User Manual: CMM366A-3G Cloud Monitoring Communication Module

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CMM366A-3G

CLOUD MONITORING COMMUNICATION MODULE

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.


Chinese trademark

English trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: 0086-371-67992952
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [email protected]

All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should
be addressed to SmartGen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.

Table 1 - Software Version


Date Version Note
2017-12-23 1.0 Original release.
CMM366A-3G Cloud Monitoring Communication Module User Manual

CONTENT

1 OVERVIEW ......................................................................................................................................... 4
2 PERFORMANCE AND CHARACTERISTICS .................................................................................... 4
3 SPECIFICATION................................................................................................................................. 5
4 PANEL AND TERMINAL DESCRIPTION........................................................................................... 6
4.1 PANEL INDICATOR AND BUTTONS........................................................................................... 6
4.2 GPRS ........................................................................................................................................... 7
4.3 GPS.............................................................................................................................................. 7
4.4 SIM INSTALLATION..................................................................................................................... 7
4.5 RS485 .......................................................................................................................................... 8
4.6 RS232 .......................................................................................................................................... 8
4.7 LINK ............................................................................................................................................. 8
4.8 USB HOST ................................................................................................................................... 9
4.9 USB DEVICE ............................................................................................................................... 9
4.10 TERMINAL ................................................................................................................................. 10
5 PROGRAMMABLE PARAMETERS ................................................................................................. 11
5.1 CONTENTS AND SCOPES OF PARAMETERS ........................................................................11
5.2 PC CONFIGURATION INTERFACE .......................................................................................... 13
6 SYSTEM DIAGRAM.......................................................................................................................... 14
7 CASE DIMENSION AND INSTALLATION ....................................................................................... 15
8 TROUBLESHOOTING ...................................................................................................................... 16
9 PACKING LIST ................................................................................................................................. 17

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CMM366A-3G Cloud Monitoring Communication Module User Manual
1 OVERVIEW

CMM366A-3G Cloud Monitoring Communication Module is GPRS wireless network communication


protocol switch module which can achieve genset (with SCI) connect to Internet. After logging into cloud
server, module will receive corresponding genset controller communication protocol from cloud server.
And the module gains genset data via RS485 port, USB port, LINK port or RS232 port. Then the module
transmits the data to corresponding cloud server via GPRS wireless network for achieving user’s
real-time monitoring to running status and searching of running records via APP (IOS or Android) and
PC terminal devices.
CMM366A-3G module not only can achieve genset monitoring but also can insert some digital alarm
input/output signal to achieve monitoring of generator room entrance guard, guard against theft and fire
facilities.
CMM366A-3G module, which has GPS locate function, can upload gained longitude, latitude and
elevation to corresponding cloud server.

2 PERFORMANCE AND CHARACTERISTICS

Connect to cloud server via WCDMA 3G&GPRS 2G, one to one monitoring;
Multiple ports for communication with genset control module: RS485, RS232, LINK and USB
(Host); can monitor great majority genset control modules of international first-class brands;
Widely power supply: DC (8~35)V, can direct use genset build-in battery;
With ARM-based 32-bit SCM, high integration of hardware and strong programming ability;
Include with GPS locate function to achieve location information and locate genset;
Take JSON network data communication protocol, upload real-time data variation and take
compression algorithm to vastly reduce network flow at the same time;
When alarm occurs it can upload data to server immediately;
2 auxiliary digital input ports which can receive external alarm signal;
1 auxiliary relay output ports which can output various of alarm signal;
Power and multiple communication status indicators on front panel that working status is clear at a
glance;
Lamp test function;
Parameter adjust function: users can adjust parameters via USB port;
Take standard π-type 35mm guide-rail installation or screw-fixed installation that the module can
be installed in the genset control box;
Modular design, self extinguishing ABS plastic shell, light weight, compact structure with easy
installation.

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3 SPECIFICATION

Table 2 – Technical Data


Items Contents
Operating Voltage DC 8.0V~35.0V, continuous power supply.
Standby: ≤2W
Power Consumption
Working: ≤5W
Auxiliary Input Digital Input, connect (B-) is active.
Auxiliary Output 1A DC30V Volts free output
USB Host A-type USB female port
RS485 Isolated type
RS232 General type
LINK SmartGen exclusive port
USB Device B-type USB female port
GPRS Port Standard SMA port (female), SMA port (male) for antenna
GPS Port Standard SMA port (female), SMA port (male) for antenna, active antenna
Wireless Network WCDMA 3G GPRS 2G
Case Dimensions 72.5mmx105mmx34mm
Working Conditions Temperature: (-25~+70)°C Humidity: (20~93)%RH
Storage Condition Temperature: (-25~+70)°C
Weight 0.15kg

