 RELAY OUTPUT STATUS 0 1 M
Pr.71 TIMER TIME 5.0 SEC 0.2 6553.0 R/W
Pr.72 AUTO MODE SELECT 0 0 6 R/W
Pr.73 AUTO STEP1(6) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.74 AUTO STEP2(7)PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.75 AUTO STEP3(8) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.76 AUTO STEP4(9) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.77 AUTO STEP5(10) PERIOD 15.0 SEC 0.1 6553.0 R/W
Pr.78 MOTOR RATING 100 % 10 100 R/W
Pr.79 RESTART TYPE SELECT 0 0 3 R/W
Pr.80 RESTART STALL LEVEL 100% 10 200 R/W
Pr.81 SPEED SEARCH DEC TIME 2.0 SEC 0.1 25.0 R/W
Pr.82 VOLTAGE RECOVER TIME 0.5 SEC 0.1 5.0 R/W
Pr.83 IGBT GUARD TIME 3.0us 1.5 25.5 FR/W
Pr.84 LINE VOLTAGE 40 1000 FR/W
Pr.85 RATED CURRENT 0.5 3000.0 FR/W
Pr.86 IRMS ADJUST 70 140 FR/W
Pr.87 VDC ADJUST 70 140 FR/W
Pr.88 RESERVE 0 0 0
Pr.89 AI1 LOW 12 0 1023 FR/W
Pr.90 AI1 HIGH 1012 0 1023 FR/W
Pr.91 AI2 LOW 12 0 1023 FR/W
Pr.92 AI2 HIGH 1012 0 1023 FR/W
Pr.93 UNIT NUMBER 1 1 99 FR/W
Pr.94 RELOAD 0 0 1 R/W
Pr.95 MEMORY PROTECT 0 0 1 R/W
Pr.96 FACTORY WRITE ENABLE 0 0 1 R/W
Pr.97 VERSION 4.00 4.99 R
Pr.98 MONITOR(I) 61 0 99 R/W
Pr.99 MONITOR(HZ) 57 0 99 R/W
Note : 1. The second column is the function name of parameters.
2. The third column is the default value after memory initialization.
3. Fourth column is the Minimum possible value of the parameter.
4. Fifth column is the Maximum possible value of the parameter.

18
5. Parameter type is shown in the TYPE column.
a. Type R/W means the parameter is stored in EAROM memory and may be Read or
Write.
b. Type FR/W means the parameter is stored in EAROM memory by factory control.
Unless by authorized engineer, this parameter is not allowed to change.
c. Type M means the parameter is used for monitoring the status of inverter.
Value will change from time to time to reflect the inverter status.
Write to this parameter has no effect.
d. Type R means the parameter is a fixed constant.

5.2 PARAMETER PROTECTION


Pr.95 -- MEMORY PROTECT
Pr.96 -- FACTORY WRITE ENABLE
If set Pr.95=1, all parameters (except Pr.95 itself) are not allow to change.
If set Pr.95=0, parameters with R/W type are allowed to change.
If set Pr.95=0 and Pr.96=1, all parameters include FR/W type may be changed.

5.3 PARAMETERS INITIALIZATION


Pr.94 is used to INITIALIZE data into all parameters with R/W type.
Note : parameters with FR/W type will not be initialized by this method.
Follow the process to execute memory initialization
Step 1: Write Pr.95 = 0, and Pr.94 = 1
Step 2: Execute "ALM" RESET
or Step 2: Execute Hardware RESET
or Step 2: Execute Power-On RESET
After initialization process, the data in EAROM memory will change to the DEFAULT values listed in the
PARAMETERS LIST Table.

5.4 Description of all parameters


Pr.00 MAIN_SPEED_SET
Pr.00 is the Main Speed memorized in EAROM.
If SPD_SELECT(Pr.40)=0, this MAIN_SPEED_SET parameter will be used as the desired frequency source.
Note: while the Panel is in"CTL" mode, READ or WRITE will always points to this parameter.
Pr.01 MAIN_ACC_TIME
Pr.02 MAIN_DEC_TIME
Pr.01 & Pr.02 are the preset ACC & DEC time while inverter running.
The definition of the Pr.01(ACC) is "the period of time from 0.0Hz ramp up to 60.0Hz" .
The definition of the Pr.02(DEC) is "the period of time from 60.0Hz ramp down to 0.0Hz" .
Pr.03 S_CURVE ENABLE
S_CURVE parameter is used for applications requiring more soft acceleration and deceleration.
Time constant for S_CURVE is 0.64 second.
Pr.04 START_FREQUENCY
Inverter will start if the input speed command is greater than this parameter and Pr.16 .
Pr.05 BRAKE FREQUENCY
While deceleration to stop, if the output frequency is lower than this parameter, then DC injection braking starts.
Pr.06 BRAKE VOLTAGE
While braking starts, this parameter defines the DC injection level.
This parameter is defined as percent of input voltage.
Pr.07 BRAKE TIME
This parameter defines the DC injection braking time.
Pr.08 VOLTAGE DROP RATE
While deceleration, if output frequency is lower than braking frequency(Pr.05), the output frequency remains and
output voltage will gradually drop down to the brake voltage(Pr.06) then start DC injection brake process.
This parameter is defined as the drop time required from rated voltage down to zero.

19
HZ A B C D

HZx
(Pr.05)

time

VOUT(%)

VOUTx

Pr.06
time
T Pr.07

T=Pr.08*(VOUTx/(Pr.84 - Pr.06))
BRAKING
signal out DOx_SELECT = 6
DOx time

RUNNING
signal out DOx_SELECT = 7
DOx time

TIMING RELATIONSHIP BETWEEN HZ & VOUT WHILE BRAKING STOP


Note :
Point-A is the time when STOP signal input.
Point-B is the time when output HZ = Pr.05, or when EMS is active.
Point-C is the time when VOUT equal Pr.06.
Point-D is the time when injection brake period of Pr.07 is complete.
Time-T is the time executing "Output Voltage Drop Down to Pr.06" .

Pr.09 BOOST
This parameter determines the minimum voltage while output frequency is low.
Pr.10 BASE_FREQUENCY
This parameter determines the exact frequency when output voltage is 100%.
Pr.11 V/F PATTERN
This parameter defines the curvature for parabolic curve.

20
VOUT(%)

100% VOUT = 100%, if HZ >= Pr.10

Pr.11=255, parabolic curve

Pr.09

HZ
Pr.10
if HZ < Pr.10,
VOUT = (a + b * X + c * X * X) * Input-voltage
where : a = Pr.09(%)
b = ( 1 - Pr.11 / 255 ) * ( 100% - Pr.09 )
c = ( Pr.11 / 255 ) * ( 100% - Pr.09 )
X = HZ / Pr.10

Pr.12 PWM_CARRIER
Defines the maximum carrier frequency.
Normally, the maximum carrier frequency is 16Khz. However, when the carrier is high, the
IGBT switching loss will also increase and cuase inverter trip by OH(Over Heat) protection.
This is very important especially for high capacity inverters.
Default value for this parameter is 16Khz for 5HP and below.
Default value for this parameter is 12Khz for 7.5 & 10HP.
Default value for this parameter is 10Khz for 15 & 20HP.
Default value for this parameter is 8Khz for 30 & 40HP.
Pr.13 MINIMUM_CARRIER
Defines the minimum carrier frequency.
Pr.14 CARRIER_TRANSFER_POINT
Defines the transfer point of output frequency, when carrier frequency reaches Pr.12.
Note : Select lower carrier frequency while inverter is running at low output
frequency(Hz) can decrease vibration effect.

PWM Carrier frequency


fc(kHz)

Pr.12

Pr.13

Pr.14 Output frequency(Hz)

Pr.15 UPPER_FREQUENCY_LIMIT
Defines maximum possible output frequency(Hz) while running.
Pr.16 LOWER_FREQUENCY_LIMIT
Defines minimum possible output frequency(Hz) while running.
Pr.17 SKIP_FREQUENCY
This parameter can prevent the inverter running at the resonant point of mechanical system.
Pr.18 SKIP_BAND
This parameter defines the skip range.

21
HZ output

Pr.15

Pr.18
Pr.17
Pr.18

Pr.16

HZ desire

Pr.19 JOG SPEED(Refer to Section 8.2~8.5 & 12)


This parameter determines the running frequency when JOG speed is required.
Pr.20 JOG ACC/DEC
Defines the acceleration and deceleration rate when JOG command is in execution.
Pr.21 SPD1 SPEED SET(Refer to Section 8.2~8.5 & 12)
This parameter determines the running frequency when SPD1 speed is required.
Pr.22 SPD1 ACC TIME
Defines the acceleration rate when SPD1 command is in execution.
Pr.23 SPD1 DEC TIME
Defines the deceleration rate when SPD1 command is in execution.
Pr.24 SPD2 SPEED SET(Refer to Section 8.2~8.5 & 12)
This parameter determines the running frequency when SPD2 speed is required.
Pr.25 SPD2 ACC TIME
Defines the acceleration rate when SPD2 command is in execution.
Pr.26 SPD2 DEC TIME
Defines the deceleration rate when SPD2 command is in execution.
Pr.27 SPD3 SPEED SET(Refer to Section 8.2~8.5 & 12)
This parameter determines the running frequency when SPD3 speed is required.
Pr.28 SPD3 ACC TIME
Defines the acceleration rate when SPD3 command is in execution.
Pr.29 SPD3 DEC TIME
Defines the deceleration rate when SPD3 command is in execution.
Pr.30 FREE RUN STOP
If Pr.30 = 0, when stop, inverter gradually decreasing its output frequency.
If Pr.30 = 1, when stop, inverter disables output immediately, the motor free run.
Pr.31 REVERSE INHIBIT
If Pr.31 = 0, Inverter may run in both direction.
If Pr.31 = 1, Reverse Run is inhibited.
Pr.32 AVR_ENABLE
Pr.32 = 1, Select "Automatic Voltage Regulation" of the inverter output voltage.
Pr.33 DISCHARGE_CONTROL
If Pr.33 = 0, Discharge circuit is Disabled.
If Pr.33 = 1, Discharge circuit is Enabled.
The discharge transistor will ON if the following conditions are met :
a. Inverter is Running , and
b. Inverter has no alarm , and
c. Inverter checks the VDC>117% , and
d. Only when Inverter is Deceleration .
22
If Pr.33 = 2, Discharge circuit is Enabled.(V4.82~)
The discharge transistor will ON if the following conditions are met :
a. Inverter is Running , and
b. Inverter has no alarm , and
c. Inverter checks the VDC>117%
no matter the inverter is deceleration or not.
Pr.34 UP/OP RESTART_ENABLE (Refer to Section 11)
If Pr.34 = 1, Inverter will restart automatically, after power come back normal.
Pr.35 STALL_LEVEL
This parameter defines the current limit level(%) while STALL process.
Pr.36 BASE BLOCK TIME (Refer to Section 11)
This parameter defines the minimum stop time while executing BASE BLOCK function or
when ALARM occurs.
Pr.37 AM SELECT (Refer to Section 10 )
Select desired variables to appear at analog output terminal.
Pr.38 AM GAIN (Refer to Section 10 )
Select desired gain ratio for analog output terminal.
Pr.39 CONTROL COMMAND SELECT (Refer to Section 6 )
This parameter determines the type of RUN/STOP control method.
Pr.40 SET SPEED INPUT SELECT (Refer to Section 7 )
This parameter defines the source and type for determining the running frequency.
Pr.41 DI1 FUNCTION SELECT (Refer to Section 8 )
Defines the function for input terminal DI1.
Pr.42 DI2 FUNCTION SELECT (Refer to Section 8 )
Defines the function for input terminal DI2.
Pr.43 DI3 FUNCTION SELECT (Refer to Section 8 )
Defines the function for input terminal DI3.
Pr.44 DI4 FUNCTION SELECT (Refer to Section 8 )
Defines the function for input terminal DI4.
Pr.45 DO1 FUNCTION SELECT (Refer to Section 9 )
Defines the function for output terminal DO1.
Pr.46 DO2 FUNCTION SELECT (Refer to Section 9 )
Defines the function for output terminal DO2.
Pr.47 RELAY FUNCTION SELECT (Refer to Section 9 )
Defines the function for output RELAY terminal RY1&RY2.
Pr.48 IRMS DETECTOR THRESHOLD LEVEL (Refer to Section 9.13)
This parameter is used to define the threshold level for Current Over Detector module.
Pr.49 HZ DETECTOR THRESHOLD LEVEL (Refer to Section 9.2)
Pr.50 HZ DETECTOR TOLERANCE (Refer to Section 9.2)
Pr.49 and Pr.50 are used for SPE, SPNE, SPO and SPNO output functions.
Pr.51 THERMAL RELAY TRIP TIME

