02 Solid Carbide End Mill Metric 2018 PDF

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High Performance Cutting Tools

solid carbide end mills


end mill Selection guide

For 55-70 HRc (HP) For 45-70 HRc (HP)


Multi flute Multi flute
Multi flute Multi flute
Description Ball nose 2 flute Torus 4 flute finisher with Ball nose 2 flute Ball nose 4 flute Torus 2 flute Torus 4 flute finisher with
finisher finisher
corner radius corner radius
Page No. 2.007 2.013 2.019 2.020 2.023 2.024 2.026 2.028 2.031 2.033

Length Reg Reg Reg Reg Reg Reg Reg Reg Stub/Reg Stub/Reg

Dia Range Std 0.1-12.0 0.1-12.0 3.0-20.0 3.0-20.0 1.0-16.0 6.0-16.0 1.5-16.0 3.0-16.0 3.0-20.0 3.0-20.0

Dia Range Spl


Length of Cut
(Ap Max)
No of Flutes 2 4 6-16 6-16 2 4 2 4 6-8 6-8
Helix 300 300 450 450 300 300 300 300 450 450
Coating TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN
Shank Round Round Round Round Round Round Round Round Round Round
Square End √ √
Ball Nose √ √ √
Corner Radius √ √ √ √ v
Corner Chamfer
Center Cutting √ √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type √ √ √ √ √ √ √ v √ √
P0
P1
P2
Steel

P3 • • • • • •
P4 • • • • • •
P5
P6
M1
Stainless
Steel

M2
M3
K1
Cast Iron

K2
K3
N1
N2
N3
Non-Ferrous

N4
N5
N6
N7
S1
Special Alloys

S2
S3
S4
H1 • • • • • •
Hardened Steel

H2 • • • • • •
H3 • • • • • • • • • •
H4 • • • • • • • • • •
Periphery Milling
Slotting
Ramping
Profiling
end mill Selection guide

High feed (HP) Micro End Mill (HP) Rougher/Semi Finisher for Exotic Material (HP)
Torus cutter 2 Flute micro 4 Flute micro
2 Flute 4 Flute 2 Flute micro 4 Flute 5 Flute Multi flute 2 Flute
Description for high feed end mill with end mill with
micro end mill micro end mill ball nose end mills end mills end mills ball nose
machining corner radius corner radius
Page No. 2.036 2.038 2.044 2.048 2.054 2.058 2.068 2.071 2.075 2.077

Length Reg Reg Reg Reg Reg Reg Reg Reg Reg Reg

Dia Range Std 2.0-12.0 0.1-3.0 0.2-3.0 0.1-3.0 0.2-3.0 0.1-3.0 3.0-25.0 3.0-25.0 6.0-20.0 0.4-12.0

Dia Range Spl


Length of Cut
(Ap Max)
No of Flutes 4 2 4 2 4 2 4 5 6-8 2
Helix 300 300 300 300 300 Vari Vari 450 300
Coating TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN
Shank Round Round Round Round Round Round Round Round Round Round
Square End √ √
Ball Nose √ √
Corner Radius √ √ √ √ √ √
Corner Chamfer
Center Cutting √ √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type √ √ √ √ √ √ √ √ √ √
P0 • • • • • • • • •
P1 • • • • • • • • •
P2 • • • • • • • • •
Steel

P3 • • • • • • • • • •
P4 • • • • • • • • • •
P5 • • • • • • • • •
P6 • • • • • • • • •
M1 • • • • • • • • •
Stainless
Steel

M2 • • • • • • • • •
M3 • • • • • • • • •
K1 • • • • •
Cast Iron

K2 • • • • •
K3
N1
N2
N3
Non-Ferrous

N4
N5
N6
N7
S1 • • • • • • • • •
Special Alloys

S2 • • • • • • • • •
S3 • • • • • • • • •
S4 • • • • • • • • •
H1 • • • • • • • • • •
Hardened Steel

H2 • • • • •
H3 • • • • •
H4 • • • • •
Periphery
Milling
Slotting
Ramping
Profiling
end mill Selection guide

Trochoidal Milling (HP) Diamond Tipped (HP) Graphite Milling (HP)


Micro end mill
For stainless End mill with Ball nose 3 Flute End mill with Micro
Description For steel Rougher Ball nose with corner
and titanium corner radius end mill end mill corner radius ball nose
radius
Page No. 2.080 2.082 2.085 2.087 2.090 2.092 2.094 2.096 2.099 2.101

Length Reg Reg Reg Reg Reg Reg Reg Reg Reg Reg

Dia Range Std 3.0-20.0 3.0-20.0 3-12.0 3-12.0 4.0-16.0 2.0-12.0 2.0-12.0 2.0-12.0 0.3-1.5 0.3-1.5

Dia Range Spl


Length of Cut
(Ap Max)
No of Flutes 4-7 4-7 2 2 2 3 2-3-4 2-3-4 2 2
Helix Vari Vari 00 00 250 400 400 400 400 400
Coating TiAlN TiAlN Diamond Tipped Diamond Tipped Diamond Coating Diamond Coating Diamond Coating Diamond Coating Diamond Coating Diamond Coating
Shank Round Round Round Round Round Round Round Round Round Round
Square End √
Ball Nose √ √ √
Corner Radius √ √ √
Corner Chamfer √ √ √
Center Cutting √ √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type √ √ √ √ √ √ √ √ √ √
P0 • •
P1 • •
P2 • •
Steel

P3 • •
P4 • •
P5 • •
P6 • •
M1 • •
Stainless
Steel

M2 • •
M3 • •
K1 • •
Cast Iron

K2 • •
K3
N1 • •
N2 • •
N3 • •
Non-Ferrous

N4 • •
N5 • • • • • • • •
N6 • • • • • • • •
N7 • • • • • • • •
S1 • •
Special Alloys

S2 • •
S3 • •
S4 • •
H1 • •
Hardened Steel

H2
H3
H4
Periphery Milling
Slotting
Ramping
Profiling
end mill Selection guide

For 45 - 58 HRc Proton Plus (HP)


4 Flute end mill 4 Flute end mill 4 Flute end mill 4 Flute end mill 4 Flute end mill 4 Flute end mill Ball nose 2 flute Ball nose 2 flute Ball nose 2 flute
Description
regular length long length long reach length Regular Length long Length Regular Length regular length long length long reach length
Page No. 2.104 2.105 2.106 2.107 2.108 2.109 2.110 2.111 2.112

Length Reg Long Length Long Reach Reg Long Reg Reg Long Length Long Reach

Dia Range Std 3.0-16.0 3.0-16.0 6.0-12.0 3.0-25.0 6.0-25.0 3.0-20.0 1.0-12.0 1.0-12.0 6.0-12.0

Dia Range Spl 1.0-25.4 1.0-20.0 1.0-20.0 1.0-25.0 1.0-25.0 1.0-25.0 1.0-20.0 1.0-20.0 1.0-20.0
Length of Cut
1XD 1XD 1XD 1XD 1XD 1XD 0.04XD 0.04XD 0.04XD
(Ap Max)
No of Flutes 4 4 4 4-5 4-6 4 2 2 2
Helix 300 300 300 500 500 500 300 300 300
Coating Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus
Shank Round Round Round Round Round Round Round Round Round
Square End √ √ √ √ √ √
Ball Nose √ √ √
Corner Radius √ √ √ √
Corner Chamfer
Center Cutting √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type
P0
P1
P2
Steel

P3
P4
P5
P6
M1
Stainless
Steel

M2
M3
K1
Cast Iron

K2
K3
N1
N2
N3
Non-Ferrous

N4
N5
N6
N7
S1
Special Alloys

S2
S3
S4
H1 • • • • • • • • •
Hardened Steel

H2 • • • • • • • • •
H3 • • • • • • • • •
H4
Periphery Milling √ √ √ √ √ √ √ √ √
Slotting
Ramping √ √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √ √
end mill Selection guide

For 30- 45 HRc High Speed Machining (HP) For SS,Ti & High Temperature Alloys (HP) Trochoidal milling (HP)
4 Flute Variable Ball Nose 4 flute 5 Flute end mill 6 Flute end mill
4 Flute end mill 2 Flute end mill Ball nose 4 flute Ball nose 2 flute 5 Flute end mill 7 Flute end mill for
Description Helix End mill variable helix trochoidal milling for trochoidal for trochoidal
regular length regular length regular length regular length F178 TR F180TR / NF180TR
F177TR/ NF177 TR F179 TR milling 5VR milling 6VR
Page No. 2.115 2.116 2.117 2.118 2.121 2.123 2.125 2.127 2.130 2.131

Length Reg Reg Reg Reg Reg Reg Reg Reg Reg Reg

Dia Range Std 3.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0 6.0-20.0 6.0-20.0 6.0-16.0 10.0-16.0 6.0-16.0 6.0-20.0

Dia Range Spl 3.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0 1.5-25.4 3.0-25.4 1.5-25.4 8.0-20.0 4.0-20.0 4.0-20.0
Length of Cut
1XD 1XD 1XD 1XD 1XD 1XD 1XD 1.5XD 1.5XD Ap max
(Ap Max)
No of Flutes 4 2 4 2 4 5 4 7 5 6
Helix 300 300 300 300 350/ 380 350/ 380 350/ 380 350/ 380 Vari 450
Coating TiAlN TiAlN TiAlN TiAlN Cr Base Cr Base Cr Base Cr Base Cr Base Cr Base
Shank Round Round Round Round Round Round Round Round Round Round
Square End √ √ √ √ √
Ball Nose √ √ √
Corner Radius Custom Solution Custom Solution √ √ √ √
Corner Chamfer √
Center Cutting √ √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type √ Custom Solution √
P0 • • • • •
P1 • • • • •
P2 • • • • • • • • •
Steel

P3 • • • • • • • • •
P4 • • • • • • • • •
P5 • • • • • •
P6 • • • • • •
M1 • • • • •
Stainless
Steel

M2 • • • • •
M3 • • • • •
K1 • • • •
Cast Iron

K2 • • • •
K3 • • • •
N1
N2
N3
Non-Ferrous

N4
N5
N6
N7
S1 • • • • •
Special Alloys

S2 • • • • • •
S3 • • • • • •
S4 • • • • • •
H1 •
Hardened Steel

H2
H3
H4
Periphery Milling √ √ √ √ √ √ √ √ √ √
Slotting √ √ √ √ √ √ √ √
Ramping √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √
end mill Selection guide

Finisher Economic (HP) For Al & Al Alloys (HP) Razor cut - for roughing & Aluminium (HP)
2 Flute end mill 2 flute end mill
Description Swift Nano CBC CBCH / NCBCH 3FWFXL 3FWFCR
F135 HP F136 HP
Page No. 2.133 2.135 2.137 2.138 2.142 2.143 2.144 2.145

Length Reg Stub Reg Reg Reg Reg Long reach Reg

Dia Range Std 3.0-20.0 4.0-20.0 4.0-20.0 4.0-20.0 6.0-25.0 6.0-25.0 6.0-20.0 6.0-16.0

Dia Range Spl 3.0-25.0 3.0-25.0 3.0-25.0 3.0-25.0 4.0-25.0 4.0-25.0 4.0-25.0 4.0-20.0
Length of Cut (Ap
1XD 1XD 1XD 1XD 1.5XD 1.5XD 1XD 1XD
Max)
No of Flutes 3 4 2 2 3 3 3 3
Helix 600 300 300 450 300 400 380 380
Coating TiAlN TiAlN Bright Bright Bright Bright Bright Bright
Shank Round Round Round Round Round Round Round Round
Square End √ √ √
Ball Nose
Corner Radius Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution √ √ √
Corner Chamfer Custom Solution √ Custom Solution Custom Solution √ Custom Solution Custom Solution Custom Solution
Center Cutting √ √ √ √ √ √ √ √
Chip Breaker Custom Solution Custom Solution √ √
Neck Type Custom Solution Custom Solution Custom Solution
P0 • •
P1 • •
P2 • •
Steel

P3 • •
P4 • •
P5 •
P6 •
M1 • •
Stainless
Steel

M2 • •
M3 •
K1 • •
Cast Iron

K2 • •
K3 • •
N1 • • • • • •
N2 • • • • • •
N3 • • • •
Non-Ferrous

N4 • • • •
N5
N6
N7
S1 •
Special Alloys

S2 •
S3 •
S4 •
H1 •
Hardened Steel

H2
H3
H4
Periphery Milling √ √ √ √ √ √ √ √
Slotting √ √ √ √ √ √ √ √
Ramping √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √
end mill Selection guide

Razor cut - for roughing For General Purpose Application on Variety of


Chip breaker rougher (HP)
Aluminium (HP) Materials (GP)
F192CB Sinusoidal F193CB Chip breaker F194CB Chip breaker 4 Flute end mill 4 Flute end mill Stub 4 Flute end mill long
Description 3FWF 2FWF
Chip breaker with flat pitch with flat pitch Regular length F111 GP length F163 GP length F122 GP
Page No. 2.146 2.147 2.149 2.150 2.151 2.158 2.159 2.160

Length Reg Reg Reg Reg Reg Reg Stub Long Length

Dia Range Std 3.0-20.0 1.5-20.0 8.0-20.0 6.0-25.0 6.0-25.0 1.0-25.0 1.0-20.0 3.0-25.0

Dia Range Spl 3.0-20.0 1.5-20.0 6.0-25.4 6.0-25.0 6.0-25.0 0.3-32.0 0.3-32.0 3.0-25.0
Length of Cut
1.5XD 1.5XD 1xD 0.8xD 1xD 1XD 1xD 1xD
(Ap Max)
No of Flutes 3 2 3-4 4-6 4-6 4 4 4
Helix 38 0
45 0
20 0
45 0
45 0
30 0
30 0
300
Coating Bright Bright TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN
Shank Round Round Round Round Round Round Round Round
Square End √ √ √ √ √ √
Ball Nose
Corner Radius Custom Solution Custom Solution Custom Solution √ Custom Solution Custom Solution Custom Solution
Corner Chamfer Custom Solution Custom Solution Custom Solution √ Custom Solution Custom Solution Custom Solution
Center Cutting √ √ √ √ √ √ √ √
Chip Breaker √ √ √
Neck Type Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution
P0 • • • •
P1 • • • •
P2 • • • •
Steel

P3 • • • • • •
P4 • • • • • •
P5 • • • • • •
P6 • • • • • •
M1 • • • •
Stainless
Steel

M2 • • • •
M3 • • • •
K1 • • • • • •
Cast Iron

K2 • • • • • •
K3 • • • • • •
N1 • • • • •
N2 • • • • •
N3 • • •
Non-Ferrous

N4 • • •
N5 • • •
N6 • • •
N7
S1 • • • • • •
Special Alloys

S2 • • • • • •
S3 • • • • • •
S4 • • • • • •
H1 • • • • • •
Hardened Steel

H2 • • • • • •
H3 • • • • •
H4 • • •
Periphery Milling √ √ √ √ √ √ √ √
Slotting √ √ √ √ √ √ √ √
Ramping √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √
end mill Selection guide

For General Purpose Application on Variety of Materials (GP)


4 Flute end 4 flute end 3 Flute end mill 2 Flute end 2 Flute end mill 2 Flute end 2 Flute end Ball Nose 4 flute Ball Nose 4 flute Ball Nose 4 flute
Description mill extra long mill long reach regular length mill stub length regular length mill long length mill long reach Stub Length Regular Length long reach F184
F187 GP F181 GP F116 GP F164 GP F121 GP F123 GP F183 GP F165 GP F140 GP GP
Page No. 2.161 2.162 2.163 2.164 2.165 2.166 2.167 2.168 2.169 2.170

Length Extra Long Long Reach Reg Stub Reg Long Length Long Reach Stub Reg Long Reach

Dia Range Std 3.0-20.0 3.0-20.0 1.0-25.0 1.0-20.0 1.0-25.0 3.0-20.0 3.0-20.0 1.0-20.0 1.0-25.0 3.0-20.0

Dia Range Spl 3.0-20.0 3.0-20.0 1.0-32.0 0.5-20.0 1.0-32.0 3.0-25.4 3.0-20.0 1.0-20.0 1.0-25.4 3.0-20.0
Length of Cut
1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD
(Ap Max)
No of Flutes 4 4 3 2 2 2 2 4 4 4
Helix 300 300 300 300 300 300 300 300 300 300
Coating TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN
Shank Round Round Round Round Round Round Round Round Round Round
Square End √ √ √ √ √ √ √
Ball Nose √ √ √
Corner Radius Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution
Corner Chamfer Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution
Center Cutting √ √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution Custom Solution
P0 • • • • • • • • • •
P1 • • • • • • • • • •
P2 • • • • • • • • • •
Steel

P3 • • • • • • • • • •
P4 • • • • • • • • • •
P5 • • • • • • • • • •
P6 • • • • • • • • • •
M1 • • • • • • • • • •
Stainless
Steel

M2 • • • • • • • • • •
M3 • • • • • • • • • •
K1 • • • • • • • • • •
Cast Iron

K2 • • • • • • • • • •
K3 • • • • • • • • • •
N1 • • • • • • • • • •
N2 • • • • • • • • • •
N3 • • • • • • • • • •
Non-Ferrous

N4 • • • • • • • • • •
N5 • • • • • • • • • •
N6 • • • • • • • • • •
N7
S1 • • • • • • • • • •
Special Alloys

S2 • • • • • • • • • •
S3 • • • • • • • • • •
S4 • • • • • • • • • •
H1 • • • • • • • • • •
Hardened Steel

H2 • • • • • • • • • •
H3 • • • • • • • • • •
H4 • • • • • • • • • •
Periphery Milling √ √ √ √ √ √ √ √ √ √
Slotting √ √ √ √ √ √ √ √ √ √
Ramping √ √ √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √ √ √
end mill Selection guide

For General Purpose Application on Variety of Materials (GP)


Ball Nose 2 flute
Ball Nose 2 flute stub Ball Nose 2 flute long 4 flute end mill long 2 flute end mill long 4 flute extra long end Chip breaker regular Chp breaker long
Description regular length
length F166 GP reach F186 GP length F125GP length F126GP mill F188GP length F114 CB GP length F132 CB GP
F150 GP
Page No. 2.171 2.172 2.173 2.174 2.175 2.176 2.178 2.179

Length Reg Stub Long Reach Long Length Long Length Extra Long Reg Long Length

Dia Range Std 1.0-25.0 1.0-20.0 3.0-20.0 3.0-20.0 3.0-25.0 3.0-20.0 4.0-20.0 6.0-16.0

Dia Range Spl 1.0-25.4 3.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0 3.0-25.4 3.0-25.4
Length of Cut (Ap
1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD
Max)
No of Flutes 2 2 2 4 2 4 4 4
Helix 300 300 300 300 300 300 300 300
Coating TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN
Shank Round Round Round Round Round Round Round Round
Square End √ √
Ball Nose √ √ √ √ √ √
Corner Radius
Corner Chamfer
Center Cutting √ √ √ √ √ √ √ √
Chip Breaker √ √
Neck Type Custom Solution Custom Solution Custom Solution Custom Solution
P0 • • • • • • • •
P1 • • • • • • • •
P2 • • • • • • • •
Steel

P3 • • • • • • • •
P4 • • • • • • • •
P5 • • • • • • • •
P6 • • • • • • • •
M1 • • • • • • • •
Stainless
Steel

M2 • • • • • • • •
M3 • • • • • • • •
K1 • • • • • • • •
Cast Iron

K2 • • • • • • • •
K3 • • • • • • • •
N1 • • • • • •
N2 • • • • • •
N3 • • • • • •
Non-Ferrous

N4 • • • • • •
N5 • • • • • •
N6 • • • • • •
N7
S1 • • • • • • • •
Special Alloys

S2 • • • • • • • •
S3 • • • • • • • •
S4 • • • • • • • •
H1 • • • • • • • •
Hardened Steel

H2 • • • • • • • •
H3 • • • • • • • •
H4 • • • • • • • •
Periphery Milling √ √ √ √ √ √ √ √
Slotting √ √ √ √ √ √ √ √
Ramping √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √
end mill Selection guide

For General Purpose Application on Variety of Materials (GP)


2 Flute end mill regular 4 Flute end mill regular Ball nose 2 flute regular Ball nose 4 flute Regu- 2 flute end mill long 4 flute end mill long 4 flute ball nose long
Description
length F121 XL length F111 XL length F150 XL lar Length F140 XL length F123 XL length F122 XL length F125 XL
Page No. 2.181 2.182 2.183 2.184 2.185 2.186 2.187

Length Reg Reg Reg Reg Long Length Long Length Long Length

Dia Range Std 1.0-20.0 1.0-20.0 1.0-20.0 1.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0

Dia Range Spl


Length of Cut (Ap
1xD 1XD 1xD 1xD 1xD 1xD 1xD
Max)
No of Flutes 2 4 2 4 2 4 4
Helix 300 300 300 300 300 300 300
Coating TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN TiAlN
Shank Round Round Round Round Round Round Round
Square End √ √ √ √
Ball Nose √ √ √
Corner Radius
Corner Chamfer
Center Cutting √ √ √ √ √ √ √
Chip Breaker
Neck Type
P0 • • • • • • •
P1 • • • • • • •
P2 • • • • • • •
Steel

P3 • • • • • • •
P4 • • • • • • •
P5 • • • • • • •
P6 • • • • • • •
M1 • • • • • • •
Stainless
Steel

M2 • • • • • • •
M3 • • • • • • •
K1 • • • • • • •
Cast Iron

K2 • • • • • • •
K3 • • • • • • •
N1 • • • • • • •
N2 • • • • • • •
N3 • • • • • • •
Non-Ferrous

N4 • • • • • • •
N5 • • • • • • •
N6 • • • • • • •
N7
S1 • • • • • • •
Special Alloys

S2 • • • • • • •
S3 • • • • • • •
S4 • • • • • • •
H1 • • • • • • •
Hardened Steel

H2 • • • • • • •
H3 • • • • • • •
H4 • • • • • • •
Periphery Milling √ √ √ √ √ √ √
Slotting √ √ √ √ √ √ √
Ramping √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √

uSE youR EnDMillSend mill Selection guide
Select length of tool
D
SElECToR
A
Select HP/GP
(High Performance /
General Performance)  Description

Page No.
4 flute end mill
regular length

107
For 45 - 58 HRc Proton Plus

4 flute end mill


long length

109
4 flute end
mill long reach
length
111
ball nose 2 flute ball nose 2 flute
regular length

112
long length

113
ball nose 2
flute long reach
length
114
For 30- 45 HRc High Speed Machining

4 flute end mill


regular length

116
2 flute end mill
regular length

117
Ball Nose 4 flute Ball Nose 2 flute
regular length

118
regular length

119

Length Reg Long Length Long Reach Reg Long Length Long Reach Reg Reg Reg Reg

Dia Range Std 3.0-16.0 3.0-16.0 6.0-12.0 1.0-12.0 1.0-12.0 6.0-12.0 3.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0

Dia Range Spl 2.0-25.4 2.0-20.0 2.0-20.0 1.0-20.0 1.0-20.0 1.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0 3.0-20.0
Length of Cut
1XD 1XD 1XD 1XD 1XD 1XD 1XD 1XD 1XD 1XD
(Ap Max)
No of Flutes 4 4 4 2 2 2 4 2 4 2

C Helix 300 300 300 300 300 300 300 300 300 300

Select corner style



Coating Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus Proton Plus TiAlN TiAlN TiAlN TiAlN
Shank
Square End √ √ √ √ √
Ball Nose √ √ √ √ √
Corner Radius √ √ √ Custom Solution Custom Solution
Corner Chamfer
Center Cutting √ √ √ √ √ √ √ √ √ √
Chip Breaker
Neck Type

B P0
P1


Select your work piece P2 • • • •
P3 • • • •
material from this table P4 • • • •
P5
P6
M1
M2
M3
K1
K2
K3
N1
N2
N3
N4
N5
N6
N7
S1
S2
S3
S4
H1 • • • • • •
H2 • • • • • •
H3 • • • • • •
H4
Periphery Milling √ √ √ √ √ √ √ √ √ √
Slotting √ √ √ √
Ramping √ √ √ √ √ √ √ √ √ √
Profiling √ √ √ √ √ √ √ √ √ √

E

Find your tool on the page


Solid Carbide End Mills HSM Series

4 Flute
Centre cutting HSM end mill for
30-45 HRc steel
End Mills

300 6535 HA
30 - 45
Carbide REG HRC TiAlN

P2-P4

D2 D1
L2
L1

Unit : mm
Diameter Flute Length Overall Length Shank Diameter
EDP No
Ø D1 L2 L1 Ø D2
3 FBK0501200 12 38 3
4 FBK0501974 14 51 4
5 FBK0501326 20 51 5
6 FBK0501366 20 64 6

F 8
10
FBK0501975
FBK0500846
20
25
64
70
8
10


Select tool 12
14
FBK0500942
FBK0501017
25
30
76
89
12
14

diameter 16 FBK0501048 30 89 16
20 FBK0501125 38 102 20

*Custom Solution possible Refer page 2.171


High Performance Cutting Tools

high performance
end mills
www.totem-forbes.com
2.001
contentS

high performance end mills


Workpiece material No. of flutes corNer style leNgth pages

2 Ball Nose Reg 2.007


4 Corner Radius Reg 2.013
For 55-70 HRc
6-16 Square End Reg 2.019
6-16 Corner Radius Reg 2.020
2 Ball Nose Reg 2.023
4 Ball Nose Reg 2.024
For 45-70 HRc
2 Corner Radius Reg 2.026
4 Corner Radius Reg 2.028
6-8 Square End Stub & Reg 2.031
For 45-70 HRc- Finisher
6-8 Corner Radius Stub & Reg 2.033
For 45-70 HRc- high feed machining 4 Corner Radius Reg 2.036
2 Square End Reg 2.038
4 Square End Reg 2.044
For 45-70 HRc- Micro End mill 2 Corner Radius Reg 2.048
4 Corner Radius Reg 2.054
2 Ball Nose Reg 2.058
4 Corner Radius Reg 2.068

For Exotic Material- Rougher/Semi 5 Corner Radius Reg 2.071


Finisher 6-8 Corner Radius Reg 2.075
2 Ball Nose Reg 2.077
4-7 Corner chamfer Reg 2.080
SS, Ti & Steel- Trochoidal Milling
4-7 Corner chamfer Reg 2.082
2 Corner Radius Reg 2.085
Composites & Synthetics
2 Ball Nose Reg 2.087
2 Corner chamfer Reg 2.090
3 Square End Reg 2.092
2-3-4 Corner Radius Reg 2.094
Graphite Milling
2-3-4 Ball Nose Reg 2.096
2 Corner Radius Reg 2.099
2 Ball Nose Reg 2.101

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2.002
contentS

high performance end mills


Workpiece material No. of flutes corNer style leNgth pages

4 Square End/Corner Radius Reg 2.104


4 Square End/Corner Radius Long Length 2.105
4 Square End/Corner Radius Long Reach 2.106
4 Square End Reg 2.107
For 45-58 HRc - Proton Plus 4 Square End Long Length 2.108
4 Corner Radius Reg 2.109
2 Ball Nose Reg 2.110
2 Ball Nose Long Length 2.111
2 Ball Nose Long Reach 2.112
4 Square End Reg 2.115
2 Square End Reg 2.116
For 30- 45 HRc- High Speed Machining
4 Ball Nose Reg 2.117
2 Ball Nose Reg 2.118
4 Square End/Corner Radius Reg 2.121
For SS,Ti & High Temperature Alloys 4 Ball Nose Reg 2.123
5 Square End/Corner Radius Reg 2.125
7 Corner Radius Reg 2.127
Trochoidal Milling 5 Corner Radius Reg 2.130
6 Square End Reg 2.131
Finisher 3 Square End Reg 2.133
Economic 4 Corner Chamfer Reg 2.135
2 Square End Reg 2.137
For Al & Al Alloys
2 Square End Reg 2.138
3 Corner Chamfer Reg 2.142
3 Corner Radius Reg 2.143
Razor cut - for roughing 3 Corner Radius Long Reach 2.144
Aluminium 3 Corner Radius Reg 2.145
3 Square End Reg 2.146
2 Square End Reg 2.147
3-4 Square End Reg 2.149
Chip Breaker Rougher 4-6 Corner Radius Reg 2.150
4-6 Corner Chamfer Reg 2.151

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2.003
Solid Carbide End Mills

end mill nomenclature hss material Details


Shank
End Mills

Shank End Mill


Diameter Diameter

Length of Cut

Overall Length

length of cut (flute length) – Always select the shortest Flute Length possible for your application.
By selecting the shortest Flute Length, you can increase rigidity and allow for higher feed rates.

end mill diameter – Always select the largest diameter possible for your milling operation. Increasing your
diameter by just 10%, can increase your rigidity by 25%.

Helix helix angle – Varies from 0 to 60 degrees. Higher helix


Angle angles can increase the number of teeth in a cut, and help
in redirecting cutting forces. This is beneficial in harder to
Dish machine materials in particular. Changes in helix angle can
also greatly affect the flute form of an end mill, and affect
chip evacuation.

rake angle – The measurement of the curvature of the cutting


edge in the face of the flute. A high rake angle will cut more Rake
Primary Relief

aggressively and make the cutting action smoother, while a lower Secondary
Relief
rake angle will increase the strength of the cutting edge.

primary & secondary relief – The clearance directly behind


the cutting edge. High primary relief angles will allow for more
aggressive milling, while lower relief angles will increase the
strength of the cutting edge. The primary relief will also affect the
wear on a cutting edge. Lower primary relief angles can tend to
develop larger wear lands.

