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CORE ELECTRICAL ENGINEERING SKILLS V 2.0
Safety Core
Demonstrate the procedures required to Lock Out and Tag Out safely.
Demonstrate an understanding of health and safety issues connected with the use of machinery.
Demonstrate an understanding of Unilever policies and procedures with regard to access to machinery and personal protectiv
equipment.
Evaluate the risks associated with accessing machinery.
Show an understanding of the main legislation covering the use of machinery.
Describe the procedures for accessing machines safely incl Lock Out and Tag Out and Isolation (such as mechanical, electrical,
fluids).
Describe the different types of safety guards and emergency stop circuits used according to national legislation and their purp
Understanding of working RCD and areas were it can be used efficiently for Safe working
Explain how to deal with victims of electric shock (to include methods of safely removing the victim from the power source, iso
power source and methods of first aid resuscitation.
Safety General
Demonstrate understanding and application of the “five golden rules” of electrical safety (Isolate, Lock Out Tag Out, Verify abs
Voltage, Ground connect in short circuit and working area delimitation).
Demonstrate proper selection and knowledge of electrical safety Personal Protection Equipment and tools incl use of hot stick
electrical rated tools, understanding categorization of fire resistant clothing.
Knowledge of arc flash safety awareness, boundary limitations and effective risk mitigation for working on or around electrica
equipment.
Describe the process of electrical protection equipment (eg. Fuse, RCDs, MCBs, earthing and bonding) and protection categori
correct selection of device and sizing).
Describe and carry out national procedures and processes for portable equiment (PAT) testing and registration.
Knowledge of how to safely discharge capacitors and ability to follow instruction manual detailing the discharge procedure.
Describe the responsibilities of the site duty holder.
Demonstrate the ability to write a Method Statement of Work to carry out a specific task
Using digitalization to monitor critical equipment online
Electrical Distribution Systems
Understanding on Transformer rating and selection Procedure
Understanding of basic HV/MV Protection Relay circuitary functions
Describe maintenance procedures for HV/MV equipments with frequency
Basic understanding of fault level and simple calculations
Understanding of parallel operation of transformers and DG sets - important issues
Describe Distributed Network configurations; radial or interconnected.
Describe electric power transmission and Distribution to your site.
Describe transformer cooling systems and methods.
Understaning of simple vector diagrams - characteristics of resistive, inductive and capacitive circuits
Understanding of grounding systems - TT, TNS and IT
Understanding requiremnt of protection for each of the grounding schemes.
Power factor improvements stratigies and simple calculations
simple volage drop calculations using tables and charts.
Ability to use simple computer software - Word, Excel, PPT (basics only)
Basic understanding of EMC (Electromagnetic Compatibility)
Understanding of type 2 coordination selection of motor control switchgears
understanding of cable rating/sizing - normal and short circuit
Understanding basis requirement for 'Management of Change'
Ability - Electrical Control Circuits
Troubleshoot electrical circuits safely and completely
Disconnect and reconnect electric motors (single phase and 3 phase with direct on-line, star-delta starter, VFD, and Soft Starte
Remove and replace major electrical components.
Describe the relationship between a Star delta inverter and motor.
Understand the capabilities and limitations of the four fundamental starting systems for motor control i.e. Direct On Line, Star
Soft Start and Variable Speed Drive.
Test a 3 phase motor using Insulation Test and Balance Test. Discriminate between overloading & increase in load from equip
Identify the parts and function of electrical control equipment; contactor, overload, starter.
Identify the function of input and output devices and the controller.
Remove and replace minor electrical components (such as relays, sensing devices, limit switches).
Safely use electrical test equipment for troubleshooting.
Remove and replace wiring enclosures (such as conduit, trunking and traywork).
Demonstrate the ability to use a clamp-on ammeter, multi-meter and Megger.
Ability to reset a breaker within a sub-station (if authorised locally).
Ability to read and understand electrical drawings and wiring diagrams; single line diagram, schematic, P and ID.
Basic knowledge of power electronics (DC supplies, servo drives, choppers, etc.)
Basic understanding of transformer Input/Output relationship calculations and connections.
Basic understanding of power quality including local regulations requirements (harmonics, power factor, etc.).
Describe modes of operation for electrical machines (motor/generator). Detail frequency, torque, motordata, bearings.
Understanding of harmonic distortion on electrical systems and equipment and deployment of Electro-Magnetic Compatibility
Understanding of use and deployment of safety devices commonly found in motor circuits eg. Resistance Temperature Measu
and Overload Relay.
Demonstrate knowledge of proximity sensor devices; capacitive, inductive, ultra sonic and decsribe the selection criteria for N
PNP sensors.
Understand the use and selection of capacitors (eg signal coupling, decoupling, reservoir capacitors.
Utilise good installation practices; location of hardware, good wiring practices, cable spacing, cable selection, trunking selectio
grounding/earthing requirements, wire numbering, screening and shielding.
Zone - Hazardous Area
Know site legislation incl detail on gas groups, gas and dust zones, equipment protection and multiple protection levels and te
classifications.
Know and state the zones for gases and vapours.
Know and state the zones for dust.
Know and state the temperature classification system.
Know the ATEX documentation restrictions for equipment for which you are responsible; understand equipment marking prot
categorisations.
Analyse and confirm static electricity risks and identify appropriate static control solutions; induction and grounding.
Environmental impact
Understand environmental impact of electrical running and identify power and cost reduction strategies; increase use of time
low energy motors.
Understand the benefits of voltage optimisation and decribe steps to achieve that.
Understand how variable speed drives save energy in air conditioning, heat pump systems, and in Utilities.
Understand the opportunities for energy conservation in pumps and blowers and other equipment.
Understand power and energy calculations for electrical circuits and describe.
Understand Energy Saving and Mangement and describe various initiatives with targets.
TA-3 Site Expert
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