This parameter defines the OVER LOAD trip time of the


(IRMS * Pr.78) INTERNAL THERMAL RELAY.
If Pr.51=0, the THERMAL RELAY function is disabled.

Pr.78 MOTOR RATING


If the inverter's rating capacity is larger than the motor in use,
150% this parameter can be adjusted to protect the motor.
This parameter is defined as the percentage level of the
110% inverter rating.

TIME
Pr.51
Pr.52 POLE (Refer to Section 13.1 )
This parameter is determined by the Pole number of motor in used.
Pr.53 GEAR_RATIO (Refer to Section 13.1 )
Pole & Gear_Ratio parameters will be used for RPM(Pr.58) calculation.
RPM = (120 * HZ / POLE) * GEAR_RATIO%
23
Pr.54 IRMS_SELECT
If Pr.54 = 0, IRMS(Pr.61) is expressed in AMPERE
If Pr.54 = 1, IRMS(Pr.61) is expressed in PERCENTAGE of inverter rated current.
Pr.55 A/D CONVERTER CHANNEL SELECT (Refer to Section 13.3)
Pr.56 A/D CONVERSION DATA (Refer to Section 13.3)
Pr.57 HZ (Refer to Section 13.1)
Pr.58 RPM (Refer to Section 13.1)
Pr.59 VDC (Refer to Section 13.1)
Pr.60 VOUT (Refer to Section 13.1)
Pr.61 IRMS (Refer to Section 13.1)
Pr.62 DI1 STATUS (Refer to Section 13.2)
Pr.63 DI2 STATUS (Refer to Section 13.2)
Pr.64 DI3 STATUS (Refer to Section 13.2)
Pr.65 DI4 STATUS (Refer to Section 13.2)
Pr.66 RUN STATUS (Refer to Section 13.2)
Pr.67 REV STATUS (Refer to Section 13.2)
Pr.68 DO1 STATUS (Refer to Section 13.2)
Pr.69 DO2 STATUS (Refer to Section 13.2)
Pr.70 RELAY STATUS (Refer to Section 13.2)
Pr.71 TIMER TIME (Refer to Section 8.7)
Pr.72 AUTO RUN MODE SELECT (Refer to Section 12)
Pr.73 TIME FOR AUTO RUN STEP1&6 (Refer to Section 12)
Pr.74 TIME FOR AUTO RUN STEP2&7 (Refer to Section 12)
Pr.75 TIME FOR AUTO RUN STEP3&8 (Refer to Section 12)
Pr.76 TIME FOR AUTO RUN STEP4&9 (Refer to Section 12)
Pr.77 TIME FOR AUTO RUN STEP5&10 (Refer to Section 12)
Pr.78 MOTOR RATING
Refer to the description of Pr.51.
Pr.79 RESTART TYPE SELECT (Refer to Section 11)
Pr.80 RESTART STALL LEVEL (Refer to Section 11)
Pr.81 SPEED SEARCH DEC TIME (Refer to Section 11)
Pr.82 VOLTAGE RECOVER TIME (Refer to Section 11)
Pr.83 IGBE GUARD TIME
This parameter defines the guard time for preventing IGBT short between upper and lower arm.
Only factory can modify this parameter. Consult factory if modification is necessary.
Pr.84 LINE_VOLTAGE
This parameter defines the normal working voltage of the inverter.
According to this parameter, the inverter calculates all voltage dependent values.
a. OP Trip Voltage (VDC) = 1.414 * Pr.84 * 130%
b. UP trip Voltage (VDC) = 1.414 * Pr.84 * 70%
c. OP Recover Voltage (VDC) = 1.414 * Pr.84 * 120%
d. UP Recover Voltage (VDC) = 1.414 * Pr.84 * 80%
e. Contact On Voltage (VDC) = 1.414 * Pr.84 * 69%
f. Contact Off Voltage (VDC) = 1.414 * Pr.84 * 65%
Note: The "Contact" means the device used to BY-PASS the Charging Resistor.
It may be a RELAY or a SCR instead.
g. Discharge Start Voltage (VDC) = 1.414 * Pr.84 * 117%
Pr.85 INVERTER RATED CURRENT
This parameter defines the rated output current of the inverter.
Pr.86 IRMS ADJUST
This parameter is used to adjust the IRMS data reading.
Pr.87 VDC ADJUST
This parameter is used to adjust the VDC data reading.
Pr.88 RESERVE (or IGBT_COMPENSATION for versions below V4.33)
For versions below V4.33, this parameter is used to compensate IGBT timing.
For versions higher than V4.33, compensation is done automatically.
Pr.89 AI1_LOW
This parameter is used to record the A/D converter data when "AI1" input terminal is
connected to "ACOM" terminal.(JP1 select +10V)
24
Pr.90 AI1_HIGH
This parameter is used to record the A/D converter data when "AI1" input terminal is
connected to "+10V" voltage source.(JP1 select +10V)
Pr.91 AI2_LOW
This parameter is used to record the A/D converter data when "AI2" input terminal is
connected to "ACOM" terminal.(JP2 select +5V)
Pr.92 AI2_HIGH
This parameter is used to record the A/D converter data when "AI2" input terminal is
connected to "+5V" terminal.(JP2 select +5V)
Pr.93 UNIT_NUMBER
This parameter is used to assign the ADDRESS NUMBER of this INVERTER UNIT while controlled by
master computer through RS485 interface.
Pr.94 PARAMETER RELOAD (Refer to Section 5.3)
Pr.95 MEMORY PROTECT (Refer to Section 5.2)
Pr.96 FACTORY WRITE ENABLE (Refer to Section 5.2)
Pr.97 VERSION
This parameter indicates the software revision of this inverter.
Pr.98 MONITOR(I) (Refer to Section 13)
Pr.99 MONITOR(HZ) (Refer to Section 13)

25
6. Selection of RUN/STOP/FWD/REV control
command
Before start running the inverter, the most important step is to select the Control Command Source. You can choose
whether the control command will come from panel or terminal.
If the control command should come from terminal, then the two input terminals RUN and REV are used for
controlling the inverter.
These two input terminals are inactive when left open and will be active when connected to DCOM terminal.
Parameter Pr.39 is used to select the source of Control Command.
Pr.39 -- CMD_SELECT
if Pr.39=0
The RUN and REV terminals are disabled.
Control Command will come from the keypad panel .
Just push FWD key, the inverter will run forward direction.
Push REV key, the inverter will run forward direction.
if Pr.39=1
The RUN terminal will start the inverter running , and REV terminal controls the
running direction.
if Pr.39=2
The RUN terminal is equivalent to FORWARD-RUN.
The REV terminal is equivalent to REVERSE-RUN.
if Pr.39=3 (V4.87~)
Similar to mode-1, but will check RUN terminal at OFF position while power on.
if Pr.39=4 (V4.87~)
Similar to mode-2, but will check RUN & REV at OFF position while power on.

Note : Refer to Sec.7 to determine the running frequency.

Pr.39 "RUN" Terminal "REV" Terminal FUNCTION


0 don't care don't care Command from PANEL
OFF don't care STOP
1 OFF don't care STOP
ON OFF FORWARD RUN
ON ON REVERSE RUN
OFF OFF STOP
2 OFF ON REVERSE RUN
ON don't care FORWARD RUN
3 Similar to Mode-1, When after RESET, if RUN terminal is not in OFF position, the inverter will
execute AutoReset repeatedly.(V4.87~)
If you are using Remote Panel, it will show E-SP error. Just set RUN in Off position and push any
key to restart.
4 Similar to Mode-1, When after RESET, if RUN and REV terminals are not in OFF position, the
inverter will execute AutoReset repeatedly.(V4.87~)
If you are using Remote Panel, it will show E-SP error. Just set RUN and REV in Off position and
push any key to restart.