Web Thickness – The cross section of the fluting of the


Web
Thickness
end mill. Larger webs allow for more rigidity, while smaller
webs allow for better chip evacuation. This feature is
highly dependent on the material being machined.

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2.004
Solid Carbide End Mills

how to reduce vibration & hss


chatter in end milling
material Details

End Mills
When chatter occurs, it can be self-sustaining until the problem is 4. Reduce excess overhang between the workpiece and spindle.
corrected. Chatter causes poor finish on the part, and will damage 5. Select an end mill with less flutes.
and significantly reduce the life of end mills. Carbide end mills are 6. Check the tool run-out.
particularly susceptible to damage. 7. Review the tool geometry to ensure the cutting face, relief,
fluting and helix angle are appropriate for the workplace
Typical methods to reduce chatter include reducing cutting forces material.
by: 8. If conventional, try climb milling.
1. Reducing the number of flutes in cut.
2. Decreasing the chipload per tooth by reducing the feed or End Mill Accuracy and Deflection
increasing the speed or RPM. Because end mills are supported only at the shank end, they are
3. Reducing the axial or radical depth or cut. subject to deflection, which can reduce the accuracy of the milled
part. Several factors affect the amount of deflection that will occur.
Though these steps will reduce the chatter, slowing down the cut-
ting process is not always the best course of action, and reducing 1. Overall Length and Length of Cut: As the length of the mill
the chipload can be detrimental to the cutter. increases, difficulty in maintaining dimensional accuracy also
It is better to first improve rigidity and stability: increases. Rigidity decreases in proportion to length of cut to
1. Use a larger end mill with a larger core diameter. the 3rd power. Thus, a 4th length of cut is 1/8 as rigid as a 2”
2. Use end mills with reduced clearance or a small circular length of cut. A regular length end mill cutting 7075 alumin-
margin. ium can deflect <.002”, while an extra long end mill can
3. Use the shortest overhang from spindle nose to tip of tool. deflect >.006”.
4. Use stub length end mills where possible.
5. Use balanced tool holders. 2. End Mill Diameter: Rigidity increases in proportion to diameter
6. Rework fixture to hold the workpiece more securely. to the 4th power. A 1” – diameter end mill is 16 times more
7. Reprogram the cutter path to shift cutting forces into stiffer rigid than a ½” end mill. A 1” – diameter end mill over a 5/8”
portions of the workpiece. length of cut in 1040 steel will cut to size, while a 3/8” –
8. Look for ways to improve spindle speeds then adjust feed diameter end mill may deflect to >.003”.
accordingly.
3. End Mill Material Composition: Solid carbide is about three
Chatter is common when machining corners. As the end mill times more rigid and resistant to deflection than high-speed
enters the corner, the percentage of engagement increases the steel end mills, but not as tough.
number of teeth in the cut. This drastically increases the cutting
forces, causing chatter. 4. Radial Depth of Cut and Axial Length of Cut: Heavy radical
cuts as well as long axial lengths of cuts will deflect the end
To reduce chatter when machining corners, consider using circular mill much more. A light-finishing pass is generally required to
interpolation to produce a bigger corner radius than indicated by produce accurate parallel cuts.
the part print. Then remove the remaining stock with a smaller end
mill using circular interpretation. Tips:
• Always use the shortest tool possible.
Reducing Chatter in End Milling • Shorter tools can reduce chatter.
Chatter in the form of vibration and noise is a frequent challenge • Increase coolant.
when end milling. It can cause scalloping and uneven finishes. • Try left-hand spiral end mills.
• Try using higher helix end mills.
To reduce chatter, try the following: • Increase overall system rigidity.
1. Ensure that the starting places for speeds and feeds are • Reduce overhang.
correct for the workpiece material and the cut. • Conventional milling can resist deflection better than climb
2. Decrease the feed, or chipload per tooth/tool. milling.
3. Make the workpiece as secure and rigid as possible. • Dull tools deflect more than sharp tools.

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2.005
Solid Carbide End Mills

end mills for hardened steels from 55-70 hrc


advantages
End Mills

• No EDM is required (milling is much faster).


• Polishing can be minimized.
• One single clamping, so it is easier to achieve accurate results.

several strategies are possible


HPM (High Perfomance Machining) HSM (High Speed Machining)
High cutting speed (Vc) High cutting speed (Vc)
Large cutting depth (Ap) Small cutting depth (Ap)
Small cutting width (Ae) Small cutting width (Ae)
Medium feed per tooth (Fz)/ table feed (Vf) High feed per tooth (Fz) / table feed (Vf)

Workpiece material: 1.2379


Hardness: 62HRc
Competitor Totem
Vc 100 m/min 100 m/min
n 3180 rpm 3180 rpm
Fz 0.05 mm/t 0.60 mm/t
Z 6 6
Vf 1.000 mm/min 11.500 mm/min
ap 20 mm 20 mm
ae 0.1 mm 0.1 mm
Depending on the workpiece different strategies can be chosen.
Chip removal and coolant in such applications are crucial.

program coating details


• Centre cutting high performance ball nose 2 Flute for 55-70 HRc • Multi layer coating
• Centre cutting high performance torus 4 Flute for 55-70 HRc • Nano structure
• Centre cutting high performance multi flute finisher for 55-70 HRc • Extreme hardness
• Centre cutting high performance multi flute finisher with corner radius for • Longer tool life
55-70 HRc

Optimized Wear Edge


center preparation

For multi flute finisher with corner radius the tolerance on the corner radius is ±0.005mm.

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2.006
Solid Carbide End Mills Proton HD Series

2 Flute
centre cutting high performance
ball nose 2 flute for 55-70 hrc

End Mills
f7 h5
300 6535 HA
HSM

H3-H4

A 0,005 * A
Ød1

Ød
L1
y a
L2

L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined Angle
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.1 0.05 4 51 0.15 - - 2 15 0.684 0.706 0.755 0.812 FBK0506053
0.1 0.05 4 51 0.15 2 0.005 2 15 2.357 2.437 2.616 2.825 FBK0506054
0.2 0.1 4 51 0.3 - - 2 15 0.786 0.810 0.863 0.925 FBK0506055
0.2 0.1 4 51 0.3 2 0.005 2 15 2.355 2.434 2.609 2.812 FBK0506056
0.2 0.1 4 51 0.3 4 0.005 2 15 4.423 4.573 4.909 5.299 FBK0506057
0.2 0.1 4 51 0.3 6 0.005 2 15 6.490 6.713 7.208 7.785 FBK0506058
0.4 0.2 4 51 0.5 - - 2 15 1.299 1.337 1.423 1.522 FBK0506059
0.4 0.2 4 51 0.5 2 0.01 2 15 2.371 2.447 2.615 2.811 FBK0506060
0.4 0.2 4 51 0.5 4 0.01 2 15 4.439 4.586 4.915 5.298 FBK0506061
0.4 0.2 4 51 0.5 6 0.01 2 15 6.506 6.726 7.215 7.784 FBK0506062
0.4 0.2 4 51 0.5 8 0.01 2 15 8.573 8.865 9.515 10.270 FBK0506063
0.5 0.25 4 51 0.7 - - 2 15 1.504 1.548 1.645 1.758 FBK0506064
0.5 0.25 4 51 0.7 2 0.02 2 15 2.408 2.483 2.651 2.846 FBK0506065
0.5 0.25 4 51 0.7 4 0.02 2 15 4.476 4.623 4.951 5.332 FBK0506066
0.5 0.25 4 51 0.7 6 0.02 2 15 6.543 6.762 7.250 7.818 FBK0506067
0.5 0.25 4 51 0.7 8 0.02 2 15 8.610 8.902 9.550 10.304 FBK0506068
0.6 0.3 4 51 0.8 - - 2 15 2.259 2.327 2.479 2.656 FBK0506069
0.6 0.3 4 51 0.8 2 0.02 2 15 2.543 2.621 2.795 2.997 FBK0506070
0.8 0.4 4 51 1 - - 2 15 2.462 2.534 2.694 2.880 FBK0506071
1 0.5 4 51 1.2 - - 2 15 2.665 2.741 2.909 3.104 FBK0506072
1 0.5 4 51 1.2 2.2 0.02 2 15 2.743 2.821 2.995 3.197 FBK0506073
1 0.5 4 51 1.2 4 0.02 2 15 4.603 4.746 5.064 5.435 FBK0506074
1 0.5 4 51 1.2 6 0.02 2 15 6.671 6.886 7.364 7.921 FBK0506075

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.012

www.totem-forbes.com
2.007
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute ball nose 2 flute for 55-70 hrc
End Mills

f7 h5
30 0 6535 HA
HSM TiAlN

H2-H3

A 0,005 * A
Ød1

Ød
L1
y a
L2

L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined Angle
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 0.5 4 51 1.2 8 0.02 2 15 8.738 9.025 9.664 10.407 FBK0506076
1 0.5 4 51 1.2 10 0.02 2 15 10.805 11.164 11.964 12.894 FBK0506077
1.5 0.75 4 51 1.8 - - 2 15 4.066 4.182 4.439 4.738 FBK0506078
1.5 0.75 4 51 1.8 3.3 0.025 2 15 4.163 4.282 4.546 4.854 FBK0506079
1.5 0.75 4 51 1.8 4 0.025 2 15 4.886 5.030 5.351 5.725 FBK0506080
1.5 0.75 4 51 1.8 6 0.025 2 15 6.954 7.170 7.651 8.211 FBK0506081
1.5 0.75 4 51 1.8 8 0.025 2 15 9.021 9.309 9.951 10.697 FBK0506082
1.5 0.75 4 51 1.8 10 0.025 2 15 11.088 11.448 12.250 13.183 FBK0506083
2 1 4 51 2.5 - - 2 15 4.781 4.913 5.206 5.548 FBK0506084
2 1 4 51 2.5 4 0.05 2 15 4.974 5.113 5.421 5.780 FBK0506085
2 1 4 51 2.5 6 0.05 2 15 7.042 7.252 7.721 8.266 FBK0506086
2 1 4 51 2.5 8 0.05 2 15 9.109 9.392 10.020 10.752 FBK0506087
2 1 4 51 2.5 10 0.05 2 15 11.176 11.531 12.320 13.239 FBK0506088
2.5 1.25 4 51 3 - - 2 15 5.290 5.431 5.744 6.109 FBK0506089
2.5 1.25 4 51 3 4.5 0.05 2 15 5.483 5.630 5.959 6.341 FBK0506090
2.5 1.25 4 51 3 6 0.05 2 15 7.033 7.235 7.683 8.205 FBK0506091
2.5 1.25 4 51 3 8 0.05 2 15 9.101 9.374 9.983 10.692 FBK0506092
2.5 1.25 4 51 3 10 0.05 2 15 11.168 11.513 12.283 13.178 FBK0506093
3 1.5 4 51 3.5 - - 2 15 5.798 5.948 6.281 6.669 FBK0506094
3 1.5 4 51 3.5 5 0.05 2 15 5.991 6.148 6.496 6.901 FBK0506095
3 1.5 4 51 3.5 6 0.05 2 15 7.025 7.217 7.646 8.144 FBK0506096
3 1.5 4 51 3.5 7 0.05 2 15 8.058 8.287 8.796 9.388 FBK0506097
3 1.5 4 51 3.5 8 0.05 2 15 9.092 9.357 9.946 10.631 FBK0506098
3 1.5 4 51 3.5 10 0.05 2 15 11.159 11.496 12.245 ∞ FBK0506099

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.012

[email protected]
2.008
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute ball nose 2 flute for 55-70 hrc

End Mills
f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

A 0,005 * A
Ød1

Ød
L1
y a
L2

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined
Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.1 0.05 6 64 0.15 - - 2 15 0.684 0.706 0.755 0.812 FBK0505685
0.1 0.05 6 64 0.15 2 0.005 2 15 2.357 2.437 2.616 2.825 FBK0505686
0.2 0.1 6 64 0.3 - - 2 15 0.786 0.810 0.863 0.925 FBK0505687
0.2 0.1 6 64 0.3 2 0.005 2 15 2.355 2.434 2.609 2.812 FBK0505688
0.2 0.1 6 64 0.3 4 0.005 2 15 4.423 4.573 4.909 5.299 FBK0505689
0.2 0.1 6 64 0.3 6 0.005 2 15 6.490 6.713 7.208 7.785 FBK0505690
0.4 0.2 6 64 0.5 - - 2 15 1.299 1.337 1.423 1.522 FBK0505691
0.4 0.2 6 64 0.5 2 0.01 2 15 2.371 2.447 2.615 2.811 FBK0505692
0.4 0.2 6 64 0.5 4 0.01 2 15 4.439 4.586 4.915 5.298 FBK0505693
0.4 0.2 6 64 0.5 6 0.01 2 15 6.506 6.726 7.215 7.784 FBK0505694
0.4 0.2 6 64 0.5 8 0.01 2 15 8.573 8.865 9.515 10.270 FBK0505695
0.5 0.25 6 64 0.7 - - 2 15 1.504 1.548 1.645 1.758 FBK0504418
0.5 0.25 6 64 0.7 2 0.02 2 15 2.408 2.483 2.651 2.846 FBK0505696
0.5 0.25 6 64 0.7 4 0.02 2 15 4.476 4.623 4.951 5.332 FBK0505697
0.5 0.25 6 64 0.7 6 0.02 2 15 6.543 6.762 7.250 7.818 FBK0505698
0.5 0.25 6 64 0.7 8 0.02 2 15 8.610 8.902 9.550 10.304 FBK0505699
0.6 0.3 6 64 0.8 - - 2 15 2.259 2.327 2.479 2.656 FBK0504419
0.6 0.3 6 64 0.8 2 0.02 2 15 2.543 2.621 2.795 2.997 FBK0504420
0.8 0.4 6 64 1 - - 2 15 2.462 2.534 2.694 2.880 FBK0504421
1 0.5 6 64 1.2 - - 2 15 2.665 2.741 2.909 3.104 FBK0504422
1 0.5 6 64 1.2 2.2 0.02 2 15 2.743 2.821 2.995 3.197 FBK0505700
1 0.5 6 64 1.2 4 0.02 2 15 4.603 4.746 5.064 5.435 FBK0504424

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.012

www.totem-forbes.com
2.009
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute ball nose 2 flute for 55-70 hrc
End Mills

f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

A 0,005 * A
Ød1

Ød
L1
y a
L2

L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined
Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 0.5 6 64 1.2 6 0.02 2 15 6.671 6.886 7.364 7.921 FBK0505701
1 0.5 6 64 1.2 8 0.02 2 15 8.738 9.025 9.664 10.407 FBK0505702
1 0.5 6 64 1.2 10 0.02 2 15 10.805 11.164 11.964 12.894 FBK0505703
1.5 0.75 6 64 1.8 - - 2 15 4.066 4.182 4.439 4.738 FBK0504425
1.5 0.75 6 64 1.8 3.3 0.025 2 15 4.163 4.282 4.546 4.854 FBK0505704
1.5 0.75 6 64 1.8 4 0.025 2 15 4.886 5.030 5.351 5.725 FBK0505705
1.5 0.75 6 64 1.8 6 0.025 2 15 6.954 7.170 7.651 8.211 FBK0505706
1.5 0.75 6 64 1.8 8 0.025 2 15 9.021 9.309 9.951 10.697 FBK0505707
1.5 0.75 6 64 1.8 10 0.025 2 15 11.088 11.448 12.250 13.183 FBK0505708
2 1 6 64 2.5 - - 2 15 4.781 4.913 5.206 5.548 FBK0504426
2 1 6 64 2.5 4 0.05 2 15 4.974 5.113 5.421 5.780 FBK0504427
2 1 6 64 2.5 6 0.05 2 15 7.042 7.252 7.721 8.266 FBK0505709
2 1 6 64 2.5 8 0.05 2 15 9.109 9.392 10.020 10.752 FBK0505710
2 1 6 64 2.5 10 0.05 2 15 11.176 11.531 12.320 13.239 FBK0505711
2.5 1.25 6 64 3 - - 2 15 5.290 5.431 5.744 6.109 FBK0504428
2.5 1.25 6 64 3 4.5 0.05 2 15 5.483 5.630 5.959 6.341 FBK0505712
2.5 1.25 6 64 3 6 0.05 2 15 7.033 7.235 7.683 8.205 FBK0505713
2.5 1.25 6 64 3 8 0.05 2 15 9.101 9.374 9.983 10.692 FBK0505714
2.5 1.25 6 64 3 10 0.05 2 15 11.168 11.513 12.283 13.178 FBK0505715
3 1.5 6 64 3.5 - - 2 15 5.798 5.948 6.281 6.669 FBK0504429
3 1.5 6 64 3.5 5 0.05 2 15 5.991 6.148 6.496 6.901 FBK0505716
3 1.5 6 64 3.5 6 0.05 2 15 7.025 7.217 7.646 8.144 FBK0505717
3 1.5 6 64 3.5 7 0.05 2 15 8.058 8.287 8.796 9.388 FBK0504430

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.012

[email protected]
2.010
Solid Carbide End Mills Proton HD Series

2 Flute
centre cutting high performance
ball nose 2 flute for 55-70 hrc

End Mills
f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

A 0,005 * A
Ød1

Ød
L1
y a
L2

L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined
Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
3 1.5 6 64 3.5 8 0.05 2 15 9.092 9.357 9.946 10.631 FBK0505718
3 1.5 6 64 3.5 10 0.05 2 15 11.159 11.496 12.245 13.117 FBK0505719
4 2 6 64 4.5 - - 2 15 6.815 6.983 7.356 7.791 FBK0504431
4 2 6 64 4.5 8 0.1 2 15 9.268 9.521 10.085 10.741 FBK0504432
5 2.5 6 64 6 - - 2 15 8.349 8.553 9.006 9.534 FBK0504433
5 2.5 6 64 6 10 0.15 2 15 11.512 11.826 12.525 ∞ FBK0504434
6 3 6 64 7 - - 2 - ∞ ∞ ∞ ∞ FBK0503535
6 3 6 64 7 12 0.15 2 - ∞ ∞ ∞ ∞ FBK0504435
6 3 6 64 7 25 0.15 2 - ∞ ∞ ∞ ∞ FBK0504436
8 4 8 64 9 - - 2 - ∞ ∞ ∞ ∞ FBK0504437
8 4 8 64 9 16 0.2 2 - ∞ ∞ ∞ ∞ FBK0504438
8 4 8 64 9 25 0.2 2 - ∞ ∞ ∞ ∞ FBK0503536
10 5 10 78 12 - - 2 - ∞ ∞ ∞ ∞ FBK0504439
10 5 10 78 12 20 0.2 2 - ∞ ∞ ∞ ∞ FBK0503537
12 6 12 78 15 - - 2 - ∞ ∞ ∞ ∞ FBK0504440

Tolerance chart
Diameter range Shank Cutting diameter Cutting diameter Cutting diameter Cutting diameter
Ød1-h5 Ød-e8 Ød-f7 Ød-g7 ØFHC
0 -0.014 -0.006 -0.002 0
d≤3
-0.004 -0.028 -0.016 -0.012 -0.025
0 -0.020 -0.010 -0.004 0
3<d≤6
-0.005 -0.038 -0.022 -0.016 -0.030
0 -0.025 -0.013 -0.005 0
6 < d ≤ 10
-0.006 -0.047 -0.028 -0.02 -0.036
0 -0.032 -0.016 -0.006 0
10 < d ≤ 18
-0.008 -0.059 -0.034 -0.024 -0.043
0 -0.040 -0.020 -0.006 0
18 < d ≤ 30
-0.009 -0.073 -0.041 -0.024 -0.052
∞ Remark ∞ means no collusion in projection length area
Application data on page no 2.012

www.totem-forbes.com
2.011
Solid Carbide End Mills

cutting conditions

Centre cutting high performance ball nose 2 flute for 55-70 HRc
End Mills

ap
Cutting
Material speed
Hardness Coolant ap
group ae ae= Ød
Vc m/min
H3 55-60 HRc 150 - 220 min.lub. Profiling
H4 60-70 HRc 200 - 250 min.lub.
Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm)
0.1 < 0.02 < 0.003 0.002 - 0.007
0.2 < 0.04 < 0.006 0.004 - 0.010
0.4 < 0.08 < 0.012 0.006 - 0.013
advantages 0.5 < 0.10 < 0.015 0.007 - 0.015
0.6 < 0.12 < 0.018 0.009 - 0.018
• Consistency
• Higher Tool Life 0.8 < 0.16 < 0.024 0.012 - 0.021
1 < 0.20 < 0.030 0.015 - 0.025
1.5 < 0.30 < 0.045 0.020 - 0.035
2 < 0.40 < 0.060 0.030 - 0.050
Tips: 2.5 < 0.50 < 0.075 0.035 - 0.055
• Use a rigid milling machine and clamping method 3 < 0.60 < 0.090 0.040 - 0.060
• Try to minimize entering and exiting the workpiece 4 < 0.80 < 0.120 0.050 - 0.080
• Use minimum lubrication or oil-mist-spray
5 < 1.00 < 0.150 0.060 - 0.110
6 < 1.20 < 0.180 0.065 - 0.125
8 < 1.60 < 0.240 0.080 - 0.130
10 < 2.00 < 0.300 0.085 - 0.135
12 < 2.40 < 0.360 0.100 - 0.140

FBK0503535
Workpiece material: 1.2379
d d Hardness: 62 HRc
Competitor Totem
d d
Ø 6mm 6mm
deff ap z 2 flutes 2 flutes
deff
vc 160 m/min 160 m/min
n 8400 rpm 8400 rpm
ap ß deff ap
deff Fz 0.157 mm/t 0.157 mm/t
For the cutting speed Vc calculation the vf 2630 mm/min 2630 mm/min
effective cutting diameter deff has toßbe taken into account. ap 0.3 mm 0.3 mm
See
ß = 0; deff = d x sin ß ± arc cosformula.
1-2ap/d ae 1.2 mm 1.2 mm
Coolant min. lubrication min. lubrication
ß = 0; deff = d x sin ß ± arc cos d - 2ap
d
ß = 0; deff = d x sin ß ± arc cos 1-2ap/d
Q 0.95 mm3/min 0.95 mm3/min
Tool Life 30 mins 2 Hrs
ß = 0; deff = d x sin ß ± arc cos d - 2ap
d

[email protected]
2.012
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 55-70 hrc

End Mills
f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined Angle
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 0.01 4 51 0.2 - - 4 15 0.685 0.709 0.761 0.822 FBK0505720
0.2 0.01 4 51 0.2 0.4 0.01 4 15 0.724 0.749 0.804 0.869 FBK0505721
0.4 0.01 4 51 0.4 - - 4 15 1.202 1.244 1.336 1.444 FBK0505722
0.4 0.01 4 51 0.4 0.9 0.01 4 15 1.241 1.284 1.379 1.490 FBK0505723
0.4 0.01 4 51 0.4 1.6 0.01 4 15 1.964 2.032 2.184 2.360 FBK0505724
0.5 0.03 4 51 0.5 - - 4 15 1.305 1.349 1.448 1.563 FBK0505725
0.5 0.03 4 51 0.5 1 0.01 4 15 1.343 1.389 1.491 1.610 FBK0505726
0.5 0.03 4 51 0.5 2 0.01 4 15 2.377 2.459 2.641 2.853 FBK0505727
0.6 0.05 4 51 0.6 - - 4 15 2.060 2.130 2.286 2.468 FBK0505728
0.6 0.05 4 51 0.6 1.6 0.02 4 15 2.138 2.210 2.372 2.561 FBK0505729
0.6 0.05 4 51 0.6 2.4 0.02 4 15 2.965 3.066 3.292 3.555 FBK0505730
0.8 0.05 4 51 0.8 - - 4 15 2.267 2.344 2.516 2.716 FBK0505731
0.8 0.05 4 51 0.8 1.8 0.02 4 15 2.344 2.424 2.602 2.809 FBK0505732
0.8 0.05 4 51 0.8 3.2 0.02 4 15 3.791 3.922 4.212 4.550 FBK0505733
1 0.05 4 51 1 - - 4 15 2.474 2.558 2.746 2.965 FBK0505734
1 0.05 4 51 1 2 0.02 4 15 2.551 2.638 2.832 3.058 FBK0505735
1 0.05 4 51 1 4 0.02 4 15 4.618 4.778 5.132 5.544 FBK0505736
1 0.05 4 51 1 6 0.02 4 15 6.686 6.917 7.432 8.030 FBK0505737
1 0.10 4 51 1 - - 4 15 2.472 2.555 2.739 2.953 FBK0505738
1 0.10 4 51 1 2 0.02 4 15 2.549 2.635 2.825 3.046 FBK0505739
1 0.10 4 51 1 4 0.02 4 15 4.617 4.774 5.124 5.532 FBK0505740
1 0.10 4 51 1 6 0.02 4 15 6.684 6.913 7.424 8.018 FBK0505741
1.5 0.10 4 51 1.5 - - 4 15 3.778 3.906 4.191 4.523 FBK0505742
1.5 0.10 4 51 1.5 3 0.025 4 15 3.874 4.006 4.299 4.639 FBK0505743
1.5 0.10 4 51 1.5 6 0.025 4 15 6.975 7.215 7.748 8.369 FBK0505744
1.5 0.10 4 51 1.5 9 0.025 4 15 10.076 10.424 11.198 12.098 FBK0505745
1.5 0.20 4 51 1.5 - - 4 15 3.775 3.899 4.177 4.499 FBK0505746

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.018

www.totem-forbes.com
2.013
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 55-70 hrc
End Mills

f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined Angle
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1.5 0.20 4 51 1.5 3 0.025 4 15 3.871 3.999 4.284 4.615 FBK0505747
1.5 0.20 4 51 1.5 6 0.025 4 15 6.972 7.208 7.733 8.345 FBK0505748
1.5 0.20 4 51 1.5 9 0.025 4 15 10.073 10.417 11.183 12.074 FBK0505749
2 0.10 4 51 2 - - 4 15 4.295 4.441 4.766 5.145 FBK0505750
2 0.10 4 51 2 4 0.05 4 15 5.005 5.175 5.556 5.999 FBK0505751
2 0.10 4 51 2 8 0.05 4 15 9.139 9.454 10.155 10.971 FBK0505752
2 0.10 4 51 2 12 0.05 4 15 13.274 13.733 14.755 15.944 FBK0505753
2 0.30 4 51 2 - - 4 15 4.288 4.427 4.736 5.096 FBK0505754
2 0.30 4 51 2 4 0.05 4 15 4.998 5.162 5.526 5.950 FBK0505755
2 0.30 4 51 2 8 0.05 4 15 9.133 9.440 10.125 10.923 FBK0505756
2 0.30 4 51 2 12 0.05 4 15 13.267 13.719 14.725 15.895 FBK0505757
2.5 0.10 4 51 2.5 - - 4 15 4.812 4.976 5.341 5.767 FBK0505758
2.5 0.10 4 51 2.5 5 0.05 4 15 6.038 6.245 6.706 7.242 FBK0505759
2.5 0.10 4 51 2.5 10 0.05 4 15 11.207 11.594 12.455 13.457 FBK0505760
2.5 0.10 4 51 2.5 15 0.05 4 15 16.375 16.942 18.204 ∞ FBK0505761
2.5 0.30 4 51 2.5 - - 4 15 4.805 4.962 5.311 5.718 FBK0505762
2.5 0.30 4 51 2.5 5 0.05 4 15 6.032 6.231 6.676 7.193 FBK0505763
2.5 0.30 4 51 2.5 10 0.05 4 15 11.200 11.580 12.425 13.409 FBK0505764
2.5 0.30 4 51 2.5 15 0.05 4 15 16.368 16.928 18.174 ∞ FBK0505765
3 0.20 4 51 3 - - 4 15 5.325 5.504 5.901 6.364 FBK0505766
3 0.20 4 51 3 6 0.05 4 15 7.069 7.308 7.841 8.461 FBK0505767
3 0.20 4 51 3 12 0.05 4 15 13.271 13.726 14.740 ∞ FBK0505768
3 0.20 4 51 3 18 0.05 4 15 19.473 20.144 ∞ ∞ FBK0505769
3 0.20 4 51 3 - - 4 15 5.325 5.504 5.901 6.364 FBK0505770
3 0.50 4 51 3 6 0.05 4 15 7.058 7.287 7.796 8.388 FBK0505771
3 0.50 4 51 3 12 0.05 4 15 13.260 13.705 14.695 ∞ FBK0505772
3 0.50 4 51 3 18 0.05 4 15 19.462 20.123 ∞ ∞ FBK0505773

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.018

[email protected]
2.014
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 55-70 hrc

