Preprogrammed, Configurable Controller For Simple Applications

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OP10

revision
02 2009

OP10
Preprogrammed, configurable controller for
simple applications
Optigo OP10 is a new preprogrammed, configurable
controllers intended for DIN-mounting that can be
set to handle everything within temperature control in
ventilation- and heating applications .

• Language independent • Pre-loaded with several application modes


• Easy to configure • Available for 24 V or 230 V supply voltage
• Numeric/graphic. background illumination • Week-based real time clock/scheduler

Optigo OP10 is a new pre-programmed, configurable Applications OP10 and OP10-230


controller. It has been designed with the main intention of Optigo OP10 is preprogrammed with a choice of five
replacing a number of Systemair’s Aqualine controllers. different control modes:

Optigo • Supply air temperature control


Optigo Systemair´s newest controller series intended to • Supply air temperature control with outdoor
compensation
control temperature, CO2, pressure, humidity in HVAC
and heating applications. A simple stand-alone controller • Exhaust air/room temperature control with cascade
for smaller applications. The optigo is extremely easy function
to install, set-up and control and is mainly intended for • Radiator control with outdoor compensation
smaller applications. • Domestic Hot Water control
Optigo has a knob with an encoder which makes the
menu system very easy to use. You can read and set In- and Outputs
values shown in the back-lit display. A value is approved • Optigo OP10 has
by pressing the knob. • 2 analogue inputs, PT1000
Models • 1 universal input, PT1000 or digital
The Optigo series comprises two different types, OP5 and • 2 digital inputs
OP10. • 3 digital outputs
OP5 has 5 in-/outputs and OP10 has 10 in-/outputs. • 2 analogue outputs, 0…10 V DC
OP10 is available in two versions:
Internal clock
• OP10 with 24 V AC supply voltage
Optigo OP10 has a built-in week-base real time clock
• OP10-230 with 230 V AC supply voltage.
with a number of different scheduler alternatives.

Easy to install
Optigo is suitable for DIN-rail or cabinet mounting. Since
the terminals are detachable all connections can be made
before Optigo is installed.

Optigo has been developed according to our Ready-Steady-


Go concept, which simplifies every step from installation to
management.
OP10

Display handling Base Display


On the display the following indications/information can This is an example of the Base Display, the display that is
be displayed. All setting and configuration is done using normally shown when there is no operator activity.
the display and encoder.
The menu information on the display is organised in a
tree fashion. Using the encoder you can move between
menus, set values and actual values.
In any of the configuration menus, a click on the encoder
will activate change mode. You can then turn the encoder
button to move between choices or set values. A second
click of the button will accept the choice. It shows the current time and the actual setpoint.
There are bar-graphs showing the current output levels
together with symbols showing how the outputs have
Turn: move up/down in
been configured (Heating, Cooling or Damper etc).
the menus
Also a symbol showing which of the five control modes
is configured and an alarm symbol that is displayed in
the event of an alarm condition. The fan symbol (control
Click: enter new menu modes 1, 2 and 3 only) is lit as long as the fan indication
or accept new setting input is activated.
When the base Display is shown, by turning the knob
counter clockwise until the text I/O is displayed and then
Press for 3- or/10
clicking on it, you can gain access to a menu where you
seconds: enter the
can look at the values and states of all inputs and outputs.
configuration menues
To exit this menu again, click on the knob and then turn
The menu system is divided into three levels: the knob clockwise and you will be returned to the Base
display.
• Base level - view mode
• 3-second level - clock and scheduler settings
• 10-second level - configuration area

Display information

Outdoor compensation
configured Configuration level
Alarm indicator Menu number

Cascade control
AO1 Graphic output signal
Temperature control
Control mode 1 only
Radiator circuit control
Bargraph AO1 output level
Domestic hot water control

Fan run indicator Bargraph AO2 output level

Menu holds AO2 Graphic output signal


Active 0...10V
changable values
input signal Control mode 1 only
or 3-position output
indicator

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OP10

Configuration In some cases, making a certain choice in one menu will


All the configuration menus lie in the 10-seconds level. mean that you will only see certain other menus. For
This level is accessed from the Base Display by clicking example, the menu for setting the damper minimum limit
and holding the encoder knob for 10 seconds. is only shown if you have configured AO2 to be a damper
control output.
There are numerous configuration menus covering all
available options and combinations.