26
7. Selection of Set Frequency input source
7.1 SELECTION CHART
HUMAN- FIRMWARE
MACHINE FLOW CHART
INTERFACE

SPECIAL Pr.40
CONDITION SELECT

Pr.40=3
CONTROL
PANEL
(LOCAL SET VALUE Pr.40=8
from
or
REMOTE) KEY-PAD

PRELOAD
if Pr.40=8

WRITE
WRITE Pr.00 to EAROM
if Pr.40=19
Pr.40=0
EAROM PRELOAD
SET VALUE if Pr.40=7
from Pr.00

UP INCREASE COUNTER Pr.40=6

DOWN DECREASE COUNTER Pr.40=7


PHOTO UP/DOWN
ISOLATED COUNTER
CLEAR INTERFACE CLEAR COUNTER Pr.40=11

LOAD LOAD Pr.15 Pr.40=19


or or
HOLD CURRENT SPEED
to COUNTER Pr.40=1 Hz
DESIRE
OP. AMP. CONVERT to
RANGE: +10V or +/-5V UNI-DIRECTIONAL Pr.40=17
AI1 SET by JP1 A/D VALUE
(DEFAULT +/-5V)
Pr.40=4

CONVERT to
BI-DIRECTIONAL Pr.40=9
VALUE
Pr.40=2
CONVERT to
UNI-DIRECTIONAL Pr.40=18
VALUE

Pr.40=20
OP. AMP.
RANGE: +5V or 20mA CONVERT to
AI2 SET by JP2 A/D BI-DIRECTIONAL Pr.40=5
(DEFAULT +5V) VALUE

Pr.40=10

AI1*AI2 Pr.40=12

AI2+AI1 Pr.40=13

PANEL*AI2 Pr.40=21

PANEL+AI1 Pr.40=22

NOTE:
IS FUNCTION BLOCK

IS HARDWARE SELECT SETTING


or SOFTWARE SELECT SWITCH

27
7.2 SPEED SOURCE DESCRIPTION
This section describes how to select desired input Frequency Source.
Parameter Pr.40, is the speed input source selection parameter.
The speed input sources may come from Panel , Memory , Analog input , Up/Down counter , or the combinations
of the above sources.
Please refer to the following table first.
Pr.40 JP1 JP2 SPEED source DIRECTION Source
0 don't care don't care Value in Pr.00 From Command
1 + 10V don't care AI1 Uni-directional From Command
2 don't care + 5V(or 20mA) AI2 Uni-directional From Command
3 don't care don't care Set value from Panel From Command
4 +/- 5V don't care AI1 Bi-directional By AI1 input value
5 don't care + 5V(or 20mA) AI2 Bi-directional By AI2 input value
6 don't care don't care By U/D counter From Command
7 Similar to Pr.40=6, but will preload U/D counter from Pr.00 after RESET.
8 Similar to Pr.40=3, with PRELOAD from & AUTO WRITE to Pr.00
9 Similar to Pr.40=4, but will not STOP while desired frequency is low
10 Similar to Pr.40=5, but will not STOP while desired frequency is low
11 Similar to Pr.40=6, While running will only down to Low Limit.
12 Frequency Set = AI1 * AI2
13 Frequency Set = AI2 + AI1
14 Reserve
15 Reserve
16 Reserve
17 Similar to Pr.40=1, With Minimum = Low limit
18 Similar to Pr.40=2, With Minimum = Low limit
19 Similar to Pr.40=11, With Auto Reload from and Auto Write to Pr.00
20 Reverse to Pr.40=18, +5V(or 20mA)---> Lower , 0V---> Upper Frequency
21 Frequency Set = Panel Set * AI2 (V4.87~)
22 Frequency Set = Panel Set + AI1 (V4.87~)

Note: JP1 is used for changing the configuration of analog input AI1.
It may select +/- 5V(default) or 0~+10V.
JP2 is used for changing the configuration of analog input AI2.
It may select 0~+5V(default) or 0~20mA.

7.2.0 Pr.40 = 0, Speed input come from Pr.00


Parameter Pr.00 is the MAIN_SPEED_SET parameter stored in EAROM memory.
The value once written into Pr.00 will never be altered, unless you re-write a new value again.
In this mode, the Hz value stored in Pr.00 will be used to determine the output frequency of the inverter while running.
The direction of the output phase sequence must be determined by control command.
It is possible to protect the value in Pr.00 by setting Pr.95=1..
Note: Changing the content in Pr.00 will immediately change the output frequency even if the inverter is running.

28
7.2.1 Pr.40 = 1, Speed input come from AI1
In this mode, the voltage signal fed into AI1 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence must be determined by control command.
If the input signal reaches maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT).
If the desired set frequency is lower than Pr.16 (LOWER LIMIT), the inverter will stop.
Note: Set jumper JP1 to match with the input voltage range.
If set to +10V position, input range is 0V ~ +10V.
If set to +/-5V position, input range is -5V ~ +5V. (Default)
If necessary, use Pr.89 and Pr.90 to modify the input range.

Hz Hz

Pr.15 Pr.15

Pr.16 Pr.16
Vin Vin
0 +10V -5V 0V +5V

JP1 set to +10V JP1 set to +/-5V

7.2.2 Pr.40 = 2, Speed input come from AI2


In this mode, the voltage signal fed into AI2 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence must be determined by control command.
If the input signal reaches maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT).
If the desired set frequency is lower than Pr.16 (LOWER LIMIT), the inverter will stop.
Note: Set jumper JP2 to match with the input signal type and range.
If set to +5V position, input signal type and range is 0V ~ +5V.(Default)
If set to 20mA position, input signal type and range is 0mA ~ 20mA.
If necessary, use Pr.91 and Pr.92 to modify the input range.

Hz Hz

Pr.15 Pr.15

Pr.16 Pr.16
Vin Iin
0 +5V 0 +20mA

JP2 set to +5V JP2 set to 20mA

7.2.3 Pr.40 = 3, Speed input come from Key-pad setting


For LOCAL panel, change to CTL(control) Mode by push CTL/MON key .( If Hz or I lamp is on, push again until
they are all off.) Then, push UP or DOWN key to modify the desired set frequency.
For REMOTE panel, change to CTL Mode by push CTL key. Then, modify the desired set frequency by pushing
the Number keys followed by FWD or REV key. Or , modify it by UP and DOWN keys just like LOCAL panel.
The direction of the output phase sequence must be determined by control command.

29
7.2.4 Pr.40 = 4 , Speed input come from AI1 with Bi-direction control
In this mode , the voltage signal fed into AI1 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence is determined by the input signal level.
If the input signal is positive maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT)
in forward direction; and if the input signal is most negative(or zero, depend on JP1), the set frequency is equal to Pr.15
in reverse direction.
If the desired set frequency is lower than Pr.16 (LOWER LIMIT), the inverter will stop.
Note: Set jumper JP1 to match with the input voltage range.
If set to +10V position, input range is 0V ~ +10V.
If set to +/-5V position, input range is -5V ~ +5V. (Default)
If necessary, use Pr.89 and Pr.90 to modify the input range.

Hz (forward) Hz (forward)

Pr.15 Pr.15

Pr.16 Pr.16

-5V +5V 0V +10V


Pr.16 Pr.16

Pr.15 Pr.15

Hz (reverse) Hz (reverse)

JP1 set to +/-5V JP1 set to +10V

7.2.5 Pr.40 = 5, Speed input come from AI2 with Bi-direction control
In this mode, the voltage signal fed into AI2 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence is determined by the input signal level.
If the input signal is positive maximum level, the set frequency is equal to Pr.15(UPPER LIMIT)
in forward direction; and if the input signal is zero, the set frequency is equal to Pr.15 in reverse direction.
If the desired set frequency is lower than Pr.16(LOWER LIMIT), the inverter will stop.
Note : Set jumper JP2 to match with the input signal type and range.
If set to +5V position, input signal type and range is 0V ~ +5V.(Default)
If set to 20mA position, input signal type and range is 0mA ~ 20mA.
If necessary, use Pr.91 and Pr.92 to modify the input range .
Hz (forward) Hz (forward)

Pr.15 Pr.15

Pr.16 Pr.16

0V +5V 0mA +20mA


Pr.16 Pr.16

Pr.15 Pr.15

Hz (reverse) Hz (reverse)

JP2 set to +5V JP2 set to 20mA

30
7.2.6 Pr.40 = 6 , Speed input come from Internal Up/Down Counter
7.2.7 Pr.40 = 7 , Speed input come from Internal Up/Down Counter with Preload from Pr.00
*2 *3
*4 Pr.00

UP Preload

DOWN

LOAD *1 Hz desire

CLEAR Counter output Pr.40=6,7,11 or 19


Internal
HOLD Up/Down
Counter

Functional Block Diagram of the Internal UP/DOWN Counter

*1. If Pr.40=6, 7, 11, or 19, the counter output is used to determine the output frequency.
*2. If Pr.40=7 or 19, Data in Pr.00 will preload into the counter when Power On or after Reset.
*3. If Pr.40=19, after Up/Down execution, the content of counter will write into Pr.00 automatically.
*4. These signals come from Digital Input(DIx) terminal. Refer to Sec.8 for detail description .

Hz(using Up/Down Module)

Pr.15

LOAD

HOLD

CLEAR

UP

DOWN

UP/DOWN COUNTER OPERATION EXAMPLE

7.2.8 Pr.40 = 8 , Similar to mode 3, with Preload from Pr.00 (and Auto Write to Pr.00,V4.69~)
This function is similar to Pr.40=3, with only two differences :
a. When Power On or after Reset, the data in Pr.oo will preload into set frequency buffer.
b. For CPU version V4.69~, when using LOCAL panel, the buffer value will write back into Pr.00 automatically.

7.2.9 Pr.40 = 9 , Similar to mode 4, with minimum running speed


In this mode , the voltage signal fed into AI1 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence is determined by the input signal level.
If the input signal is positive maximum level, the set frequency is equal to Pr.15(UPPER LIMIT)
in forward direction; and if the input signal is most negative(or zero, depend on JP1), the set frequency is equal to Pr.15
in reverse direction.
While the desired output frequency is lower than Pr.16(LOWER LIMIT), the actual output frequency will maintain at
the lower frequency limit .
Note : Set jumper JP1 to match with the input voltage range.
If set to +10V position, input range is 0V ~ +10V.
If set to +/-5V position, input range is -5V ~ +5V. (Default)
If necessary, use Pr.89 and Pr.90 to modify the input range .

31
Hz (forward) Hz (forward)

Pr.15 Pr.15

Pr.16 Pr.16

-5V Pr.16 +5V 0V Pr.16 +10V

Pr.15 Pr.15

Hz (reverse) Hz (reverse)
JP1 set to +/-5V JP1 set to +10V

7.2.10 Pr.40 = 10, Similar to mode 5, with minimum running speed


In this mode, the voltage signal fed into AI2 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence is determined by the input signal level.
If the input signal is positive maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT)
in forward direction; and if the input signal is zero, the set frequency is equal to Pr.15 in reverse direction.
While the desired output frequency is lower than Pr.16 (LOWER LIMIT), the actual output frequency will maintain at
the lower frequency limit.
Note: Set jumper JP2 to match with the input signal type and range.
If set to +5V position, input signal type and range is 0V ~ +5V.(Default)
If set to 20mA position, input signal type and range is 0mA ~ 20mA.
If necessary, use Pr.91 and Pr.92 to modify the input range.
Hz (forward) Hz (forward)

Pr.15 Pr.15

Pr.16 Pr.16

0V Pr.16 +5V 0mA Pr.16 +20mA

Pr.15 Pr.15

Hz (reverse) Hz (reverse)
JP2 set to +5V JP2 set to 20mA

7.2.11 Pr.40 = 11 , Similar to mode 6, with minimum running speed(V4.67~)


This function is very similar to mode-6, except :
After Up/Down execution, the minimum frequency will only go Down to Pr.16(Lower Limit).