End Mills
f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined
Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 0.01 6 64 0.2 - - 4 15 0.685 0.709 0.761 0.822 FBK0505774
0.2 0.01 6 64 0.2 0.4 0.01 4 15 0.724 0.749 0.804 0.869 FBK0505775
0.4 0.01 6 64 0.4 - - 4 15 1.202 1.244 1.336 1.444 FBK0505776
0.4 0.01 6 64 0.4 0.9 0.01 4 15 1.241 1.284 1.379 1.490 FBK0505777
0.4 0.01 6 64 0.4 1.6 0.01 4 15 1.964 2.032 2.184 2.360 FBK0505778
0.5 0.03 6 64 0.5 - - 4 15 1.305 1.349 1.448 1.563 FBK0505779
0.5 0.03 6 64 0.5 1 0.01 4 15 1.343 1.389 1.491 1.610 FBK0505780
0.5 0.03 6 64 0.5 2 0.01 4 15 2.377 2.459 2.641 2.853 FBK0505781
0.6 0.05 6 64 0.6 - - 4 15 2.060 2.130 2.286 2.468 FBK0505782
0.6 0.05 6 64 0.6 1.6 0.02 4 15 2.138 2.210 2.372 2.561 FBK0505783
0.6 0.05 6 64 0.6 2.4 0.02 4 15 2.965 3.066 3.292 3.555 FBK0505784
0.8 0.05 6 64 0.8 - - 4 15 2.267 2.344 2.516 2.716 FBK0505785
0.8 0.05 6 64 0.8 1.8 0.02 4 15 2.344 2.424 2.602 2.809 FBK0505786
0.8 0.05 6 64 0.8 3.2 0.02 4 15 3.791 3.922 4.212 4.550 FBK0505787
1 0.05 6 64 1 - - 4 15 2.474 2.558 2.746 2.965 FBK0505788
1 0.05 6 64 1 2 0.02 4 15 2.551 2.638 2.832 3.058 FBK0505789
1 0.05 6 64 1 4 0.02 4 15 4.618 4.778 5.132 5.544 FBK0505790
1 0.05 6 64 1 6 0.02 4 15 6.686 6.917 7.432 8.030 FBK0505791
1 0.1 6 64 1 - - 4 15 2.472 2.555 2.739 2.953 FBK0505792
1 0.1 6 64 1 2 0.02 4 15 2.549 2.635 2.825 3.046 FBK0505793
1 0.1 6 64 1 4 0.02 4 15 4.617 4.774 5.124 5.532 FBK0505794
1 0.1 6 64 1 6 0.02 4 15 6.684 6.913 7.424 8.018 FBK0505795
1.5 0.1 6 64 1.5 - - 4 15 3.778 3.906 4.191 4.523 FBK0505796
1.5 0.1 6 64 1.5 3 0.025 4 15 3.874 4.006 4.299 4.639 FBK0505797
1.5 0.1 6 64 1.5 6 0.025 4 15 6.975 7.215 7.748 8.369 FBK0505798

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.018

www.totem-forbes.com
2.015
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 55-70 hrc
End Mills

f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined
Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1.5 0.1 6 64 1.5 9 0.025 4 15 10.076 10.424 11.198 12.098 FBK0505799
1.5 0.2 6 64 1.5 - - 4 15 3.775 3.899 4.177 4.499 FBK0505800
1.5 0.2 6 64 1.5 3 0.025 4 15 3.871 3.999 4.284 4.615 FBK0505801
1.5 0.2 6 64 1.5 6 0.025 4 15 6.972 7.208 7.733 8.345 FBK0505802
1.5 0.2 6 64 1.5 9 0.025 4 15 10.073 10.417 11.183 12.074 FBK0505803
2 0.1 6 64 2 - - 4 15 4.295 4.441 4.766 5.145 FBK0505804
2 0.1 6 64 2 4 0.05 4 15 5.005 5.175 5.556 5.999 FBK0504441
2 0.1 6 64 2 8 0.05 4 15 9.139 9.454 10.155 10.971 FBK0504442
2 0.1 6 64 2 12 0.05 4 15 13.274 13.733 14.755 15.944 FBK0504443
2 0.3 6 64 2 - - 4 15 4.288 4.427 4.736 5.096 FBK0505805
2 0.3 6 64 2 4 0.05 4 15 4.998 5.162 5.526 5.950 FBK0504444
2 0.3 6 64 2 8 0.05 4 15 9.133 9.440 10.125 10.923 FBK0504445
2 0.3 6 64 2 12 0.05 4 15 13.267 13.719 14.725 15.895 FBK0504446
2.5 0.1 6 64 2.5 - - 4 15 4.812 4.976 5.341 5.767 FBK0505806
2.5 0.1 6 64 2.5 5 0.05 4 15 6.038 6.245 6.706 7.242 FBK0505807
2.5 0.1 6 64 2.5 10 0.05 4 15 11.207 11.594 12.455 13.457 FBK0505808
2.5 0.1 6 64 2.5 15 0.05 4 15 16.375 16.942 18.204 19.673 FBK0505809
2.5 0.3 6 64 2.5 - - 4 15 4.805 4.962 5.311 5.718 FBK0505810
2.5 0.3 6 64 2.5 5 0.05 4 15 6.032 6.231 6.676 7.193 FBK0505811
2.5 0.3 6 64 2.5 10 0.05 4 15 11.200 11.580 12.425 13.409 FBK0505812
2.5 0.3 6 64 2.5 15 0.05 4 15 16.368 16.928 18.174 19.625 FBK0505813
3 0.2 6 64 3 - - 4 15 5.325 5.504 5.901 6.364 FBK0505814
3 0.2 6 64 3 6 0.05 4 15 7.069 7.308 7.841 8.461 FBK0504447
3 0.2 6 64 3 12 0.05 4 15 13.271 13.726 14.740 15.919 FBK0504448
3 0.2 6 64 3 18 0.05 4 15 19.473 20.144 21.639 23.378 FBK0504449

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.018

[email protected]
2.016
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 55-70 hrc

End Mills
f7 h5
30 0 6535 HA
HSM TiAlN

H3-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with inclined
Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
3 0.5 6 64 3 - - 4 15 5.325 5.504 5.901 6.364 FBK0505815
3 0.5 6 64 3 6 0.05 4 15 7.058 7.287 7.796 8.388 FBK0504450
3 0.5 6 64 3 12 0.05 4 15 13.260 13.705 14.695 15.846 FBK0504451
3 0.5 6 64 3 18 0.05 4 15 19.462 20.123 21.594 23.305 FBK0504452
4 0.2 6 64 4 8 0.1 4 15 9.329 9.647 10.355 11.179 FBK0503544
4 0.2 6 64 4 16 0.1 4 15 17.598 18.204 19.554 ∞ FBK0503545
4 0.2 6 64 4 24 0.1 4 15 25.867 26.762 28.753 ∞ FBK0503546
4 0.5 6 64 4 8 0.1 4 15 9.319 9.626 10.310 11.106 FBK0503547
4 0.5 6 64 4 16 0.1 4 15 17.588 18.183 19.509 ∞ FBK0503548
4 0.5 6 64 4 24 0.1 4 15 25.857 26.741 28.708 ∞ FBK0503549
6 0.5 6 64 6 12 0.15 4 - - - - - FBK0503550
6 0.5 6 64 6 24 0.15 4 - - - - - FBK0503551
6 1 6 64 6 12 0.15 4 - - - - - FBK0503538
6 1 6 64 6 24 0.15 4 - - - - - FBK0503539
8 0.5 8 78 8 16 0.2 4 - - - - - FBK0503554
8 0.5 8 78 8 32 0.2 4 - - - - - FBK0503555
8 1 8 78 8 16 0.2 4 - - - - - FBK0503556
8 1 8 78 8 32 0.2 4 - - - - - FBK0503540
10 0.5 10 100 10 20 0.2 4 - - - - - FBK0503558
10 0.5 10 100 10 40 0.2 4 - - - - - FBK0503559
10 1 10 100 10 20 0.2 4 - - - - - FBK0503560
10 1 10 100 10 40 0.2 4 - - - - - FBK0503561
12 0.5 12 100 12 24 0.2 4 - - - - - FBK0503562
12 0.5 12 100 12 48 0.2 4 - - - - - FBK0503563
12 1 12 100 12 24 0.2 4 - - - - - FBK0503564
12 1 12 100 12 48 0.2 4 - - - - - FBK0503565

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.018

www.totem-forbes.com
2.017
Solid Carbide End Mills

cutting conditions
Centre cutting high performance torus 4 flute for 55-70 HRc
End Mills

Material Cutting speed ap


Hardness Coolant
group Vc m/min
ap
H3 50-60 HRc 150 - 220 min.lub. ae= Ød ae= Ød
H4 60-70 HRc 200 - 250 min.lub.
Profiling
advantages Ød ap max. ae max. fz (mm/tooth)
• Consistency of cutting speeds. (mm) (mm) (mm)
• Optimized performance. 0.2 < 0.15 < 0.005 0.004 - 0.010
• High productivity 0.4 < 0.30 < 0.010 0.006 - 0.013
• Ideal chipflow geometry
• Optimized for hardened steels 0.5 < 0.38 < 0.013 0.007 - 0.015
0.6 < 0.45 < 0.015 0.009 - 0.018
0.8 < 0.60 < 0.020 0.012 - 0.021
FBK0503554 1 < 0.75 < 0.025 0.015 - 0.025
Workpiece material: 1.2162 1.5 < 1.13 < 0.038 0.020 - 0.035
Hardness: 60 HRc 2 < 1.50 < 0.050 0.030 - 0.050
Competitor Totem 2.5 < 1.88 < 0.063 0.035 - 0.055
Ø 8mm 8mm 3 < 2.25 < 0.075 0.040 - 0.060
z 4 flutes 4 flutes 4 < 3.00 < 0.100 0.050 - 0.080
vc 25 m/min 200 m/min 5 < 3.75 < 0.125 0.060 - 0.110
n 995 rpm 7958 rpm 6 < 4.50 < 0.150 0.065 - 0.125
Fz 0.038 mm/t 0.079 mm/t 8 < 6.00 < 0.200 0.080 - 0.130
vf 150 mm/min 2500 mm/min 10 < 7.50 < 0.250 0.085 - 0.135
ap 3 mm 3 mm 12 < 9.00 < 0.300 0.100 - 0.140
ae 0.25 mm 0.1 mm
Coolant air air FBK0505796
Workpiece material: Elmax hardened
Q 0.11 mm3/min 0.75 mm3/min Hardness: 62 HRc
Competitor Totem
Finishing application
6 times faster than competitor
Ø 1.5 mm 1.5 mm
z 4 teeth 2 teeth
vc 85 m/min 85 m/min
n 18000 rpm 18000 rpm
Fz 0.02 mm/t 0.023 mm/t
vf 1440 mm/min 828 mm/min
ap 0.65 mm 0.65 mm
ae 0.04 mm 0.04 mm
Coolant MMS MMS

Q 21.52 mm3/min 37.44 mm3/min

Finishing application
42% Higher MRR

[email protected]
2.018
Solid Carbide End Mills Proton HD Series
centre cutting high performance multi
Multi Flute flute finisher for 55-70 hrc

End Mills
f7 h5
HPM 45 0 6535 HA
6-16 TiAlN
HSM

H3-H4

0,005 * A
A
Ød1

Ød

y L1

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 - 6 64 8 15 0.05 6 15 FBK0503566
4 - 6 64 10 16 0.1 6 15 FBK0503567
5 - 6 64 12 18 0.15 6 15 FBK0503568
6 - 6 64 14 20 0.2 6 - FBK0503569
8 - 8 78 18 25 0.2 6 - FBK0503570
10 - 10 78 22 30 0.3 6 - FBK0503571
12 - 12 89 26 35 0.3 6 - FBK0503572
16. - 16 89 34 40 0.3 6 - FBK0504453
20 - 20 102 42 48 0.3 8 - FBK0504454

Also available with extra teeth for higher productivity


Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
8 - 8 78 18 25 0.2 8 - FBK0504455
10 - 10 78 22 30 0.3 10 - FBK0504456
12 - 12 89 26 35 0.3 12 - FBK0504457
16 - 16 89 34 40 0.3 16 - FBK0504458

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.021

www.totem-forbes.com
2.019
Solid Carbide End Mills Proton HD Series

Multi Flute cfinisher


entre cutting high performance multi flute
with corner radius for 55-70 hrc
End Mills

f7 h5
HPM 450 6535 HA
6-16 TiAlN
HSM

H3-H4

0,005 * A
A
Ød1

Ød
y L1
r
L

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 0.3 6 64 8 15 0.05 6 15 FBK0504459
4 0.3 6 64 10 16 0.1 6 15 FBK0504460
5 0.3 6 64 12 18 0.15 6 15 FBK0504461
5 0.5 6 64 12 18 0.15 6 15 FBK0504462
6 0.5 6 64 14 20 0.2 6 - FBK0504463
6 1 6 64 14 20 0.2 6 - FBK0504464
8 0.5 8 70 18 25 0.3 6 - FBK0504465
8 1 8 70 18 25 0.3 6 - FBK0503542
10 0.5 10 78 22 30 0.3 6 - FBK0504466
10 1 10 78 22 30 0.3 6 - FBK0503543
10 1.5 10 78 22 30 0.3 6 - FBK0504467
12 0.5 12 78 26 35 0.3 6 - FBK0503573
12 1 12 78 26 35 0.3 6 - FBK0504468
12 2 12 78 26 35 0.3 6 - FBK0504469
16 1 16 89 34 40 0.3 6 - FBK0504470
16 2 16 89 34 40 0.3 6 - FBK0504471
20 1 20 102 42 48 0.3 8 - FBK0504472
20 2 20 102 42 48 0.3 8 - FBK0504473

Also available with extra teeth for higher productivity


Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
8 0.5 8 78 18 25 0.2 8 - FBK0504474
10 0.5 10 78 22 30 0.3 10 - FBK0504475
12 0.5 12 89 26 35 0.3 12 - FBK0504476
16 0.5 16 89 34 40 0.3 16 - FBK0504477

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.021

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2.020
Solid Carbide End Mills

cutting conditions

• C entre cutting high performance multi flute finisher for 55-70 HRc

End Mills
• Centre cutting high performance multi flute finisher with corner radius for 55-70 HRc

Material Cutting speed


Hardness Coolant
group Vc m/min
H3 50-60 HRc 110 - 170 min.lub.
H4 60-70 HRc 80 - 140 min.lub.

ap ap ap

ae ae ae= Ød

Shoulder milling
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
3 < 3.0 < 0.03 0.020 - 0.035
4 < 6.0 < 0.05 0.030 - 0.045
5 < 7.5 < 0.07 0.035 - 0.055
6 < 12.0 < 0.10 0.045 - 0.065
8 < 16.0 < 0.13 0.060 - 0.080
10 < 20.0 < 0.17 0.070 - 0.095
12 < 24.0 < 0.21 0.085 - 0.110
16 < 32.0 < 0.28 0.095 - 0.125
20 < 40.0 < 0.35 0.105 - 0.140 Multi flute finisher with corner radius and extra teeth
Multi flute finisher with corner radius
Multi flute finisher with extra teeth
Multi flute finisher

www.totem-forbes.com
2.021
Solid Carbide End Mills

end mills for hardened steels 45-70 hrc


An optimized combination between geometry, coating and tolerances result in an excellent surface finish and extended toollife.
End Mills

program
• Centre cutting high performance ball nose 2 flute for 45-70 HRc
• Centre cutting high performance ball nose 4 flute for 45-70 HRc
• Centre cutting high performance torus 2 flute for 45-70 HRc
• Centre cutting high performance torus 4 flute for 45-70 HRc
• Centre cutting high performance multi flute finisher for 45-70 HRc
• Centre cutting high performance multi flute finisher with corner radius for 45-70 HRc
• Centre cutting high performance torus cutter for high feed machining ballnose geometries
• Centre cutting high performance 2 flute micro end mill
• Special designed center
• Centre cutting high performance 4 flute micro end mill
• Centre cutting high performance 2 flute micro end mill with corner radius
• Smooth surface finish
• Centre cutting high performance 4 flute micro end mill with corner radius • Optimized coating for
• Centre cutting high performance 2 flute micro ball nose tool life improvement

Effective length compared with incline angle- FBK0503554


Increases the effective length
Workpiece material: 1.2162
Hardness: 60 HRc
Competitor Totem
Ø 8mm 8mm
z 4 flutes 4 flutes
vc 25 m/min 200 m/min
n 995 rpm 7958 rpm
Fz 0.038 mm/t 0.079 mm/t
vf 150 mm/min 2500 mm/min
L effective

ap 3 mm 3 mm
ae 0.25 mm 0.1 mm
Coolant air air

Q 0.11 mm3/min 0.75 mm3/min


Higher productivity

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2.022
Solid Carbide End Mills Proton HD Series

2 Flute
centre cutting high performance
ball nose 2 flute for 45-70 hrc

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P3-P4
H1-H4

A 0,005 * A
Ød1

Ød
L1
y a
L2
l

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
1 0.5 6 64 2 4 0.05 2 7 FBK0504478
1 0.5 6 78 2 4 0.05 2 4 FBK0504479
1.5 0.8 6 64 2 4 0.05 2 6 FBK0504480
1.5 0.8 6 78 2 4 0.05 2 4 FBK0504481
2 1.0 6 64 3 5 0.05 2 6 FBK0504482
2 1.0 6 64 3 8 0.05 2 9 FBK0505816
2 1.0 6 78 3 8 0.05 2 4 FBK0505817
2 1.0 6 78 3 15 0.05 2 5 FBK0504483
3 1.5 6 64 4 7 0.05 2 5 FBK0504484
3 1.5 6 78 4 15 0.05 2 4 FBK0504485
3 1.5 6 100 4 7 0.05 2 2 FBK0504486
4 2.0 6 64 5 8 0.1 2 4 FBK0504487
4 2.0 6 78 5 15 0.1 2 3 FBK0504488
4 2.0 6 100 5 8 0.1 2 1 FBK0504489
5 2.5 6 64 5 10 0.15 2 2 FBK0504490
5 2.5 6 78 5 20 0.15 2 2 FBK0504491
6 3.0 6 64 6 25 0.2 2 - FBK0504492
6 3.0 6 78 6 35 0.2 2 - FBK0504493
6 3.0 8 100 6 25 0.2 2 2 FBK0504494
8 4.0 8 64 8 25 0.3 2 - FBK0504495
8 4.0 8 78 8 35 0.3 2 - FBK0504496
8 4.0 8 100 8 50 0.3 2 - FBK0504497
8 4.0 10 120 8 30 0.3 2 2 FBK0504498
10 5.0 10 78 10 35 0.3 2 - FBK0504499
10 5.0 10 100 10 55 0.3 2 - FBK0504500
10 5.0 12 120 10 30 0.3 2 2 FBK0504501
12 6.0 12 78 12 35 0.3 2 - FBK0504502
12 6.0 12 100 12 55 0.3 2 - FBK0504503
12 6.0 16 120 12 40 0.3 2 5 FBK0504504
16 8.0 16 100 20 50 0.3 2 - FBK0504505
16 8.0 16 150 20 100 0.3 2 - FBK0504506

Application data on page no 2.025

www.totem-forbes.com
2.023
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
ball nose 4 flute for 45-70 hrc
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P3-P4
H1-H4

A 0,005 * A
Ød1

Ød
L1
y a
L2
l

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
6 3 6 64 6 25 0.2 4 - FBK0504511
6 3 6 78 6 35 0.2 4 - FBK0504512
6 3 8 100 6 25 0.2 4 2 FBK0504513
8 4 8 64 8 25 0.3 4 - FBK0504514
8 4 8 78 8 35 0.3 4 - FBK0504515
8 4 8 100 8 50 0.3 4 - FBK0504516
8 4 10 120 8 30 0.3 4 2 FBK0504517
10 5 10 78 10 35 0.3 4 - FBK0504518
10 5 10 100 10 55 0.3 4 - FBK0504519
10 5 12 120 10 30 0.3 4 2 FBK0504520
12 6 12 78 12 35 0.3 4 - FBK0504521
12 6 12 100 12 55 0.3 4 - FBK0504522
12 6 16 120 12 40 0.3 4 5 FBK0504523
16 8 16 100 20 50 0.3 4 - FBK0504524
16 8 16 150 20 100 0.3 4 - FBK0504525

Application data on page no 2.025

[email protected]
2.024
Solid Carbide End Mills

cutting conditions
• Centre cutting high performance ball nose 2 flute for 45-70 HRc

End Mills
• Centre cutting high performance ball nose 4 flute for 45-70 HRc
TSR Hardness Cutting speed
Material group Coolant
(n/mm2) HRc Vc m/min
P3 < 750 < 35 HRc 150 - 250 emulsion
Tips:
P4 < 1000 < 35-48 HRc 120 - 200 emulsion
P4 < 1400 < 35 HRc 100 - 160 emulsion Radial runout determines
H1 42-50 HRc 120 - 180 min.lub. tool life- manufactured
H2 50-55 HRc 150 - 200 min.lub. with precison tolerance
H3 55-60 HRc 200 - 250 min.lub.
H4 60-70 HRc 200 - 250 min.lub.

ap

ap
ae ae= Ød

Roughing Finishing
P3 / P4 P3 / P4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
1 < 1.0 < 0.30 0.015 - 0.025 1 < 1.0 < 0.10 0.020 - 0.030
1.5 < 1.5 < 0.45 0.020 - 0.030 1.5 < 1.5 < 0.15 0.025 - 0.040
2 < 2.0 < 0.60 0.025 - 0.035 2 < 2.0 < 0.20 0.030 - 0.050
3 < 3.0 < 0.90 0.028 - 0.040 3 < 3.0 < 0.30 0.040 - 0.060
4 < 4.0 < 1.20 0.030 - 0.045 4 < 4.0 < 0.40 0.050 - 0.080
5 < 5.0 < 1.50 0.035 - 0.050 5 < 5.0 < 0.50 0.060 - 0.110
6 < 6.0 < 1.80 0.040 - 0.055 6 < 6.0 < 0.60 0.065 - 0.125
8 < 8.0 < 2.40 0.050 - 0.065 8 < 8.0 < 0.80 0.080 - 0.130
10 < 10.0 < 3.00 0.055 - 0.080 10 < 10.0 < 1.00 0.085 - 0.135
12 < 12.0 < 3.60 0.065 - 0.090 12 < 12.0 < 1.20 0.100 - 0.140
16 < 16.0 < 4.80 0.075 - 0.110 16 < 16.0 < 1.60 0.120 - 0.160
Roughing Finishing
H1 / H2 / H3 / H4 H1 / H2 / H3 / H4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
1 < 0.5 < 0.05 0.015 - 0.025 1 < 0.5 < 0.02 0.020 - 0.030
1.5 < 0.75 < 0.08 0.020 - 0.030 1.5 < 0.75 < 0.03 0.025 - 0.040
2 < 1.0 < 0.10 0.025 - 0.035 d 2 < 1.0 < 0.04 0.030 - 0.050
3 < 1.5 < 0.15 0.028 - 0.040 3 < 1.5 d< 0.06 0.040 - 0.060
4 < 2.0 < 0.20 0.030 - 0.045 4 < 2.0 < 0.08 0.050 - 0.080
5 < 2.5 < 0.25 0.035 - 0.050 5 < 2.5 < 0.10 0.060 - 0.110
6 < 3.0 < 0.30 0.040 - 0.055 6 < 3.0 < 0.12 0.065 - 0.125
8 < 4.0 < 0.40 0.050
ap - 0.065 8 < 4.0 d < a0.16
p
0.080 - 0.130
0.055 - 0.080 deff
eff
10 < 5.0 < 0.50 10 < 5.0 < 0.20 0.085 - 0.135
12 < 6.0 < 0.60 0.065 - 0.090 12 < 6.0 < 0.24 0.100 - 0.140
16 < 8.0 < 0.80 0.075 - 0.110 16 < 8.0 < 0.32 0.120 - 0.160
ß
d d

For the cutting speed Vc calculation the


ß = 0; d = d x sin ß ± arc cos 1-2ap/d
effective cutting diameter deffeff has to be taken into account. See formula.
ap deff ap
deff ß = 0; deff = d x sin ß ± arc cos d - 2ap
d

www.totem-forbes.com
2.025
Solid Carbide End Mills Proton HD Series

2 Flute
centre cutting high performance
torus 2 flute for 45-70 hrc
End Mills

f7 h5
HPM 300 6535 HA
TiAlN
HSM

P3-P4
H1-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
1.5 0.3 6 64 2 5 0.05 2 7 FBK0504534
1.5 0.3 6 64 2 10 0.05 2 9 FBK0504535
2 0.5 6 64 3 5 0.05 2 6 FBK0504536
2 0.5 6 64 3 8 0.05 2 7 FBK0505818
2 0.5 6 64 3 10 0.05 2 8 FBK0504537
2 0.5 6 78 3 15 0.05 2 5 FBK0504538
2 0.5 6 78 3 8 0.05 2 4 FBK0505819
3 0.5 6 64 4 7 0.05 2 5 FBK0504539
3 0.5 6 78 4 15 0.05 2 4 FBK0504540
4 0.5 6 64 5 8 0.1 2 4 FBK0504541
4 1.0 6 64 5 8 0.1 2 4 FBK0504542
4 0.5 6 78 5 15 0.1 2 3 FBK0504543
4 1.0 6 78 5 15 0.1 2 3 FBK0504544
5 0.5 6 64 5 10 0.15 2 3 FBK0504545
5 1.0 6 64 5 10 0.15 2 3 FBK0504546
5 0.5 6 78 5 20 0.15 2 3 FBK0504547
5 1.0 6 78 5 20 0.15 2 2 FBK0504548
6 0.5 6 64 6 25 0.2 2 - FBK0504549
6 1.0 6 64 6 25 0.2 2 - FBK0504550
6 1.5 6 64 6 25 0.2 2 - FBK0504551
6 0.5 6 78 6 35 0.2 2 - FBK0504552
6 1.0 6 78 6 35 0.2 2 - FBK0504553
6 1.5 6 78 6 35 0.2 2 - FBK0504554
6 0.5 8 100 6 25 0.2 2 2 FBK0504555
6 1.0 8 100 6 25 0.2 2 2 FBK0504556

Application data on page no 2.030

[email protected]
2.026
Solid Carbide End Mills Proton HD Series

2 Flute
centre cutting high performance
torus 2 flute for 45-70 hrc

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P3-P4
H1-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
6 1.5 8 100 6 25 0.2 2 2 FBK0504557
8 0.5 8 64 8 25 0.3 2 - FBK0504558
8 1.0 8 64 8 25 0.3 2 - FBK0504559
8 2.0 8 64 8 25 0.3 2 - FBK0504560
8 0.5 8 78 8 25 0.3 2 - FBK0504561
8 1.0 8 78 8 35 0.3 2 - FBK0504562
8 2.0 8 78 8 35 0.3 2 - FBK0504563
8 1.0 8 100 8 50 0.3 2 - FBK0504564
8 2.0 8 100 8 50 0.3 2 - FBK0504565
8 1.0 10 120 8 30 0.3 2 2 FBK0504566
8 2.0 10 120 8 30 0.3 2 2 FBK0504567
10 0.5 10 78 10 35 0.3 2 - FBK0504568
10 1.0 10 78 10 35 0.3 2 - FBK0504569
10 2.0 10 78 10 35 0.3 2 - FBK0504570
10 1.0 10 100 10 55 0.3 2 - FBK0504571
10 2.0 10 100 10 55 0.3 2 - FBK0504572
10 2.0 12 120 10 30 0.3 2 2 FBK0504573
12 0.5 12 78 12 35 0.3 2 - FBK0504574
12 2.0 12 78 12 35 0.3 2 - FBK0504575
12 1.0 12 100 12 55 0.3 2 - FBK0504576
12 2.0 12 100 12 55 0.3 2 - FBK0504577
12 2.0 16 120 12 40 0.3 2 5 FBK0504578
16 3.5 16 100 20 50 0.3 2 - FBK0504579
16 3.5 16 150 20 100 0.3 2 - FBK0504580

Application data on page no 2.030

www.totem-forbes.com
2.027
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 45-70 hrc
End Mills

f7 h5
HPM 300 6535 HA
TiAlN
HSM

P3-P4
H1-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 0.5 6 64 4 7 0.05 4 5 FBK0505820
3 0.5 6 78 4 15 0.05 4 4 FBK0505821
4 0.5 6 64 5 8 0.1 4 4 FBK0505822
4 1.0 6 64 5 8 0.1 4 4 FBK0505823
4 0.5 6 78 5 15 0.1 4 3 FBK0505824
4 1.0 6 78 5 15 0.1 4 3 FBK0505825
5 0.5 6 64 5 10 0.15 4 2 FBK0505826
5 1.0 6 64 5 10 0.15 4 2 FBK0505827
5 0.5 6 78 5 20 0.15 4 2 FBK0505828
5 1.0 6 78 5 20 0.15 4 2 FBK0505829
6 0.5 6 64 6 25 0.2 4 - FBK0504581
6 1.0 6 64 6 25 0.2 4 - FBK0504582
6 1.5 6 64 6 25 0.2 4 - FBK0504583
6 0.5 6 78 6 35 0.2 4 - FBK0504584
6 1.5 6 78 6 35 0.2 4 - FBK0504585
6 0.5 8 100 6 25 0.2 4 2 FBK0504586
6 1.5 8 100 6 25 0.2 4 2 FBK0504587
8 0.5 8 64 8 25 0.3 4 - FBK0504588
8 1.0 8 64 8 25 0.3 4 - FBK0504589
8 2.0 8 64 8 25 0.3 4 - FBK0504590

Application data on page no 2.030

[email protected]
2.028
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
torus 4 flute for 45-70 hrc