Control modes
Selectable control modes
1. Supply air temperature control
2. Supply air temperature control with outdoor
compensation
3. Exhaust air/room temperature control with
cascade function
4. Radiator control with outdoor compensation
5. Domestic Hot Water control

The following control modes can be handled by


Optigo.

Heating circuits
Ventilation
According to no. 4 above
According to no. 1,2 and 3 above

• P or PI-control
• P or PI-control
• 0...10 V output or three-point 24 V AC
• Two analogue outputs can be controlled in seqence, or
• Settable curve for out-door compensation
one three-point output
• Boost function for outdoor compensation (increasing
• Damper control with adjustable minimum supply air
at 0 C° outdoor temperature)
volume
• Room sensor can be connected for adaption of
• Frost protection with manual reset
outdoor compensation curve
• Overheating protection (electric heating)
• Pump-stop/Pump exercize
• Cool-down function (electric heating)
• Alarm handling via the display and sum alarm output
• Built-in week based scheduler
• Start/stop of fan via built-in 230 V AC relay
• Input for extended running via timer Tap hot water
According to no. 5 above
• Alarm handling via the display and sum alarm

• PID-control
• 0…10 V output
• Periodical over heating. reduces the risk for legionella
• Alarm handling via the display and sum alarm output

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OP10

Application examples
Optigo OP10 can be configured to any one of the following control modes.
The three modes at this page have a lot in common and will therefore be treated in a single section.

Supply air temperature control Cascade connected room / Exhaust air temperature
The supply air temperature is kept at the setpoint value control.
by controlling the output signals on AO1 and AO2. A An offset in room temperature will adjust the supply
single PI control loop is used. air temperature setpoint so as to eliminate the room
temperature offset. One PI and one P control loop are
used. The supply air temperature can be minimum and
maximum limited.

For control mode ”Supply air temperature control”


you need only one sensor,”Supply air sensor” on AI1

For control mode 3, “Cascade connected room / Exhaust


Supply air temperature control with outdoor air temperature control” you also need 2 sensors, “Supply
compensation air sensor” on AI1 and either “Room sensor” or “Exhaust
The supply air temperature is kept at the setpoint sensor” on AI2.
value by controlling the output signals on AO1 and
AO2. A single PI control loop is used. The setpoint
is automatically adjusted according to the outdoor Analogue outputs
temperature. The analogue outputs can be configured to the following
combinations (valid for all three examples on this page):
AO1 AO2
1. Heating /-
2. Cooling /-
3. Heating / Cooling
4. Heating / Heating
5. Cooling / Cooling
6. Heating / Damper
7. Cooling / Damper

3-Position control
Instead of an analogue output you can configure a single
For control mode “Supply air temperature control with 3-position (increase / decrease) output. You will then only
outdoor compensation” you need two sensors, “Supply air have the following output choices:
sensor” on AI1 and “Outdoor sensor” on AI2. • Heating
• Cooling
DO1 is used for increase signal and DO2 for decrease.
This option cannot be combined with alarm output.

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OP10

Radiator circuit control with outdoor compensation Domestic hot water control
The water temperature setpoint is changed according The water temperature is kept constant by controlling the
to the outdoor temperature. A single PI control loop is output signal on AO1. A single PID control loop is used
used. A room temperature sensor can be added to give
corrective action if the room temperature differs from the
setpoint.

