0% found this document useful (0 votes)
24 views3 pages

Uses of Reinfoecement in Different MMC

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 3

MMC USED IN AUTOMOTIVE APPLICATION

SL.NO. PROPERTIES MATERIALS APPLICATION

SiC, Al₂O₃, and/or graphite-reinforced micro and Bearing surface, cylinder liners, pistons, cam shafts, tappets, lifters,
1 Wear resistance
nano MMCs rockers, brake components

Light weight Fly ash cenosphere- and low density ceramic micro Crumple zones, frame members and reinforcements, pedestrian
2
energy absorption balloon reinforced syntatic foam MMCs impact zones, batteries

MMCs with hydrophobic reinforcements,


3 Self-cleaning Water pumps, water jackets, exposed metallic components
biomimetic coatings and surface finishes

Micro and nano MMCs incorporating graphite,


4 Self-lubrication Bearing journals, cylinder liners, pistons, cv joints, gear surface
MoS₂, TiB₂, hexagonal BN, and other solid lubricants

Difficult-to-access, fatigue prone and critical components, such as


MMCs incorporating shape memory alloys or hollow
5 Self-healing driveshaft, wheels, steering knuckles and columns, and connecting
reinforcement filled with low-melting healing agent
rods

Micro and nano MMCs reinforced with high Cylinder liners, water passages, brake components,
High thermal
6 conductivity carbon, diamond or cubic boron nitride turbo/supercharger components, catalytic converters, electronics
conductivity
(cBN) powder packaging
Micro and nano MMCs reinforced with SiC or Al₂O₃
7 High strength particles, carbon nanotubes (CNT), carbon or Nextel Connecting rod, brake calipers, brake rotors, brake calipers
fibres, and in-situ ceramics

Intake manifolds, accessory brackets, low-load brackets, oil pans


8 Low cost MMCs containing fly ash or waste sandas fillers
valve covers, alternator covers, water pumps

DIFFERENT PROCESS AND TECHNIQUES USED IN MANUFACTURING OF ALUMINUM MATRIX COMPOSITE


DAMAGE TO
SL.NO. METHOD RANGE OF SHAPE AND SIZE RANGE OF Vol FRACTION COST
REINFORCEMENT

1 Strir casting Wide range of shapes, large size upto 500 kgs Upto 0.3 No damage Least expensive

Moderate
2 Squeeze casting Limited by preform shape up to 2 cm height Upto 0.5 Severe damage
expensive

Reinforcement
3 Powder metallurgy Wide range restricted size Expensive
fracture

4 Spray casting Limited shape, large shape 0.3-0.7 Expensive


COMPRESSIVE COEFFICIENT OF SPECIFIC
DENSITY ELASTIC MODULUS KNOOP THERMAL CONDUCTIVITY THERMAL
SL.NO. CERAMIC STRENGTH THERMAL EXPANSION
(gm/cm³) HARDNESS CONDUCTIVITY
Gpa 10⁶ psi Mpa ksi W/Mk Btu Ft/h Ft².°F 10̅⁶ /K 10̅⁶ /°F W m²/kg. K
1 SiC 3.21 430 62.4 2480 2800 406.1 132 76.6 3.4 6.1 41.1
2 B₄C 2.52 450 65.3 2800 3000 435.1 29 16.8 5 9 11.5
3 Al₂O₃ 3.92 350 50.8 2000 2500 362.6 32.6 18.9 6.8 12.2 8.3
4 TiC 4.93 345 50 2500 2500 362.6 20.5 11.9 7.4 13.3 4.2
5 CBN 3.45 100 4700 540 78.3204 52 97.3457 6 10.8

FGM PROCESSING METHOD


SOLID STATE LIQUID STATE
DESCRIPTION PROCESSES
PROCESS PROCESSES

Powder metallurgy Infiltration Vapour deposition

Diffusion bonding Sedimentation Spray deposition

Carburizing and
Centrifugal casting Electro deposition
nitriding
Controlled mould
Laser deposition
filling
Directional
solidification

You might also like