7.2.12 Pr.40 = 12, Speed input is the combination of AI1 * AI2(V4.68~)


In this mode, the desired set frequency is the combination of AI1 and AI2.
Analog signal from AI1 is selected to be the master set frequency; and signal from AI2 is the proportional rate
input.
When signal level of AI2 is maximum, the rate equal 100%; if AI2 is minimum, the rate is 0%.
32
Typical application is as follows :

Master Speed Set

To other inverters

AI1 AI1 AI1

Rate 1 Rate 2 Rate 3


+5V +5V +5V
AI2 AI2 AI2
ACOM ACOM ACOM

INV1 INV2 INV3

7.2.13 Pr.40 = 13, Speed input is the combination of AI2 + AI1(V4.68~)


In this mode, the desired set frequency is the combination of AI1 and AI2.
Analog signal from AI2 is selected to be the major set frequency; and signal from AI1 is the auxiliary input.
Set JP1 at +/-5V position, if the signal level of AI1 is positive, then the output frequency will increase accordingly; and
if AI1 is negative, then the output frequency will decrease.
Typical application is as follows:

M1 M2

Position
INV1 INV2
Detector

AI1

AI2 AI2

Master Speed Set To other inverters

7.2.14 Pr.40 = 14, Reserved for factory use


7.2.15 Pr.40 = 15, Reserved for factory use
7.2.16 Pr.40 = 16, Reserved for factory use

7.2.17 Pr.40 = 17, Similar to mode 1, with minimum running speed(V4.77~)


In this mode, the voltage signal fed into AI1 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence must be determined by control command.
If the input signal reaches maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT).
While the desired output frequency is lower than Pr.16 (LOWER LIMIT), the actual output frequency will maintain at
the lower frequency limit.
Note: Set jumper JP1 to match with the input voltage range.
If set to +10V position, input range is 0V ~ +10V.
If set to +/-5V position, input range is -5V ~ +5V. (Default)
If necessary, use Pr.89 and Pr.90 to modify the input range.

33
Hz Hz

Pr.15 Pr.15

Pr.16 Pr.16
Vin Vin
0 +10V -5V 0V +5V

JP1 set to +10V JP1 set to +/-5V

7.2.18 Pr.40 = 18, Similar to mode 2, with minimum running speed(V4.77~)


In this mode, the voltage signal fed into AI2 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence must be determined by control command.
If the input signal reaches maximum level, the set frequency is equal to Pr.15 (UPPER LIMIT).
While the desired output frequency is lower than Pr.16 (LOWER LIMIT), the actual output frequency will maintain at
the lower frequency limit .
Note: Set jumper JP2 to match with the input signal type and range.
If set to +5V position, input signal type and range is 0V ~ +5V.(Default)
If set to 20mA position, input signal type and range is 0mA ~ 20mA.
If necessary, use Pr.91 and Pr.92 to modify the input range.
Hz Hz

Pr.15 Pr.15

Pr.16 Pr.16
Vin Iin
0 +5V 0 +20mA
JP2 set to +5V JP2 set to 20mA

7.2.19 Pr.40 = 19, Similar to mode 11, with Preload and Auto Write(V4.77~)
Refer to Sec.7.2.6, Sec.7.2.7.
Note: Using this mode, the Computer Control function will be affected.

7.2.20 Pr.40 = 20, Similar to mode 18, with Reverse Slope(V4.80~)


In this mode, the voltage signal fed into AI2 terminal will be used to determine the output frequency of the inverter
while running.
The direction of the output phase sequence must be determined by control command.
If the input signal reaches maximum level, the set frequency is equal to Pr.16 (LOWER LIMIT).
If the input signal is zero, the set frequency is equal to Pr.15 (UPPER LIMIT).
Note: Set jumper JP2 to match with the input signal type and range.
If set to +5V position, input signal type and range is 0V ~ +5V.(Default)
If set to 20mA position, input signal type and range is 0mA ~ 20mA.
If necessary, use Pr.91 and Pr.92 to modify the input range.

34
Hz Hz

Pr.15 Pr.15

Pr.16 Pr.16
Vin Iin
0 +5V 0 +20mA

JP2 set to +5V JP2 set to 20mA


7.2.21 Pr.40=21(V4.87~), Set frequency = Panel set frequency * AI2
This mode is similar to mode-3.
However, the output frequency will be modified by the input signal from AI2.
AI2 is treated as percentage input. +5V is 100%, and 0V equal to 0%.
This function is useful when multiple inverters are controlled by master computer.

Master Speed Set by Computer(from serial port)

To other inverters

Rate 1 Rate 2 Rate 3


+5V +5V +5V
AI2 AI2 AI2
ACOM ACOM ACOM

INV1 INV2 INV3

7.2.22 Pr.40=22(V4.87~), Set frequency = Panel set frequency + AI1


This mode is similar to mode-3.
However, the output frequency will be modified by the input signal from AI1.
Set JP1 to +/-5V position. If AI1 >0, the ourput frequency will increase; and if AI1<0, the output frequency
will decrease.
This function is useful when multiple inverters are controlled by master computer.

M1 M2

INV1 Position INV2


Detector

AI1

To other inverters

Master Speed Set by Computer(from serial port)

35
8. Selection of Digital input function
The terminals DI1, DI2 , DI3 , & DI4 are multi-functioned Digital Input terminals.
【Note 】 All the DIx terminals are scanned once every 2.5ms.
These four terminals are exactly identical in its hardware/software configurations.
When left open, they are inactive, and will become active when connected to DCOM.
Each input terminal can be configured individually by corresponding DIx_SELECT parameters.
The four DIx_SELECT parameters are :
Pr.41 -- DI1_SELECT, used for DI1
Pr.42 -- DI2_SELECT, used for DI2
Pr.43 -- DI3_SELECT, used for DI3
Pr.44 -- DI4_SELECT, used for DI4
Any digital input can select one of the following special functions individually.
Pr.41,42,43,44 FUNCTION COMMENT
0 NULL NO FUNCTION
1 EMS EMERGENCY STOP
2 SPD3 SPEED SET
3 SPD2 SPEED SET
4 SPD1 SPEED SET
5 JOG JOG SPEED SET
6 OH OVER HEAT ERROR, (if input closed)
7 TMIA TIMER INPUT TYPE A
8 ON_BB BASE BLOCK if DIx is ON
9 FJR FORWARD JOG RUN
10 RJR REVERSE JOG RUN
11 TMIB TIMER INPUT TYPE B
12 SAVE SAVE ENERGY
13 UP(fix rate) INCREASE UP/DOWN COUNTER(fix rate)
14 DOWN(fix rate) DECREASE UP/ DOWN COUNTER(fix rate)
15 U/D CLEAR CLEAR UP/DOWN COUNTER
16 U/D LOAD LOAD Pr.15 to UP/DOWN COUNTER
17 U/D HOLD HOLD "Output HZ" to UP/DOWN COUNTER
18 OFF_BB BASE BLOCK if DIx is OFF
19 UP INCREASE UP/DOWN COUNTER
20 DOWN DECREASE UP/DOWN COUNTER
21 ALARM CLEAR CLEAR ALARM WHEN ALARM OCCUR
22 SET1(FF1) SET input of Flip/Flop-1
23 CLR1(FF1) CLEAR input of Flip/Flop-1
24 SET2(FF2) SET input of Flip/Flop-2
25 CLR2(FF2) CLEAR input of Flip/Flop-2
26 SET(FF1&FF2) SET input to both FF1 & FF2
27 CLR(FF1&FF2) CLEAR input to both FF1& FF2
28 CLK Input Input CLOCK to Timer/Counter Block
29 Reserve
30 /OH OVER HEAT ERROR, (if input open)
31 Normal/Auto SW Change Over Switch for Normal or Auto Run

8.0 DIx_Select = 0, NULL function


The input terminal is disabled into inactive state when select NULL function.

8.1 DIx_Select = 1, EMS Emergency Stop function(Refer to Section 5.4, Pr.05~Pr.08)


While inverter running , if the input terminal is active, then inverter will start delivering DC voltage instead of AC
voltage to motor. The DC voltage level is assigned by Pr.06, and will remain a period of time determined by Pr.07.

36
8.2 DIx_Select = 2, SPD3 (Also refer to Section 12)
8.3 DIx_Select = 3, SPD2
8.4 DIx_Select = 4, SPD1
8.5 DIx_Select = 5, JOG
In addition to Pr.00 Main_Speed_Set, there are other four presettable speeds: JOG Speed, SPD1, SPD2, and SPD3.
The following table list the corresponding parameters:
PARAMETER FUNCTION COMMENT
Pr.00 MAIN SPD SET Main preset speed
Pr.01 MAIN SPD ACC ACC rate for Main speed
Pr.02 MAIN SPD DEC DEC rate for Main speed
Pr.19 JOG FREQUENCY Desired JOG Frequency
Pr.20 JOG ACC/DEC TIME ACC/DEC rate when select JOG
Pr.21 SPD1 FREQUENCY Desire SPD1 Frequency
Pr.22 SPD1 ACC TIME ACC rate when select SPD1
Pr.23 SPD1 DEC TIME DEC rate when select SPD1
Pr.24 SPD2 FREQUENCY Desire SPD2 Frequency
Pr.25 SPD2 ACC TIME ACC rate when select SPD2
Pr.26 SPD2 DEC TIME DEC rate when select SPD2
Pr.27 SPD3 FREQUENCY Desire SPD3 Frequency
Pr.28 SPD3 ACC TIME ACC rate when select SPD3
Pr.29 SPD3 DEC TIME DEC rate when select SPD3

While using REMOTE PANEL, it is possible to JOG-RUN the inverter through the "JOG", "FWD" & "REV" keys.
When applications use only LOCAL PANEL & Terminals to control the inverter, only multi-function inputs DIx may
serve the JOG function.

The priority level for multi-speed operation is:


JOG > SPD1 > SPD2 > SPD3 > NORMAL_SPEED_REQUEST.
NORMAL SPEED_REQUEST stands for the speed set from Pr.00, or Panel, or UP/DOWN counter, or AIx,
according to the user's selection defined in Pr.40 .
Normally the JOG, SPD1, SPD2, & SPD3 functions must be combined with RUN Command.
Refer to DIx mode 9 and 10, for JOG run without RUN command.

When inverter selects JOG speed, the acceleration and deceleration rate is determined by Pr.20 .
When inverter selects SPD1 speed, the acceleration and deceleration rate is determined by Pr.22,23 .
When inverter selects SPD2 speed, the acceleration and deceleration rate is determined by Pr.25,26 .
When inverter selects SPD3 speed, the acceleration and deceleration rate is determined by Pr.28,29 .
Pr.27
Normal Speed
Pr.21
Pr.24
Pr.19
time
JOG time
SPD1 time
SPD2 time
SPD3 time
RUN time

8.6 DIx_Select = 6, OH(Over Heat) function ( Also refer to Section 8.30 )


When the input terminal is activated, the inverter will disable the output transistors, and show OH alarm message on the
display.
Refer to mode-30, for complementary function.

37
8.7 DIx_Select = 7, TMIA

Clock In (DIx=28) Internal Time Base


(0.1 Second)

TMIA(DIx=7) TMOA(DOx=14)
or TMIB(DIx=11) or TMOB(DOx=20)
Timer/Counter

Functional block diagram of Timer/Counter module

Note: When any of the four DIx digital inputs select mode-28, the Timer/Counter Module will be configured as
Counter Module. Otherwise, it is configured as Timer Module.
When configured as a Timer , the Internal 0.1 Second time base signal is selected to be the clock input of the
Timer/Counter Module.
If configured as a Counter, the DIx terminal which was assigned to mode-28 will become the clock input of the
Timer/Counter Module.

