การเลือกใช้ วสั ดุทนไฟ สํ าหรับ

Circulating Fluidized Bed Boiler (CFB)

6th July 2016

by
The Siam Refractory Industry Co., Ltd.

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Agenda
1. Introduction to Refractory

2. Introduction to Circulating Fluidized Bed Boiler

3. Circulating Fluidized Bed Boiler’s Refractory-Installed Areas

2.1 Furnace Dense Phase Zone

2.2 Cyclone / Cyclone Inlet Duct

2.3 Return Device / Seal Pot

2.4 Backpass / Economizer

4. Product & Customer Reference in Boiler

5. Q&A

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1. Introduction to Refractory Refractory Classification
Basic : MO (CaO , MgO )
by Chemical Neutral : M2O3 (Al2O3 , Cr2O3)
Acid : MO2 (SiO2 ,ZrO2)

Brick
Shaped
Classification Insulating

Mortar
by Physical Castable
Light Weight Castable
Plastic
Unshaped
Gunning Mixes
Ramming Mixes
Patching Mixes
Spraying Material

Fibrous Ceramic Fiber

What is Monolithic Refractory ?
Refractory Castable is combination between Refractory Aggregate such as
Bauxite, SiC with various sizes and High Alumina Cement for generate
hydraulic bond

Refractory Materials
Premixed in Dry Form
When Mixed with Water can be Form to Shape
Hydraulic or Chemical Bonded Strength
Developed to Replace Brick Lining
 Refractory Castable
General Concrete

Rock , Sand + Type I Cement

Refractory Concrete

Refractory Aggregate + Refractory Cement

Monolithic Classification
Conventional Castable : CaO > 2.5 %

by Low Cement Castable : CaO = 1.0 - 2.5%

% CaO
Ultralow Cement Castable : CaO = 0.2 - 1.0%

No-Cement Castable : CaO < 0.2%

Fireclay Castable

High Alumina Castable

Monolithic by
Classification Main Material
Silicon Carbide Castable

New material technology

Vibrating

by
Installation Method Gunning

Patching
2. Introduction to Circulating Fluidized Bed Boiler
Backpass and
Economizer
Before (16th June 2014)
Cyclone
Furnace Dense
Phase Zone
55 m. Stack

EP

Return device

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1. Introduction to Circulating Fluidized Bed Boiler
ECONOMIZER
BACK PASS 700 °C

VORTEX
“SRIC can supply refractory materials
to whole area in Power Boiler”
SUPER HEAT 2

Represents hot sand

WING WALL SUPER
CYCLONE HEAT 1,3
Represents direction of air flow
800 °C

KICK OUT

FURNACE J-VALVE
EP
1000 °C

RETURN DEVICE
150 °C
WIND BOX

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1. Introduction to Circulating Fluidized Bed Boiler
Production processes and products supplied in each area

Furnace Return Outlet

Dense Phase Cyclone Device Cyclone/ Economizer
Zone Backpass

Products Products Products Products Products

Working Lining Working Lining Working Lining Working Lining Working Lining
- ExDura A85/SFC - ExDura A85/SFC - KB50 - C40A/F - SK34
- C60AB(Fine)/F - C60AB(Fine)/F - C40A/F - C60AB(Fine)/XF - C40A/F
- QuikGun LC-1650 Backup Lining Backup Lining Backup Lining
Backup Lining - HI20 - CAST11LW - CAST11LW
- CAST11LW - CAST11LW - CAST10LW

Represents direction of Sand flow Represents direction of Air flow

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2.1 Furnace Dense Phase Zone

Area Characteristics
Continuous Coal / Biomass Feeding
Thermal Shock
Furnace Temp : 900-1000 °C Turbulence of Hot Sand (Very high erosion from impact of
hot sand traveling at very high speed)
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2.1 Furnace Dense Phase Zone
Critical Impact Zone
Kick out
Product Type: High-Alumina Low Cement Castable
(Excellent Abrasion Resistance)
Product Name: ExDura A85/SFC ,ExDura A85
Features Required: High erosion from hot sand

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2.1 Furnace Dense Phase Zone
Critical Impact Zone
Wing Wall, Evaporator
Product Type: High-Alumina Low Cement Castable
(Excellent Abrasion Resistance)
Product name: ExDura A85/SFC,ExDURA A85
Features Required: Protection of bundle of tubes from
erosion

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2.2 Cyclone / Cyclone Inlet Duct
Cyclone Type 1 Cyclone Type 2
Hot Cyclone – Plate Type Water – Cooled Cyclone

Thickness lining : > 250 mm. Thickness lining : 80 - 100 mm.