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P3-P4
H1-H4

0,005 * A
A
Ød1

Ød
y a r
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
8 0.5 8 78 8 25 0.3 4 - FBK0504591
8 1.0 8 78 8 35 0.3 4 - FBK0504592
8 2.0 8 78 8 35 0.3 4 - FBK0504593
8 0.5 8 100 8 50 0.3 4 - FBK0505830
8 1.0 8 100 8 50 0.3 4 - FBK0504594
8 2.0 8 100 8 50 0.3 4 - FBK0504595
8 1.0 10 120 8 30 0.3 4 - FBK0504596
8 2.0 10 120 8 30 0.3 4 2 FBK0504597
10 0.5 10 78 10 35 0.3 4 2 FBK0504598
10 2.0 10 78 10 35 0.3 4 - FBK0504599
10 1.0 10 100 10 55 0.3 4 - FBK0504600
10 2.0 10 100 10 55 0.3 4 - FBK0504601
10 2.0 12 120 10 30 0.3 4 - FBK0504602
12 0.5 12 78 12 35 0.3 4 2 FBK0504603
12 2.0 12 78 12 35 0.3 4 - FBK0504604
12 1.0 12 100 12 55 0.3 4 - FBK0504605
12 2.0 12 100 12 55 0.3 4 - FBK0504606
12 2.0 16 120 12 40 0.3 4 - FBK0504607
16 3.5 16 100 20 50 0.3 4 5 FBK0504608
16 3.5 16 150 20 100 0.3 4 - FBK0504609

Application data on page no 2.030

www.totem-forbes.com
2.029
Solid Carbide End Mills

cutting conditions

• Centre cutting high performance torus 2 flute for 45-70 HRc


End Mills

• Centre cutting high performance torus 4 flute for 45-70 HRc

TSR Hardness Cutting speed


Material group Coolant
(n/mm2) HRc Vc m/min
P3 < 750 < 35 HRc 150 - 250 emulsion
Tips:
P4 < 1000 < 35-48 HRc 120 - 200 emulsion
P4 < 1400 < 35 HRc 100 - 160 emulsion Radial runout determines
H1 42-50 HRc 120 - 180 min.lub. tool life- manufactured
with precison tolerance
H2 50-55 HRc 150 - 200 min.lub.
H3 55-60 HRc 200 - 250 min.lub.
H4 60-70 HRc 200 - 250 min.lub.

ap

ap
ae= Ød ae= Ød

Shoulder milling Shoulder milling


P3 / P4 H1 / H2 / H3 / H4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
1.5 < 1.5 < 0.15 0.025 - 0.040 1.5 < 0.7 < 0.03 0.025 - 0.040
2 < 2.0 < 0.2 0.030 - 0.050 2 < 1.0 < 0.04 0.030 - 0.050
3 < 3.0 < 0.30 0.040 - 0.060 3 < 1.5 < 0.06 0.040 - 0.060
4 < 4.0 < 0.40 0.050 - 0.080 4 < 2.0 < 0.10 0.050 - 0.080
5 < 5.0 < 0.50 0.060 - 0.110 5 < 2.5 < 0.13 0.060 - 0.110
6 < 6.0 < 0.60 0.065 - 0.125 6 < 3.0 < 0.18 0.065 - 0.125
8 < 8.0 < 0.80 0.080 - 0.130 8 < 4.0 < 0.24 0.080 - 0.130
10 < 10.0 < 1.00 0.085 - 0.135 10 < 5.0 < 0.30 0.085 - 0.135
12 < 12.0 < 1.20 0.100 - 0.140 12 < 6.0 < 0.36 0.100 - 0.140
16 < 16.0 < 1.60 0.100 - 0.150 16 < 8.0 < 0.50 0.100 - 0.150

Torus endmills:
• High effective cutting speed
• Optimized surface finish
• Available in 2 Flute and 4 flute
• Finishing – Semi finishing (Roughing) with a single tool

[email protected]
2.030
Solid Carbide End Mills Proton HD Series
centre cutting high performance multi
Multi Flute flute finisher for 45-70 hrc

End Mills
f7 h5
45 0 6535 HA
HPM 6-8 TiAlN

P1-P3
H1-H4

Short Standard

0,005 A
A 0,005 * A
A
Ød1

Ød

Ød1

Ød
y a L1
L2 y L1
L L
* For endmills l 100 mm.
unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Short
3 - 6 64 3 10 0.05 6 15 FBK0504610
4 - 6 64 4 10 0.1 6 15 FBK0504611
5 - 6 64 5 15 0.15 6 15 FBK0504612
6 - 6 64 6 20 0.2 6 - FBK0504613
8 - 8 64 8 20 0.3 6 - FBK0504614
10 - 10 70 10 25 0.3 6 - FBK0504615
12 - 12 78 12 25 0.3 6 - FBK0504616
16 - 16 89 16 35 0.3 6 - FBK0504617
20 - 20 102 20 40 0.3 8 - FBK0504618
Standard
3 - 6 64 10 - - 6 15 FBK0504619
4 - 6 64 10 - - 6 15 FBK0504620
5 - 6 64 15 - - 6 15 FBK0504621
6 - 6 64 20 - - 6 15 FBK0504622
8 - 8 64 20 - - 6 - FBK0504623
10 - 10 70 25 - - 6 - FBK0504624
12 - 12 78 25 - - 6 - FBK0504625
16 - 16 89 30 - - 6 - FBK0504626
20 - 20 102 40 - - 8 - FBK0504627

Application data on page no 2.032

www.totem-forbes.com
2.031
Solid Carbide End Mills

cutting conditions

Centre cutting high performance multi flute finisher for 45-70 HRc
End Mills

TSR Hardness Cutting speed


Material group Coolant
(n/mm2) HRc Vc m/min
P3 < 750 < 35 HRc 130 - 180 emulsion
P4 < 1000 < 35-48 HRc 100 - 160 emulsion
Tips:
P4 < 1400 < 35 HRc 90 - 140 emulsion
H1 42-50 HRc 150 - 200 min.lub. Radial runout determines
H2 50-55 HRc 120 - 180 min.lub. tool life- manufactured
H3 55-60 HRc 80 - 150 min.lub. with precison tolerance
H4 60-70 HRc 80 - 150 min.lub.

ap ap

ae ae= Ød

Shoulder milling Slot milling


P3 / P4 H1 / H2 / H3 / H4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
3 < 6.0 < 0.30 0.020 - 0.035 < 6.0 < 0.06 0.020 - 0.035 0.3 - 0.6
4 < 8.0 < 0.40 0.030 - 0.045 < 8.0 < 0.10 0.030 - 0.045 0.3 - 0.6
5 < 10.0 < 0.50 0.035 - 0.055 < 10.0 < 0.12 0.035 - 0.055 0.3 - 0.6
6 < 12.0 < 0.60 0.045 - 0.65 < 12.0 < 0.18 0.045 - 0.650 0.4 - 0.9
8 < 16.0 < 0.80 0.060 - 0.080 < 16.0 < 0.24 0.060 - 0.080 0.4 - 0.9
10 < 20.0 < 1.00 0.070 - 0.095 < 20.0 < 0.30 0.070 - 0.095 0.4 - 0.9
12 < 24.0 < 1.20 0.085 - 0.110 < 24.0 < 0.36 0.085 - 0.110 0.4 - 0.9
16 < 32.0 < 1.60 0.095 - 0.125 < 32.0 < 0.48 0.095 - 0.125
20 < 40.0 < 2.00 0.105 - 0.140 < 40.0 < 0.60 0.105 - 0.140 0.4 - 0.9

[email protected]
2.032
Solid Carbide End Mills Proton HD Series
centre cutting high performance multi flute
Multi Flute finisher with corner radius for 45-70 hrc

End Mills
f7 h5
HPM 45 0 6535 HA
6-8 TiAlN
HSM

P1-P3
H1-H4

Short Standard

0,005 A 0,005 * A
A A
Ød1

Ød1
Ød

Ød
y a L1 y L1
r
L2 r
L L

* For endmills l l 100 mm. unit : mm


Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Short
3 0.3 6 64 3 10 0.05 6 15 FBK0504632
4 0.3 6 64 4 10 0.1 6 15 FBK0504633
5 0.3 6 64 5 15 0.15 6 15 FBK0504634
5 0.5 6 64 5 15 0.15 6 15 FBK0504635
6 0.5 6 64 6 20 0.2 6 - FBK0504636
6 1 6 64 6 20 0.2 6 - FBK0504637
8 0.5 8 64 8 20 0.3 6 - FBK0504638
8 1 8 64 8 20 0.3 6 - FBK0504639
10 0.5 10 70 10 25 0.3 6 - FBK0504640
10 1 10 70 10 25 0.3 6 - FBK0504641
10 1.5 10 70 10 25 0.3 6 - FBK0504642
12 0.5 12 78 12 25 0.3 6 - FBK0504643
12 1 12 78 12 25 0.3 6 - FBK0504644
12 2 12 78 12 25 0.3 6 - FBK0504645
16 1 16 89 16 35 0.3 6 - FBK0504646
16 2 16 89 16 35 0.3 6 - FBK0504647
20 1 20 102 20 40 0.3 8 - FBK0504648
20 2 20 102 20 40 0.3 8 - FBK0504649

Application data on page no 2.035

www.totem-forbes.com
2.033
Solid Carbide End Mills Proton HD Series
centre cutting high performance multi flute
Multi Flute finisher with corner radius for 45-70 hrc
End Mills

f7 h5
HPM 45 0 6535 HA
6-8 TiAlN
HSM

P1-P3
H1-H4

Short Standard

0,005 A 0,005 * A
A A
Ød1

Ød1
Ød

Ød
y a L1 y L1
r
L2 r
L L

* For endmills l l 100 mm. unit : mm


Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
3 0.3 6 64 10 - - 6 15 FBK0504650
4 0.3 6 64 10 - - 6 15 FBK0504651
5 0.3 6 64 15 - - 6 15 FBK0504652
5 0.5 6 64 15 - - 6 15 FBK0504653
6 0.5 6 64 20 - - 6 - FBK0504654
6 1 6 64 20 - - 6 - FBK0504655
8 0.5 8 64 20 - - 6 - FBK0504656
8 1 8 64 20 - - 6 - FBK0504657
10 0.5 10 70 25 - - 6 - FBK0504658
10 1 10 70 25 - - 6 - FBK0504659
10 1.5 10 70 25 - - 6 - FBK0504660
12 0.5 12 78 25 - - 6 - FBK0504661
12 1 12 78 25 - - 6 - FBK0504662
12 2 12 78 25 - - 6 - FBK0504663
16 1 16 89 35 - - 6 - FBK0504664
16 2 16 89 35 - - 6 - FBK0504665
20 1 20 102 40 - - 8 - FBK0504666
20 2 20 102 40 - - 8 - FBK0504667

Application data on page no 2.035

[email protected]
2.034
Solid Carbide End Mills

cutting conditions

End Mills
Centre cutting high performance multi flute finisher with corner radius for 45-70 HRc

TSR Hardness Cutting speed


Material group Coolant
(n/mm2) HRc Vc m/min
P3 < 750 < 35 HRc 130 - 180 emulsion
P4 < 1000 < 35-48 HRc 100 - 160 emulsion
P4 < 1400 < 35 HRc 90 - 140 emulsion
H1 42-50 HRc 150 - 200 min.lub.
H2 50-55 HRc 120 - 180 min.lub.
H3 55-60 HRc 80 - 150 min.lub.
H4 60-70 HRc 80 - 150 min.lub.

ap

ap
ae ae= Ød

Roughing Finishing

Shoulder milling Shoulder milling


P3 / P4 H1 / H2 / H3 / H4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
3 < 6.0 < 0.30 0.020 - 0.035 3 < 6.0 < 0.06 0.020 - 0.035
4 < 8.0 < 0.40 0.030 - 0.045 4 < 8.0 < 0.10 0.030 - 0.045
5 < 10.0 < 0.50 0.035 - 0.055 5 < 10.0 < 0.12 0.035 - 0.055
6 < 12.0 < 0.60 0.045 - 0.65 6 < 12.0 < 0.18 0.045 - 0.650
8 < 16.0 < 0.80 0.060 - 0.080 8 < 16.0 < 0.24 0.060 - 0.080
10 < 20.0 < 1.00 0.070 - 0.095 10 < 20.0 < 0.30 0.070 - 0.095
12 < 24.0 < 1.20 0.085 - 0.110 12 < 24.0 < 0.36 0.085 - 0.110
16 < 32.0 < 1.60 0.095 - 0.125 16 < 32.0 < 0.48 0.095 - 0.125
20 < 40.0 < 2.00 0.105 - 0.140 20 < 40.0 < 0.60 0.105 - 0.140
corner radius
finisher with
Multi flute
Multi flute finisher

Multi flute finisher


Recommended for Side milling.

Multi flute finisher with corner radius


Recommended for Shoulder milling.

www.totem-forbes.com
2.035
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance torus
cutter for high feed machining
End Mills

e8 6535 HA h5
HVM TiAlN
HPM

P3-P4
K1-K2
H1

A 0,01 A
Ød1

Ød
a L1 r
L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ
EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
2 0.5 6 60 1 4 0.1 4 15 FBK0503979
2 0.5 6 60 1 8 0.1 4 15 FBK0503980
3 0.75 6 60 1.5 6 0.15 4 15 FBK0503981
3 0.75 6 60 1.5 12 0.15 4 15 FBK0503982
4 1 6 60 2 8 0.2 4 15 FBK0503983
4 1 6 60 2 16 0.2 4 15 FBK0503984
6 1.5 6 80 3 12 0.25 4 - FBK0503659
6 1.5 6 80 3 24 0.25 4 - FBK0503986
8 2 8 90 4 16 0.3 4 - FBK0503987
8 2 8 90 4 32 0.3 4 - FBK0503988
10 2.5 10 100 5 20 0.4 4 - FBK0503989
10 2.5 10 100 5 40 0.4 4 - FBK0503990
12 3 12 110 6 24 0.5 4 - FBK0503991
12 3 12 110 6 48 0.5 4 - FBK0503992

Tolerance chart
Diameter range Shank Cutting diameter Cutting diameter Cutting diameter Cutting diameter
Ød1-h5 Ød-e8 Ød-f7 Ød-g7 ØFHC
0 -0.014 -0.006 -0.002 0
d≤3
-0.004 -0.028 -0.016 -0.012 -0.025
0 -0.020 -0.010 -0.004 0
3<d≤6
-0.005 -0.038 -0.022 -0.016 -0.030
0 -0.025 -0.013 -0.005 0
6 < d ≤ 10
-0.006 -0.047 -0.028 -0.02 -0.036
0 -0.032 -0.016 -0.006 0
10 < d ≤ 18
-0.008 -0.059 -0.034 -0.024 -0.043
0 -0.040 -0.020 -0.006 0
18 < d ≤ 30
-0.009 -0.073 -0.041 -0.024 -0.052

Application data on page no 2.037

[email protected]
2.036
Solid Carbide End Mills

cutting conditions

Centre cutting high performance torus cutter for high feed machining

End Mills
TSR Hardness Cutting speed
Material group Coolant Tips:
(n/mm2) HRc Vc m/min
P3 < 750 < 35 HRc 200 - 300 emulsion Radial runout determines
P4 < 1000 < 35-48 HRc 150 - 200 emulsion tool life- manufactured
P4 < 1400 < 35 HRc 120 - 180 emulsion with precison tolerance
H1 42-50 HRc 80 - 120 min.lub.
K1 125-500 < 32 HRc 100 - 200 emulsion

ap ap

ae= Ød ae= Ød

Shoulder milling Slot milling


Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
2 < 0.1 < 1.2 0.3 - 0.7 2 < 0.1 < 2.0 0.3 - 0.6
3 < 0.2 < 1.8 0.3 - 0.7 3 < 0.2 < 3.0 0.3 - 0.6
4 < 0.3 < 2.4 0.3 - 0.7 4 < 0.3 < 4.0 0.3 - 0.6
6 < 0.4 < 4.0 0.5 - 1.0 6 < 0.4 < 6.0 0.4 - 0.9
8 < 0.5 < 5.5 0.5 - 1.0 8 < 0.5 < 8.0 0.4 - 0.9
10 < 0.6 < 7.0 0.5 - 1.0 10 < 0.6 < 10.0 0.4 - 0.9
12 < 0.8 < 8.4 0.5 - 1.0 12 < 0.8 < 12.0 0.4 - 0.9

FBK0503987
Workpiece material: 1.2311
Totem
Ø 8mm
This endmill can be used for
Z 4 Flute pocket milling; for strategy see
vc 150 m/min drawings above.
n 6000 rpm
fz 0.,70 mm/t
vf 16800 mm/min
ap 0.,5 mm
ae 8.0 mm
Coolant emulsion
Always mill from inside
Q 67.2 cm3/min to outside. If possible use
helicoidal down-milling,
Advantages otherwise ramping down.
• High feed rates
• Lower cycle time for roughing

www.totem-forbes.com
2.037
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute 2 flute micro end mill
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

y a Ød
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.1 - 4 51 0.15 - - 2 15 0.634 0.656 0.705 0.762 FBK0505434
0.2 - 4 51 0.25 - - 2 15 0.737 0.763 0.820 0.887 FBK0505435
0.3 - 4 51 0.3 - - 2 15 1.099 1.137 1.223 1.322 FBK0505436
0.3 - 4 51 0.3 1.5 0.01 2 15 1.861 1.926 2.070 2.238 FBK0505437
0.3 - 4 51 0.3 3 0.01 2 15 3.412 3.531 3.795 4.103 FBK0505438
0.4 - 4 51 0.4 - - 2 15 1.202 1.244 1.338 1.446 FBK0505439
0.4 - 4 51 0.4 2 0.01 2 15 2.378 2.461 2.645 2.860 FBK0505440
0.4 - 4 51 0.4 4 0.01 2 15 4.445 4.600 4.945 5.346 FBK0505441
0.5 - 4 51 0.5 - - 2 15 1.306 1.351 1.453 1.570 FBK0505442
0.5 - 4 51 0.5 3 0.015 2 15 3.431 3.551 3.817 4.126 FBK0505443
0.5 - 4 51 0.5 6 0.015 2 15 6.532 6.760 7.266 7.856 FBK0505444
0.5 - 4 51 0.5 8 0.015 2 15 8.599 8.899 9.566 10.342 FBK0505445
0.5 - 4 51 0.5 10 0.015 2 15 10.667 11.038 11.866 12.828 FBK0505446
0.6 - 4 51 0.6 - - 2 15 2.062 2.134 2.294 2.480 FBK0505447
0.6 - 4 51 0.6 2 0.025 2 15 2.572 2.662 2.861 3.093 FBK0505448
0.6 - 4 51 0.6 4 0.025 2 15 4.639 4.801 5.161 5.580 FBK0505449
0.6 - 4 51 0.6 6 0.025 2 15 6.707 6.940 7.461 8.066 FBK0505450
0.6 - 4 51 0.6 8 0.025 2 15 8.774 9.080 9.760 10.552 FBK0505451
0.6 - 4 51 0.6 10 0.025 2 15 10.841 11.219 12.060 13.038 FBK0505452
0.8 - 4 51 0.8 - - 2 15 2.269 2.348 2.524 2.729 FBK0505453
0.8 - 4 51 0.8 2.5 0.025 2 15 3.089 3.196 3.436 3.715 FBK0505454
0.8 - 4 51 0.8 5 0.025 2 15 5.673 5.871 6.311 6.823 FBK0505455
0.8 - 4 51 0.8 8 0.025 2 15 8.774 9.080 9.760 10.552 FBK0505456
0.8 - 4 51 0.8 10 0.025 2 15 10.841 11.219 12.060 13.038 FBK0505457
1 - 4 51 1 - - 2 15 2.476 2.562 2.754 2.977 FBK0505458

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.038
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute 2 flute micro end mill

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 - 4 51 1 4 0.025 2 15 4.639 4.801 5.161 5.580 FBK0505459
1 - 4 51 1 6 0.025 2 15 6.707 6.940 7.461 8.066 FBK0505460
1 - 4 51 1 8 0.025 2 15 8.774 9.080 9.760 10.552 FBK0505461
1 - 4 51 1 10 0.025 2 15 10.841 11.219 12.060 13.038 FBK0505462
1 - 4 51 1 12 0.025 2 15 12.909 13.358 14.360 15.525 FBK0505463
1 - 4 51 1 15 0.025 2 15 16.010 16.568 17.809 19.254 FBK0505464
1 - 4 60 1 20 0.025 2 15 21.178 21.916 23.559 25.470 FBK0505465
1 - 4 60 1 25 0.025 2 15 26.346 27.264 29.308 FBK0505466
1.2 - 4 51 1.2 - - 2 15 3.471 3.592 3.862 4.175 FBK0505467
1.2 - 4 51 1.2 4 0.025 2 15 4.912 5.083 5.464 5.907 FBK0505468
1.2 - 4 51 1.2 6 0.025 2 15 6.979 7.222 7.763 8.393 FBK0505469
1.2 - 4 51 1.2 8 0.025 2 15 9.046 9.361 10.063 10.879 FBK0505470
1.2 - 4 51 1.2 12 0.025 2 15 13.181 13.640 14.662 15.852 FBK0505471
1.2 - 4 51 1.2 16 0.025 2 15 17.316 17.919 19.262 20.825 FBK0505472
1.5 - 4 51 1.5 - - 2 15 3.781 3.913 4.206 4.548 FBK0505473
1.5 - 4 51 1.5 4 0.025 2 15 4.912 5.083 5.464 5.907 FBK0505474
1.5 - 4 51 1.5 6 0.025 2 15 6.979 7.222 7.763 8.393 FBK0505475
1.5 - 4 51 1.5 8 0.025 2 15 9.046 9.361 10.063 10.879 FBK0505476
1.5 - 4 51 1.5 10 0.025 2 15 11.114 11.501 12.363 13.366 FBK0505477
1.5 - 4 51 1.5 12 0.025 2 15 13.181 13.640 14.662 15.852 FBK0505478
1.5 - 4 51 1.5 15 0.025 2 15 16.282 16.849 18.112 19.581 FBK0505479
1.5 - 4 60 1.5 20 0.025 2 15 21.450 22.198 23.861 FBK0505480
1.5 - 4 60 1.5 25 0.025 2 15 26.619 27.546 29.611 FBK0505481
2 - 4 51 2 - - 2 15 4.298 4.448 4.781 5.169 FBK0505482
2 - 4 51 2 6 0.05 2 15 7.075 7.322 7.871 8.509 FBK0505483

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.039
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute 2 flute micro end mill
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

y a Ød
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
2 - 4 51 2 8 0.05 2 15 9.143 9.461 10.170 10.995 FBK0505484
2 - 4 51 2 10 0.05 2 15 11.210 11.601 12.470 13.482 FBK0505485
2 - 4 51 2 12 0.05 2 15 13.277 13.740 14.770 15.968 FBK0505486
2 - 4 51 2 16 0.05 2 15 17.412 18.019 19.369 FBK0505487
2 - 4 60 2 20 0.05 2 15 21.547 22.297 23.969 FBK0505488
2 - 4 60 2 25 0.05 2 15 26.715 27.646 FBK0505489
2 - 4 64 2 30 0.05 2 15 31.883 32.994 FBK0505490
2.5 - 4 51 2.5 - - 2 15 4.815 4.983 5.356 5.791 FBK0505491
2.5 - 4 51 2.5 6 0.05 2 15 7.075 7.322 7.871 8.509 FBK0505492
2.5 - 4 51 2.5 8 0.05 2 15 9.143 9.461 10.170 10.995 FBK0505493
2.5 - 4 51 2.5 10 0.05 2 15 11.210 11.601 12.470 13.482 FBK0505494
2.5 - 4 51 2.5 12 0.05 2 15 13.277 13.740 14.770 FBK0505495
2.5 - 4 51 2.5 16 0.05 2 15 17.412 18.019 19.369 FBK0505496
2.5 - 4 60 2.5 20 0.05 2 15 21.547 22.297 FBK0505497
2.5 - 4 60 2.5 25 0.05 2 15 26.715 27.646 FBK0505498
2.5 - 4 64 2.5 30 0.05 2 15 31.883 32.994 FBK0505499
3 - 4 51 3 - - 2 15 5.332 5.518 5.931 6.412 FBK0505500
3 - 4 51 3 6 0.05 2 15 7.075 7.322 7.871 8.509 FBK0505501
3 - 4 51 3 8 0.05 2 15 9.143 9.461 10.170 FBK0505502
3 - 4 51 3 10 0.05 2 15 11.210 11.601 12.470 FBK0505503
3 - 4 51 3 12 0.05 2 15 13.277 13.740 FBK0505504
3 - 4 51 3 16 0.05 2 15 17.412 18.019 FBK0505505
3 - 4 60 3 20 0.05 2 15 21.547 22.297 FBK0505506
3 - 4 60 3 25 0.05 2 15 26.715 27.646 FBK0505507
3 - 4 64 3 30 0.05 2 15 31.883 FBK0505508

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.040
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute 2 flute micro end mill

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.1 - 6 64 0.15 - - 2 10 0.552 0.583 0.655 0.747 FBK0503664
0.2 - 6 64 0.5 - - 2 10 0.710 0.749 0.842 0.960 FBK0505831
0.3 - 6 64 0.5 - - 2 10 1.236 1.304 1.465 1.672 FBK0505546
0.3 - 6 64 0.5 1.5 0.01 2 11 1.826 1.916 2.126 2.388 FBK0503667
0.3 - 6 64 0.5 3 0.01 2 12 3.397 3.549 3.898 4.323 FBK0503668
0.4 - 6 64 0.6 - - 2 10 1.341 1.415 1.590 1.814 FBK0505547
0.4 - 6 64 0.6 2 0.01 2 11 2.350 2.465 2.735 3.072 FBK0503670
0.4 - 6 64 0.6 4 0.01 2 13 4.439 4.621 5.032 5.525 FBK0503671
0.5 - 6 64 0.8 - - 2 10 1.552 1.637 1.839 2.099 FBK0505548
0.5 - 6 64 0.8 3 0.015 2 12 3.421 3.574 3.926 4.354 FBK0503673
0.5 - 6 64 0.8 6 0.015 2 15 6.532 6.760 7.266 7.856 FBK0503674
0.5 - 6 64 0.8 8 0.015 2 15 8.599 8.899 9.566 10.342 FBK0503675
0.5 - 6 64 0.8 10 0.015 2 15 10.667 11.038 11.866 12.828 FBK0503676
0.6 - 6 64 0.9 - - 2 10 1.749 1.845 2.073 2.366 FBK0505549
0.6 - 6 64 0.9 2 0.025 2 11 2.531 2.656 2.947 3.310 FBK0503678
0.6 - 6 64 0.9 4 0.025 2 12 4.623 4.830 5.304 5.884 FBK0503679
0.6 - 6 64 0.9 6 0.025 2 15 6.707 6.940 7.461 8.066 FBK0503680
0.6 - 6 64 0.9 8 0.025 2 15 8.774 9.080 9.760 10.552 FBK0503681
0.6 - 6 64 0.9 10 0.025 2 15 10.841 11.219 12.060 13.038 FBK0503682
0.8 - 6 64 1.2 - - 2 10 2.591 2.733 3.071 3.504 FBK0505550
0.8 - 6 64 1.2 2.5 0.025 2 11 3.055 3.205 3.556 3.994 FBK0503684
0.8 - 6 64 1.2 5 0.025 2 13 5.664 5.896 6.421 7.051 FBK0503685
0.8 - 6 64 1.2 8 0.025 2 15 8.774 9.080 9.760 10.552 FBK0503686
0.8 - 6 64 1.2 10 0.025 2 15 10.841 11.219 12.060 13.038 FBK0503687

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.041
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute 2 flute micro end mill
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

y a Ød
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 - 6 64 1.5 - - 2 10 2.906 3.066 3.445 3.931 FBK0505551
1 - 6 64 1.5 4 0.025 2 11 4.625 4.853 5.385 6.048 FBK0503689
1 - 6 64 1.5 6 0.025 2 14 6.703 6.956 7.522 8.190 FBK0503690
1 - 6 64 1.5 8 0.025 2 15 8.774 9.080 9.760 10.552 FBK0505195
1 - 6 64 1.5 10 0.025 2 15 10.841 11.219 12.060 13.038 FBK0503691
1 - 6 64 1.5 12 0.025 2 15 12.909 13.358 14.360 15.525 FBK0505196
1 - 6 64 1.5 15 0.025 2 15 16.010 16.568 17.809 19.254 FBK0503692
1 - 6 64 1.5 20 0.025 2 15 21.178 21.916 23.559 25.470 FBK0503693
1 - 6 64 1.5 25 0.025 2 15 26.346 27.264 29.308 31.686 FBK0503694
1.2 - 6 64 1.8 - - 2 10 3.932 4.148 4.660 5.318 FBK0505552
1.2 - 6 64 1.8 4 0.025 2 11 4.827 5.065 5.620 6.312 FBK0503696
1.2 - 6 64 1.8 6 0.025 2 13 6.940 7.224 7.868 8.639 FBK0503697
1.2 - 6 64 1.8 8 0.025 2 15 9.046 9.361 10.063 10.879 FBK0503698
1.2 - 6 64 1.8 12 0.025 2 15 13.181 13.640 14.662 15.852 FBK0503699
1.2 - 6 64 1.8 16 0.025 2 15 17.316 17.919 19.262 20.825 FBK0503700
1.5 - 6 64 2.3 - - 2 9 4.438 4.713 5.380 6.267 FBK0505553
1.5 - 6 64 2.3 4 0.025 2 10 4.818 5.082 5.710 6.516 FBK0505197
1.5 - 6 64 2.3 6 0.025 2 12 6.928 7.237 7.949 8.817 FBK0503702
1.5 - 6 64 2.3 8 0.025 2 15 9.046 9.361 10.063 10.879 FBK0505198
1.5 - 6 64 2.3 10 0.025 2 15 11.114 11.501 12.363 13.366 FBK0503703
1.5 - 6 64 2.3 12 0.025 2 15 13.181 13.640 14.662 15.852 FBK0505199
1.5 - 6 64 2.3 15 0.025 2 15 16.282 16.849 18.112 19.581 FBK0503704
1.5 - 6 64 2.3 20 0.025 2 15 21.450 22.198 23.861 25.797 FBK0503705
1.5 - 6 64 2.3 25 0.025 2 15 26.619 27.546 29.611 32.013 FBK0503706
2 - 6 64 3 - - 2 8 5.171 5.537 6.453 7.733 FBK0503707

