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    Case Study - Gangakhed Sugar PDF

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    Case Study - Gangakhed Sugar PDF

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    dhanashree
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    Case Study - Gangakhed Sugar.pdf

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    133 views3 pages

    Case Study - Gangakhed Sugar PDF

    Uploaded by

    dhanashree

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    CASE STUDY - PLATE FALLING FILM EVAPORATOR (PFFE)

    GANGAKHED SUGAR & ENERGY LIMITED, MAHARASHTRA.

    OBJECTIVE
    • Reduction in steam consumption using waste vapors.
    • Capacity enhancement of the plant.

    SOLUTION
    • Installation of Plate Falling Film Evaporator (PFEE) between the existing Evaporator bodies.

    BACKGROUND OF THE TECHNOLOGY


    This Falling Film Evaporator (FFE) is based on Plate type
    heat exchangers instead of conventional tube heat exchangers.
    Use of Plate Packs increases heating surface density to higher
    level and makes evaporator compact in size and light weight
    as compared to conventional evaporators.
    The shape of Plate Packs is specially developed for
    evaporation and condensing applications, which produces two
    types of flow ducts viz. tubular and corrugated. This design
    uses complete seam welding of Stainless Steel plates and
    eliminates the use of seals & gaskets and improves overall
    heat transfer coefficient.
    Spray nozzles are used to distribute feed material uniformly
    from top end of plate packs. Thus feed material flows pack to
    pack in thin film form the tube sides of Heat Exchanger trick-
    les down from pack to pack as a thin film on the tube side of
    the PHE plates.
    Concentrated feed and vapors produced in evaporation process
    exit together from the bottom of plate pack. This Concentrated
    feed is then fed to next effect.

    HIGHLIGHTS
    • Use of Single Effect Plate Falling Film Evaporator (PFEE) between Evaporators.
    • Overall ∆T in the PFFE is ~ 4-6°C.
    • Low Retention Time.
    * Reduces the Sucrose Inversion.
    * Reduces Color Formation.
    * Reduces Sugar losses.
    • Higher Heating Surface Density.
    • Wetting Rate: 3-5 L/cm h against 15-20 L/cm h for Tubular FFE.
    • Light Weight and Fully Automated.
    • Modular Compact Design.
    • Low Capex & Opex.

    COPYRIGHTS © 2016,SPRAY ENGINEERING DEVICES LTD. ALL RIGHTS RESERVED.


    PLANT PERFORMANCE : BEFORE & NOW

    Parameters Previous Scenario After PFFE Installation

    Crushing 6000 - 6500 TCD 7500 - 8300 TCD

    Syrup Brix 50 - 55% 64 - 67%

    Steam Consumption 44 - 46% 33 - 34%

    PROJECT DETAILS

    EXISTING SCENARIO

    PROPOSED SCHEME

    COPYRIGHTS © 2016,SPRAY ENGINEERING DEVICES LTD. ALL RIGHTS RESERVED.


    PROJECT PARAMETERS: DESIGNED Vs. ACHIEVED
    S. NO. PARAMETERS DESIGNED ACHIEVED
    A. GENERAL
    1 Crushing 312 330 - 350
    2 Steam Consumption (%) 35 33 - 34
    3 Inlet Juice Brix (%) 13.5 13 - 14
    4 Inlet Juice Temperature (˚C) 95 92 - 96
    5 Outlet Syrup Brix (%) 66 65 - 68
    6 Outlet Syrup Temperature (˚C) 66 64 - 67
    B. SPECIFICALLY FOR THE EQUIPMENT
    1 CJ Inlet Quantity (t/h) 323 340 - 370
    2 Concentrated Juice Outlet Quantity (t/h) 268 270 - 300
    3 CJ inlet Brix (%) 13.5 13 - 14
    4 Concentrated Juice Outlet Brix (%) 16.5 16 - 19
    5 Temperature of Inlet Material (˚C) 95 92 - 96
    6 Temperature of Outlet Material (˚C) 101.5 99 - 101
    7 Heating Media 2nd body Vapour 2nd body Vapour
    8 Quantity of Inlet Vapour (t/h) 58.82 55 - 60
    9 Temperature of Inlet Vapour (˚C) 107.5 100 - 105
    10 Quantity of Vapour Out (t/h) 55 50 - 58
    11 Temperature of Vapour Out (˚C) 101.5 99 - 101
    12 Heat Transfer Coefficient (W/m2K) 3000 2500 - 2700
    13 Condensate out Quantity (t/h) 59 53 - 62

    CONCLUSION
    After the addition of SEDL’s PFFE the plant is operating at steam consumption of 32 - 34% on cane which
    was previously running on steam consumption of 45% on cane and is now crushing a maximum of 8300
    TPD with an average of 7800 TPD, which was previously 6500 TPD.

    COPYRIGHTS © 2016,SPRAY ENGINEERING DEVICES LTD. ALL RIGHTS RESERVED.

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