HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC PARTS
HYDRAULIC OVERVIEW .......................................................................... 6 - 2
PRIMARY HYDRAULIC SYSTEM ............................................................ 6 - 4
BRAKE HYDRAULIC SYSTEM ................................................................. 6 - 6
BRAKE HYDRAULIC SYSTEM ................................................................. 6 - 8
VALVE ASSEMBLY ................................................................................. 6 - 10
HYDRAULIC PUMP / MOTOR ASSEMBLY........................................... 6 - 12
HYDRAULIC CYLINDER ASSEMBLY ................................................... 6 - 14
PARKING CALIPER ASSEMBLY ........................................................... 6 - 16
SERVICE CALIPER ASSEMBLY
USED ON SOME LATE 1989 EARLY 1990 TUGS ............................... 6 - 18
SERVICE CALIPER ASSEMBLY ........................................................... 6 - 20
MASTER CYLINDER ASSEMBLY.......................................................... 6 - 22
MASTER CYLINDER ASSEMBLY.......................................................... 6 - 24
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC OVERVIEW
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC OVERVIEW
ITEM DESCRIPTION PAGE
1. Primary Hydraulic System --------------------------------------------------------- 6-4
2. Brake Hydraulic System ----------------------------------------------------------- 6-6
3. Valve Assembly ---------------------------------------------------------------------- 6-8
3. Hydraulic Pump / Motor Assembly ---------------------------------------------- 6-10
4. Hydraulic Cylinder Assembly ----------------------------------------------------- 6-12
5. Service Caliper Assembly --------------------------------------------------------- 6-14
6. Master Cylinder Assembly -------------------------------------------------------- 6-16
6. Deadman Brake Calipers (See Mechanical Section)
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
PRIMARY HYDRAULIC SYSTEM
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
PRIMARY HYDRAULIC SYSTEM
Item # Part # Item Description QTY
1 APH300C Pump and Motor Assembly 1
2 APH200C Valve Assembly 1
3 H1000RCA-1 Hydraulic Cylinder Assembly 2
4 Hydraulic Hose, Valve Ports to Bulkhead Ports (1/4 x 87) 2
5 Hydraulic Hose, Front Cylinder Port to Bulkhead Top (1/4 x 21) 1
6 Hydraulic Hose, Rear Cylinder Port to Bulkhead Bottom (1/4 x 25)
7 Hydraulic Hose, Pump and Tank to Valve In and Out (1/4 x 26) 2
9 H1018 3/4 Anchor Pin (long) 1
10 F100 Elbow 90 Degrees #6 Flare to #6 0 Ring 2
11 ARM2402-22 E Clip 1
12 F95 Elbow 90 Degrees #6 Flare to 3/4 NPT 2
13 F120 Elbow 90 Degrees #6 Flare to 1/2 NPT 2
14 3/8-16 UNC Bolt x 3/4 2
15 3/8 Lock Washer 2
16 F208 3/8 Bulkhead Fitting 2
17 Cotter Pin 1/2 x1 1
18 1/4-28 UNF Nut Nyloc 3
19 1/4-28 UNF Bolt x 1-1/4 3
20 H1017 3/4 Anchor pin (Short) 1
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
BRAKE HYDRAULIC SYSTEM
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LEKTRO PAGE 6 - 6 03.10.31