For this control mode you need a single sensor, “Supply


For this control mode you need two sensors, GT1 “Supply water temperature” on AI1
temperature” on AI1 and GT2 “Outdoor sensor” on AI2.
You can also have a room temperature sensor on UI1 to
let the room temperature offset give correction to the
supply temperature. Wire UI1 as an analogue input.

3-Position control
Instead of an analogue 0...10 V output you can configure
a single 3-position (increase / decrease) output using
DO1 and DO2.

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OP10

Technical data
Supply voltage OP10: 24 V AC ±15%, 50...60 Hz; OP10-230: 230 V AC +10%, -15%, 50...60 Hz
Internal consumption 4 VA
Ambient temperature 0...50°C
Storage temperature -20...70°C
Ambient humidity Max 90% RH
Display Numeric / graphic. Background illumination
Protection class
OP10 IP20
OP10-230 IP00
Material casing Polycarbonate, PC
Terminal blocks Disconnectable, so-called lift type for cable cross-section 2.5 mm2
Weight OP10-230: 370g; OP10:215 g incl. terminals
Colour Cover: Silver
Bottom part: Dark gray
This product conforms with the requirements of European EMC standards CENELEC
EN 61000-6-1 and EN 61000-6-3, conforms with the requirements of European LVD standard
EN 61010-1 and carries the CE mark

Inputs
Analogue Inputs Two analogue inputs
AI1 PT1000-sensor, range 0…+84°C, accuracy +/- 0.2°C
AI2 PT1000-sensor, range -30…+54°C, accuracy +/- 0.2°C
Universal Input One analogue- or digital input
AI PT1000, range 0…+84°C, accuracy +/- 0.2°C
or DI Closing potential-free contact
AGND Reference for AI and for UI when used as an analogue input
UI+ Reference for UI
Digital Inputs Closing potential-free contact
DI+ Reference for DI
Outputs Two analogue and three digital outputs
AO 0…10 V DC; 8 bit D/A short-circuit protected
DO1 and DO2 Triac, 24 V AC, 0.5 A continuous
DO3 Change-over (SPDT) relay 230 V AC, 5 A

Settings
Setpoints
Temperature Supply air 10..40°C
Room 10…40°C
Tap hot water 10…80°C
P-band 0…99°C
I-time 0…990 s
D-factor 0…99
Cascade factor 0…99
Min. at cascade 0…99°C
Max. at cascade 0…99°C
Damper min. limit 0…99
Start ,outdoor compensation -30…50°C
Outdoor comp. at -20°C -10…10°C
Supply temp. at -20°C outdoor temp. 0…99°C
Supply temp. at 20°C outdoor temp. 0…99°C

Setpoints (fixed)
Frost protection 7°C
Shutdown mode 25°C

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OP10

Wiring
OP10 OP10-230V

Terminal Designation Operation Terminal Designation Operation


0 G 24 V AC 0 L 230 V AC
1 G0 Optigo 10 1 N Optigo 10-230
2 only 2 only

Terminal Designation Operation


10 Common
11 NO Change over relay, 5A
12 NC
13 G Reference for DO1 and DO2
14 DO1 Digital output
15 DO2 Digital output
20 AGND Reference for AO1 and AO2
21 AO1 0...10 V DC output
22 AO2 0...10 V DC output
40 DI2 Digital input
41 DI+ Reference for DI1 and DI2
42 DI1 Digital input
43 UI+ Reference for UI1
44 UI1 Universal input PT1000 or Digital
50 AGND Ref. for AI1
51 AI1 PT1000 temp.erature sensor input
52 AGND Ref. for AI2
53 AI2 PT1000 temp.erature sensor input

Dimensions
120

122 64

(mm)

Product documentation
Document Type
Optigo Manual Manual for the Optigo OP10

Systemair AB
Industrivägen 3, SE-739 30 Skinnskatteberg
Tel +46 222 440 00, Fax +46 222 440 99
[email protected] • www.systemair.com

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