When digital input DIx is assigned to TMIA function, it serves as Input of the OFF-DELAY timer. User must
assign a digital output DOx, which select TMOA function to serve as the output of this timer. And the timer time
will be defined in Pr.71.
When the timer input TMIA is active, the timer output TMOA will be active immediately.
If the TMIA become inactive, the timer will start counting time. After waiting the specified time period of Pr.71,
then the TMOA become inactive too.

TMIA
After V4.33, the timer block is modified to "Timer/Counter
Block".
If counter function is desired, just select any digital input( DIx) to
TMOA
Pr.71
serve as the clock input terminal, and let the corresponding
parameter(DIx_Select) set to 28.
/TMOA
Note :
The maximum clock input rate is 100Hz.
There is only one internal Timer/Counter Block, you can use only one Timer/Counter,
either TYPE A or TYPE B.
Output function /TMOA is available after V4.90~.

8.8 DIx_Select = 8, ON-BB


When any DIx selecting this function, activate the input DIx will BLOCK the BASE signal to all transistors
immediately in order to disable the inverter output. When the input is inactive again, the inverter will execute
Speed Search process.
Refer to Sec.11, the special function for Speed Search process.
Also Refer to Sec.8.18 for complement function.

8.9 DIx_Select = 9, FJR


When selected DIx is active, it will force the inverter execute Forward-Jog-Run without RUN Command.
8.10 DIx_Select = 10, RJR
When selected DIx is active, it will force the inverter execute Reverse-Jog-Run without RUN Command.

38
8.11 DIx_Select = 11, TMIB
Refer to the Functional block diagram of Timer/Counter module in Sec.8.7 .

TMIB When digital input DIx is assigned to TMIB function, it serves as


Input of the ON-DELAY timer. User must assign a digital output
Pr.71 DOx, which select TMOB function to serve as the output of this
TMOB timer. And the timer time will be defined in Pr.71.
When the timer input TMIB is inactive, the timer output TMOB
/TMOB will be inactive too.
Until the input TMIB is active and continue active for a specified
time period of Pr.71, then the TMOB will become active.
Output function /TMOB is available after V4.90~

8.12 DIx_Select = 12, SAVE-ENERGY


When any input select this function, the output voltage of inverter will decrease 20% when the input is active.
It is useful when the load condition is light, decreasing the output voltage will increase the Power Factor and
efficiency.

8.13 DIx_Select = 13, UP the content of UP/DOWN COUNTER


8.14 DIx_Select = 14, DOWN the content of UP/DOWN COUNTER
8.15 DIx_Select = 15, CLEAR the content of UP/DOWN COUNTER
8.16 DIx_Select = 16, LOAD the content of UP/DOWN COUNTER
8.17 DIx_Select = 17, HOLD output HZ to UP/DOWN COUNTER
Refer to Sec.7.6 Functional Block Diagram of Internal UP/DOWN counter.
Note: These digital function may be selected as the input terminals when Pr.40=6, 7, 11, and 19, using the content of the
UP/DOWN counter as the NORMAL_SPEED_REQUEST.
When activate the DIx terminal, which is assigned as UP function (mode-13), the content of the internal UP/DOWN
COUNTER will increase at 4.00Hz/Second rate. Let the DIx inactive again will stop the UP function.
When activate the DIx terminal, which is assigned as DOWN function (mode-14), the content of the internal
UP/DOWN COUNTER will decrease at 4.00Hz/Second rate. Let the DIx inactive again will stop the DOWN
function.
Once activating the DIx terminal which is assigned as CLEAR function, the content of the internal UP/DOWN
COUNTER will be cleared to zero immediately.
Once activating the DIx terminal which is assigned as LOAD function, the content of the internal UP/DOWN
COUNTER will be set to the value of Pr.15 (Upper Limit).
Once activating the DIx terminal which is assigned as HOLD function, the value of present output frequency will
be loaded to the internal UP/DOWN COUNTER.

8.18 DIx_Select = 18, OFF-BB


When any DIx selecting this function, the input terminal must remain in activate state for normal operation. If the
input terminal is left open to inactive state, it will BLOCK the BASE signal to all transistors immediately in order to
disable the inverter output. When the input is active again, the inverter will execute Speed Search process.
Refer to Sec.11, the special function for Speed Search process.
Also Refer to Sec.8.8 for complement function.

8.19 DIx_Select = 19, UP (V4.22~)


This function is similar to mode 13. However, the acceleration and deceleration rate will follow the time
specified in Pr.01 and Pr.02 respectively.

8.20 DIx_Select = 20, DOWN (V4.22~)


This function is similar to mode 13. However, the acceleration and deceleration rate will follow the time
specified in Pr.01 and Pr.02 respectively.

8.21 DIx_Select = 21, ALARM CLEAR (V4.18~)


If user choose this function, then activate the DIx terminal will reset the inverter only when alarm had occurred.
Note: The RST terminal is used to RESET the whole inverter no matter alarm occurred or not.

39
8.22 DIx_Select = 22, SET Flip/Flop-1(V4.29~)
8.23 DIx_Select = 23, CLEAR Flip/Flop-1(V4.29~)
8.24 DIx_Select = 24, SET Flip/Flop-2(V4.29~)
8.25 DIx_Select = 25, CLEAR Flip/Flop-2(V4.29~)
Two general purpose Flip/Flops were built in for many applications in order to minimize the necessary external
components. Each Flip/Flop block has two SET inputs, two CLEAR inputs and two complementary outputs for free
selection.
For example, Let DI1_Select(Pr.41) = 22 , select DI1 to be the SET input of FF1
DI2_Select(Pr.42) = 23 , select DI2 to be the CLEAR input of FF1
DO1_Select(Pr.45)=32 , select DO1 to be the output Q of FF1
then, the combination of inputs DI1,DI2 and output DO1 will serve as a Latch Relay.
Momentary active signal apply to DI1 will cause DO1 enter active state. On the contrary, active signal apply to DI2
will cause DO1 back to inactive state again.
Note : Multiple assignment to the same input function is acceptable.

DIx=26
Set A DOx=32
DIx=22 Q
Set B
DIx=27 FF1
Clr A _ DOx=33
DIx=23 Q
Clr B

DIx=26
Set A DOx=34
DIx=24 Q
Set B
DIx=27 FF2
Clr A _ DOx=35
DIx=25 Q
Clr B

Functional Block diagram of Internal Flip/Flop Modules

Application example : Use DI1, DI2, DO1 as a LATCH RELAY.

Pr.41=22, Pr.42=23, Pr.43=23


PD-inverter Pr.45=4, Pr.46=32

START DI1
STOP DI2 START

DI3
ALARM STOP
DO1
DO2 RUN
RUN
RUN
DCOM

8.26 DIx_Select = 26, SET both Flip/Flop-1& Flip/Flop-2 (V4.29~)


8.27 DIx_Select = 27, CLEAR both Flip/Flop-1 & Flip/Flop-2(V4.29~)
Refer to the Functional Block diagram of internal Flip/Flop Modules in Sec.8.22.
If digital input function select is DIx_select=26, then active input to DIx will SET both FF1 & FF2.
If digital input function select is DIx_select=27, then active input to DIx will CLEAR both FF1 & FF2.

40
8.28 DIx_Select = 28, CLOCK input of Timer/Counter (V4.30~)
Refer to Sec.8.7, the Functional Block Diagram of the Internal Timer/Counter Module.
Note: When any of the four DIx terminals select this mode, the Timer/Counter Module will become Counter
Module.
If this function is used, the Counter Module will advance one count when the input status of DIx changes from inactive
to active.
The maximum input clock rate is limited to 100 Transitions/Second .

8.29 DIx_Select = 29, NULL function

8.30 DIx_Select = 30, /OH function (V4.77~)


When any digital input terminal select this function, it must remain in active state for normal operation.
Else if the input is inactive, the inverter will disable the output transistors, and show OH alarm message on the display.
Refer to mode-6, for complementary function.

8.31 DIx_Select = 31, Normal/Auto Switch(V4.83~)


Refer to Sec.12, the description of AUTO RUN Function.
Parameter Pr.72 determines the Auto Run Mode of the inverter.
This Digital Input function provides an easy way to change between Normal or Auto Run mode.
When the selected DIx input is inactive, then the inverter running mode is determined by Pr.72.
If the input is active, then it will force the inverter to run under Normal mode(equal to Pr.72=0).
Note: a. If Pr.72=0, selects Normal Run Mode.
b. The status change of the DIx will be effective only when the inverter is stop.

41
9. Selection of Digital output and Relay function
The DO1, DO2, RY1 and RY2 terminals are defined as multi-functional DIGITAL OUTPUTS.
The output circuit structure of DO1 & DO2 are Transistor OPEN COLLECTOR outputs.
The RY1and RY2 pair terminals are NORMAL OPEN(1a) contacts of the output RELAY .
The parameters for configuring the digital outputs are :
Pr.45 -- DO1_SELECT, used for DO1 output function select
Pr.46 -- DO2_SELECT, used for DO2 output function select
Pr.47 -- RELAY_SELECT, used for Relay output function select
Each of the three digital outputs may select any of the following output functions:
Pr.45,46,47 FUNCTION COMMENT
0 NULL NO FUNCTION
1 NOT RUN NOT RUNNING
2 SPE SPEED EQUAL
3 SPNE SPEED NOT EQUAL
4 ALM ALARM
5 NALM NO ALARM
6 BRAKING UNDER BRAKING
7 RUNNING UNDER RUNNING
8 SPO SPEED OVER
9 SPNO SPEED NOT OVER
10 SPA SPEED ARRIVE
11 SPNA SPEED NOT ARRIVE
12 DIR OUTPUT DIRECTION
13 COD CURRENT OVER DETECT
14 TMOA TIMER OUTPUT TYPE A
15 SPZ ZERO SPEED
16 SPNZ NOT ZERO SPEED
17 STALLING OUTPUT WHILE STALLING
18 SLOW ACC ACC TIME EXTENSION
19 SLOW DEC DEC TIME EXTENSION
20 TMOB TIMER OUTPUT TYPE B
21 STEP1 AUTO RUNNING AT STEP 1
22 STEP2 AUTO RUNNING AT STEP 2
23 STEP3 AUTO RUNNING AT STEP 3
24 STEP4 AUTO RUNNING AT STEP 4
25 STEP5 AUTO RUNNING AT STEP 5
26 STEP6 AUTO RUNNING AT STEP 6
27 STEP7 AUTO RUNNING AT STEP 7
28 STEP8 AUTO RUNNING AT STEP 8
29 STEP9 AUTO RUNNING AT STEP 9
30 STEP10 AUTO RUNNING AT STEP 10
31 RESERVE
32 Q1(FF1) Output of Flip/Flop-1
33 /Q1(FF1) Complement Output of FF1
34 Q2(FF2) Output of Flip/Flop-2
35 /Q2(FF2) Complement Output of FF2
36 RESERVE
Pr.45,46,47 FUNCTION COMMENT
37 RESERVE
38 Output ON The Output terminal always ON
39 Clock Output Clock rate is 10 times output Hz
40 /TMOA Complement of TMOA
41 /TMOB Complement of TMOB

42
Note: When power on, or the inverter will executing INITIALIZE function, all of the outputs will go inactive for
a short period of time about 1 second.