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4 PANEL AND TERMINAL DESCRIPTION

4.1 PANEL INDICATOR AND BUTTONS

Table 3 – Indicators Description


Icon Note
GreenLED Light: Power supply normal indicator;
POWER/ALARM
RedLED Light: Common alarm indicator.
Normally Extinguish: RS485 disabled;
RS485(Red) Normally Light: Communication fail;
Blink: Communication normal.
Normally Extinguish: USB(Host) disabled;
USB(Red) Normally Light: Communication fail;
Blink: Communication normal.
Normally Extinguish: GPS disabled;
GPS(Red) Normally Light: GPS not gained satellite signal;
Blink: GPS gained satellite signal.
Normally Extinguish: Disabled;
LINK(Red) Normally Light: Communication fail;
Blink: Communication normal.
Normally Extinguish: RS232 disabled;
RS232(Red) Normally Light: Communication fail;
Blink: Communication normal.
Extinguish: CMM366A-3G login with server unsuccessfully;
GPRS/3G(Red) Light: Login with server successfully;
Blink: Real-time communication normal.
Lamp test/Reset:
Press this button for 1s, all the LEDs are illuminated; press for 10s, reset the module to default and all
the LEDs blink for 3 times.
NOTE: After reset the module, parameters need to re-configured via PC software . Please operate cautiously.

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4.2 GPRS

Connect GPRS antenna to GRPR/3G port.


Antenna: 50Ω/SMA female.

4.3 GPS

GPS enabled, connect GPS antenna to CMM366A-3G.


NOTE: GPS antenna needs to be placed to open outdoors, otherwise location information may not accurate
or cannot be gained.
Antenna: 50Ω/SMA female, active antenna.

Figure 1 – CMM366A-3G Antenna Connection


NOTE: GPRS antenna and GPS antenna cannot be connected reversely.

4.4 SIM INSTALLATION

Insert 3G or 2G SIM card. CMM366A-3G will connect to servers via GPRS network.
NOTE: WCDMA 3G network, all 2G network are supported. Use standard SIM card (25mmX15mm); GPS
indicator and GPRS indicator blink in the same time, which means SIM card hasn’t been inserted or bad contacts.
After removing the head cover, the installation steps are as below:

Figure 2 – SIM Card Installation Steps

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4.5 RS485

Receive genset data information by connecting module RS485 port with Genset Controller RS485
port.
If communication is abnormal, 120Ω terminal resistance is recommonded. One end of shield wire
hangs in the air and the other one connects with SCR.

Figure 3- RS485 Connection

4.6 RS232

Receive genset data information by connecting module RS232 port with Genset Controller RS232
port.

Figure 4 – RS232 Connection

4.7 LINK

Receive genset data information by connecting module LINK port with Genset Controller LINK port.

Figure 5 – LINK Connection


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4.8 USB HOST

Receive genset data information by connecting module USB port with Genset Controller USB port via
USB cable..

Figure 6 - USB HOST Connection

4.9 USB DEVICE

All the parameters can be configured and view CMM366A-3G ID&Login password by connecting
USB port with USB disk of PC software.

Figure 7 – USB Connect PC Device

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4.10 TERMINAL

Table 4 – Terminals Description


No. Function Cable Size Note
2
1 B- 1.0mm Connected with negative of starter battery.
Connected with positive of starter battery. 3A fuse
2 B+ 1.0mm2
is recommended.
3 Aux. Input 1 1.0mm2 Active when connect to B-.
2
4 Aux. Input 2 1.0mm Active when connect to B-.
Normally
5 1.0mm2
Open
6 Aux. Output Common 1.0mm2 Volt free output with 1A DC30V
2
Normally 1.0mm
7
Close
8 RS485 B(-) 0.5mm2
Impedance-120Ω shielding wire is recommended,
9 RS485 A(+) 0.5mm2
its single-end earthed.
10 RS485 (SCR) 0.5mm2
11 RS232 RX 0.5mm2
12 RS232 TX 0.5mm2 RS232
2
13 RS232 GND 0.5mm