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.042
Solid Carbide End Mills Proton HD Series
centre cutting high performance
2 Flute 2 flute micro end mill

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
2 - 6 64 3 6 0.05 2 11 7.055 7.403 8.214 9.226 FBK0503708
2 - 6 64 3 8 0.05 2 14 9.134 9.478 10.250 11.160 FBK0505200
2 - 6 64 3 10 0.05 2 15 11.210 11.601 12.470 13.482 FBK0503709
2 - 6 64 3 12 0.05 2 15 13.277 13.740 14.770 15.968 FBK0505201
2 - 6 64 3 16 0.05 2 15 17.412 18.019 19.369 20.941 FBK0503710
2 - 6 64 3 20 0.05 2 15 21.547 22.297 23.969 25.913 FBK0503711
2 - 6 64 3 25 0.05 2 15 26.715 27.646 29.718 32.129 FBK0503712
2 - 6 64 3 30 0.05 2 15 31.883 32.994 35.467 38.345 FBK0503713
2.5 - 6 64 3 - - 2 8 5.171 5.537 6.453 7.733 FBK0503714
2.5 - 6 64 3 6 0.05 2 10 7.071 7.459 8.381 9.563 FBK0503715
2.5 - 6 64 3 8 0.05 2 12 9.136 9.545 10.483 11.628 FBK0505202
2.5 - 6 64 3 10 0.05 2 15 11.210 11.601 12.470 13.482 FBK0503716
2.5 - 6 64 3 12 0.05 2 15 13.277 13.740 14.770 15.968 FBK0505203
2.5 - 6 64 3 16 0.05 2 15 17.412 18.019 19.369 20.941 FBK0503717
2.5 - 6 64 3 20 0.05 2 15 21.547 22.297 23.969 25.913 FBK0503718
2.5 - 6 64 3 25 0.05 2 15 26.715 27.646 29.718 32.129 FBK0503719
2.5 - 6 64 3 30 0.05 2 15 31.883 32.994 35.467 38.345 FBK0505204
3 - 6 64 3 - - 2 7 5.174 5.602 6.716 8.385 FBK0503720
3 - 6 64 3 6 0.05 2 8 7.149 7.656 8.922 10.693 FBK0503721
3 - 6 64 3 8 0.05 2 10 9.175 9.679 10.875 12.409 FBK0505205
3 - 6 64 3 10 0.05 2 13 11.210 11.668 12.709 13.954 FBK0503722
3 - 6 64 3 12 0.05 2 15 13.277 13.740 14.770 15.968 FBK0505206
3 - 6 64 3 16 0.05 2 15 17.412 18.019 19.369 20.941 FBK0503723
3 - 6 64 3 20 0.05 2 15 21.547 22.297 23.969 25.913 FBK0503724
3 - 6 64 3 25 0.05 2 15 26.715 27.646 29.718 32.129 FBK0503725
3 - 6 64 3 30 0.05 2 15 31.883 32.994 35.467 38.345 FBK0503726

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.043
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
4 flute micro end mill
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 - 4 51 0.25 2 0.01 4 15 2.378 2.461 2.645 2.860 FBK0505509
0.2 - 4 51 0.25 4 0.01 4 15 4.445 4.600 4.945 5.346 FBK0505510
0.4 - 4 51 0.40 2 0.01 4 15 2.378 2.461 2.645 2.860 FBK0505511
0.4 - 4 51 0.40 4 0.01 4 15 4.445 4.600 4.945 5.346 FBK0505512
0.4 - 4 51 0.40 6 0.01 4 15 6.513 6.740 7.245 7.833 FBK0505513
0.4 - 4 51 0.40 8 0.01 4 15 8.580 8.879 9.545 10.319 FBK0505514
0.4 - 4 51 0.40 10 0.01 4 15 10.647 11.018 11.844 12.805 FBK0505515
0.5 - 4 51 0.50 2 0.02 4 15 2.397 2.481 2.667 2.883 FBK0505516
0.5 - 4 51 0.50 4 0.02 4 15 4.465 4.620 4.967 5.369 FBK0505517
0.5 - 4 51 0.50 6 0.02 4 15 6.532 6.760 7.266 7.856 FBK0505518
0.5 - 4 51 0.50 8 0.02 4 15 8.599 8.899 9.566 10.342 FBK0505519
0.5 - 4 51 0.50 10 0.02 4 15 10.667 11.038 11.866 12.828 FBK0505520
1 - 4 51 1.00 2 0.03 4 15 2.572 2.662 2.861 3.093 FBK0505521
1 - 4 51 1.00 4 0.03 4 15 4.639 4.801 5.161 5.580 FBK0505522
1 - 4 51 1.00 6 0.03 4 15 6.707 6.940 7.461 8.066 FBK0505523
1 - 4 51 1.00 8 0.03 4 15 8.774 9.080 9.760 10.552 FBK0505524
1 - 4 51 1.00 10 0.03 4 15 10.841 11.219 12.060 13.038 FBK0505525
1.5 - 4 51 1.50 - - 4 15 3.781 3.913 4.206 4.548 FBK0505526
1.5 - 4 51 1.50 4 0.03 4 15 4.912 5.083 5.464 5.907 FBK0505527

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.044
Solid Carbide End Mills Proton HD Series

4 Flute
centre cutting high performance
4 flute micro end mill

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1.5 - 4 51 1.50 6 0.03 4 15 6.979 7.222 7.763 8.393 FBK0505528
1.5 - 4 51 1.50 8 0.03 4 15 9.046 9.361 10.063 10.879 FBK0505529
1.5 - 4 51 1.50 10 0.03 4 15 11.114 11.501 12.363 13.366 FBK0505530
2 - 4 51 2.00 - - 4 15 4.298 4.448 4.781 5.169 FBK0505531
2 - 4 51 2.00 4 0.05 4 15 5.008 5.182 5.571 6.023 FBK0505532
2 - 4 51 2.00 6 0.05 4 15 7.075 7.322 7.871 8.509 FBK0505533
2 - 4 51 2.00 8 0.05 4 15 9.143 9.461 10.170 10.995 FBK0505534
2 - 4 51 2.00 10 0.05 4 15 11.210 11.601 12.470 13.482 FBK0505535
2.5 - 4 51 2.50 - - 4 15 4.815 4.983 5.356 5.791 FBK0505536
2.5 - 4 51 2.50 4 0.05 4 15 5.008 5.182 5.571 6.023 FBK0505537
2.5 - 4 51 2.50 6 0.05 4 15 7.075 7.322 7.871 8.509 FBK0505538
2.5 - 4 51 2.50 8 0.05 4 15 9.143 9.461 10.170 10.995 FBK0505539
2.5 - 4 51 2.50 10 0.05 4 15 11.210 11.601 12.470 13.482 FBK0505540
3 - 4 51 3.00 - - 4 15 5.332 5.518 5.931 6.412 FBK0505541
3 - 4 51 3.00 5 0.05 4 15 5.525 5.717 6.146 6.644 FBK0505542
3 - 4 51 3.00 6 0.05 4 15 7.075 7.322 7.871 8.509 FBK0505543
3 - 4 51 3.00 8 0.05 4 15 9.143 9.461 10.170 ∞ FBK0505544
3 - 4 51 3.00 10 0.05 4 15 11.210 11.601 12.470 ∞ FBK0505545

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.045
Solid Carbide End Mills Proton HD Series
centre cutting high performance
4 Flute 4 flute micro end mill
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 - 6 64 0.3 2 0.01 4 11 2.350 2.465 2.735 3.072 FBK0505554
0.2 - 6 64 0.3 4 0.01 4 13 4.439 4.621 5.032 5.525 FBK0505555
0.2 - 6 64 0.3 6 0.01 4 15 6.513 6.740 7.245 7.833 FBK0505832
0.2 - 6 64 0.3 8 0.01 4 15 8.580 8.879 9.545 10.319 FBK0505833
0.2 - 6 64 0.3 10 0.01 4 15 10.647 11.018 11.844 12.805 FBK0505834
0.4 - 6 64 0.6 2 0.01 4 11 2.350 2.465 2.735 3.072 FBK0505556
0.4 - 6 64 0.6 4 0.01 4 13 4.439 4.621 5.032 5.525 FBK0505557
0.4 - 6 64 0.6 6 0.01 4 15 6.513 6.740 7.245 7.833 FBK0505558
0.4 - 6 64 0.6 8 0.01 4 15 8.580 8.879 9.545 10.319 FBK0505559
0.4 - 6 64 0.6 10 0.01 4 15 10.647 11.018 11.844 12.805 FBK0505560
0.5 - 6 64 0.8 2 0.015 4 11 2.376 2.494 2.767 3.108 FBK0505561
0.5 - 6 64 0.8 4 0.015 4 12 4.464 4.664 5.122 5.682 FBK0505562
0.5 - 6 64 0.8 6 0.015 4 15 6.532 6.760 7.266 7.856 FBK0505563
0.5 - 6 64 0.8 8 0.015 4 15 8.599 8.899 9.566 10.342 FBK0505564
0.5 - 6 64 0.8 10 0.015 4 15 10.667 11.038 11.866 12.828 FBK0505565
1 - 6 64 1.5 - - 4 10 3.055 3.223 3.621 4.133 FBK0505566
1 - 6 64 1.5 4 0.025 4 11 4.625 4.853 5.385 6.048 FBK0505567
1 - 6 64 1.5 6 0.025 4 14 6.703 6.956 7.522 8.190 FBK0505568
1 - 6 64 1.5 8 0.025 4 15 8.774 9.080 9.760 10.552 FBK0505569
1 - 6 64 1.5 10 0.025 4 15 10.841 11.219 12.060 13.038 FBK0505570
1.5 - 6 64 2.3 - - 4 9 4.438 4.713 5.380 6.267 FBK0505571

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.046
Solid Carbide End Mills Proton HD Series
centre cutting high performance
4 Flute 4 flute micro end mill

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
A
0,005 A H1-H4
Ød1

Ød
y a
L1

L2
L

unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1.5 - 6 64 2.3 4 0.025 4 10 4.818 5.082 5.710 6.516 FBK0505572
1.5 - 6 64 2.3 6 0.025 4 12 6.928 7.237 7.949 8.817 FBK0505573
1.5 - 6 64 2.3 8 0.025 4 15 9.046 9.361 10.063 10.879 FBK0505574
1.5 - 6 64 2.3 10 0.025 4 15 11.114 11.501 12.363 13.366 FBK0505575
2 - 6 64 3 - - 4 8 5.171 5.537 6.453 7.733 FBK0505576
2 - 6 64 3 4.5 0.05 4 9 5.513 5.854 6.683 7.785 FBK0505577
2 - 6 64 3 6 0.05 4 11 7.055 7.403 8.214 9.226 FBK0505578
2 - 6 64 3 8 0.05 4 14 9.134 9.478 10.250 11.160 FBK0505579
2 - 6 64 3 10 0.05 4 15 11.210 11.601 12.470 13.482 FBK0505580
2.5 - 6 64 3 - - 4 8 5.171 5.537 6.453 7.733 FBK0505581
2.5 - 6 64 3 4.5 0.05 4 9 5.513 5.854 6.683 7.785 FBK0505582
2.5 - 6 64 3 6 0.05 4 11 7.055 7.403 8.214 9.226 FBK0505583
2.5 - 6 64 3 8 0.05 4 14 9.134 9.478 10.250 11.160 FBK0505584
2.5 - 6 64 3 10 0.05 4 15 11.210 11.601 12.470 13.482 FBK0505585
3 - 6 64 3 - - 4 6 5.193 5.710 7.131 9.498 FBK0505586
3 - 6 64 3 4.5 0.05 4 7 5.612 6.077 7.285 9.095 FBK0505587
3 - 6 64 3 6 0.05 4 8 7.149 7.656 8.922 10.693 FBK0505588
3 - 6 64 3 8 0.05 4 10 9.175 9.679 10.875 12.409 FBK0505589
3 - 6 64 3 10 0.05 4 13 11.210 11.668 12.709 13.954 FBK0505590

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.047
Solid Carbide End Mills Proton HD Series
centre cutting high performance 2 flute
2 Flute micro end mill with corner radius
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y a
L1 Ød
r

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.1 0.03 4 51 0.2 - - 2 7 0.560 0.604 0.718 0.889 FBK0505835
0.1 0.03 4 51 0.15 - - 2 15 0.633 0.654 0.701 0.755 FBK0505293
0.2 0.03 4 51 0.25 - - 2 15 0.736 0.761 0.816 0.879 FBK0505294
0.3 0.05 4 51 0.3 - - 2 15 1.097 1.134 1.215 1.310 FBK0505295
0.3 0.05 4 51 0.3 1.5 0.01 2 15 1.860 1.923 2.063 2.226 FBK0505296
0.3 0.05 4 51 0.3 3 0.01 2 15 3.410 3.527 3.788 4.091 FBK0505297
0.4 0.05 4 51 0.4 - - 2 15 1.201 1.241 1.330 1.434 FBK0505298
0.4 0.05 4 51 0.4 2 0.01 2 15 2.376 2.457 2.638 2.848 FBK0505299
0.4 0.05 4 51 0.4 4 0.01 2 15 4.444 4.597 4.938 5.334 FBK0505300
0.5 0.05 4 51 0.5 - - 2 15 1.304 1.348 1.445 1.558 FBK0505301
0.5 0.05 4 51 0.5 1 0.015 2 15 1.362 1.408 1.509 1.628 FBK0505302
0.5 0.05 4 51 0.5 3 0.015 2 15 3.429 3.547 3.809 4.114 FBK0505303
0.5 0.05 4 51 0.5 6 0.015 2 15 6.530 6.756 7.259 7.844 FBK0505304
0.5 0.05 4 51 0.5 8 0.015 2 15 8.598 8.896 9.558 10.330 FBK0505305
0.5 0.05 4 51 0.5 10 0.015 2 15 10.665 11.035 11.858 12.816 FBK0505306
0.6 0.05 4 51 0.6 - - 2 15 2.060 2.130 2.286 2.468 FBK0505307
0.6 0.05 4 51 0.6 2 0.025 2 15 2.570 2.658 2.854 3.081 FBK0505308
0.6 0.05 4 51 0.6 4 0.025 2 15 4.638 4.798 5.153 5.567 FBK0505309
0.6 0.05 4 51 0.6 6 0.025 2 15 6.705 6.937 7.453 8.054 FBK0505310
0.6 0.05 4 51 0.6 8 0.025 2 15 8.772 9.076 9.753 10.540 FBK0505311
0.6 0.05 4 51 0.6 10 0.025 2 15 10.840 11.216 12.052 13.026 FBK0505312
0.8 0.05 4 51 0.8 - - 2 15 2.267 2.344 2.516 2.716 FBK0505313
0.8 0.05 4 51 0.8 2.5 0.025 2 15 3.087 3.193 3.429 3.703 FBK0505314
0.8 0.05 4 51 0.8 5 0.025 2 15 5.671 5.867 6.303 6.811 FBK0505315
0.8 0.05 4 51 0.8 8 0.025 2 15 8.772 9.076 9.753 10.540 FBK0505316
0.8 0.05 4 51 0.8 10 0.025 2 15 10.840 11.216 12.052 13.026 FBK0505317
1 0.1 4 51 1 - - 2 15 2.472 2.555 2.739 2.953 FBK0505318

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.048
Solid Carbide End Mills Proton HD Series
centre cutting high performance 2 flute
2 Flute micro end mill with corner radius

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y a
L1 r

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 0.1 4 51 1 2 0.025 2 15 2.569 2.655 2.846 3.069 FBK0505319
1 0.1 4 51 1 4 0.025 2 15 4.636 4.794 5.146 5.555 FBK0505320
1 0.1 4 51 1 6 0.025 2 15 6.703 6.933 7.446 8.042 FBK0505321
1 0.1 4 51 1 8 0.025 2 15 8.771 9.073 9.745 10.528 FBK0505322
1 0.1 4 51 1 10 0.025 2 15 10.838 11.212 12.045 13.014 FBK0505323
1 0.1 4 51 1 12 0.025 2 15 12.905 13.352 14.345 15.500 FBK0505324
1 0.1 4 51 1 15 0.025 2 15 16.006 16.561 17.794 19.230 FBK0505325
1 0.1 4 60 1 20 0.025 2 15 21.175 21.909 23.544 25.446 FBK0505326
1 0.1 4 60 1 25 0.025 2 15 26.343 27.257 29.293 ∞ FBK0505327
1.2 0.1 4 51 1.2 - - 2 15 3.468 3.585 3.847 4.150 FBK0505328
1.2 0.1 4 51 1.2 4 0.025 2 15 4.908 5.076 5.449 5.883 FBK0505329
1.2 0.1 4 51 1.2 6 0.025 2 15 6.975 7.215 7.748 8.369 FBK0505330
1.2 0.1 4 51 1.2 8 0.025 2 15 9.043 9.354 10.048 10.855 FBK0505331
1.2 0.1 4 51 1.2 12 0.025 2 15 13.177 13.633 14.647 15.828 FBK0505332
1.2 0.1 4 51 1.2 16 0.025 2 15 17.312 17.912 19.247 20.800 FBK0505333
1.5 0.15 4 51 1.5 - - 2 15 3.776 3.903 4.184 4.511 FBK0505334
1.5 0.15 4 51 1.5 3 0.025 2 15 3.873 4.003 4.291 4.627 FBK0505335
1.5 0.15 4 51 1.5 4 0.025 2 15 4.906 5.072 5.441 5.870 FBK0505336
1.5 0.15 4 51 1.5 6 0.025 2 15 6.974 7.212 7.741 8.357 FBK0505337
1.5 0.15 4 51 1.5 8 0.025 2 15 9.041 9.351 10.041 10.843 FBK0505338
1.5 0.15 4 51 1.5 10 0.025 2 15 11.108 11.490 12.340 13.329 FBK0505339
1.5 0.15 4 51 1.5 12 0.025 2 15 13.176 13.630 14.640 15.816 FBK0505340
1.5 0.15 4 51 1.5 15 0.025 2 15 16.277 16.839 18.090 19.545 FBK0505341
1.5 0.15 4 60 1.5 20 0.025 2 15 21.445 22.187 23.839 ∞ FBK0505342
1.5 0.15 4 60 1.5 25 0.025 2 15 26.613 27.536 29.588 ∞ FBK0505343
2 0.2 4 51 2 - - 2 15 4.292 4.434 4.751 5.121 FBK0505344
2 0.2 4 51 2 4 0.05 2 15 5.001 5.169 5.541 5.974 FBK0505345

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.049
Solid Carbide End Mills Proton HD Series
centre cutting high performance 2 flute
2 Flute micro end mill with corner radius
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y a
L1 Ød
r

L2
L
unit : mm
Ød r Ød1 l l1 l2 a z γ Effective length compared with
inclined Angle EDP no
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
2 0.2 4 51 2 6 0.05 2 15 7.069 7.308 7.841 8.461 FBK0505346
2 0.2 4 51 2 8 0.05 2 15 9.136 9.447 10.140 10.947 FBK0505347
2 0.2 4 51 2 10 0.05 2 15 11.203 11.587 12.440 13.433 FBK0505348
2 0.2 4 51 2 12 0.05 2 15 13.271 13.726 14.740 15.919 FBK0505349
2 0.2 4 51 2 16 0.05 2 15 17.405 18.005 19.339 ∞ FBK0505350
2 0.2 4 60 2 20 0.05 2 15 21.540 22.283 23.939 ∞ FBK0505351
2 0.2 4 60 2 25 0.05 2 15 26.708 27.632 ∞ ∞ FBK0505352
2 0.2 4 64 2 30 0.05 2 15 31.877 32.980 ∞ ∞ FBK0505353
2.5 0.2 4 51 2.5 - - 2 15 4.808 4.969 5.326 5.742 FBK0505354
2.5 0.2 4 51 2.5 4 0.05 2 15 5.001 5.169 5.541 5.974 FBK0505355
2.5 0.2 4 51 2.5 6 0.05 2 15 7.069 7.308 7.841 8.461 FBK0505356
2.5 0.2 4 51 2.5 8 0.05 2 15 9.136 9.447 10.140 10.947 FBK0505357
2.5 0.2 4 51 2.5 10 0.05 2 15 11.203 11.587 12.440 13.433 FBK0505358
2.5 0.2 4 51 2.5 12 0.05 2 15 13.271 13.726 14.740 ∞ FBK0505359
2.5 0.2 4 51 2.5 16 0.05 2 15 17.405 18.005 19.339 ∞ FBK0505360
2.5 0.2 4 60 2.5 20 0.05 2 15 21.540 22.283 ∞ ∞ FBK0505361
2.5 0.2 4 60 2.5 25 0.05 2 15 26.708 27.632 ∞ ∞ FBK0505362
2.5 0.2 4 64 2.5 30 0.05 2 15 31.877 32.980 ∞ ∞ FBK0505363
3 0.3 4 51 3 - - 2 15 5.322 5.497 5.886 6.340 FBK0505364
3 0.3 4 51 3 6 0.05 2 15 7.065 7.301 7.826 ∞ FBK0505365
3 0.3 4 51 3 8 0.05 2 15 9.133 9.440 10.125 ∞ FBK0505366
3 0.3 4 51 3 10 0.05 2 15 11.200 11.580 12.425 ∞ FBK0505367
3 0.3 4 51 3 12 0.05 2 15 13.267 13.719 14.725 ∞ FBK0505368
3 0.3 4 51 3 16 0.05 2 15 17.402 17.998 ∞ ∞ FBK0505369
3 0.3 4 60 3 20 0.05 2 15 21.537 22.276 ∞ ∞ FBK0505370
3 0.3 4 60 3 25 0.05 2 15 26.705 27.625 ∞ ∞ FBK0505371
3 0.3 4 64 3 30 0.05 2 15 31.873 ∞ ∞ ∞ FBK0505372

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.050
Solid Carbide End Mills Proton HD Series

2 Flute
Centre cutting high performance 2 flute
micro end mill with corner radius

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y a
L1 r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 0.03 6 64 0.3 - - 2 10 0.709 0.746 0.834 0.948 FBK0505137
0.3 0.05 6 64 0.5 - - 2 10 1.234 1.299 1.453 1.651 FBK0505410
0.3 0.05 6 64 0.5 1.5 0.01 2 11 1.824 1.911 2.115 2.369 FBK0503728
0.3 0.05 6 64 0.5 3 0.01 2 12 3.395 3.544 3.888 4.307 FBK0503729
0.4 0.05 6 64 0.6 - - 2 10 1.339 1.410 1.577 1.793 FBK0505411
0.4 0.05 6 64 0.6 2 0.01 2 11 2.347 2.460 2.725 3.054 FBK0503731
0.4 0.05 6 64 0.6 4 0.01 2 13 4.437 4.616 5.023 5.511 FBK0503732
0.5 0.05 6 64 0.8 - - 2 10 1.549 1.632 1.827 2.078 FBK0505412
0.5 0.05 6 64 0.8 3 0.015 2 12 3.419 3.570 3.916 4.338 FBK0503734
0.5 0.05 6 64 0.8 6 0.015 2 15 6.530 6.756 7.259 7.844 FBK0503735
0.5 0.05 6 64 0.8 8 0.015 2 15 8.598 8.896 9.558 10.330 FBK0503736
0.5 0.05 6 64 0.8 10 0.015 2 15 10.665 11.035 11.858 12.816 FBK0503737
0.6 0.05 6 64 0.9 - - 2 10 2.272 2.395 2.684 3.056 FBK0505413
0.6 0.05 6 64 0.9 2 0.025 2 11 2.529 2.651 2.936 3.291 FBK0503739
0.6 0.05 6 64 0.9 4 0.025 2 12 4.621 4.825 5.295 5.867 FBK0503740
0.6 0.05 6 64 0.9 6 0.025 2 15 6.705 6.937 7.453 8.054 FBK0503741
0.6 0.05 6 64 0.9 8 0.025 2 15 8.772 9.076 9.753 10.540 FBK0503742
0.6 0.05 6 64 0.9 10 0.025 2 15 10.840 11.216 12.052 13.026 FBK0503743
0.8 0.05 6 64 1.2 - - 2 10 2.588 2.728 3.058 3.483 FBK0505414
0.8 0.05 6 64 1.2 2.5 0.025 2 11 3.052 3.200 3.545 3.976 FBK0503745
0.8 0.05 6 64 1.2 5 0.025 2 13 5.662 5.892 6.412 7.036 FBK0503746
0.8 0.05 6 64 1.2 8 0.025 2 15 8.772 9.076 9.753 10.540 FBK0503747
0.8 0.05 6 64 1.2 10 0.025 2 15 10.840 11.216 12.052 13.026 FBK0503748
1 0.1 6 64 1.5 - - 2 9 2.890 3.063 3.482 4.040 FBK0505415
1 0.1 6 64 1.5 4 0.025 2 11 4.620 4.843 5.363 6.011 FBK0503750

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.051
Solid Carbide End Mills Proton HD Series

2 Flute
Centre cutting high performance 2 flute
micro end mill with corner radius
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y a
L1 Ød
r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 0.1 6 64 1.5 6 0.025 2 14 6.700 6.948 7.506 8.164 FBK0503751
1 0.1 6 64 1.5 8 0.025 2 15 8.771 9.073 9.745 10.528 FBK0505138
1 0.1 6 64 1.5 10 0.025 2 15 10.838 11.212 12.045 13.014 FBK0503752
1 0.1 6 64 1.5 12 0.025 2 15 12.905 13.352 14.345 15.500 FBK0505139
1 0.1 6 64 1.5 15 0.025 2 15 16.006 16.561 17.794 19.230 FBK0503753
1 0.1 6 64 1.5 20 0.025 2 15 21.175 21.909 23.544 25.446 FBK0503754
1 0.1 6 64 1.5 25 0.025 2 15 26.343 27.257 29.293 31.661 FBK0503755
1.2 0.1 6 64 1.8 - - 2 9 3.903 4.139 4.710 5.471 FBK0505416
1.2 0.1 6 64 1.8 4 0.025 2 11 4.822 5.055 5.598 6.275 FBK0503757
1.2 0.1 6 64 1.8 6 0.025 2 13 6.936 7.216 7.850 8.610 FBK0503758
1.2 0.1 6 64 1.8 8 0.025 2 15 9.043 9.354 10.048 10.855 FBK0503759
1.2 0.1 6 64 1.8 12 0.025 2 15 13.177 13.633 14.647 15.828 FBK0503760
1.2 0.1 6 64 1.8 16 0.025 2 15 17.312 17.912 19.247 20.800 FBK0503761
1.5 0.15 6 64 2.3 - - 2 9 4.429 4.694 5.337 6.193 FBK0505417
1.5 0.15 6 64 2.3 4 0.025 2 10 4.810 5.066 5.673 6.452 FBK0505140
1.5 0.15 6 64 2.3 6 0.025 2 12 6.921 7.224 7.920 8.768 FBK0503763
1.5 0.15 6 64 2.3 8 0.025 2 15 9.041 9.351 10.041 10.843 FBK0505141
1.5 0.15 6 64 2.3 10 0.025 2 15 11.108 11.490 12.340 13.329 FBK0503764
1.5 0.15 6 64 2.3 12 0.025 2 15 13.176 13.630 14.640 15.816 FBK0505142
1.5 0.15 6 64 2.3 15 0.025 2 15 16.277 16.839 18.090 19.545 FBK0503765
1.5 0.15 6 64 2.3 20 0.025 2 15 21.445 22.187 23.839 25.761 FBK0503766
1.5 0.15 6 64 2.3 25 0.025 2 15 26.613 27.536 29.588 31.976 FBK0503767
2 0.2 6 64 3 - - 2 8 5.157 5.509 6.387 7.615 FBK0503768
2 0.2 6 64 3 4 0.05 2 9 4.972 5.268 5.985 6.939 FBK0505143
2 0.2 6 64 3 6 0.05 2 11 7.046 7.384 8.171 9.152 FBK0503769

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.052
Solid Carbide End Mills Proton HD Series