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
BRAKE HYDRAULIC SYSTEM
Item # Part # Item Description QTY
1 Parking Caliper 1
2 Service Caliper 2
3 Master Cylinder 2
4 APH704B Brake Line with Fittings 2
5 Remote Actuator 1
6 3/8 x 1-1/4 NF Bolt 5
7 3/8 Lockwasher 6
8 3/8 x 1-1/4 NF Bolt 6
9 APH705B Brake Line with Fittings 1
10 APH713A Brake Line with Fittings 1
11 F197 Bulkhead Fitting 2
12 1/2 NF Elastic Stop Nut 4
13 Swivel Elbow 2
14 APH717 1/2 x 4-1/2 NF Grade 8 Bolt 4
15 1/4 Lockwasher 6
16 1/4 x 1/2 NF Bolt 2
17 APH717A Actuator Mount 1
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
BRAKE HYDRAULIC SYSTEM
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
BRAKE HYDRAULIC SYSTEM
Item # Part # Item Description QTY
1 H800B Service Caliper Assembly 1
2 APH705B Brake Line with Fittings, 90 1
3 H650A Master Cylinder Assembly 2
4 APH704B Brake Lining With Fitting, Steel 15 2
5 APH717 1/2-20 UNF Grade 8 Bolt x 4-1/2 2
6 1/2-20 UNF Elastic Stop Nut 2
7 F60A Elbow 90 Degrees Long #4 Flare to 1/8 Pipe 1
8 3/8-24 UNF Bolt x 1-1/4 3
9 H650A2,3,4,5,6 Bango Fitting 1
10 3/8-24 UNF Nyloc Nut 3
11 F197 Bulkhead Fitting 1
12 F245 #4 Flare to 1/8 Pipe 1
LEKTRO PAGE 6 - 9 03.05.13
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
VALVE ASSEMBLY
LEKTRO PAGE 6 - 10 00.07.30
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
VALVE ASSEMBLY
Item # Part # Item Description QTY
APH200C Valve Assembly With Fittings 1
1 APH201C Valve Body 1
2 APH202E Handle 1
3 APH222 Handle Pivot Pin 1
4 APH223 3/32 Cotter Pin x 1/2 2
5 APH206B Handle Pivot Strap 1
6 APH213 0 Ring 2
7 APH214 Spool 1
8 APH215 Spring Washer 1
9 APH216 Spool Center Spring 1
10 APH217 Cotter Pin Spring Guide 1
11 APH218 Switch Actuator 1
12 APH219 Switch Guide Housing 1
13 APH219 #10 Lock Washer 2
14 10-32 Screw 2
15 APH220 Switch Seal 1
16 APH221 Switch Frame 1
17 6-32 Screw 1
18 6-32 Nut 1
19 10-32 Screw 2
20 APH210E Switch Valve Micro 1
21 F140 90 Degree Elbow 2
22 F120 90 Degree Elbow 2
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC PUMP / MOTOR ASSEMBLY
LEKTRO PAGE 6 - 12 96.09.01
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC PUMP / MOTOR ASSEMBLY
Item # Part # Item Description QTY
APH300CA-1 Barnes Pump and Motor Assembly
1 Pump and Motor
2 APH309 Reservoir Can Seal 1
3 APH302 Reservoir Can 1
4 APH303 Dipstick - Breather Cap 1
5 1/4-20 UNC Bolt x 3/4 4
6 F100 90 Degree 0- Ring Fitting 2
LEKTRO PAGE 6 - 13 02.03.01
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC CYLINDER ASSEMBLY
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
HYDRAULIC CYLINDER ASSEMBLY
Item # Part # Item Description QTY
H1000RCA Tilt Cylinder Assembly 1
H1000BBAK Seal Kit
1 Cylinder Barrel 1
2 3/4-16 UNF Locknut 1
3 1/8 Diameter x 1-1/8 Long Roll Pin 1
4 Cylinder Piston 1
5 Piston Seal 1
6 0 Ring 1
7 Cylinder Shaft - Adjustable 1
8 0 Ring 1
9 Back-up Ring 1
10 Rod Seal 1
11 Cylinder Collar 1
12 Tilt Wiper 1
13 Spirolox Ring 1
14 3/8-16 UNC Set Screw 1
15 Trunnion - Adjustable 1
16 90 Degree 0 Ring Fitting 2
NOTE: When ordering a seal kit or complete cylinder, be
sure your dealer is advised of the vehicle serial number.