9.0 NULL function


The output status of DOx will always under inactive state when selecting this mode.
This function is complement function of Always ON function. Refer to Sec.9.38.
This function is useful when the inverter is controlled by a master computer. The master computer can control these
digital outputs for other peripheral, independent to the inverter operation.

9.1 NOT RUNNING function (complement of Sec.9.7)


The output status of DOx will be active when the inverter is under standby mode.
Inverter under standby mode means the output transistors are all OFF.
If the inverter start running or under DC injection braking mode, the output status will be inactive.

9.2 SPE Speed Equal function


9.3 SPNE Speed Not Equal function(complement of Sec.9.2)

HZ output
Set Frequency
Pr.50
Pr.50
Pr.49 Pr.50

Pr.50 time

SPE
time

SPO
time

SPZ
time

SPA
time

The output status of DOx will be active, if the output frequency is EQUAL to the preset frequency defined in Pr.49 .
Definition of EQUAL means: Difference is within the allowable tolerance defined in Pr.50.
* Relative functions are SPO, SPZ, and SPA.

9.4 ALARM output function (complement of Sec.9.5)


The output status of DOx is normally inactive when the inverter detects no error.
If error occurs, the output will be active immediately.

9.5 NOT ALARM output function (complement of Sec.9.4)


The output status of DOx is normally active when the inverter detects no error.
If error occurs, the output will be inactive immediately.

9.6 BRAKING function (Refer to Section 5.4, Pr.05~Pr.08)


The output status of DOx will be active when the inverter is under DC injection braking mode.

9.7 RUNNING function (Refer to Section 5.4, Pr.05~Pr.08)


The output status of DOx will be inactive when the inverter is under standby mode.
Inverter under standby mode means the output transistors are all OFF.
If the inverter start running or under DC injection braking mode, the output status will be active.

43
9.8 SPO Speed Over function (Refer to Section 9.2)
The output status of DOx will be active, if the absolute value of output frequency is OVER the preset frequency
defined in Pr.49.
9.9 SPNO Speed Not Over function (complement of Sec.9.8)

9.10 SPA Speed Arrive function (Refer to Section 9.2)


The output status of DOx will be active, if the output frequency is EQUAL to the Set frequency.
Definition of EQUAL means: Difference between output Hz and desired frequency is within the allowable
tolerance defined in Pr.50.
V4.89~, the SPA signal is always inactive if inverter is not running or is under DC injection braking.
On the contrary, the SPNA is always active if inverter is not running or is under DC injection braking.
9.11 SPNA Speed Not Arrive function (complement of Sec.9.10)

9.12 DIRECTION output function


The output status of DOx will be active, if the output frequency is in forward direction.
The output status of DOx will be inactive, if the output frequency is in reverse direction.
When inverter stop, the output status of DIx is active.

9.13 COD Current Over Dection function


Iu Iv Iw

Current Detect Module

Vector Irms C.O.D.


calculation + Output Signal
Pr.48 -

To other protect & trip circuit


Note : Irms = Sqrt( Iu*Iu + Iv*Iv + Iw*Iw )

IRMS%
The output status of DOx will be active
when the output current is greater than
Pr.48 the threshold value defined in Pr.48 .
Pr.48 - 5% And it will keep on active untill the
output current falls under Pr.48-5% .
The parameter Pr.48 is expressed in %
time value of rated current.

COD Function
output
time
9.14 TMOA Timer Output A-type function (Refer to Section 8.7)
Refer to the functional block diagram of Timer/Counter module in Sec.8.7 and the related descriptions.

9.15 SPZ Speed Zero function (Refer to Section 9.2)


The output status of DOx will be active, if the output frequency is EQUAL to Zero.
Definition of EQUAL means: Difference is within the allowable tolerance defined in Pr.50.
9.16 SPNZ Speed Not Zero function (complement of Sec.9.15)

44
9.17 STALLING function
While inverter running, if the output current exceeds hardware limit or the level specified in Pr.35, the output frequency
will decrease automatically to reduce the output current. Inverter running under such condition is called Stalling, and
output status DOx will be active to indicate this situation.

9.18 SLOW ACC, indication of executing Acceleration Extension


While acceleration, if the output current exceeds hardware limit or the level specified in Pr.35, the inverter will decrease
the acceleration rate automatically. In the mean time, the output status DOx will be active indicating the
acceleration extension status.

9.19 SLOW DEC, indication of executing Deceleration Extension


While deceleration, if the capacitor voltage is over 115%, the inveter will decrease the deceleration rate automatically.
In the mean time, the output status DOx will be active indicating the deceleration extension status.

9.20 TMOB Timer Output B-type function(Refer to Section 8.7)


Refer to the Functional block diagram of Timer/Counter module in Sec.8.7 and the related descriptions in Sec.8.11.

9.21 STEP1 output indicating Auto running at step1(Refer to Section 12.2)


9.22 STEP2 output indicating Auto running at step2(Refer to Section 12.2)
9.23 STEP3 output indicating Auto running at step3(Refer to Section 12.2)
9.24 STEP4 output indicating Auto running at step4(Refer to Section 12.2)
9.25 STEP5 output indicating Auto running at step5(Refer to Section 12.2)
9.26 STEP6 output indicating Auto running at step6(Refer to Section 12.2)
9.27 STEP7 output indicating Auto running at step7(Refer to Section 12.2)
9.28 STEP8 output indicating Auto running at step8(Refer to Section 12.2)
9.29 STEP9 output indicating Auto running at step9(Refer to Section 12.2)
9.30 STEP10 output indicating Auto running at step10(Refer to Section 12.2)

9.31 Reserve

9.32 Q1 output of Flip/Flop-1(Refer to Section 8.22)


9.33 /Q1 output of Flip/Flop-1(Refer to Section 8.22)
9.34 Q2 output of Flip/Flop-2(Refer to Section 8.22)
9.35 /Q2 output of Flip/Flop-2(Refer to Section 8.22)
Outputs of internal Flip/Flops.

9.36 Reserve
9.37 Reserve

9.38 Always ON (V4.71~)


The output status of DOx will always under active state when selecting this mode.
This function is complement function of NULL function. Refer to Sec.9.0.
This function is useful when the inverter is controlled by a master computer. The master computer can control these
digital outputs for other peripheral, independent to the inverter operation.

9.39 10X Hz Clock output (V4.88~)


When select this function, the output will become a digital clock signal output.
The clock rate is equal to output frequency multiply by 10.
【Note】This function is available only for DO1.

9.40 /TMOA Complement function of TMOA (V4.90~)


Refer to 9.14.
9.41 /TMOB Complement function of TMOB (V4.90~)
Refer to 9.20.

45
10. Selection of Analog output function
This section describes the definition of analog output voltage between "AM" & "ACOM".
Refer to Section-1.2.2 for the internal circuit structure.
Relative parameter
Pr.37 -- AM_SELECT
Pr.38 -- AM_GAIN
Auxiliary Analog Output Terminal "AM" is provided for analog meter display, or other applications
requiring the analog output signal.
"AM_SELECT" is used to select desired signal which will output to AM terminal.
"AM_GAIN" is used to fine tuning the output voltage level.
User may select any of the four signals in the Table for output to the "AM" terminal.
Pr.37 AM Terminal Function Output Ratio
0 HZ_Signal Output Hz / ( Pr.15 )
1 IRMS_Signal Output Irms / ( 2 * Pr.85 )
2 VDC_Signal Vcap / 1000 V
3 VOUT_Signal Vout / ( 2 * Pr.84 )
4 Reserve
5 Internal UP/DOWN Counter(V4.82~) Counter Value / (Pr.15)

Recommend interface circuit to external analog meter :


PD inverter
Analog Meter
Gain
AM 5k
(Pr.38)
ACOM
1V/1mA

Desired output
signal select by Pr.37
First use Pr.37 to select desired output signal.
And let Pr.38=250.
Then adjust variable resistor for trimming to correct position.
If necessary, modify Pr.38 for fine tuning.
Refer to Sec.1.2 for hardware structure.

46
11. Speed search and Base Block function
Pr.79 to Pr.82 are used to define the inverter's speed searching characteristics for restart process.
The Speed Search function may be initiated by two methods:
1. By Digital Input to initiate the speed search process
LET DIx_SELECT=8, selects "Base Block" input function.
If terminal DIx is active, then the inverter will disable IGBT output causing the motor
FREE RUN to stop.
When DIx inactive again, the inverter will still remain in the BLOCK state for a period of
time defined in the parameter BASE BLOCK TIME(Pr.36).
After the period of BASE BLOCK TIME, Then the restart process begins.
2. Power come back normal after UP/OP alarm to initiate the speed search process
LET Pr.34 = 1, enables UP/OP restart function.
If "UP" or "OP" alarm appear while inverter running, Then the inverter will disable IGBT output causing
the motor FREE RUN.
When Power come back to normal again, the inverter will still remain in the BLOCK state
for a period of time defined in the parameter BASE BLOCK TIME(Pr.36).
After the period of BASE BLOCK TIME, Then the restart process begins.

PARAMETER FUNCTION DESCRIPTION


Pr.79 RESTART TYPE SELECT RESTART TYPE
Pr.80 RESTART STALL LEVEL STALL LEVEL WHILE RESTARTING
Pr.81 RESTART DEC TIME DEC TIME WHILE SPEED SEARCH
Pr.82 VOLTAGE RECOVER TIME VOLTAGE INCREASING RATE
WHILE RESTARTING

BB **Note: The search start frequency is


time selected by Pr.79 .
** Pr.81 Pr.79=0: No restart speed search process.
Inverter will start from Pr.04.
Hz Speed Match
time Pr.79=1: Speed search begins from
previous running frequency.
Pr.80
Pr.79=2: Speed search begins from UPPER
Irms time LIMIT frequency(Pr.15).
Pr.79=3: Speed search begins from SET SPEED.

Vout
time
Pr.36 Pr.82
After BASE BLOCK TIME, the speed search process can be analyzed by the following steps :
STEP 1: Send out a frequency Hz which is selected by Pr.79, and
Let Vout is zero.
STEP 2: Maintain the initial frequency, and increase the output voltage Vout according to
the rate defined by Pr.82 .
During this period, monitor the current until it reaches the level defined in Pr.81.
STEP 3: Decrease output frequency Hz and output voltage Vout. Wait until Irms is less than
Pr.81, that means now the inverter output frequency matches the motor speed.
STEP 4: Now the inverter output frequency can start ramp to desired target frequency.