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5 PROGRAMMABLE PARAMETERS

5.1 CONTENTS AND SCOPES OF PARAMETERS

Table 5 – Parameter Content & Scope


No. Items Parameters Defaults Description
Gateway
20 Chinese characters, letters or
1 Site Name (0-65535)
numbers
2 Server URL (0-65535) www.monitoryun.com 40 characters
3 Server Port (0-65535) 91
4 Security Code (0-65535) 123456 16 characters
GPS
0: Manual Input 1: Get Location
1 GPS Enabled (0-1) 1
from GPS
2 Longitude ((-180)-180)° 0.000000
3 Latitude ((-90)-90)° 0.000000 GPS location, altitude information
4 Altitude ((-9999.9)-9999.9)m 100.0
GSM
1 GSM Enabled (0-1) 1 0:Disabled; 1:Enabled
2 GPRS Password Reserved
3 SMS Center Number Reserved
4 PIN Enabled (0-1) 0 0:Disabled; 1:Enabled
40
5 APN (0-65535)
characters
Input Port
Input 1
1 Setting (0-9) 0 Default: Not used
0: Close to Activate
1: Open to Activate
2 Type (0-1) 0
See: Table 6 – Digital Input Ports
Content
3 Delay (0-20.0) 0.0 Action delay
Input 2
1 Setting (0-9) 1 Default: Lamp test
0: Close to Activate
1: Open to Activate
2 Type (0-1) 0
See: Table 6 – Digital Input Ports
Content
3 Delay (0-20.0) 0.0 Action delay
Output
Default: Not used
1 Setting (0-14) 0 See: Table 7 – Relay Output Ports
Content
NOTE: Configuration of monitoring genset controller model, communication port, communication baud rate,
and communication ID need to be set on the (www.smartgencloud.com) platform, and monitoring module need to

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restart up after all parameters been set.

Table 6 – Digital Input Ports Content


No. Item Description
0 Not Used Not used.
1 Lamp Test All the indicators are illuminated when input is active.
2 Remote Control Inhibited Cloud start/stop control is prohibited when input is active.
3 Access Alarm Input Access alarm is uploaded to server when input is active.
4 Fire Alarm Input Fire alarm is uploaded to server when input is active.
5 Alarm Input External alarm is uploaded to server when input is active.
6 Reserved
7 Reserved
8 Reserved
9 Factory Test Mode It is only used for factory hardware port test when active.

Table 7 – Relay Output Ports Content


No. Item Description
0 Not used Output port won’t output when this item is selected.
1 Digital Input 1 Active Output when auxiliary input 1 is active.
2 Digital Input 2 Active Output when auxiliary input 2 is active.
RS485 Communication
3 Output when RS485 communication fails.
Failure
Network Communication
4 Output when Network communication fails.
Failure
LINK Communication
5 Output when LINK communication fails.
Failure
RS232 Communication
6 Output when RS232 communication fails.
Failure
7 Common Alarm Output when there is an alarm.
Send remote control commands via cloud platform with fixed
8 Remote Control Output
output delay 20s.
9 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved

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5.2 PC CONFIGURATION INTERFACE

Connecting the USB port of CMM366A-3G communication module with PC USB port to configure the
parameters.

Figure 8 - Gateway Configuration

Figure 9 - Module Monitoring Interface

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6 SYSTEM DIAGRAM

One CMM366A-3G module connects with one genset monitor module. It can be connected via
RS485 port, LINK port, RS232 port or USB port.

Figure 10 - CMM366A System Application Diagram

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7 CASE DIMENSION AND INSTALLATION

2 ways for installation: 35mm guide rail in box or screw (M4) installation as below:

Figure 11 - CMM366A-3G Case Dimension

Figure 12 - CMM366A-3G Guide Rail Installation

Figure 13 - CMM366A-3G Screw Installation

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8 TROUBLESHOOTING

Table 8 – Fault Finding


Symptoms Possible Solutions
Controller no response with Check power voltage;
power. Check controller connection wirings.
Check SIM card is inserted or not;
GPRS/3G Indicator Not Light
Check GPRS antenna is connected or not.
Check GPS parameters are enabled or not;
GPS Not Gained Location
Check GPS antenna is connected or not and placed outdoor or not.
Check connections;
RS485 Communication Check RS485 port is enabled or not;
Abnormal Check settings of genset ID and baud rate are correct or not.
Check RS485’s connections of A and B is reverse connect or not.
Check connections;
RS232 Communication
Check RS232 port is enabled or not;
Abnormal
Check settings of genset ID and baud rate are correct or not.
Check connections;
LINK Communication
Check LINK port is enabled or not;
Abnormal
Check settings of genset ID and baud rate are correct or not.

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9 PACKING LIST

Table 9 Packing List


No. Name Quantity Remark
1 CMM366A-3G 1
Osculum type GSM
2 1
antenna
3 External GPS antenna 1
4 120Ωmatched resistor 2
5 Certification 1
6 User manual 1

_________________________________

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