Engine Tech Tips: Subject: Engine Overheating (Climbing Engine Temperature) 1. Relevant Models

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Tech Tip No: 06 – 006

Group: 16 – Cooling System


Issue Date: 7-7-2006

ENGINE TECH TIPS


Subject: ENGINE OVERHEATING
(Climbing engine temperature)

1. RELEVANT MODELS:
All models

2. COMPLAINT:
Engine coolant temperature increasing to abnormally high readings
usually noticed at higher speeds, under load, or on long grades.

3. CAUSE:
Not enough airflow across the radiator core to dissipate the heat
generated under those conditions.

Fan clutch drives have been incorrectly diagnosed as the cause.

4. CORRECTION:
Inspect each component for any debris that might be restricting the
airflow.
1) Radiator core
2) Intercooler core
3) A/C condenser core

Debris collected on any of these cores will cause the engine coolant
temperature to increase, eventually causing an overheating situation.

There have been many cases where debris has collected between the
cores.

Since all three cores are mounted in front of each other it is extremely
important to look between the A/C condenser and the intercooler core.
Also between the intercooler core and the radiator core.

It may be necessary to remove and separate each core so thorough


inspection and cleaning can be performed.

Page 1 of 4
Vendor Ref:
Tech Tip No: 06 – 006
Group: 16 – Cooling System
Issue Date: 7-7-2006

ENGINE TECH TIPS


Do not be fooled by the cleanliness of the outside cores
The first core is the A/C condenser
The second core is the intercooler
The third is the radiator core

A/C CONDENSOR INTERCOOLER


AA/ RADIATOR

AAAAA
Page 2 of 4
Vendor Ref:
Tech Tip No: 06 – 006
Group: 16 – Cooling System
Issue Date: 7-7-2006

ENGINE TECH TIPS


Look up and between all the cores to verify that there is no debris causing a
restriction of airflow.
Any restriction will affect the efficiency of the cooling system

RADIATOR CORE

Page 3 of 4
Vendor Ref:
Tech Tip No: 06 - 006
Group: Engine
Issue Date: 7-7-2006

ENGINE TECH TIPS

It may be necessary to separate the cores to effectively clean them

RADIATOR CORE

If after all the cores are inspected and cleaned and there is still a concern that
the clutch fan is not working properly see Tech Tip “Fan Clutch Diagnostics”

Page 4 of 4
Vendor Ref:

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