Mechatronics (2)

4th Year- Mechatronics Major

Course Code: MDP 454, Course Name: Mechatronics (2), Second Semester 2014

VDI 2206

Prof. Dr. Magdy M. Abdelhameed

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics System Design

 The mechatronic design methodology is based on a concurrent (instead of
sequential) approach to discipline design, resulting in products with more
synergy.
 The branch of engineering called systems engineering uses a concurrent
approach for preliminary design. In a way, mechatronics is an extension of
the system engineering approach, but it is supplemented with information
systems to guide the design and is applied at all stages of design (not just the
preliminary design step).
 Mechatronics is a synergy in the integration of mechanical, electrical, and
computer systems with information systems for the design and manufacture
of products and processes. The synergy is generated by the right
combination of parameters; the final product can be better than just the
sum of its parts.
 Mechatronic products exhibit performance characteristics that were
previously difficult to achieve without the synergistic combination.

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics System Design

 Mechatronic system design supports the concepts of concurrent
engineering.

 In the designing of a mechatronic product, it is necessary that the

knowledge and necessary information be coordinated amongst different
expert groups.

 Concurrent engineering is a design approach in which the design and

manufacture of a product are merged in a special way. It is the idea that
people can do a better job if they cooperate to achieve a common goal. It
has been influenced partly by the recognition that many of the high costs in
manufacturing are decided at the product design stage itself.

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics System Design

 The characteristics of concurrent engineering are:
 Better definition of the product without late changes.
 Design for manufacturing and assembly undertaken in the early design
stage.
 Process on how the product development is well defined.
 Better cost estimates.
 Decrease in the barriers between design and manufacturing.

 However, the lack of a common interface language has made the

information exchange in concurrent engineering difficult.
 Successful implementation of concurrent engineering is possible by
coordinating an adequate exchange of information and dealing with
organizational barriers to cross-functional cooperation.
 Using concurrent engineering principles as a guide, the designed product is
likely to meet the basic requirements (High quality, Robustness, Low cost,
Time to market, and Customer satisfaction)
Prof. Dr. Magdy M. Abdelhameed
 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process

 A major factor in the sequential approach (traditional) is the inherently
complex nature of designing a multidisciplinary system. Essentially,
mechatronics is an improvement upon existing lengthy and expensive design
processes.

 The mechatronic design process consists of three phases:

 modeling and simulation,
 prototyping,
 and deployment.

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process – VDI 2206

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process – VDI 2206

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process – VDI 2206

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process – VDI 2206

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process – VDI 2206

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Mechatronics Design Process – VDI 2206

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

 Main procedures:
 Requirements.
 System design.
 Domain specific design.
 Modeling and model analysis.
 System integration.
 Assurance of properties.

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Integration of
distributed Modular integration Spatial integration
components
• Components such • The overall system is • All components are
as sensors and made up of modules spatially integrated
power actuators are of defined and form a complex
connected to one functionality and functional unit, for
another via signal standardized example integration
and energy flows dimensions . The of all elements of a
with the aid of coupling takes place drive system
communication via unified (controller, power
systems, that of the interfaces such as actuator, motor,
energy flows via for DIN plug and transfer element,
coupling and plug-in socket connection , operating element)
connectors. standardized into a housing .
integral.
Prof. Dr. Magdy M. Abdelhameed
 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Verification Validation
• Verification means checking • Validation means testing
whether the way in which whether the product is
something is realized and suitable for its intended
whether it coincides with the purpose or achieves the
specification. desired value.
• Verification is the answer to • Validation is the answer to
the question : Is a correct the question : Is a right
product being developed? product being developed?
For example, does a software
program coincide with the
deception of algorithms.
Prof. Dr. Magdy M. Abdelhameed
 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Physical model Mathematical model Numerical model

• it is created from • it forms the basis of the • The Mathematical

topological description , behavioral description model is then prepared
• This representation is of the system . in such a way that it can
defined by system - • the physical properties be algorithmically
adapted variables such of the physical model handled and subjected
as for example masses are formulated with to a computer aided
and lengths in case of the aid of mathematical process, for example
mechanical systems or descriptions simulation
resistances and
inductances in the case
of electrical systems,
• the physical model
describes the system
properties in a domain
specific form .

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Design Procedures

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

VDI 2206 – Example

Prof. Dr. Magdy M. Abdelhameed

 Mechatronics (2)
4th Year- Mechatronics Major

Thank You For Your Attention!

Questions?

Prof. Dr. Magdy M. Abdelhameed