LEKTRO PAGE 6 - 15 03.04.11
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
PARKING CALIPER ASSEMBLY
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
PARKING CALIPER ASSEMBLY
Item # Part # Item Description QTY
H800D Caliper Assembly (Mineral Base Oil) 1
H800C Caliper Assembly (Brake Fluid) 1
1 H801B Caliper Housing 1
2 APH801A Spring Applied Piston Assembly (Mineral Base Oil) 1
APH801B Spring Applied Piston Assembly (Brake Fluid) 1
3 H803C Linings 2
4 H807B Spring 1
5 1/4 x 1-1/2 NC Bolt 1
6 H811B Plastic Plug 1
7 3/8 x 2-1/2 NF Bolt 1
8 F97 90Degree O-Ring Fitting 1
NP H812B Brake Lining Shim 1
LEKTRO PAGE 6 - 17 03.10.31
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
SERVICE CALIPER ASSEMBLY
USED ON SOME LATE 1989 EARLY 1990 TUGS
10
8
LEKTRO PAGE 6 - 18 96.09.01
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
SERVICE CALIPER ASSEMBLY
USED ON SOME LATE 1989 EARLY 1990 TUGS
Item # Part # Item Description QTY
H800E-1 Caliper Assembly 2
1 Caliper Housing 1
2 Piston Housing 1
3 H803 Lingin Kit with Spring 2
5 3/8 NF Nut 1
7 3/8 x 3-3/4 NF Bolt 1
8 Piston 1
9 Back-up Ring 1
10 H809E O Ring 1
12 H808B Bleeder Screw Assembly 1
13 F60A 90 Degree #4 Flare to 1/4 Pipe Long 1
NP Lining Shim
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
SERVICE CALIPER ASSEMBLY
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
SERVICE CALIPER ASSEMBLY
Item # Part # Item Description QTY
H800B Caliper Assembly 2
1 H801B Caliper Housing 1
2 H806B Piston Housing 1
3 H803BK Lining Kit with Spring 2
4 H807B Spring 1
5 1/4-20 UNC Bolt x 1-1/2 1
6 H811B Plastic Plug 1
7 3/8-24 UNF Bolt x 2-1/2 1
8 H805B Piston 1
9 H810B Back-up Ring 1
10 H809B 0 Ring 1
11 &
12 H808B Bleeder Screw Assembly 1 set
13 F60A 90 Degree #4 Flare to 1/4 Pipe Long 1
NP H812B Lining Shim
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
MASTER CYLINDER ASSEMBLY
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LEKTRO PAGE 6 - 22 03.10.31
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
MASTER CYLINDER ASSEMBLY
Item # Part # Item Description QTY
Items 1-12 (for Service Brake)
H651A Service Master Cylinder (Complete) 1
1 H657 Cylinder Body 1
2 H654 Reservoir Cap 1
3 H655 Reservoir Cap Seal 1
4-11 H656 Repaire Kit 1 Set
12 F257 O-Ring Fitting (Service Brake) 1
Items 13-30 (for Parking Brake)
13-16 H658 Reservoir Assembly 1
17 H653 Dead Man Pressure Switch 1
18 F183 1/8 Tee 1
19 Fitting 1
20 H659 Cylinder Body 1
21-28 H660 Repair Kit 1
29 H662 Boot 1
30 H661 End Cap 1
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
MASTER CYLINDER ASSEMBLY
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HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
MASTER CYLINDER ASSEMBLY
Item # Part # Item Description QTY
Ass y H650A Service Master Cylinder (Complete) Brake Fluid 1
1 H657 Cylinder Body 1
2 H654 Reservoir Cap 1
3 H655 Reservoir Cap Seal 1
4 -11 H650AK Repair Kit (Brake Fluid) 1 set
12 H650A-2,3,4,5,6 0 Ring Fitting 1
LEKTRO PAGE 6 - 25 03.05.13
HYDRAULIC - PARTS LIST AND SCHEMATICS - AP8600 Chapter 6
END OF CHAPTER
LEKTRO PAGE 6 - 26 00.07.30