2 Flute
Centre cutting high performance 2 flute
micro end mill with corner radius

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y a
L1 r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
2 0.2 6 64 3 8 0.05 2 14 9.127 9.463 10.218 11.107 FBK0505144
2 0.2 6 64 3 10 0.05 2 15 11.203 11.587 12.440 13.433 FBK0503770
2 0.2 6 64 3 12 0.05 2 15 13.271 13.726 14.740 15.919 FBK0505145
2 0.2 6 64 3 16 0.05 2 15 17.405 18.005 19.339 20.892 FBK0503771
2 0.2 6 64 3 20 0.05 2 15 21.540 22.283 23.939 25.865 FBK0503772
2 0.2 6 64 3 25 0.05 2 15 26.708 27.632 29.688 32.080 FBK0503773
2 0.2 6 64 3 30 0.05 2 15 31.877 32.980 35.437 38.296 FBK0503774
2.5 0.2 6 64 3 - - 2 7 5.158 5.569 6.636 8.236 FBK0503775
2.5 0.2 6 64 3 6 0.05 2 10 7.061 7.437 8.331 9.479 FBK0503776
2.5 0.2 6 64 3 8 0.05 2 12 9.127 9.527 10.444 11.562 FBK0505146
2.5 0.2 6 64 3 10 0.05 2 15 11.203 11.587 12.440 13.433 FBK0503777
2.5 0.2 6 64 3 12 0.05 2 15 13.271 13.726 14.740 15.919 FBK0505147
2.5 0.2 6 64 3 16 0.05 2 15 17.405 18.005 19.339 20.892 FBK0503778
2.5 0.2 6 64 3 20 0.05 2 15 21.540 22.283 23.939 25.865 FBK0503779
2.5 0.2 6 64 3 25 0.05 2 15 26.708 27.632 29.688 32.080 FBK0503780
2.5 0.2 6 64 3 30 0.05 2 15 31.877 32.980 35.437 38.296 FBK0505148
3 0.3 6 64 3 - - 2 6 5.166 5.651 6.982 9.200 FBK0503781
3 0.3 6 64 3 6 0.05 2 8 7.129 7.614 8.823 10.514 FBK0503782
3 0.3 6 64 3 8 0.05 2 10 9.159 9.646 10.801 12.282 FBK0505149
3 0.3 6 64 3 10 0.05 2 13 11.198 11.644 12.655 13.866 FBK0503783
3 0.3 6 64 3 12 0.05 2 15 13.267 13.719 14.725 15.895 FBK0505418
3 0.3 6 64 3 16 0.05 2 15 17.402 17.998 19.324 20.868 FBK0503784
3 0.3 6 64 3 20 0.05 2 15 21.537 22.276 23.924 25.840 FBK0503785
3 0.3 6 64 3 25 0.05 2 15 26.705 27.625 29.673 32.056 FBK0503786
3 0.3 6 64 3 30 0.05 2 15 31.873 32.973 35.422 38.272 FBK0503787

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.053
Solid Carbide End Mills Proton HD Series
Centre cutting high performance 4 flute
4 Flute micro end mill with corner radius
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y a
L1 Ød
r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 0.03 4 51 0.25 2 0.01 4 15 2.377 2.459 2.641 2.853 FBK0505373
0.2 0.03 4 51 0.25 4 0.01 4 15 4.444 4.598 4.941 5.339 FBK0505374
0.4 0.05 4 51 0.4 2 0.01 4 15 2.376 2.457 2.638 2.848 FBK0505375
0.4 0.05 4 51 0.4 4 0.01 4 15 4.444 4.597 4.938 5.334 FBK0505376
0.4 0.05 4 51 0.4 6 0.01 4 15 6.511 6.736 7.237 7.820 FBK0505377
0.4 0.05 4 51 0.4 8 0.01 4 15 8.578 8.876 9.537 10.307 FBK0505378
0.4 0.05 4 51 0.4 10 0.01 4 15 10.646 11.015 11.837 12.793 FBK0505379
0.5 0.05 4 51 0.5 2 0.015 4 15 2.396 2.477 2.659 2.871 FBK0505380
0.5 0.05 4 51 0.5 4 0.015 4 15 4.463 4.617 4.959 5.357 FBK0505381
0.5 0.05 4 51 0.5 6 0.015 4 15 6.530 6.756 7.259 7.844 FBK0505382
0.5 0.05 4 51 0.5 8 0.015 4 15 8.598 8.896 9.558 10.330 FBK0505383
0.5 0.05 4 51 0.5 10 0.015 4 15 10.665 11.035 11.858 12.816 FBK0505384
1.0 0.10 4 51 1 2 0.025 4 15 2.569 2.655 2.846 3.069 FBK0505385
1.0 0.10 4 51 1 4 0.025 4 15 4.636 4.794 5.146 5.555 FBK0505386
1.0 0.10 4 51 1 6 0.025 4 15 6.703 6.933 7.446 8.042 FBK0505387
1.0 0.10 4 51 1 8 0.025 4 15 8.771 9.073 9.745 10.528 FBK0505388
1.0 0.10 4 51 1 10 0.025 4 15 10.838 11.212 12.045 13.014 FBK0505389
1.5 0.15 4 51 1.5 - - 4 15 3.776 3.903 4.184 4.511 FBK0505390
1.5 0.15 4 51 1.5 4 0.025 4 15 4.906 5.072 5.441 5.870 FBK0505391

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.054
Solid Carbide End Mills Proton HD Series

4 Flute
Centre cutting high performance 4 flute
micro end mill with corner radius

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y a
L1 r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1.5 0.15 4 51 1.5 6 0.025 4 15 6.974 7.212 7.741 8.357 FBK0505392
1.5 0.15 4 51 1.5 8 0.025 4 15 9.041 9.351 10.041 10.843 FBK0505393
1.5 0.15 4 51 1.5 10 0.025 4 15 11.108 11.490 12.340 13.329 FBK0505394
2.0 0.20 4 51 2 - - 4 15 4.292 4.434 4.751 5.121 FBK0505395
2.0 0.20 4 51 2 4 0.05 4 15 5.001 5.169 5.541 5.974 FBK0505396
2.0 0.20 4 51 2 6 0.05 4 15 7.069 7.308 7.841 8.461 FBK0505397
2.0 0.20 4 51 2 8 0.05 4 15 9.136 9.447 10.140 10.947 FBK0505398
2.0 0.20 4 51 2 10 0.05 4 15 11.203 11.587 12.440 13.433 FBK0505399
2.5 0.20 4 51 2.5 - - 4 15 4.808 4.969 5.326 5.742 FBK0505400
2.5 0.20 4 51 2.5 4 0.05 4 15 5.001 5.169 5.541 5.974 FBK0505401
2.5 0.20 4 51 2.5 6 0.05 4 15 7.069 7.308 7.841 8.461 FBK0505402
2.5 0.20 4 51 2.5 8 0.05 4 15 9.136 9.447 10.140 10.947 FBK0505403
2.5 0.20 4 51 2.5 10 0.05 4 15 11.203 11.587 12.440 13.433 FBK0505404
3.0 0.30 4 51 3 - - 4 15 5.322 5.497 5.886 6.340 FBK0505405
3.0 0.30 4 51 3 4 0.05 4 15 4.998 5.162 5.526 5.950 FBK0505406
3.0 0.30 4 51 3 6 0.05 4 15 7.065 7.301 7.826 8.436 FBK0505407
3.0 0.30 4 51 3 8 0.05 4 15 9.133 9.440 10.125 ∞ FBK0505408
3.0 0.30 4 51 3 10 0.05 4 15 11.200 11.580 12.425 ∞ FBK0505409

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.055
Solid Carbide End Mills Proton HD Series

4 Flute
Centre cutting high performance 4 flute
micro end mill with corner radius
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y a
L1 Ød r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 0.03 6 64 0.3 2 0.01 4 11 2.348 2.462 2.729 3.061 FBK0505151
0.2 0.03 6 64 0.3 4 0.01 4 13 4.438 4.618 5.027 5.517 FBK0505152
0.4 0.05 6 64 0.6 2 0.01 4 11 2.347 2.460 2.725 3.054 FBK0505156
0.4 0.05 6 64 0.6 4 0.01 4 13 4.437 4.616 5.023 5.511 FBK0505157
0.4 0.05 6 64 0.6 6 0.01 4 15 6.511 6.736 7.237 7.820 FBK0505158
0.4 0.05 6 64 0.6 8 0.01 4 15 8.578 8.876 9.537 10.307 FBK0505159
0.4 0.05 6 64 0.6 10 0.01 4 15 10.646 11.015 11.837 12.793 FBK0505160
0.5 0.05 6 64 0.8 2 0.015 4 11 2.374 2.489 2.756 3.089 FBK0505161
0.5 0.05 6 64 0.8 4 0.015 4 12 4.462 4.659 5.112 5.665 FBK0505162
0.5 0.05 6 64 0.8 6 0.015 4 15 6.530 6.756 7.259 7.844 FBK0505163
0.5 0.05 6 64 0.8 8 0.015 4 15 8.598 8.896 9.558 10.330 FBK0505164
0.5 0.05 6 64 0.8 10 0.015 4 15 10.665 11.035 11.858 12.816 FBK0505165
1 0.10 6 64 1.5 - - 4 10 3.050 3.212 3.597 4.090 FBK0505419
1 0.10 6 64 1.5 4 0.025 4 11 4.620 4.843 5.363 6.011 FBK0505167
1 0.10 6 64 1.5 6 0.025 4 14 6.700 6.948 7.506 8.164 FBK0505168
1 0.10 6 64 1.5 8 0.025 4 15 8.771 9.073 9.745 10.528 FBK0505169
1 0.10 6 64 1.5 10 0.025 4 15 10.838 11.212 12.045 13.014 FBK0505170
1.5 0.15 6 64 2.3 - - 4 9 4.429 4.694 5.337 6.193 FBK0505420
1.5 0.15 6 64 2.3 4 0.025 4 10 4.810 5.066 5.673 6.452 FBK0505172

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.056
Solid Carbide End Mills Proton HD Series
Centre cutting high performance 4 flute
4 Flute micro end mill with corner radius

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y a
L1 r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1.5 0.15 6 64 2.3 6 0.025 4 12 6.921 7.224 7.920 8.768 FBK0505173
1.5 0.15 6 64 2.3 8 0.025 4 15 9.041 9.351 10.041 10.843 FBK0505421
1.5 0.15 6 64 2.3 10 0.025 4 15 11.108 11.490 12.340 13.329 FBK0505175
2 0.20 6 64 3 - - 4 8 5.157 5.509 6.387 7.615 FBK0505422
2 0.20 6 64 3 4.5 0.05 4 9 5.501 5.830 6.626 7.686 FBK0505423
2 0.20 6 64 3 6 0.05 4 11 7.046 7.384 8.171 9.152 FBK0505178
2 0.20 6 64 3 8 0.05 4 14 9.127 9.463 10.218 11.107 FBK0505179
2 0.20 6 64 3 10 0.05 4 15 11.203 11.587 12.440 13.433 FBK0505180
2.5 0.20 6 64 3 - - 4 8 5.157 5.509 6.387 7.615 FBK0505424
2.5 0.20 6 64 3 4.5 0.05 4 9 5.501 5.830 6.626 7.686 FBK0505425
2.5 0.20 6 64 3 6 0.05 4 11 7.046 7.384 8.171 9.152 FBK0505426
2.5 0.20 6 64 3 8 0.05 4 14 9.127 9.463 10.218 11.107 FBK0505427
2.5 0.20 6 64 3 10 0.05 4 15 11.203 11.587 12.440 13.433 FBK0505428
3 0.30 6 64 3 - - 4 6 5.166 5.651 6.982 9.200 FBK0505429
3 0.30 6 64 3 4.5 0.05 4 7 5.589 6.027 7.166 8.872 FBK0505430
3 0.30 6 64 3 6 0.05 4 8 7.129 7.614 8.823 10.514 FBK0505431
3 0.30 6 64 3 8 0.05 4 10 9.159 9.646 10.801 12.282 FBK0505432
3 0.30 6 64 3 10 0.05 4 13 11.198 11.644 12.655 13.866 FBK0505433

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.057
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
2 Flute 2 flute micro ball nose
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y L1 Ød
a r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.1 0.05 4 51 0.2 - - 2 15 0.684 0.706 0.755 0.812 FBK0505207
0.1 0.05 4 60 0.2 - - 2 10 0.602 0.633 0.705 0.797 FBK0505208
0.2 0.1 4 51 0.3 - - 2 15 0.786 0.810 0.863 0.925 FBK0505209
0.3 0.15 4 51 0.4 - - 2 15 1.197 1.234 1.315 1.410 FBK0505210
0.3 0.15 4 51 0.4 1.5 0.01 2 15 1.856 1.916 2.048 2.202 FBK0505211
0.3 0.15 4 51 0.4 3 0.01 2 15 3.407 3.520 3.773 4.067 FBK0505212
0.4 0.2 4 51 0.5 - - 2 15 1.299 1.337 1.423 1.522 FBK0505213
0.4 0.2 4 51 0.5 2 0.01 2 15 2.371 2.447 2.615 2.811 FBK0505214
0.4 0.2 4 51 0.5 4 0.01 2 15 4.439 4.586 4.915 5.298 FBK0505215
0.5 0.25 4 51 0.7 - - 2 15 1.504 1.548 1.645 1.758 FBK0505216
0.5 0.25 4 51 0.7 3 0.015 2 15 3.423 3.533 3.779 4.066 FBK0505217
0.5 0.25 4 51 0.7 6 0.015 2 15 6.524 6.742 7.229 7.795 FBK0505218
0.5 0.25 4 51 0.7 8 0.015 2 15 8.591 8.882 9.529 10.281 FBK0505219
0.5 0.25 4 51 0.7 10 0.015 2 15 10.658 11.021 11.828 12.768 FBK0505220
0.6 0.3 4 51 0.8 - - 2 15 2.259 2.327 2.479 2.656 FBK0505221
0.6 0.3 4 51 0.8 2 0.025 2 15 2.562 2.641 2.816 3.020 FBK0505222
0.6 0.3 4 51 0.8 4 0.025 2 15 4.629 4.780 5.116 5.507 FBK0505223
0.6 0.3 4 51 0.8 6 0.025 2 15 6.697 6.919 7.416 7.993 FBK0505224
0.6 0.3 4 51 0.8 8 0.025 2 15 8.764 9.059 9.715 10.479 FBK0505225
0.6 0.3 4 51 0.8 10 0.025 2 15 10.831 11.198 12.015 12.965 FBK0505226
0.8 0.4 4 51 1 - - 2 15 2.462 2.534 2.694 2.880 FBK0505227
0.8 0.4 4 51 1 2.5 0.025 2 15 3.075 3.169 3.376 3.618 FBK0505228
0.8 0.4 4 51 1 5 0.025 2 15 5.660 5.843 6.251 6.725 FBK0505229
0.8 0.4 4 51 1 8 0.025 2 15 8.761 9.052 9.700 10.455 FBK0505230
0.8 0.4 4 51 1 10 0.025 2 15 10.828 11.191 12.000 12.941 FBK0505231
1 0.5 4 51 1.2 - - 2 15 2.665 2.741 2.909 3.104 FBK0505232

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.058
Solid Carbide End Mills Proton HD Series

2 Flute
Centre cutting high performance
2 flute micro ball nose

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y L1
a r

L2
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 0.5 4 51 1.2 4 0.025 2 15 4.623 4.766 5.086 5.458 FBK0505233
1 0.5 4 51 1.2 6 0.025 2 15 6.690 6.906 7.386 7.944 FBK0505234
1 0.5 4 51 1.2 8 0.025 2 15 8.757 9.045 9.685 10.431 FBK0505235
1 0.5 4 51 1.2 10 0.025 2 15 10.825 11.184 11.985 12.917 FBK0505236
1 0.5 4 51 1.2 12 0.025 2 15 12.892 13.324 14.285 15.403 FBK0505237
1 0.5 4 51 1.2 15 0.025 2 15 15.993 16.533 17.734 19.133 FBK0505238
1 0.5 4 60 1.2 20 0.025 2 15 21.161 21.881 23.484 25.348 FBK0505239
1 0.5 4 60 1.2 25 0.025 2 15 26.330 27.230 29.233 ∞ FBK0505240
1.2 0.6 4 51 1.4 - - 2 15 3.658 3.764 4.002 4.278 FBK0505241
1.2 0.6 4 51 1.4 4 0.025 2 15 4.891 5.041 5.374 5.761 FBK0505242
1.2 0.6 4 51 1.4 6 0.025 2 15 6.959 7.180 7.673 8.247 FBK0505243
1.2 0.6 4 51 1.4 8 0.025 2 15 9.026 9.320 9.973 10.734 FBK0505244
1.2 0.6 4 51 1.4 12 0.025 2 15 13.161 13.598 14.573 15.706 FBK0505245
1.2 0.6 4 51 1.4 16 0.025 2 15 17.295 17.877 19.172 20.679 FBK0505246
1.5 0.75 4 51 1.8 - - 2 15 4.066 4.182 4.439 4.738 FBK0505247
1.5 0.75 4 51 1.8 4 0.02 2 15 4.867 5.010 5.330 5.701 FBK0505248
1.5 0.75 4 51 1.8 6 0.025 2 15 6.954 7.170 7.651 8.211 FBK0505249
1.5 0.75 4 51 1.8 8 0.025 2 15 9.021 9.309 9.951 10.697 FBK0505250
1.5 0.75 4 51 1.8 10 0.025 2 15 11.088 11.448 12.250 13.183 FBK0505251
1.5 0.75 4 51 1.8 12 0.025 2 15 13.156 13.588 14.550 15.670 FBK0505252
1.5 0.75 4 51 1.8 15 0.025 2 15 16.257 16.797 18.000 19.399 FBK0505253
1.5 0.75 4 60 1.8 20 0.025 2 15 21.425 22.145 23.749 ∞ FBK0505254
1.5 0.75 4 60 1.8 25 0.025 2 15 26.593 27.494 29.498 ∞ FBK0505255
2 1 4 51 2.5 - - 2 15 4.781 4.913 5.206 5.548 FBK0505256
2 1 4 51 2.5 4 0.05 2 15 4.974 5.113 5.421 5.780 FBK0505257
2 1 4 51 2.5 6 0.05 2 15 7.042 7.252 7.721 8.266 FBK0505258

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.059
Solid Carbide End Mills Proton HD Series

2 Flute
Centre cutting high performance
2 flute micro ball nose
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y L1 Ød
a r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
2 1 4 51 2.5 8 0.05 2 15 9.109 9.392 10.020 10.752 FBK0505259
2 1 4 51 2.5 10 0.05 2 15 11.176 11.531 12.320 13.239 FBK0505260
2 1 4 51 2.5 12 0.05 2 15 13.244 13.670 14.620 15.725 FBK0505261
2 1 4 51 2.5 16 0.05 2 15 17.378 17.949 19.219 ∞ FBK0505262
2 1 4 60 2.5 20 0.05 2 15 21.513 22.228 23.819 ∞ FBK0505263
2 1 4 60 2.5 25 0.05 2 15 26.681 27.576 29.568 ∞ FBK0505264
2 1 4 64 2.5 30 0.05 2 15 31.850 32.925 ∞ ∞ FBK0505265
2.5 1.25 4 51 3.5 - - 2 15 5.807 5.965 6.319 6.730 FBK0505266
2.5 1.25 4 51 3.5 6 0.05 2 15 7.033 7.235 7.683 8.205 FBK0505267
2.5 1.25 4 51 3.5 8 0.05 2 15 9.101 9.374 9.983 10.692 FBK0505268
2.5 1.25 4 51 3.5 10 0.05 2 15 11.168 11.513 12.283 13.178 FBK0505269
2.5 1.25 4 51 3.5 12 0.05 2 15 13.235 13.653 14.582 15.664 FBK0505270
2.5 1.25 4 51 3.5 16 0.05 2 15 17.370 17.932 19.182 ∞ FBK0505271
2.5 1.25 4 60 3.5 20 0.05 2 15 21.505 22.210 ∞ ∞ FBK0505272
2.5 1.25 4 60 3.5 25 0.05 2 15 26.673 27.559 ∞ ∞ FBK0505273
2.5 1.25 4 64 3.5 30 0.05 2 15 31.841 32.907 ∞ ∞ FBK0505274
3 1.5 4 51 3.5 - - 2 15 5.798 5.948 6.281 6.669 FBK0505275
3 1.5 4 51 3.5 6 0.05 2 15 7.025 7.217 7.646 8.144 FBK0505276
3 1.5 4 51 3.5 8 0.05 2 15 9.092 9.357 9.946 10.631 FBK0505277
3 1.5 4 51 3.5 10 0.05 2 15 11.159 11.496 12.245 ∞ FBK0505278
3 1.5 4 51 3.5 12 0.05 2 15 13.227 13.635 14.545 ∞ FBK0505279
3 1.5 4 51 3.5 16 0.05 2 15 17.361 17.914 ∞ ∞ FBK0505280
3 1.5 4 60 3.5 20 0.05 2 15 21.496 22.193 ∞ ∞ FBK0505281
3 1.5 4 60 3.5 25 0.05 2 15 26.664 27.541 ∞ ∞ FBK0505282
3 1.5 4 64 3.5 30 0.05 2 15 31.833 ∞ ∞ ∞ FBK0505283

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.060
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
2 Flute 2 flute micro ball nose

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y L1
a r

L2
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.2 0.1 6 64 0.3 - - 2 10 0.705 0.738 0.817 0.918 FBK0503789
0.3 0.15 6 64 0.5 - - 2 10 1.228 1.288 1.428 1.608 FBK0505284
0.3 0.15 6 64 0.5 1.5 0.01 2 11 1.819 1.901 2.093 2.332 FBK0503791
0.3 0.15 6 64 0.5 3 0.01 2 12 3.390 3.535 3.868 4.274 FBK0503792
0.4 0.2 6 64 0.6 - - 2 10 1.331 1.393 1.540 1.730 FBK0505285
0.4 0.2 6 64 0.6 2 0.01 2 11 2.340 2.446 2.692 2.999 FBK0503794
0.4 0.2 6 64 0.6 4 0.01 2 13 4.431 4.604 4.997 5.467 FBK0503795
0.5 0.25 6 64 0.8 - - 2 10 1.539 1.610 1.777 1.993 FBK0505286
0.5 0.25 6 64 0.8 3 0.015 2 12 3.411 3.552 3.877 4.273 FBK0503797
0.5 0.25 6 64 0.8 6 0.015 2 15 6.524 6.742 7.229 7.795 FBK0503798
0.5 0.25 6 64 0.8 8 0.015 2 15 8.591 8.882 9.529 10.281 FBK0503799
0.5 0.25 6 64 0.8 10 0.015 2 15 10.658 11.021 11.828 12.768 FBK0503660
0.6 0.3 6 64 0.9 - - 2 10 2.259 2.367 2.622 2.950 FBK0505287
0.6 0.3 6 64 0.9 2 0.025 2 11 2.517 2.626 2.881 3.199 FBK0503802
0.6 0.3 6 64 0.9 4 0.025 2 12 4.610 4.803 5.245 5.785 FBK0503663
0.6 0.3 6 64 0.9 6 0.025 2 15 6.697 6.919 7.416 7.993 FBK0503804
0.6 0.3 6 64 0.9 8 0.025 2 15 8.764 9.059 9.715 10.479 FBK0503805
0.6 0.3 6 64 0.9 10 0.025 2 15 10.831 11.198 12.015 12.965 FBK0503806
0.8 0.4 6 64 1.2 - - 2 10 2.570 2.689 2.972 3.335 FBK0505288
0.8 0.4 6 64 1.2 2.5 0.025 2 11 3.036 3.166 3.469 3.847 FBK0503808
0.8 0.4 6 64 1.2 5 0.025 2 13 5.648 5.863 6.350 6.933 FBK0503809
0.8 0.4 6 64 1.2 8 0.025 2 15 8.761 9.052 9.700 10.455 FBK0503810
0.8 0.4 6 64 1.2 10 0.025 2 15 10.828 11.191 12.000 12.941 FBK0503811
1 0.5 6 64 1.5 - - 2 9 2.866 3.013 3.369 3.842 FBK0505289
1 0.5 6 64 1.5 4 0.025 2 11 4.602 4.804 5.275 5.864 FBK0503813

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.061
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
2 Flute 2 flute micro ball nose
End Mills

f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

y L1 Ød
a r

L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
1 0.5 6 64 1.5 6 0.025 2 14 6.685 6.918 7.441 8.057 FBK0503814
1 0.5 6 64 1.5 8 0.025 2 15 8.757 9.045 9.685 10.431 FBK0505181
1 0.5 6 64 1.5 10 0.025 2 15 10.825 11.184 11.985 12.917 FBK0503815
1 0.5 6 64 1.5 12 0.025 2 15 12.892 13.324 14.285 15.403 FBK0503815
1 0.5 6 64 1.5 15 0.025 2 15 15.993 16.533 17.734 19.133 FBK0503816
1 0.5 6 64 1.5 20 0.025 2 15 21.161 21.881 23.484 25.348 FBK0503817
1 0.5 6 64 1.5 25 0.025 2 15 26.330 27.230 29.233 31.564 FBK0503818
1.2 0.6 6 64 1.8 - - 2 9 3.874 4.077 4.568 5.223 FBK0503819
1.2 0.6 6 64 1.8 4 0.025 2 11 4.799 5.006 5.488 6.090 FBK0503820
1.2 0.6 6 64 1.8 6 0.025 2 13 6.917 7.175 7.761 8.463 FBK0503821
1.2 0.6 6 64 1.8 8 0.025 2 15 9.026 9.320 9.973 10.734 FBK0503822
1.2 0.6 6 64 1.8 12 0.025 2 15 13.161 13.598 14.573 15.706 FBK0503823
1.2 0.6 6 64 1.8 16 0.025 2 15 17.295 17.877 19.172 20.679 FBK0503824
1.5 0.75 6 64 2.30 - - 2 9 4.394 4.620 5.167 5.896 FBK0505291
1.5 0.75 6 64 2.30 4.00 0.020 2 10 4.749 4.968 5.490 6.158 FBK0505183
1.5 0.75 6 64 2.30 6.00 0.025 2 12 6.895 7.170 7.802 8.572 FBK0503826
1.5 0.75 6 64 2.30 8.00 0.025 2 15 9.021 9.309 9.951 10.697 FBK0505184
1.5 0.75 6 64 2.30 10.00 0.025 2 15 11.088 11.448 12.250 13.183 FBK0503827
1.5 0.75 6 64 2.30 12.00 0.025 2 15 13.156 13.588 14.550 15.670 FBK0505186
1.5 0.75 6 64 2.30 15.00 0.025 2 15 16.257 16.797 18.000 19.399 FBK0503828
1.5 0.75 6 64 2.30 20.00 0.025 2 15 21.425 22.145 23.749 25.615 FBK0503829
1.5 0.75 6 64 2.30 25.00 0.025 2 15 26.593 27.494 29.498 31.831 FBK0503830
2.0 1.00 6 64 3.00 - - 2 8 5.105 5.396 6.122 7.139 FBK0503831
2.0 1.00 6 64 3.00 4.50 0.050 2 9 5.121 5.376 5.995 6.819 FBK0505292
2.0 1.00 6 64 3.00 6.00 0.050 2 11 7.008 7.305 7.995 8.857 FBK0503832

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

[email protected]
2.062
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
2 Flute 2 flute micro ball nose end mill

End Mills
f7 h5
HPM 30 0 6535 HA
TiAlN
HSM

P1-P6
K1
M1-M3
S1-S4
0,005 A H1-H4
A
Ød1

Ød
y L1
a r

L2
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
2.0 1.00 6 64 3.00 8.00 0.050 2 14 9.098 9.403 10.087 10.894 FBK0505188
2 1 6 64 3 10 0.05 2 15 11.176 11.531 12.320 13.239 FBK0503833
2 1 6 64 3 12 0.05 2 15 13.244 13.670 14.620 15.725 FBK0505189
2 1 6 64 3 16 0.05 2 15 17.378 17.949 19.219 20.697 FBK0503834
2 1 6 64 3 20 0.05 2 15 21.513 22.228 23.819 25.670 FBK0503835
2 1 6 64 3 25 0.05 2 15 26.681 27.576 29.568 31.886 FBK0503836
2 1 6 64 3 30 0.05 2 15 31.850 32.925 35.317 38.101 FBK0503837
2.5 1.25 6 64 3 - - 2 7 5.078 5.395 6.219 7.454 FBK0503838
2.5 1.25 6 64 3 6 0.05 2 10 7.006 7.322 8.072 9.035 FBK0503839
2.5 1.25 6 64 3 8 0.05 2 12 9.082 9.433 10.237 11.219 FBK0505190
2.5 1.25 6 64 3 10 0.05 2 15 11.168 11.513 12.283 13.178 FBK0503840
2.5 1.25 6 64 3 12 0.05 2 15 13.235 13.653 14.582 15.664 FBK0505191
2.5 1.25 6 64 3 16 0.05 2 15 17.370 17.932 19.182 20.637 FBK0503841
2.5 1.25 6 64 3 20 0.05 2 15 21.505 22.210 23.781 25.609 FBK0503842
2.5 1.25 6 64 3 25 0.05 2 15 26.673 27.559 29.531 31.825 FBK0503843
2.5 1.25 6 64 3 30 0.05 2 15 31.841 32.907 35.280 ∞ FBK0505192
3 1.5 6 64 3 - - 2 6 5.057 5.412 6.385 8.006 FBK0503844
3 1.5 6 64 3 6 0.05 2 8 7.050 7.444 8.426 9.801 FBK0503845
3 1.5 6 64 3 8 0.05 2 10 9.097 9.514 10.504 11.775 FBK0505193
3 1.5 6 64 3 10 0.05 2 13 11.151 11.546 12.441 13.513 FBK0503661
3 1.5 6 64 3 12 0.05 2 15 13.227 13.635 14.545 15.603 FBK0505194
3 1.5 6 64 3 16 0.05 2 15 17.361 17.914 19.144 20.576 FBK0503847
3 1.5 6 64 3 20 0.05 2 15 21.496 22.193 23.744 25.548 FBK0503848
3 1.5 6 64 3 25 0.05 2 15 26.664 27.541 29.493 ∞ FBK0503849
3 1.5 6 64 3 30 0.05 2 15 31.833 32.890 35.242 ∞ FBK0503850

∞ Remark ∞ means no collusion in projection length area


Application data on page no 2.064 & 2.065

www.totem-forbes.com
2.063
Solid Carbide End Mills

Cutting conditions

• Centre cutting high performance 2 flute micro end mill


End Mills

• Centre cutting high performance 4 flute micro end mill


• Centre cutting high performance 2 flute micro end mill with corner radius
• Centre cutting high performance 4 flute micro end mill with corner radius
• Centre cutting high performance 2 flute micro ball nose

TSR Hardness Cutting speed


Material group Coolant
(N/mm ) 2
HRc Vc m/min
P3 < 750 < 35 HRc 150 - 220 emulsion
P4 < 1000 < 35-48 HRc 120 - 180 emulsion
P4 < 1400 < 35 HRc 100 - 150 emulsion
H1 42-50 HRc 150 - 190 min.lub.
H2 50-55 HRc 100 - 140 min.lub.
H3 55-60 HRc 70 - 90 min.lub.
H4 60-70 HRc 70 - 90 min.lub.
M1 < 600 80 - 130 emulsion
M2 600-800 < 25 HRc 60 - 100 emulsion
M3 < 800 < 30 HRc 60 - 100 emulsion
K1 125-500 < 32 HRc 100 - 160 emulsion
S1 500-1200 25-48 HRc 40 - 60 emulsion
S2 1000-1500 25-48 HRc 45 - 70 emulsion Advantages
S3 600-1700 <48 HRc 30 - 50 emulsion • Finishing application.
• Excellent surface finsish.
S4 900-1600 33-48 HRc 60 - 90 emulsion
• Save a polishing opperation.