Features: Simple design Features : Efficient heat transfer

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2.2 Cyclone / Cyclone Inlet Duct
Cyclone Impact Zone
Customer : Siam Kraft Industry Power Boiler #19 130Ton/hr. (100% Coal)
Product Type : High-Alumina Low Cement Castable
Product Name : ExDura A85/SFC, C60AB(Fine)/F
Area Characteristics: High Erosion from Sand
Thin lining (Thickness 80-100 mm)
Quantity : 60-100 MT per CFB

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2.2 Cyclone / Cyclone Inlet Duct
Cyclone Ceiling
Customer : Siam Kraft Industry PB#18 260Ton/hr. (10% Biomass)
Product Type : High Abrasion Resistance Low-Cement Gunning
Product Name : QuikGun LC-1650
Area Characteristics: Ceiling area with a lot of tubes and studs
Too difficult for installation casting

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2.3 Return Device / Seal Pot
Return Device
Product Type : High-Alumina Brick ASTM C 27, 50% Alumina
Product Name : KB50 with insulation brick (HI20)
Area Characteristics: Lining typically lasts very long
Quantity : 70 MT

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2.3 Return Device / Seal Pot

Photos of return device during

construction at Power Boiler #19 (2014)

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2.4 Backpass and Economizer
Backpass
Product Type : Low Cement Castable (Alkali Resistance)
Product Name : C40A/F with insulation castable (CAST11LW)
Features Required: Energy saving with sufficient abrasion resistance
Quantity : 100 - 150 MT

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2.4 Backpass and Economizer
Economizer
Product Type : Low Cement Castable (Alkali Resistance)
Product Name : C40A/F with insulation castable (CAST11LW)
Features Required: Energy saving with sufficient abrasion resistance
Quantity : 150 MT

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คุณสมบัตวิ สั ดุทนไฟในตําแหน่ งต่ างๆ ของ
Circulating Fluidized Bed Boiler (CFB)
ExDURA A85/SFC ,C60AB(FINE)

6th July 2016

by
The Siam Refractory Industry Co., Ltd.

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Critical Impact Zone
Kick out Features Required: High erosion from hot sand

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3. Product & Customer Reference in Boiler
PRODUCTS
COMPANY Location Type Backup / Insulating
Brick Working Castable Gunning
Castable
Stoker C60AB, CAST15ES
Banpong, TH C60AB, ExDura A85, PLAST80CS, CAST11LW,
CFB KB 50,HI 20
C40A CAST13LW
Siam Kraft industry Co., Ltd. Stoker C-SIC800, CAST15ES
Wangsala, TH ExDura A85, Eazyflow 80,
CAST11LW, QUIKGUN
CFB Neocas 1650,
CAST10LW LC1650
Cast 17CG
Banpong, TH RB C60AB
Siam Cellulose
Wangsala, TH RB CAST17M

Thai Crane Paper 1 (PB#2) Wangsala, TH CFB ExDura A85,C60A, PLAST80

BX80, Precast
National Power Supply Co., Ltd. Prachin, Thailand CFB C60AB, ExDura A85, PLAST80CS CAST11LW
C60A
CFB
Thai Carbon Black Angthong, TH KB60 Quikgun LC1550 QuikgunLW11
(Incinerator)
Advance Clean (AED 6 Project) TH Stoker SK34, KB60 NEOCAS1450/XF CAST13LW
LAWI Project TH Stoker SK34, KB60 NEOCAS1450/XF CAST13LW
Baan Rai Sugar Mill Group TH SK30, SK34 CAST15ES, CAST16 CAST13LW
Phoenix Pulp & Paper Public Co.,Ltd. Khon Kaen, TH CFB C60AB, ExDura A85, PLAST80CS
CFB
SCG CEMENT TH ExDura A85 ABRAGUN A50
(Waste Heat)
NESTLE (THAI) LTD TH CFB KB60 ExDura A85
MMI BOILER Singapore CFB CAST16, PLAST43
QUIKGUN
ASIAN PULP & PAPER INDONESIA CFB C60AB, EXDURA A85
LW12
PT. Riau Andalan Pulp and Paper
INDONESIA CFB C60AB
(RAPP)
VINA KRAFT PAPER VIETNAM CFB C60AB, PLAST80CS CAST11LW 29
Thank You !

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