IRAQ GATES CONTRACTING COMPANY

Method Statement
Rev: A
Testing MV Cables at Um-Qasr
xxxxxxxxxxxxx Doc. Cat. EXT

Method Statement of
Testing MV Cables at Um-Qasr

0 14-Aug-2018 Issued for Review B.R W.A A.M.

REV DATE DESCRIPTION PREPARED BY REVIEWED BY APPROVED

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 IRAG GATES CONTRACTING COMPANY

Method Statement
Rev: A
Testing MV Cables at Um-Qasr
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TABLE OF CONTENTS

1. Introduction

2. Definitions

3. Abbreviations

4. Methodology

5. MTO

6. HSE Requirements

7. Attachments

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Method Statement
Rev: A
Testing MV Cables at Um-Qasr
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Method Statement
Testing MV Cables at Um-Qasr
1. Introduction
As part of BGC development plan, Work Order (WO-026) to perform Refrigerated Export
Project (Testing MV Cables at Um-Qasr) at Um-Qasr Storage Terminal has been issued to
IGCC.

This Method Statement, aims to provide sufficient definition for Refrigerated Export Project
(Testing MV Cables at Um-Qasr) Storage Terminal. Its intent is to also facilitate
implementation in a safe and efficient manner and for all involved parties to understand the
risks, roles and responsibilities associated with the Testing MV Cables at Um-Qasr.

2. Definitions
COMPANY BGC (Basra Gaz Company)

PROJECT Refrigerated Export Project Testing MV Cables at Um-Qasr

CONTRACTOR (IGCC) Iraq Gates Contracting Company

WORK Shall mean all and any of the work andor services andor materials
required to be provided by the CONTRACTOR under contract with
COMPANY.

SHALL AND MUST Indicates mandatory requirements.

SHOULD Indicates that a provision is not mandatory but recommended as

good practice.

3. Abbreviations
Abbreviation Definition

SOW Scope of Work

BGC Basra Gas Company

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Method Statement
Rev: A
Testing MV Cables at Um-Qasr
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4. Methodology
4.1 Engineering Phase
- Preparation and Submission of Method Statement.

- Preparation and Submission of all HSE Deliverables.

- Preparation and Submission of all QA/QC Deliverables.

4.2 Procurement Phase

- N/A

4.3 Mobilization Phase

- Transportation to site all Manpower & Equipment.

- Establishment of Site Office for IGCC’s Staff.

4.4 Dismantling Phase

4.4.1 Prior to Start the Works
- Having valid PTW with approved method statement.

- Having Electrical isolation certificate from client.

- Isolation point must be checked to prove correct isolation.

- Area Barricaded with all HSE signs.

- Having a valid confined space entry permit, with people trained & authorized
to work in confined space.

- Having approved rescue plan and to be discussed with the CSE team.

- Having trained & authorized rescue team.

- Make sure all the control system mentioned in JHA for CSE is in place.

4.4.2 Testing of MV Cables at Storage Terminal

4.4.2.1 Preparation Works
- Perform zero voltage verification for all circuit elements using
HV tester.
- Earthing the electrical elements inside termination box remotely
using earth stick and to be connected to solid earth.
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Method Statement
Rev: A
Testing MV Cables at Um-Qasr
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- Cable disconnecting from both sides, BGC operation team to

disconnect the cable from SS side, IGCC will disconnect the
cable at the field site.
- Men Observers to avoid people near, through testing for both
sides.
- 3 personnel will enter CS at maximum.

4.4.2.2 Continuity Test

- By utilizing calibrated multi-meter tester, continuity test will be
performed by qualified electrician.

4.4.2.3 IR Test
- By utilizing calibrated Megger tester, IR test will be performed
by qualified electrician.
- IR Testing voltage shall not exceed the cable operating voltage;
for 3.3KV cables the test will be done at 2.5KV and the 11KV
cables will be tested at 5KV.
- Record the measured value on related ITR form.

4.4.2.4 Hi-Pot Test

- By utilizing calibrated Hi-Pot Very Low Frequency (VLF) tester,
Hi-Pot test will be performed by qualified electrician
- Hi-Pot DC voltage is not to be used, under any circumstances
- VLF voltage must not exceed the nominal / operating voltage
- Record the Hi-Pot measured value on related ITR form

4.4.2.5 List of Cables

FROM TO TAG Cable Sizes
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1A 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1B 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1C 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1D 2 x 3 core 150mm2
11kV Switchboard MMS1 Refrigeration Compressor 6100MK-1E 2 x 3 core 150mm2
11kV Switchboard MMS1 Propane Shipping Pump 6100MP-10A 1 x 3 core 70mm2
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Method Statement
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FROM TO TAG Cable Sizes

11kV Switchboard MMS1 Propane Shipping Pump 6100MP-10B 1 x 3 core 70mm2
11kV Switchboard MMS1 Propane Shipping Pump 6100MP-10C 1 x 3 core 70mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-3D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-4D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Propane Booster Pump 6100MP-5D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-6D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Booster Pump 6100MP-7D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8A 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8B 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8C 1 x 3 core 35mm2
3.3kV Switchboard MS1 Gasoline Booster Pump 6100MP-8D 1 x 3 core 35mm2
3.3kV Switchboard MS1 Butane Shipping Pump 6100MP-11A 1 x 3 core 95mm2
3.3kV Switchboard MS1 Butane Shipping Pump 6100MP-11B 1 x 3 core 95mm2
3.3kV Switchboard MS1 Butane Shipping Pump 6100MP-11C 1 x 3 core 95mm2
3.3kV Switchboard MS1 Gasoline Shipping Pump 6100MP-9A 1 x 3 core 95mm2
3.3kV Switchboard MS1 Gasoline Shipping Pump 6100MP-9B 1 x 3 core 120mm2
3.3kV Switchboard MS1 Gasoline Shipping Pump 6100MP-9C 1 x 3 core 95mm2

Preservation of Cables - Ensure cables are supported and secure away

from walkways and high traffic areas. Cables ends to be sealed to prevent
moisture ingress.

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Method Statement
Rev: A
Testing MV Cables at Um-Qasr
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4.5 Final Documentation

- Preparation and Submission of all Final Documentation.

5. MTO
N/A

6. HSE Requirements
 Site Induction.

 HITRA, JHA, C.S & PTW, including approved Method of Statements.

 Energy Isolation to be confirmed as per PTW procedure

 Where it is not possible to isolate the cable from other equipment, ensure that Surge
Arresters and VT’s are disconnected from the cable
 The ‘Cable Tester’ must be the authorized tester who has been appropriately trained
and authorized to conduct Testing of HV Cables in accordance with accepted
standards. It is the responsibility of the ‘Cable Tester’ to have a clear understanding and
comply with the requirements of this ‘Voltage Testing of HV Cables’ technique

 Job Risk Analysis must be done by the work team before commencing any switching and
tests near the underground cables and all parties concerned are in agreement upon that
assessment

 The tester in charge shall ensure that drawings are made available to familiarize himself
with the work area and equipment locations prior to commencing work

 Ensure to connect a local earth on the test equipment, if practicable. The case earth
must remain connected to the system earth in order to maintain an acceptable single
earth potential

 After the cable is tested (SI, IR and VLF) cable cores must be then discharged. If
applicable, close the Earth switch and then the test set leads may be removed
 PPE Requirement:

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Method Statement
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 Use suitable barriers, barricades and warning signs on both sides of the cable to prevent
access to the cable by persons not involved with the testing. If there is any danger of
exposing the public or staff to energized conductors or equipment a safety observer must
be used.
 Housekeeping.

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