FBK0503797 ae
Workpiece material: 1.2343
fz*
(52HRc)
Ø 0.5mm Ød
Z 2 Flutes
vc 56 m/min fz* = fz ad
e
n 36000 rpm
fz 0.006 mm/t • At shoulder milling. feed per tooth fz*
vf 432 mm/min for lower ae values should be converted
ap 0.01 mm according formula.
ae 0.01 mm • For shoulder milling cutting speed Vc may
Coolant min. lubrication be increased up to 30%.
ae fz*=
0.10 x d fz x 3
0.25 x d fz x 2
0.50 x d fz x 1

[email protected]
2.064
Solid Carbide End Mills

Cutting conditions

End Mills
ap

ap
ae ae= Ød

Shoulder milling Shoulder milling

P M S H1 / H2 / H3 / H4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
0.1 <0.06 <0.004 0.001 - 0.003 0.1 < 0.05 < 0.004 0.001 - 0.003
0.2 <0.12 <0.008 0.002 - 0.004 0.2 < 0.09 < 0.008 0.002 - 0.004
0.3 <0.18 <0.012 0.003 - 0.006 0.3 < 0.14 < 0.012 0.003 - 0.006
0.4 <0.24 <0.016 0.004 - 0.008 0.4 < 0.18 < 0.016 0.004 - 0.008
0.5 <0.30 <0.020 0.005 - 0.009 0.5 < 0.23 < 0.020 0.005 - 0.009
0.6 <0.36 <0.024 0.006 - 0.010 0.6 < 0.27 < 0.024 0.006 - 0.010
0.8 <0.48 <0.032 0.007 - 0.012 0.8 < 0.36 < 0.032 0.007 - 0.012
1 <0.60 <0.040 0.008 - 0.015 1 < 0.45 < 0.040 0.008 - 0.015
1.2 <0.72 <0.048 0.010 - 0.016 1.2 < 0.54 < 0.048 0.010 - 0.016
1.5 <0.90 <0.060 0.012 - 0.018 1.5 < 0.68 < 0.060 0.012 - 0.018
2 <1.20 <0.080 0.016 - 0.022 2 < 0.90 < 0.080 0.016 - 0.022
2.5 <1.50 <0.100 0.018 - 0.025 2.5 < 1.13 < 0.100 0.018 - 0.025
3 <1.80 <0.120 0.020 - 0.028 3 < 1.35 < 0.120 0.020 - 0.028

Shoulder milling Shoulder milling

P M S H1 / H2 / H3 / H4
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth) Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
0.1 <0,03 0,100 0,001 - 0,002 0.1 <0,02 0,100 0,001 - 0,002
0.2 <0,06 0,200 0,002 - 0,003 0.2 <0,04 0,200 0,002 - 0,003
0.3 <0,09 0,300 0,003 - 0,005 0.3 <0,06 0,300 0,003 - 0,005
0.4 <0,12 0,400 0,004 - 0,006 0.4 <0,08 0,400 0,004 - 0,006
0.5 <0,15 0,500 0,005 - 0,008 0.5 <0,10 0,500 0,005 - 0,008
0.6 <0,18 0,600 0,006 - 0,010 0.6 <0,12 0,600 0,006 - 0,010
0.8 <0,24 0,800 0,008 - 0,012 0.8 <0,16 0,800 0,008 - 0,012
1 <0,30 1,000 0,009 - 0,014 1 <0,20 1,000 0,009 - 0,014
1.2 <0,36 1,200 0,010 - 0,016 1.2 <0,24 1,200 0,010 - 0,016
1.5 <0,45 1,500 0,012 - 0,018 1.5 <0,30 1,500 0,012 - 0,018
2 <0,60 2,000 0,016 - 0,022 2 <0,40 2,000 0,016 - 0,022
2.5 <0,75 2,500 0,018 - 0,025 2.5 <0,50 2,500 0,018 - 0,025
3 <0,90 3,000 0,020 - 0,028 3 <0,60 3,000 0,020 - 0,028

www.totem-forbes.com
2.065
Solid Carbide End Mills

Coolant

Keep the tool cool!


End Mills

It’s recommend to use coolant (emulsion, minimum lubrication, or air) if possible. Coolant contributes to improve toollife, surface finish and
chip evacuation.
1 From the front into the flutes for direct cooling.
2 Pointed from the right hand side in the flutes to evacuate the chips.

When to use, what kind of coolant:*


Emulsion Minimum lubrication (Preference) Or Air
• Vc < 200 m/min • Vc > 200 m/min
• Aluminium • Graphite
• Copper • Synthetics
• Exotic materials (Stainless Steel, Titanium, Hastelloy) • Hardness over 50 HRc
• Hardness less than 50 HRc

Tips:
Tool Direction of rotation
Ensure proper cooling
Insufficient cooling causes
temperature shocks, chip
adhesion or tool breakage!

Coolant supply 1

2
Coolant supply

Feed direction

* Please follow instructions to keep the tool cool.

[email protected]
2.066
Solid Carbide End Mills

End mills for stainless steel, super alloys & exotic materials

Milling exotic materials

End Mills
Most common problems faced when milling exotic materials
• Abrasiveness of the material.
• Resonance of the machine and/or workpiece.
• Vibrations of the workpiece and/or tool.
• Burrs
• Burr folding

Program
• Center cutting high performance 4 flute end mills for roughing/semi finishing of exotic materials
• Center cutting high performance 5 flute end mills for roughing/semi finishing of exotic materials
• Center cutting high performance multi flute end mills for finishing of exotic materials
• Center cutting high performance 2 flute ball nose for semi finishing/ finishing of exotic materials

Features of the geometry


• Higher productivity with smooth edges
• Optimized center
• New generation coating

FBK0505846
Workpiece material: 3.7165 ( Ti6-Al4V)
Competitor Totem
Ø 16 mm 16 mm
Z 4 Flutes 4 Flutes
vc 38 m/min 85 m/min
n 600 rpm 1691 rpm
Fz 0.033 mm/t 0.080 mm/t
vf 80 mm/min 540 mm/min
ap 16 mm 8 mm
ae 16 mm 16 mm
Coolant emulsion emulsion

Q 20.48 cm3/min 69.12 cm3/min

Higher Productivity

www.totem-forbes.com
2.067
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
4 Flute 4 flute end mill for exotic materials
End Mills

VARI e8 6535 HA 6535 HB h5


HVM TiAlN
HPM

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A
H1
rb
A
Ød1

y a Ød r
L1
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) 0.50
Short
3 0.2 6 39 5 7 0.1 4 15 FBK0505836
4 0.2 6 51 6 9 0.1 4 15 FBK0505837
5 0.2 6 51 7 11 0.2 4 15 FBK0505838
6 0.3 6 64 8 13 0.2 4 - FBK0505070
6 0.5 6 64 8 13 0.2 4 - FBK0505071
6 1 6 64 8 13 0.2 4 - FBK0505072
8 0.3 8 64 11 18 0.3 4 - FBK0505839
8 0.5 8 64 11 18 0.3 4 - FBK0505840
8 1 8 64 11 18 0.3 4 - FBK0505073
10 0.3 10 70 13 22 0.3 4 - FBK0505841
10 0.5 10 70 13 22 0.3 4 - FBK0505842
10 1 10 70 13 22 0.3 4 - FBK0505075
12 0.3 12 78 15 25 0.3 4 - FBK0505843
12 0.5 12 78 15 25 0.3 4 - FBK0505076
12 1 12 78 15 25 0.3 4 - FBK0505844
14 1 14 89 17 30 0.3 4 - FBK0505845
16 0.5 16 89 19 35 0.3 4 - FBK0505846
16 1 16 89 19 35 0.3 4 - FBK0505847
20 0.5 20 102 23 42 0.4 4 - FBK0505848
20 1 20 102 23 42 0.4 4 - FBK0505849
25 0.5 25 120 28 45 0.4 4 - FBK0505850
25 1 25 120 28 45 0.4 4 - FBK0505851

Shank diameters staring from Ø 6 mm also available in weldon


Application data on page no 2.074

[email protected]
2.068
Solid Carbide End Mills Proton HD Series

4 Flute
Centre cutting high performance
4 flute end mill for exotic materials

End Mills
VARI e8 6535 HA 6535 HB h5
HVM TiAlN
HPM

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A
H1
rb
A
Ød1

Ød
y a r
L1
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) 0.50
Standard
3 0.2 6 39 7 - - 4 15 FBK0505852
4 0.2 6 51 9 - - 4 15 FBK0505853
5 0.2 6 51 11 - - 4 15 FBK0505854
6 0.3 6 64 13 - - 4 - FBK0505104
6 0.5 6 64 13 - - 4 - FBK0505105
6 1 6 64 13 - - 4 - FBK0505106
8 0.3 8 64 18 - - 4 - FBK0505855
8 0.5 8 64 18 - - 4 - FBK0505856
8 1 8 64 18 - - 4 - FBK0505108
10 0.3 10 70 22 - - 4 - FBK0505857
10 0.5 10 70 22 - - 4 - FBK0505858
10 1 10 70 22 - - 4 - FBK0505110
12 0.3 12 78 25 - - 4 - FBK0505859
12 0.5 12 78 25 - - 4 - FBK0505111
12 1 12 78 25 - - 4 - FBK0505860
14 1 14 89 30 - - 4 - FBK0505861
16 0.5 16 89 35 - - 4 - FBK0505862
16 1 16 89 35 - - 4 - FBK0505863
20 0.5 20 102 42 - - 4 - FBK0505864
20 1 20 102 42 - - 4 - FBK0505865
25 0.5 25 120 45 - - 4 - FBK0505866
25 1 25 120 45 - - 4 - FBK0505867

Shank diameters staring from Ø 6 mm also available in weldon


Application data on page no 2.074

www.totem-forbes.com
2.069
Solid Carbide End Mills Proton HD Series

4 Flute
Centre cutting high performance
4 flute end mill for exotic materials
End Mills

VARI e8 6535 HA 6535 HB h5


HVM TiAlN
HPM

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A
H1
rb
A
Ød1

y a Ød
r
L1
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) 0.50
With neck relief
3 0.2 6 39 7 9 0.1 4 15 FBK0505868
4 0.2 6 51 9 12 0.1 4 15 FBK0505869
5 0.2 6 51 11 15 0.2 4 15 FBK0505870
6 0.3 6 64 13 18 0.2 4 - FBK0505871
6 0.5 6 64 13 18 0.2 4 - FBK0505872
6 1 6 64 13 18 0.2 4 - FBK0505873
8 0.3 8 64 18 24 0.3 4 - FBK0505874
8 0.5 8 64 18 24 0.3 4 - FBK0505875
8 1 8 64 18 24 0.3 4 - FBK0505876
10 0.3 10 70 22 30 0.3 4 - FBK0505877
10 0.5 10 70 22 30 0.3 4 - FBK0505878
10 1 10 70 22 30 0.3 4 - FBK0505879
12 0.3 12 83 25 36 0.3 4 - FBK0505880
12 0.5 12 83 25 36 0.3 4 - FBK0505881
12 1 12 83 25 36 0.3 4 - FBK0505882
12 0.3 12 102 25 36 0.3 4 - FBK0505883
12 0.5 12 102 25 36 0.3 4 - FBK0505884
12 1 12 102 25 36 0.3 4 - FBK0505885
14 1 14 102 30 42 0.3 4 - FBK0505886
16 0.5 16 102 35 48 0.3 4 - FBK0505887
16 1 16 102 35 48 0.3 4 - FBK0505888
20 0.5 20 125 42 60 0.4 4 - FBK0505889
20 1 20 125 42 60 0.4 4 - FBK0505890
25 0.5 25 131 45 75 0.4 4 - FBK0505891
25 1 25 131 45 75 0.4 4 - FBK0505892

Shank diameters staring from Ø 6 mm also available in weldon


Application data on page no 2.074

[email protected]
2.070
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
5 Flute 5 flute end mill for exotic materials

End Mills
VARI e8 6535 HA 6535 HB h5
HVM TiAlN
HPM

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A H1
A
Ød1

Ød
a L1
L2 r
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Short
3 0.2 6 39 5 7 0.1 4 15 FBK0505893
4 0.2 6 51 6 9 0.1 4 15 FBK0505894
5 0.2 6 51 7 11 0.2 4 15 FBK0505895
6 0.3 6 64 8 13 0.2 4 - FBK0505896
6 0.5 6 64 8 13 0.2 4 - FBK0505897
6 1 6 64 8 13 0.2 4 - FBK0505898
8 0.3 8 64 11 18 0.3 4 - FBK0505899
8 0.5 8 64 11 18 0.3 4 - FBK0505900
8 1 8 64 11 18 0.3 4 - FBK0505901
10 0.3 10 70 13 22 0.3 4 - FBK0505902
10 0.5 10 70 13 22 0.3 4 - FBK0505903
10 1 10 70 13 22 0.3 4 - FBK0505904
12 0.3 12 78 15 25 0.3 4 - FBK0505905
12 0.5 12 78 15 25 0.3 4 - FBK0505906
12 1 12 78 15 25 0.3 4 - FBK0505907
14 1 14 89 17 30 0.3 4 - FBK0505908
16 0.5 16 89 19 35 0.3 5 - FBK0505909
16 1 16 89 19 35 0.3 5 - FBK0505910
20 0.5 20 102 23 42 0.4 5 - FBK0505911
20 1 20 102 23 42 0.4 5 - FBK0505912
25 0.5 25 120 28 45 0.4 5 - FBK0505913
25 1 25 120 28 45 0.4 5 - FBK0505914

Shank diameters staring from Ø 6 mm also available in weldon


Application data on page no 2.074

www.totem-forbes.com
2.071
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
5 Flute 5 flute end mill for exotic materials
End Mills

VARI e8 6535 HA 6535 HB h5


HVM TiAlN
HPM

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A H1
A
Ød1

Ød
a L1
L2 r
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
3 0.2 6 39 7 - - 5 15 FBK0505915
4 0.2 6 51 9 - - 5 15 FBK0505916
5 0.2 6 51 11 - - 5 15 FBK0505917
6 0.3 6 64 13 - - 5 - FBK0505918
6 0.5 6 64 13 - - 5 - FBK0505919
6 1 6 64 13 - - 5 - FBK0505920
8 0.3 8 64 18 - - 5 - FBK0505921
8 0.5 8 64 18 - - 5 - FBK0505922
8 1 8 64 18 - - 5 - FBK0505923
10 0.3 10 70 22 - - 5 - FBK0505924
10 0.5 10 70 22 - - 5 - FBK0505925
10 1 10 70 22 - - 5 - FBK0505926
12 0.3 12 78 25 - - 5 - FBK0505927
12 0.5 12 78 25 - - 5 - FBK0505928
12 1 12 78 25 - - 5 - FBK0505929
14 1 14 89 30 - - 5 - FBK0505930
16 0.5 16 89 35 - - 5 - FBK0505931
16 1 16 89 35 - - 5 - FBK0505932
20 0.5 20 102 42 - - 5 - FBK0505933
20 1 20 102 42 - - 5 - FBK0505934
25 0.5 25 120 45 - - 5 - FBK0505935
25 1 25 120 45 - - 5 - FBK0505936

Shank diameters staring from Ø 6 mm also available in weldon


Application data on page no 2.074

[email protected]
2.072
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
5 Flute 5 flute end mill for exotic materials

End Mills
VARI e8 6535 HA 6535 HB h5
HVM TiAlN
HPM

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A H1
A
Ød1

Ød
a L1
L2 r
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
With neck relief
3 0.2 6 39 8 9 0.1 5 15 FBK0505937
4 0.2 6 51 10 12 0.1 5 15 FBK0505938
5 0.2 6 51 12 15 0.2 5 15 FBK0505939
6 0.3 6 64 14 18 0.2 5 - FBK0505940
6 0.5 6 64 14 18 0.2 5 - FBK0505941
6 1 6 64 14 18 0.2 5 - FBK0505942
8 0.3 8 64 18 24 0.3 5 - FBK0505943
8 0.5 8 64 18 24 0.3 5 - FBK0505944
8 1 8 64 18 24 0.3 5 - FBK0505945
10 0.3 10 70 22 30 0.3 5 - FBK0505946
10 0.5 10 70 22 30 0.3 5 - FBK0505947
10 1 10 70 22 30 0.3 5 - FBK0505948
12 0.3 12 102 26 36 0.3 5 - FBK0505949
12 0.5 12 102 26 36 0.3 5 - FBK0505950
12 1 12 102 26 36 0.3 5 - FBK0505951
14 1 14 102 30 42 0.3 5 - FBK0505952
16 0.5 16 102 35 48 0.3 5 - FBK0505953
16 1 16 102 35 48 0.3 5 - FBK0505954
20 0.5 20 125 42 60 0.4 5 - FBK0505955
20 1 20 125 42 60 0.4 5 - FBK0505956
25 0.5 25 131 45 75 0.4 5 - FBK0505957
25 1 25 131 45 75 0.4 5 - FBK0505958

Shank diameters staring from Ø 6 mm also available in weldon


Application data on page no 2.074

www.totem-forbes.com
2.073
Solid Carbide End Mills

Cutting conditions

• Center cutting high performance 4 flute end mills for roughing/semi finishing of exotic materials
End Mills

• Center cutting high performance 5 flute end mills for roughing/semi finishing of exotic materials

Material TSR Hardness Cutting speed


Coolant
group (N/mm ) 2
HRc Vc m/min
P3 < 750 < 35 HRc 140 - 220 emulsion
P4 < 1000 < 35-48 HRc 100 - 180 emulsion
P4 < 1400 < 35 HRc 70 - 160 emulsion
H1 42-50 HRc 80 - 140 emulsion
M1 < 600 80 - 130 emulsion
M2 600-800 < 25 HRc 60 - 100 emulsion
M3 < 800 < 30 HRc 60 - 100 emulsion
K1 < 800 100 - 160 emulsion
S1 500-1200 25-48 HRc 40 - 60 emulsion
Advantages
S2 1000-1500 25-48 HRc 45 - 70 emulsion • High performance
S3 600-1700 <48 HRc 30 - 50 emulsion • Productivity
• Tool life
S4 900-1600 33-48 HRc 60 -90 emulsion
• Surface finish

ap ap ap

ae ap up to 1,00 x d ae ap up to 2,00 x d ae= Ød


ae up to 0,45 x d ae up to 0,45 x d ap up to 1,00 x d

Shoulder milling Shoulder milling Slot milling


(1xD depth of cut) (2xD depth of cut)
Ød ap max. ae max. fz (mm/ Ød ap max. ae max. fz (mm/ Ød ap max. ae max. fz (mm/
(mm) (mm) (mm) tooth) (mm) (mm) (mm) tooth) (mm) (mm) (mm) tooth)
3 < 3.0 < 1.4 0.010 - 0.020 3 < 6.0 < 0.75 0.010 - 0.030 3 < 3.0 3 0.005 - 0.015
4 < 4.0 < 1.8 0.015 - 0.030 4 < 8.0 < 1.00 0.020 - 0.040 4 < 4.0 4 0.008 - 0.025
5 < 5.0 < 2.3 0.020 -0.040 5 < 10.0 < 1.25 0.025 - 0.055 5 < 5.0 5 0.010 -0.030
6 < 6.0 < 2.7 0.025 - 0.050 6 < 12.0 < 1.50 0.035 - 0.065 6 < 6.0 6 0.015 - 0.035
8 < 8.0 < 3.6 0.030 - 0.060 8 < 16.0 < 2.00 0.045 - 0.075 8 < 8.0 8 0.025 - 0.045
10 < 10.0 < 4.5 0.040 - 0.070 10 < 20.0 < 2.50 0.055 - 0.085 10 < 10.0 10 0.030 - 0.050
12 < 12.0 < 5.4 0.050 - 0.080 12 < 24.0 < 3.00 0.070 - 0.100 12 < 12.0 12 0.035 - 0.060
14 < 14.0 < 6.3 0.055 - 0.090 14 < 28.0 < 3.50 0.080 - 0.120 14 < 14.0 14 0.040 - 0.070
16 < 16.0 < 7.2 0.060 - 0.100 16 < 32.0 < 4.00 0.090 - 0.130 16 < 16.0 16 0.050 - 0.080
20 < 20.0 < 9.0 0.080 - 0.120 20 < 40.0 < 5.00 0.110 - 0.150 20 < 20.0 20 0.060 - 0.100
25 < 25.0 < 11.3 0.100 - 0.150 25 < 50.0 < 6.25 0.135 - 0.185 25 < 25.0 25 0.080 - 0.130

• At shoulder milling. feed per tooth ae fz*=


fz* for lower ae values should be ae
0.10 x d fz x 3
converted according formula.
0.25 x d fz x 2 f z*
• For shoulder milling cutting speed Vc
0.50 x d fz x 1
may be increased up to 30%.
Ød

fz* = fz ad
e
[email protected]
2.074
Solid Carbide End Mills Proton HD Series
Centre cutting high performance multi
Multi Flute flute end mill for exotic materials

End Mills
450 f7 6535 HA h5
HPM 6-8 TiAlN

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A H1
A
Ød1

Ød
a L1
L2 r
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
6 0.3 6 64 15 - - 6 - FBK0505051
8 0.5 8 64 20 - - 6 - FBK0503657
10 0.5 10 78 22 - - 6 - FBK0505052
12 0.5 12 78 28 - - 6 - FBK0505053
16 0.5 16 89 34 - - 6 - FBK0505054
20 0.5 20 102 42 - - 8 - FBK0505055
Long
6 0.3 6 64 20 - - 6 - FBK0505056
8 0.5 8 78 30 - - 6 - FBK0505057
10 0.5 10 89 35 - - 6 - FBK0505058
12 0.5 12 102 40 - - 6 - FBK0505059
16 0.5 16 102 50 - - 6 - FBK0505060
20 0.5 20 125 60 - - 8 - FBK0505061
Extra long
8 0.5 8 102 40 - - 6 - FBK0505062
10 0.5 10 125 60 - - 6 - FBK0505063
12 0.5 12 150 65 - - 6 - FBK0505064
16 0.5 16 150 75 - - 6 - FBK0505065
20 0.5 20 150 80 - - 8 - FBK0505066

Application data on page no 2.076

www.totem-forbes.com
2.075
Solid Carbide End Mills

Cutting conditions

Centre cutting high performance multi flute end mill for exotic materials
End Mills

Material TSR Hardness Cutting speed


Coolant
group (N/mm2) HRc Vc m/min FBK0505061
P3 < 750 < 35 HRc 140 - 220 emulsion Workpiece material:
P4 < 1000 < 35-48 HRc 100 - 180 emulsion 1.4401 stainless 316
Totem
P4 < 1400 < 35 HRc 70 - 160 emulsion
Ø 8mm
H1 42-50 HRc 80 - 140 emulsion Z 6 Flutes
M1 < 600 80 - 130 emulsion vc 100 m/min
n 3979 rpm
M2 600-800 < 25 HRc 60 - 100 emulsion Fz 0.03 mm/t
M3 < 800 < 30 HRc 60 - 100 emulsion vf 950 mm/min
ap 40 mm
K1 < 800 100 - 160 emulsion ae 0.2 mm
Coolant emulsion
S1 500-1200 25-48 HRc 40 - 60 emulsion
S2 1000-1500 25-48 HRc 45 - 70 emulsion Q 7.6 cm3/min
S3 600-1700 <48 HRc 30 - 50 emulsion
S4 900-1600 33-48 HRc 60 -90 emulsion

Advantages
• Superior surface finish!
• Excellent straightness tolerances.
• Cutting length up to 6 x D.

ap

ae

Roughing Finishing
Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
6 < 20.0 < 0.48 0.035 - 0.055 6 < 20.0 < 0.12 0.020 - 0.040
8 < 40.0 < 0.64 0.045 - 0.075 8 < 40.0 < 0.16 0.030 - 0.050
10 < 60.0 < 0.80 0.070 - 0.090 10 < 60.0 < 0.20 0.040 - 0.060
12 < 65.0 < 0.96 0.080 - 0.110 12 < 65.0 < 0.24 0.050 - 0.080
16 < 75.0 < 1.28 0.100 - 0.140 16 < 75.0 < 0.32 0.070 - 0.100
20 < 80.0 < 1.60 0.120 - 0.180 20 < 80.0 < 0.40 0.085 - 0.120

[email protected]
2.076
Solid Carbide End Mills Proton HD Series

2 Flute
Centre cutting high performance
2 flute ball nose for exotic materials

End Mills
300 f7 6535 HA h5
HSM TiAlN

P1-P6
K1-K2
M1-M3

Micro Standard S1-S4


H1
0,01 A 0,01 A
A A
γ
Ød1
Ød1

Ød
Ød

L1 L1
L L

* For endmills L l 100 mm. Unit : mm


Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
0.4 0.20 4 51 0.6 - - 2 10 FBK0505037
0.5 0.25 4 51 0.9 - - 2 10 FBK0505038
0.6 0.30 4 51 1.2 - - 2 10 FBK0505039
0.8 0.40 4 51 1.5 - - 2 10 FBK0505040
1 0.50 4 51 2 - - 2 15 FBK0505041
1.5 0.75 4 51 3 - - 2 15 FBK0505042
2 1.00 4 51 4 - - 2 15 FBK0505043
3 1.50 4 51 6 - - 2 15 FBK0505044
4 2.00 6 57 8 - - 2 15 FBK0505045
5 2.50 6 57 10 - - 2 15 FBK0505046
6 3.00 6 57 12 - - 2 - FBK0505047
8 4.00 8 63 16 - - 2 - FBK0505048
10 5.00 10 72 20 - - 2 - FBK0505049
12 6.00 12 83 24 - - 2 - FBK0505050

Application data on page no 2.078

www.totem-forbes.com
2.077
Solid Carbide End Mills

Cutting conditions

Centre cutting high performance 2 flute ball nose for exotic materials
End Mills

Material TSR Hardness Cutting speed


Coolant
group (N/mm2) HRc Vc m/min FBK0505048
P3 < 750 < 35 HRc 140 - 220 emulsion Workpiece material:
P4 < 1000 < 35-48 HRc 100 - 180 emulsion 1.4462 Duplex
P4 < 1400 < 35 HRc 70 - 160 emulsion Totem
H1 42-50 HRc 80 - 140 emulsion Ø 8mm
Z 2 Flutes
M1 < 600 80 - 130 emulsion
vc 120 m/min
M2 600-800 < 25 HRc 60 - 100 emulsion n 4775 rpm
M3 < 800 < 30 HRc 60 - 100 emulsion Fz 0.04 mm/t
vf 385 mm/min
K1 < 800 100 - 160 emulsion
ap 0.1 mm
S1 500-1200 25-48 HRc 40 - 60 emulsion ae 0.1 mm
S2 1000-1500 25-48 HRc 45 - 70 emulsion Coolant emulsion

S3 600-1700 <48 HRc 30 - 50 emulsion


Q 2.5 Hours
S4 900-1600 33-48 HRc 60 -90 emulsion

ap

ap
ae ae= Ød

Roughing Finishing
Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
0.4 < 0.60 < 0.12 0.004 - 0.008 0.4 < 0.60 < 0.04 0.007 - 0.015
0.5 <0.75 < 0.15 0.005 - 0.009 0.5 < 0.75 < 0.05 0.010 - 0.020
0.6 <0.90 < 0.18 0.006 - 0.010 0.6 < 0.90 < 0.06 0.012 - 0.021
0.8 <1.20 < 0.24 0.007 - 0.012 0.8 < 1.20 < 0.08 0.014 - 0.023
1 < 1.50 < 0.30 0.008 - 0.015 1 < 1.50 < 0.10 0.015 - 0.025
1.5 < 2.25 < 0.45 0.012 - 0.018 1.5 < 2.25 < 0.15 0.020 - 0.030
2 < 3.00 < 0.60 0.016 - 0.022 d2 < 3.00 < 0.20 d 0.025 - 0.035
3 < 4.50 < 0.90 0.018 - 0.025 3 < 4.50 < 0.30 0.028 - 0.040
4 < 6.00 < 1.20 0.020 - 0.028 4 < 6.00 < 0.40 0.030 - 0.045
5 < 7.50 < 1.50 0.025 - 0.035 5 < 7.50 < 0.50 0.035 - 0.050
6 < 9.00 < 1.80 0.028 - 0.042 ap 6 < 9.00 d<eff0.60 ap 0.040 - 0.055
8 < 12.00 < 2.40 0.030 - 0.050 deff 8 < 12.00 < 0.80 0.050 - 0.065
10 < 15.00 < 3.00 0.040 - 0.070 10 < 15.00 <1.00 0.055 - 0.080
12 < 18.00 < 3.60 0.050 - 0.080 12 < 18.00 <ß1.20 0.065 - 0.090

d d
For the cutting speed Vc calculation the
ß = 0; d = d x sin ß ± arc cos 1-2ap/d
effective cutting diameter deffeff has to be taken into account. See formula.

ap deff ap ß = 0; deff = d x sin ß ± arc cos d - 2ap


deff d

ß
[email protected]
2.078
Solid Carbide End Mills

High volume milling - Trochoidal milling

Forbes has designed a program of HVM (High Volume Machining) or roughing on a wide spectrum of applications and
materials: Steel up to 50HRc, alloy steel, tools steel, stainless steel, carbon steel, cast iron as well as materials that contain

End Mills
Chrome (Cr) or Nickel (Ni).