47
12. AUTO RUN Function
12.1 AUTO MODE SELECTION & RUNNING
TABLE OF PARAMETERS USED FOR AUTO MODE.
PARAMETER FUNCTION
Pr.72 AUTO MODE SELECT
Pr.73 JOG PERIOD TIME
Pr.74 SPD1 PERIOD TIME
Pr.75 SPD2 PERIOD TIME
Pr.76 SPD3 PERIOD TIME
Pr.77 HALT PERIOD TIME
TABLE OF AUTO MODE FUNCTIONS
Pr.72 AUTO FUNCTION DESCRIPTION
0 NO AUTO FUNCTION
1 STEP RUN & MAINTAIN SPEED
2 STEP RUN , STOP & REPEAT
3 STEP RUN , STOP & CHANGE DIRECTION REPEAT
4 STEP RUN , & REPEAT
5 STEP RUN , & CHANGE DIRECTION REPEAT
6 SIMILAR TO MODE 4, BUT REPEAT FROM STEP2
Pr.72 = 1 STEP RUN & MAINTAIN
STEP1 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP2 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP3 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP4 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP5 inverter running at specified MAIN speed as if it is in normal mode.

Pr.00
Pr.21
Pr.24
Pr.27
Pr.19 time
Pr.73 Pr.74 Pr.75 Pr.76
Example speed pattern of AUTO STEP RUN Type 1
Pr.72 = 2 STEP RUN , STOP & REPEAT
STEP1 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP2 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP3 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP4 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP5 inverter running as if STOP command is applied.
time is determined by Pr.77(HALT_PERIOD).
AFTER STEP5, REPEAT FROM STEP1.
Pr.21
Pr.24
Pr.27
Pr.19
Pr.73 Pr.74 Pr.75 Pr.76 Pr.77 REPEAT
Example speed pattern of AUTO STEP RUN Type 2

48
Pr.72 = 3 STEP RUN , STOP & CHANGE DIRECTION REPEAT
STEP1 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP2 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP3 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP4 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP5 inverter running as if STOP command is applied.
time is determined by Pr.77(HALT_PERIOD).
AFTER STEP5, CHANGE DIRECTION
STEP6 inverter running as if JOG command is applied.
time is determined by Pr.73(JOG_PERIOD).
STEP7 inverter running as if SPD1 command is applied.
time is determined by Pr.74(SPD1_PERIOD).
STEP8 inverter running as if SPD2 command is applied.
time is determined by Pr.75(SPD2_PERIOD).
STEP9 inverter running as if SPD3 command is applied.
time is determined by Pr.76(SPD3_PERIOD).
STEP10 inverter running as if STOP command is applied.
time is determined by Pr.77(HALT_PERIOD).
AFTER STEP10, REPEAT FROM STEP1.
Pr.21
Pr.24 REVERSE
Pr.27 & REPEAT
Pr.19
Pr.73 Pr.74 Pr.75 Pr.76 Pr.77

Example speed pattern of AUTO STEP RUN Type 3

Pr.72 = 4 STEP RUN & REPEAT


This mode is similar to mode2.
From STEP1 to STEP4, its operation is exactly the same as mode2.
Under STEP5 period, the inverter will run at MAIN speed instead of STOP command.
AFTER STEP5, REPEAT FROM STEP1.

Pr.72 = 5 STEP RUN & CHANGE DIRECTION REPEAT


This mode is similar to mode3.
From STEP1 to STEP4, its operation is exactly the same as mode3.
Under STEP5 period, the inverter will run at MAIN speed instead of STOP command.
From STEP6 to STEP9, its operation is exactly the same as mode3.
Under STEP10 period, the inverter will run at MAIN speed instead of STOP command.
AFTER STEP10, REPEAT FROM STEP1.

49
Pr.72 = 6 STEP RUN & REPEAT from STEP-2 (V4.88~)
This mode is similar to mode4.
From STEP1 to STEP5, its operation is exactly the same as mode4.
After STEP5, the procedure jump to STEP2 and repeat.
START : SETP1-->STEP2 ~ -->STEP5-->STEP2 ~ -->STEP5-->STEP2 ~ -->STEP5........

1 2 3 4 5 2 3 4 5 2 3 4 5

T1 T2 T3 T4 T5 T2 T3 T4 T5 T2 T3 T4 T5

12.2 AUTO STEP EQUAL OUTPUT


During AUTO RUNNING, there are special DOx functions reserved for AUTO STEP EQUAL
application.(Refer to Section 9.21~9.30)
EXAMPLE:
If user wishes to activate the DOx outputs when inverter is auto running,
if LET DO1_SELECT (Pr.45) = 22, select STEP2
DO2_SELECT (Pr.46) = 23, select STEP3
RELAY_SELECT (Pr.47) = 24, select STEP4
THEN DO1 terminal will become active, while the inverter is running at STEP2
DO2 terminal will become active, while the inverter is running at STEP3
RELAY terminals will become active, while the inverter is running at STEP4

Pr.00
Pr.21
Pr.24
Pr.27
Pr.19 time
Pr.73 Pr.74 Pr.75 Pr.76

DO1 DO1_SELECT = 22
time
DO2 DO2_SELECT = 23
time
RELAY RELAY_SELECT = 24
time
EXAMPLE Timing Relationship waveform of "STEP EQUAL OUTPUT " Function.

50
13. MONITOR function
While Panel is in MON mode, user can select which two status are to be monitored.
Pr.98 is used to assign the parameter to be monitored, when "I" LED is on.
Pr.99 is used to assign the parameter to be monitored, when "HZ" LED is on.
For example, the default value in Pr.99 is 57. That means, 7-segment will display the value of Pr.57
while "HZ" LED is on.
Note: Under CTL mode, the display will show the paramter assigned by Pr.99 .

13.1 OPERATING STATUS CHECK


Parameters from Pr.57 ~ Pr.61 are inverter running status for user monitoring purpose.
Pr.57 HZ HZ status shows the running frequency.
Pr.58 RPM RPM status is calculated by HZ status.
RPM = ( 120 * HZ / POLE ) * GEAR_RATIO%
Refer to Section 5.4, description of Pr.52 & Pr.53.
Pr.59 VDC VDC is the DC voltage measured from internal Smoothing Capacitor.
VDC = Pr.87(%) * Pr.56(when Pr.55=0)
Pr.60 VOUT VOUT is the Root-Mean-Square value of inverter output voltage.
Pr.61 IRMS IRMS is the Root-Mean-Square value of inverter output current.

13.2 TERMINAL STATUS CHECK


User can easily check the input or output terminal status from following parameters :
TERMINAL STATUS is easily verified by select the corresponding parameter number.
PARAMETER TERMINAL STATUS
Pr.62 DI1 INPUT TERMINAL STATUS
Pr.63 DI2 INPUT TERMINAL STATUS
Pr.64 DI3 INPUT TERMINAL STATUS
Pr.65 DI4 INPUT TERMINAL STATUS
Pr.66 RUN INPUT TERMINAL STATUS
Pr.67 REV INPUT TERMINAL STATUS
Pr.68 DO1 OUTPUT TERMINAL STATUS
Pr.69 DO2 OUTPUT TERMINAL STATUS
Pr.70 RELAY OUTPUT STATUS

13.3 A/D CONVERTER CHECK


Pr.55 A/D CHANNEL SELECT
Pr.56 A/D CONVERSION DATA
The PD Series inverter can monitor 5 analog input signals.
Use Pr.55 to select the desired channel for monitoring, then the 10-bits A/D converter of CPU will execute
Analog to Digital conversion and put the conversion result in Pr.56.
The range of the converted data is between 0 to 1023 corresponding to full range input.
Pr.55 Pr.56 (A/D DATA)
0 VDC channel A/D value
1 IU channel A/D value
2 IV channel A/D value
3 AI1 channel A/D value
4 AI2 channel A/D value

51
14. MAINTENANCE & ERROR MESSAGE
Monthly maintenance
a. Inverter running
Monitor and record the running status (ex. output current). Compare the data with the previous recorded .
b. Inverter power off
Check and Ensure all ventilation Fans are un-obstructed.
Examine the input and output power terminals for signs of overheating.

Three-Monthly maintenance
Perform monthly maintenance as described above.
Remove any accumulated dust from the equipment . Using a suction type cleaner with a non-conducting nozzle.

Error Messages :
ERROR CODE MESSAGE DESCRIPTION
n. -- NO ALARM
n. OP OVER VOLTAGE
n. UP UNDER VOLTAGE Note: n=0, present alarm type.
n. OL OVER LOAD n=1, alarm type before.
n. OH OVER HEAT n=2, alarm type twice before.
n. OC OVER CURRENT when normal run n=3, alarm type three times
n. CA OC when acceleration before.
n. CD OC when deceleration
n. CB OC when braking
n. CS OC detect by Software
E-SP Serial Port communication Error
( REMOTE PANEL only)

Counter Measure
OP : Check input voltage or modify deceleration rate
UP : Check input voltage
OL : Check load current
OH : If the OH is caused by external Digital Input, check external input source. Otherwise, check load current or
decrease carrier frequency.
OC : Check motor wiring, or check inverter itself.
CA : Decrease acceleration rate.
CD : Decrease deceleration rate.
CB : Modify Pr.05, Pr.06, Pr.07, Pr.08 .
CS : Check inverter by qualified engineer.
E-SP : Push any key will retry again. Or Power off the inverter, Check the cable for remote panel.
Avoid noise interference by otherpower cable

52
15. COMPUTER CONTROL
The PD Series Inverter has a build in RS-485 communication port on CON3 of CPU-Board.
CON3 is a 5-pin connector. The definition of all the connector pins are:
Pin 1: +5V
Pin 2: 0V
Pin 3: SIG+
Pin 4: SIG-
Pin 5: RESET OUTPUT(NOT USED BY COMPUTER)

15.1 PROTOCAL & FORMAT


Baud Rate: 4800, 7 Bit data, Even parity, 2 Stop Bit.
Each PD-Series inverter has a pre-assigned UNIT ADDRESS in Pr.93. Computer may control any Inverter unit by
select its corresponding UNIT ADDRESS.
Furthermore, the Computer may control all Inverter units at the same time if the "uu" code in command string is "00".
NOTE: All code transfer between Computer and Inverter are ASCII code.

15.2 Computer to Inverter


Computer may send three types of message to Inverter
15.2.1 Control Command: (No response will send back from Inverter)
"C,uu,cc,fffff"
C : Head of COMMAND String
uu : unit number, from 00 to 99
When uu = 00, all inverter unit must accept.
cc : control command code, from 00 to 15
The "cc" number is actually converted from four bits binary data,
cc = 8 * Bit-3 + 4 * Bit-2 + 2 * Bit-1 + Bit-0
Bit-0 : RESET INVERTER
Bit-1 : RUN
Bit-2 : REVERSE
Bit-3 : JOG
fffff : set frequency, from 00000 to 20000, representing desired Hz = 0.00 to
200.00Hz.
15.2.2 Write Command :(No response will send back from Inverter)
"W,uu,nn,ddddd"
W : Head of WRITE String
uu : unit number, from 00 to 99
When uu = 00, all inverter unit must accept.
nn : parameter number, from 00 to 99
ddddd : data value, from 00000 to 65535, if data exceed upper and lower limits
(shown in parameter table) will be trimmed within boundary automatically.
15.2.3 Read Command :(Inverter will send back P-String after receive this string)
"R,uu,nn"
R : Head of READ String
uu : unit number, from 00 to 99
When uu = 00, all inverter unit must accept.
Do not specify uu=00 for R-String while multiple inverters are under control.
nn : parameter number, from 00 to 99

53
15.3 Inverter to Computer
Parameter & Status Response( Response to Computer for R-string)
"P,uu,nn,tt,ddddd,s,aaaa"
P : P stands for PARAMETER String
uu : unit number, from 00 to 99.
This number is defined in Pr.93 of each inverter.
nn : parameter number, from 00 to 99
tt : data type of this parameter, from 00 to 15
tt = 00 : data WORD from EAROM, format 999.99.
tt = 01 : data WORD from EAROM, format 9999.9
tt = 02 : data WORD from EAROM, format 99999
tt = 03 : data BYTE from EAROM, format 999.99
tt = 04 : data BYTE from EAROM, format 9999.9
tt = 05 : data BYTE from EAROM, format 99999
tt = 06 : data BIT from EAROM, format 99999
tt = 07 : data from CPU memory, format 99999
tt = 08 : signed data from CPU memory. format +/-999.99
If followed data <32768, the data is valid and positive.
Else the data is negative, which is -(65536-ddddd).
tt = 09 : data WORD from CPU memory, format 999.99
tt = 10 : data WORD from CPU memory, format 9999.9
tt = 11 : data WORD from CPU memory, format 99999
tt = 12 : data BYTE from CPU memory, format 999.99
tt = 13 : data BYTE from CPU memory, format 9999.9
tt = 14 : data BYTE from CPU memory, format 99999
tt = 15 : data BIT from CPU memory, format 99999
Note : Only those parameters with type 00~07 may be written by Host
Computer.
ddddd : data value, from 00000 to 65535
s : inverter output status, from 0 to 9
s = 1 : INVERTER REVERSE RUNNING
s = 2 : INVERTER FORWARD RUNNING
s = 3 : INVERTER STOP
else , undefined
aaaa : alarm history, from 0000 to 9999
The PD-Series inverter may record 4 Error messages.
Most significant digit stands for oldest error message.
Least significant digit stands for present error message.
a = 0 : No alarm
a = 1 : CA Over Current when acceleration
a = 2 : CD Over Current when deceleration
a = 3 : OC Over Current when not acceleration or deceleration.
a = 4 : OH Over Heat
a = 5 : OP Over Potential
a = 6 : UP Under Potential
a = 7 : OL Over Load
a = 8 : CB Over Current when DC Braking
a = 9 : CS 200% Over Current detected by Software

54
15.4 Sample program
15.4.1 Simple control example using BASIC
Here is a very simple example controlling one inverter by Personal Computer using BASIC program.
Before linking together by computer control, the parameter UNIT ADDRESS(Pr.93) of each inverter must be assigned
manually. The default value of parameter is Pr.93=1 .
This example shows how to write parameters into inverter; how to command the inverter running; and how to read
informations from inverter.

1000 CLS
1005 OPEN "COM1:4800,E,7,2" FOR RANDOM AS #1
1010 PRINT #1, "W,01,39,00000"
1020 BEEP:BEEP:BEEP:BEEP
1030 PRINT #1, "W,01,40,00003"
1040 BEEP:BEEP:BEEP:BEEP
1050 PRINT #1, "C,01,02,01234"
1060 FOR I=0 TO 20
1070 PRINT #1, "R,01,57"
1080 LINE INPUT #1, Pstring$
1090 PRINT I,Pstring$ : BEEP
1100 NEXT I
1105 CLS
1110 PRINT #1, "C,01,00,00000"
1120 FOR I=0 TO 99
1130 PRINT #1, "R,01,"+RIGHT$("00" + LTRIM$(STR$(I)), 2)
1140 INPUT #1, Phead$, unit%, Pr%, tt%, DDDDD&, S%, AAAA$
1150 PRINT USING "Pr## = #####" ; I; DDDDD&
1160 NEXT I
1170 CLOSE #1
1180 END

REMARKS :
1. Line #1000 is used to direct the serial port to COM1 .
2. Line #1010 to 1040 is used to set Pr.39=0 and Pr.40=3 ; Beeps are inserted to wait until
the new value is written into EAROM memory of inverter.
3. Line #1050 will start the inverter running at 12.34Hz in forward direction.
4. Line #1060 to 1100 will read Pr.57 for 20 times, and print the return message
string on the screen.
5. Line #1110 stop the inverter.
6. Line #1120 to 1160 will read all parameters and show on the screen.

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15.4.2 Advanced example monitoring 6 inverter units
The following program can monitor the running status up to six inverters simultaneously.
UNIT ADDRESS of all inverters were preassigned from 1 to 6 .
The computer will show the picture on the screen :

J O I N T P E E R S Y S T E C C O R P .

UNIT NO. : 01 UNIT NO. : 02 UNIT NO. : 03


FREQUENCY : FREQUENCY : FREQUENCY :
RPM : RPM : RPM :
CURRENT : CURRENT : CURRENT :
VOLTAGE : VOLTAGE : VOLTAGE :

UNIT NO. : 04 UNIT NO. : 05 UNIT NO. : 06


FREQUENCY : FREQUENCY : FREQUENCY :
RPM : RPM : RPM :
CURRENT : CURRENT : CURRENT :
VOLTAGE : VOLTAGE : VOLTAGE :

REMARKS :
1. Line #1000 to #1320 for set up the screen
2. Line #1510 start all inverters.
3. Line #1700 to #1960 will read Pr.57, Pr.58, Pr.60 & Pr.61 from corresponding inverter selected
by uu%.
4. Line #1970 to #1980 change unit number to select next inverter.
5. Line #1990 program will terminate when push ESC key.
6.. Line #2000 will RESET the inverter.

1000 SCREEN 12
1010 PALETTE 0, 2621440 'BLUE COLOR
1020 PALETTE 2, 16128 'GREEN COLOR

1030 CLS
1040 LINE (9, 22)-(629, 440), , B
1050 LINE (11, 24)-(627, 438), , B
1060 LINE (11, 84)-(627, 84)
1070 LINE (11, 86)-(627, 86)
1080 LOCATE 4, 18
1090 PRINT "J O I N T PEER SYSTEC C O R P."
1100 NO = 1
1110 FOR J = 0 TO 1
1120 FOR i = 0 TO 2
1130 x = 8 + J * 10
1140 y = 5 + i * 25
1150 LINE (8 * y, 16 * x - 8)-(8 * (y + 20), 16 * (x + 7) - 8), 2, B
1160 LINE (8 * y + 1, 16 * x - 7)-(8 * (y + 20) - 1, 16 * (x + 7) - 9), 2, B
1170 LINE (8 * y, 16 * (x + 2) - 10)-(8 * (y + 20), 16 * (x + 2) - 9), 2, B
1180 LOCATE x + 1, y + 5
1190 PRINT "UNIT NO.: 0"
1200 LOCATE x + 1, y + 16
1210 PRINT RIGHT$(STR$(NO), 1)
1220 NO = NO + 1
1230 LOCATE x + 3, y + 3

56
1240 PRINT "FREQUENCY:"
1250 LOCATE x + 4, y + 3
1260 PRINT " RPM:"
1270 LOCATE x + 5, y + 3
1280 PRINT " CURRENT:"
1290 LOCATE x + 6, y + 3
1300 PRINT " VOLTAGE:"
1310 NEXT i
1320 NEXT J

1400 uu% = 1
1410 MaxUnit% = 1
1420 nn% = 57

1500 OPEN "COM1:4800,E,7,2" FOR RANDOM AS #1


1510 PRINT #1, "C,00,02,00000"

1600 DO
1610 IF uu% < 4 THEN
1620 x = 11
1630 ELSE
1640 x = 21
1650 END IF
1660 y = 19 + 25 * ((uu% - 1) MOD 3)

1700 DO
1710 RSTRING$ = "R," + RIGHT$("00" + LTRIM$(STR$(uu%)), 2) + ","
1720 RSTRING$ = RSTRING$ + RIGHT$("00" + LTRIM$(STR$(nn%)), 2)
1730 PRINT #1, RSTRING$
1740 INPUT #1, P$, unit%, Pr%, tt%, DDDDD&, S%, AAAA$
1750 SELECT CASE nn%
1760 CASE 57
1770 LOCATE x, y-1
1780 IF DDDDD& >32767 THEN DDDDD&=DDDDD&-65536
1790 PRINT USING "###.##"; DDDDD& / 100
1800 nn% = 58
1810 CASE 58
1820 LOCATE x + 1, y
1830 PRINT USING "######"; DDDDD&
1840 nn% = 61
1850 CASE 61
1860 LOCATE x + 2, y
1870 PRINT USING "####.#"; DDDDD& / 10
1880 nn% = 60
1890 CASE 60
1900 LOCATE x + 3, y
1910 PRINT USING "######"; DDDDD&
1920 nn% = 57
1930 CASE ELSE
1940 nn% = 57
1950 END SELECT
1960 LOOP UNTIL nn% = 57
1970 uu% = uu% + 1
1980 IF uu% > MaxUnit% THEN uu% = 1
1990 LOOP UNTIL INKEY$ = CHR$(27)
2000 PRINT #1, "C,00,01,00000"

3000 PALETTE
3010 CLOSE #1
3020 END
57
16. BLOCK DIAGRAM OF PD-INVERTER
R R
POWER S S
NFB IGBT MOTOR PG
SOURCE T T
*5

E B+

*4 *3
B-

BRAKE 1.CHA+
2.CHA-
+5V 3.CHB+
5V
PG-IN 4.CHB-
UNIT 5.CHZ+
POTENTIAL AI2 +5V or 20mA RANGE *1 6.CHZ-
METER SELECT BY JP2 7.PG+
8.PG-
ACOM (CON9) *1
1.A-
2.A+
3.B-
ANALOG AI1 +10V or +/-5V RANGE 4.B+
SIGNAL PG-OUT
SELECT BY JP1 UNIT 5.Z-
GND
*1 6.Z+
7.NC.
8.GND
*2 (CON10) *1

+24V V
AM

Pr.37
SELECT
DI1
ACOM
DI2
PHOTO RY1 *2
ISOLATED
DI3 DIGITAL MAX. RATING
INPUT PORT 24VDC, 1A
DI4 X7 RY2
24V
RUN
OPEN
COLLECTER
REV DO1

RST
DO2
DCOM

MAX. RATING
24VDC, 50mA

Note:
*1. Only for PDF/PDV series inverter have PG feed back terminal.
*2. The analog signal wires should be shielded & connected to the Earth.
*3. Refer to the section 2.5 to select proper discharge resistor.
*4. For the models with P, N terminal, must use separate Brake Discharge Unit and do not connect resistor to the
P, N terminals directly.

58
JPS JOINT PEER SYSTEC CORP.
(222) 6F., No. 266, Sec 3, Pei Shen Road,
Shen Keng Shiang, Taipei Hsien, Taiwan
TEL: 886-2-26646866 FAX: 886-2-26644889
http://www.jps.com.tw
E-mail: [email protected]

59

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