Trochoidal Milling is an efficient way to


cut a slot other than using a standard slot
milling method. In trochoidal milling, an end
mill is used to machine the slot width using
a circular movement. This is called the
trochoid method

Advantages
• Highest dynamic speed rates
• Highest material removal rate
• Least cutting forces
• Prolonged tool life due to reduced
shock
• High savings in cycle time when
compared to the conventional milling
strategy

Program
• Center cutting high performance
trochoidal mills for stainless and
• Trochoidal milling
milling • Efficient
Efficient production titanium
 Stainless • Longer
Longer tool life • Center cutting high performance
 Titanium • Lower
Lower cycle time trochoidal mills for steel
 Steels

www.totem-forbes.com
2.079
Solid Carbide End Mills Proton HD Series

Optimum Centre cutting high performance trochoidal


Flutes mill for stainless steel, titanium
End Mills

VARI e8 6535 HB h5
4-7 TiAlN

P1-P6
K1-K2
M1-M3
S1-S4
0,01 A H1
A
Ød1

Ød
a L1
L2
L b

Unit : mm
Ød b Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 0.1 6 57 10 15 0.1 4 - FBK0505959
4 0.1 6 57 13 15 0.1 4 - FBK0505960
5 0.1 6 57 16 20 0.1 4 - FBK0505961
6 0.1 6 57 19 25 0.1 5 - FBK0505962
8 0.15 8 63 25 30 0.1 5 - FBK0505963
10 0.2 10 72 32 35 0.1 5 - FBK0505964
12 0.2 12 83 38 45 0.1 6 - FBK0505965
16 0.3 16 108 42 55 0.1 6 - FBK0505966
20 0.4 20 126 50 70 0.1 7 - FBK0505967

Application data on page no 2.081

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2.080
Solid Carbide End Mills

Cutting conditions
Centre cutting high performance trochoidal mill for stainless steel, titanium

End Mills
TSR Hardness Cutting speed
Material group Coolant
(N/mm ) 2
HRc Vc m/min
P3 < 750 < 35 HRc 220 - 280 emulsion
P4 < 1000 < 35-48 HRc 145 - 225 emulsion
P4 < 1400 < 35 HRc 100 - 180 emulsion
H1 42-50 HRc 100 - 150 emulsion
M1 < 600 115 - 165 emulsion
M2 600-800 < 25 HRc 85 - 125 emulsion
M3 < 800 < 30 HRc 85 - 125 emulsion
K1 125-500 < 32 HRc 100 - 160 emulsion
S1 500-1200 25-48 HRc 55 - 75 emulsion
S2 1000-1500 25-48 HRc 60 - 90 emulsion
S3 600-1700 <48 HRc 45 - 65 emulsion
S4 900-1600 33-48 HRc 80 - 120 emulsion

ap

ae
Advantages
• High MRR (Material Removal Rate)
• Constant cutting force
Shoulder milling
 Better for machine
 Better for end mill
Ød (mm) ap max. (mm) ae max. (mm) fz (mm/tooth)
 Increased lifetime
3.0 < 9.00 < 0.450 0.015 - 0.035
• Optimized cutting conditions to application
4.0 < 12.00 < 0.600 0.025 - 0.050 area
5.0 < 15.00 < 0.750 0.030 - 0.060
6.0 < 18.00 < 0.900 0.040 - 0.070
8.0 < 24.00 < 1.200 0.050 - 0.085
10.0 < 30.00 < 1.500 0.060 - 0.100
12.0 < 36.00 < 1.800 0.085 - 0.120
16.0 < 40.00 < 2.400 0.100 - 0.145
20.0 < 50.00 < 3.000 0.125 - 0.175

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2.081
Solid Carbide End Mills Proton HD Series

Optimum Centre cutting high performance


Flutes trochoidal mill for steel
End Mills

VARI e8 6535 HB h5
4-7 TiAlN

P1-P6
K1-K2
M1-M3
S1-S4

0,01 A H1
A
Ød1

Ød
a L1
L2 b
L

Unit : mm
Ød b Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 0.1 6 57 10 15 0.1 4 - FBK0505968
4 0.1 6 57 13 15 0.1 4 - FBK0505969
5 0.1 6 57 16 20 0.1 4 - FBK0505970
6 0.1 6 57 19 25 0.1 5 - FBK0505971
8 0.15 8 63 25 30 0.1 5 - FBK0505972
10 0.2 10 72 32 35 0.1 5 - FBK0505973
12 0.2 12 90 38 45 0.1 6 - FBK0508648
16 0.3 16 108 42 55 0.1 6 - FBK0505975
20 0.4 20 126 50 70 0.1 7 - FBK0505976

Application data on page no 2.083

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2.082
Solid Carbide End Mills

Cutting conditions
Centre cutting high performance trochoidal mill for steel

End Mills
Material TSR Hardness Cutting speed
Coolant
group (N/mm ) 2
HRc Vc m/min
P3 < 750 < 35 HRc 240 - 300 emulsion
P4 < 1000 < 35-48 HRc 160 - 240 emulsion
P4 < 1400 < 35 HRc 130 - 200 emulsion
H1 42-50 HRc 100 - 150 emulsion
M1 < 600 100 - 150 emulsion
M2 600-800 < 25 HRc 90 - 120 emulsion
M3 < 800 < 30 HRc 90 - 120 emulsion
K1 125-500 <32 HRc 125 - 225 emulsion
S1 500-1200 25-48 HRc 45 - 65 emulsion
S2 1000-1500 25-48 HRc 50 - 80 emulsion
S3 600-1700 <48 HRc 35 - 55 emulsion
S4 900-1600 33-48 HRc 70 - 105 emulsion

ap

ae

Shoulder milling
Ød ap max. ae max. fz (mm/tooth) FBK0505973
(mm) (mm) (mm)
Workpiece material: St.37
3 < 9.00 < 0.600 0.015 - 0.035
4 < 12.00 < 0.800 0.025 - 0.050 Competitor Totem
5 < 15.00 < 1.000 0.030 - 0.060
Ø 10mm 10mm
Z 4 Flutes 5 Flutes
6 < 18.00 < 1.200 0.040 - 0.070
vc 180 mtr/min 250 mtr/min
8 < 24.00 < 1.600 0.050 - 0.085
n 5730 rpm 7957 rpm
10 < 30.00 < 2.000 0.060 - 0.100 Fz 0.04 mm/t 0.12 mm/t
12 < 36.00 < 2.400 0.085 - 0.120 vf 912 mm/min 4774 mm/min
16 < 40.00 <3 .200 0.100 - 0.145 ap 10 mm 20 mm
20 < 50.00 < 4.000 0.125 - 0.175 ae 10 mm / 5 mm 1 mm (programmed)
Coolant emulsion emulsion

Cut time 37 s 24 s

Advantages
• High MRR (Material Removal Rate)
• Lower process time

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2.083
Solid Carbide End Mills

Composites and Synthetics

Solutions for synthetics and composite FBK0506012


End Mills

materials Workpiece material: Nylon with Glass Fibre


Years of experience and numerous tests in aerospace
applications, provided the details required to develop an Hardness:
integral endmill high-end program for glass- and carbon
fibre reinforced materials. Competitor Totem
Ø 10mm 10mm
Highly accurate manufacturing by laser Z 2 Flutes 2 Flutes
Vc 251 m/min 251 m/min
Diamond tipped vs PCD n 8000 rpm 8000 rpm
• 2 To 5 times more toollife Fz 0.025 mm/t 0.1875 mm/t
• More accuracy & a better surface finish Vf 400 mm/min 3000 mm/min
• Higher machine efficiency ap 4.5 mm 1.2 mm
ae 16 mm 10 mm
Coolant air / external air / external

Q 28.8 cm3/min 36.0 cm3/min

FBK0506012
Workpiece material: Aerospace composite
T800/M21
Operation: Shoulder milling
Totem
Ø 6mm
Z 2 Flutes
vc 235 m/min
n 12500 rpm
Fz 0.12 mm/t
vf 3000 mm/min
ap 4.0 mm
ae 2.5 mm
Coolant air / external

Result PCD 47.0 cm3/min


Result Forbes Diamond 107.0 cm3/min
Improvement 2.3 times higher tool life

Program
• Centre cutting high performance diamond tipped end mill
with corner radius
• Centre cutting high performance diamond tipped ball
nose

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2.084
Solid Carbide End Mills Proton HD Series

2 Flute Centre cutting high performance diamond


tipped end mill with corner radius

End Mills
g7 h5
00 6535 HA

N1-N7

0,005 A
A
Ød1

Ød
a
L1 r
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
3 0.3 6 78 2.5 9 0.25 2 25 FBK0505977
3 0.3 6 78 2.5 15 0.25 2 25 FBK0505978
3 0.5 6 78 2.5 9 0.25 2 25 FBK0505979
3 0.5 6 78 2.5 15 0.25 2 25 FBK0505980
4 0.3 6 78 2.5 12 0.25 2 25 FBK0505981
4 0.3 6 78 2.5 20 0.25 2 25 FBK0505982
4 0.5 6 78 2.5 12 0.25 2 25 FBK0505983
4 0.5 6 78 2.5 20 0.25 2 25 FBK0505984
5 0.3 6 78 3 15 0.3 2 25 FBK0505985
5 0.3 6 78 3 25 0.3 2 25 FBK0505986
5 0.5 6 78 3 15 0.3 2 25 FBK0505987
5 0.5 6 78 3 25 0.3 2 25 FBK0505988
6 0.3 6 102 6 18 0.3 2 - FBK0505989
6 0.3 6 102 6 30 0.3 2 - FBK0505990
6 0.5 6 102 6 18 0.3 2 - FBK0505991
6 0.5 6 102 6 30 0.3 2 - FBK0505992
6 1 6 102 6 18 0.3 2 - FBK0505993
6 1 6 102 6 30 0.3 2 - FBK0505994
8 0.3 8 102 7 24 0.4 2 - FBK0505995
8 0.5 8 102 7 24 0.4 2 - FBK0505996
8 1 8 102 7 24 0.4 2 - FBK0505997
10 0.5 10 102 8 30 0.5 2 - FBK0505998
10 1 10 102 8 30 0.5 2 - FBK0505999
12 0.5 12 107 9 36 0.5 2 - FBK0506000
12 1 12 107 9 36 0.5 2 - FBK0506001

Application data on page no 2.088

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2.085
Solid Carbide End Mills Proton HD Series

2 Flute Centre cutting high performance diamond


tipped end mill with corner radius
End Mills

g7 h5
00 6535 HA

N1-N7

0,005 A
A
Ød1

Ød
a
L1 r
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Long
3 0.3 6 78 3 9 0.1 2 15 FBK0506002
3 0.5 6 78 3 9 0.1 2 15 FBK0506003
4 0.3 6 78 4 12 0.1 2 15 FBK0506004
4 0.5 6 78 4 12 0.1 2 15 FBK0506005
5 0.5 6 78 5 15 0.1 2 15 FBK0506006
5 1 6 78 5 15 0.1 2 15 FBK0506007
6 0.5 6 78 6 18 0.1 2 - FBK0506008
6 1 6 78 6 18 0.1 2 - FBK0506009
8 0.5 8 78 8 24 0.1 2 - FBK0506010
8 1 8 78 8 24 0.1 2 - FBK0506011
10 1 10 78 10 30 0.1 2 - FBK0506012
12 1 12 78 12 30 0.1 2 - FBK0506013

Application data on page no 2.088

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2.086
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
2 Flute diamond tipped ball nose end mill

End Mills
g7 h5
00 6535 HA

N1-N7

0,005 A
A
Ød1

a L1 Ød
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
3 1.5 6 78 2.5 9 0.25 2 25 FBK0506014
3 1.5 6 78 2.5 15 0.25 2 25 FBK0506015
4 2 6 78 2.5 12 0.25 2 25 FBK0506016
4 2 6 78 2.5 20 0.25 2 25 FBK0506017
5 2.5 6 78 3 15 0.3 2 25 FBK0506018
5 2.5 6 78 3 25 0.3 2 25 FBK0506019
6 3 6 102 6 18 0.3 2 - FBK0506020
6 3 6 102 6 30 0.3 2 - FBK0506021
8 4 8 102 7 24 0.4 2 - FBK0506022
8 4 8 102 7 40 0.4 2 - FBK0506023
10 5 10 102 8 30 0.5 2 - FBK0506024
10 5 10 102 8 50 0.5 2 - FBK0506025
12 6 12 107 9 36 0.5 2 - FBK0506026
12 6 12 107 9 60 0.5 2 - FBK0506027
Long
3 1.5 6 78 3 9 0.1 2 15 FBK0506028
4 2 6 78 4 12 0.1 2 15 FBK0506029
5 2.5 6 78 5 15 0.1 2 15 FBK0506030
6 3 6 78 6 18 0.1 2 - FBK0506031
8 4 8 78 8 24 0.1 2 - FBK0506032
10 5 10 78 10 30 0.1 2 - FBK0506033
12 6 12 78 12 30 0.1 2 - FBK0506034

Available in special dimensions on request.


Application data on page no 2.088

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2.087
Solid Carbide End Mills

Cutting conditions
• Center cutting diamond tipped high performance endmill with corner radius
• Center cutting diamond tipped high performance ball nose
End Mills

TSR Hardness Cutting speed


Material group Coolant
(N/mm ) 2
HRc Vc m/min
N1 < 500 < 150 350 - 650 emulsion / air
N2 < 400 < 120 200 - 500 emulsion / air
N3 < 350 < 100 350 - 500 emulsion / air
N4 400 - 1000 emulsion / air
N5 400 - 1000 emulsion / air
N6 < 700 emulsion / air
N7 < 700 emulsion / air

ap ap ap ap

ap
ae ae ae= Ød ae= Ød ae= Ød

Shoulder milling Slot milling Profile milling


Ød ap max. ae max. fz (mm/ Ød ap max. ae max. fz (mm/ Ød ap max. ae max. fz (mm/
(mm) (mm) (mm) tooth) (mm) (mm) (mm) tooth) (mm) (mm) (mm) tooth)
3 < 1.95 < 1.20 0.020 - 0.030 3 < 0.60 < 3.0 0.010 - 0.020 3 < 0.60 < 0.30 0.020 - 0.030
4 < 2.60 < 1.60 0.030 - 0.045 4 < 0.80 < 4.0 0.020 - 0.040 4 < 0.80 < 0.40 0.030 - 0.045
5 < 3.25 < 2.00 0.040 - 0.060 5 < 1.00 < 5.0 0.030 - 0.045 5 < 1.00 < 0.50 0.040 - 0.060
6 < 3.90 < 2.40 0.050 - 0.070 6 < 1.20 < 6.0 0.040 - 0.060 6 < 1.20 < 0.60 0.050 - 0.070
8 < 5.20 < 3.20 0.060 - 0.080 8 < 1.60 < 8.0 0.050 - 0.070 8 < 1.60 < 0.80 0.060 - 0.080
10 < 6.50 < 4.00 0.070 - 0.100 10 < 2.00 < 10.0 0.060 - 0.080 10 < 2.00 < 1.00 0.070 - 0.100
12 < 7.80 < 4.80 0.090 - 0.120 12 < 2.40 < 12.0 0.080 - 0.100 12 < 2.40 < 12.0 0.080 - 0.120

FBK0506008 FBK0506033
Workpiece material: T800 M21 Workpiece material: Hextool
Hardness: Aerospace material Hardness: Aerospace material
Competitor Totem Competitor Totem
Ø 6mm 6mm Ø 10mm 10mm
Z 2 Flute 2 Flute Z 2 Flute 2 Flute
vc 283 m/min 283 m/min vc 377 m/min 314 m/min
n 15000 rpm 15000 rpm n 10000 rpm 10000 rpm
Fz 0.10 mm/t 0.10 mm/t Fz 0.10 mm/t 0.15 mm/t
vf 3000 mm/min 3000 mm/min vf 2600 mm/min 3000 mm/min
ap 4.0 mm 4.0 mm ap 0.35 mm 0.35 mm
ae 6.0 mm 6.0 mm ae 0.35 mm 0.35 mm
Coolant emulsion dry Coolant dry dry

Q 72 cm3/min 72 cm3/min Q 0.32 cm3/min 0.37 cm3/min


Toollife 94 min 214 min Toollife 5 h 33 min 14 h 10 min

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2.088
Solid Carbide End Mills

Diamond Coated End mills for applications on graphite

End Mills
End mills for graphite milling
• Accuracy
• Process times
• Smooth surface finish
• Toollife Advantages
• Technology to minimize droplets • Better toollife
• Superior accuracy and • Excellent accuracy
tolerances • High production efficiency
• Improved performance and • Excellent surface finish
toollife

Program FBK0504670
• Center cutting high performance rougher for graphite Workpiece material: SGL Graphite
• Center cutting high performance 3 flute end mill for graphite Hardness: R8500
• Center cutting high performance end mill with corner radius
Competitor Totem
for graphite
• Center cutting high performance ball nose for graphite Ø 8mm 8mm
• Center cutting high performance micro end mill with corner Z 2 Flutes 2 Flutes
radius for graphite vc 302 m/min 503 m/min
• Center cutting high performance micro ball nose for graphite n 12,000 rpm 20,000 rpm
Fz 0.167 mm/t 0.113 mm/t
vf 4,000 mm/min 4,500 mm/min
ap 1.5 mm 8.0 mm
ae 12 mm 8 mm
Coolant air air

Q 72 cm3/min 288 cm3/min


Higher productivity

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2.089
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
2 Flute 2 flute rougher for graphite
End Mills

0 - 0.1 h5
250 6535 HA
HVM D

N5-N7

0,01 A
A
Ød1

Ød
b
L1

Unit : mm
Ød b Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
4 0.25 4 60 12 - - 2 - FBK0504668
6 0.3 6 78 18 - - 2 - FBK0504669
8 0.35 8 78 24 - - 2 - FBK0504670
10 0.4 10 78 30 - - 2 - FBK0504671
12 0.5 12 89 36 - - 2 - FBK0504672
12 0.5 12 150 36 50 0.3 2 - FBK0504673
16 0.5 16 150 36 70 0.4 2 - FBK0504674
Unit : mm

Tolerance chart
Diameter range Shank Cutting diameter Cutting diameter Cutting diameter Cutting diameter
Ød1-h5 Ød-e8 Ød-f7 Ød-g7 ØFHC
0 -0.014 -0.006 -0.002 0
d≤3
-0.004 -0.028 -0.016 -0.012 -0.025
0 -0.020 -0.010 -0.004 0
3<d≤6
-0.005 -0.038 -0.022 -0.016 -0.030
0 -0.025 -0.013 -0.005 0
6 < d ≤ 10
-0.006 -0.047 -0.028 -0.02 -0.036
0 -0.032 -0.016 -0.006 0
10 < d ≤ 18
-0.008 -0.059 -0.034 -0.024 -0.043
0 -0.040 -0.020 -0.006 0
18 < d ≤ 30
-0.009 -0.073 -0.041 -0.024 -0.052

Application data on page no 2.091

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2.090
Solid Carbide End Mills

Cutting conditions

Centre cutting high performance 2 flute rougher for graphite

End Mills
TSR Hardness Cutting speed
Material group Coolant
(N/mm2) HRc Vc m/min
N5 < 600 air
N6 < 600 air
N7 350 - 500 air

ap ap up to 2.50 x d ap ap up to 1.00 x d
ae up to 0.50 x d

ae ae= Ød

Shoulder milling Slot milling


Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
4 < 10.0 < 2.0 < 5000 4 < 4.0 4 < 3750
6 < 15.0 < 3.0 < 6000 6 < 6.0 6 < 4500
8 < 20.0 < 4.0 < 8000 8 < 8.0 8 < 6000
10 < 25.0 < 5.0 < 10000 10 < 10.0 10 < 7500
12 < 30.0 < 6.0 < 12000 12 < 12.0 12 < 9000
16 < 35.0 < 8.0 < 15000 16 < 16.0 16 < 11250

FBK0504671
Workpiece material: EDM200 Graphite
Totem To be used for roughing applications on
Ø 10mm graphite:
Z 2 Flutes
vc 628 m/min Advantages
n 20000 rpm • High material removal rate.
Fz 0.15 mm/t • Special roughing pitch.
vf 6000 mm/min • Designed for high feeds on graphite applications.
ap 12 mm
ae 2 mm
Coolant air

Q 144 cm3/min
Higher productivity

www.totem-forbes.com
2.091
Solid Carbide End Mills Proton HD Series
Centre cutting high performance
3 Flute 3 flute end mill for graphite
End Mills

FHC h5
400 6535 HA
HPM
HSM
D

N5-N7

0,005 A
A
Ød1

Ød
y L1
L
Unit : mm
Ød r Ød1 L L1 L2 a γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Standard
2 - 3 50 10 - - 15 FBK0503940
3 - 3 50 10 - - - FBK0503941
4 - 4 60 15 - - - FBK0503942
5 - 5 60 20 - - - FBK0503943
6 - 6 78 30 - - - FBK0503944
8 - 8 78 30 - - - FBK0503945
10 - 10 78 30 - - - FBK0503946
12 - 12 89 30 - - - FBK0503947

Application data on page no 2.095

[email protected]
2.092
Solid Carbide End Mills Proton HD Series

Optimum Centre cutting high performance end


Flutes mill with corner radius for graphite

End Mills
FHC h5
HPM 400 6535 HA

HSM
2-3-4 D

N5-N7

A 0,01 A
Ød1

Ød
a L1 r
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Short
2 0.1 3 50 3 10 0.1 2 15 FBK0504675
3 0.1 6 51 4 10 0.1 2 15 FBK0504676
4 0.2 6 51 4 10 0.1 4 15 FBK0504677
5 0.2 6 51 5 10 0.15 4 15 FBK0504678
6 0.3 6 51 6 10 0.2 4 - FBK0504679
8 0.3 8 64 8 15 0.3 4 - FBK0504680
10 0.3 10 78 10 20 0.3 4 - FBK0504681
12 0.3 12 78 10 20 0.3 4 - FBK0504682
Standard
2 0.1 2 50 10 - - 3 - FBK0504683
2 0.1 3 50 10 - - 3 15 FBK0504684
2 0.1 3 50 10 15 0.1 3 10 FBK0504685
2 0.1 3 50 10 20 0.1 3 15 FBK0506035
2 0.1 3 65 10 30 0.1 3 15 FBK0504686
2 0.1 3 80 10 30 0.1 3 15 FBK0504687
3 0.1 3 50 10 - - 3 - FBK0504688

Application data on page no 2.095

www.totem-forbes.com
2.093
Solid Carbide End Mills Proton HD Series

Optimum Centre cutting high performance end


Flutes mill with corner radius for graphite
End Mills

FHC h5
HPM 400 6535 HA

HSM
2-3-4 D

N5-N7

A 0,01 A
Ød1

Ød
a L1 r
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 0.1 3 65 10 20 0.1 3 - FBK0506036
3 0.1 3 65 10 30 0.1 3 - FBK0504689
3 0.1 3 80 10 30 0.1 3 - FBK0504690
4 0.2 4 60 15 - - 3 - FBK0504691
5 0.2 5 60 20 - - 3 - FBK0504692
6 0.3 6 78 30 - - 3 - FBK0504693
8 0.3 8 78 30 - - 3 - FBK0504694
10 0.3 10 78 30 - - 3 - FBK0504695
12 0.3 12 89 30 - - 3 - FBK0504696
Long
4 0.3 4 102 10 - - 2 - FBK0504697
5 0.5 5 102 13 - - 2 - FBK0504698
6 0.5 6 102 42 - - 2 - FBK0504699
6 0.5 6 150 26 - - 2 - FBK0504700
8 0.5 8 150 41 - - 2 - FBK0504701
10 0.5 10 150 42 - - 2 - FBK0504702

Application data on page no 2.095

[email protected]
2.094
Solid Carbide End Mills

Cutting conditions

• Center cutting high performance 3 flute end mill for graphite

End Mills
• Center cutting high performance end mill with corner radius for graphite

Cutting
Material TSR Hardness
speed Coolant
group
(N/mm )2
HRc Vc m/min
N5 < 600 air Advantages
• More accuracy
N6 < 600 air • Smooth surface on the workpiece
N7 350 - 500 air • Better toollife

ap ap up to 2.50 x d ap ap up to 1.00 x d
ae up to 0.50 x d

ae ae= Ød

Shoulder milling Slot milling


Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
2 < 4.0 < 0.4 0.012 - 0.036 2 < 2.0 2 0.010 - 0.030
3 < 6.0 < 0.6 0.018 - 0.048 3 < 3.0 3 0.015 - 0.040
4 < 8.0 < 0.8 0.030 - 0.060 4 < 4.0 4 0.025 - 0.050
5 < 10.0 < 1.0 0.042 - 0.072 5 < 5.0 5 0.035 - 0.060
6 < 12.0 < 1.2 0.054 - 0.096 6 < 6.0 6 0.045 - 0.080
8 < 16.0 < 1.6 0.066 - 0.120 8 < 8.0 8 0.055 - 0.100
10 < 20.0 < 2.0 0.090 - 0.144 10 < 10.0 10 0.075 - 0.120
12 < 24.0 < 2.4 0.108 - 0.168 12 < 12.0 12 0.090 - 0.140

FBK0503944 FBK0504691
Workpiece material: Graphite Workpiece material: EDM-3 Graphite
Competitor Totem Totem
Ø 6 mm 6 mm Ø 4 mm
Z 3 Flutes 3 Flutes Z 3 Flutes
vc 547 m/min 547 m/min vc 440 m/min
n 29000 rpm 29000 rpm n 35000 rpm
Fz 0.005 mm/t 0.023 mm/t Fz 0.049 mm/t
vf 580 mm/min 2000 mm/min vf 5145 mm/min
ap 3 mm 3 mm ap 0.8 mm
ae 0.5 mm 0.5 mm ae 1.6 mm
Coolant air air Coolant air

Q 0.87 cm3/min 3.00 cm3/min Q 6.60 cm3/min


Toollife 2 h 37 min 7 h 14 min Higher MRR
Higher tool life

www.totem-forbes.com
2.095
Solid Carbide End Mills Proton HD Series

Optimum Centre cutting high performance


Flutes ball nose for graphite
End Mills

FHC h5
HPM 400 6535 HA

HSM
2-3 D

N5-N7

A 0,005 * A
Ød1

Ød
L1
y a
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
Short
2 1 3 50 3 10 0.1 2 15 FBK0504272
3 1.5 6 51 4 10 0.1 2 15 FBK0504273
4 2 6 51 4 10 0.1 4 15 FBK0504274
5 2.5 6 51 5 10 0.15 4 15 FBK0504275
6 3 6 51 6 10 0.2 4 - FBK0504276
8 4 8 64 8 15 0.3 4 - FBK0504277
10 5 10 78 10 20 0.3 4 - FBK0504278
12 6 12 78 10 20 0.3 4 - FBK0504279
Standard
2 1 2 50 10 - - 3 - FBK0504280
2 1 3 50 10 - - 3 15 FBK0504281
2 1 3 50 10 15 0.1 3 15 FBK0506037
2 1 3 50 10 20 0.1 3 15 FBK0506038
2 1 3 65 10 30 0.1 3 15 FBK0506039
3 1.5 3 50 10 - - 3 - FBK0504282
3 1.5 3 50 10 15 0.1 3 - FBK0506037
3 1.5 3 50 10 20 0.1 3 - FBK0506038

Application data on page no 2.098

[email protected]
2.096
Solid Carbide End Mills Proton HD Series

Optimum Centre cutting high performance


Flutes ball nose for graphite

End Mills
FHC h5
HPM 400 6535 HA

HSM
2-3 D

N5-N7

A 0,005 * A
Ød1

Ød
L1
y a
L2
L
Unit : mm
Ød r Ød1 L L1 L2 a z γ
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°)
3 1.5 3 50 10 30 0.1 3 - FBK0506039
4 2 4 60 15 - - 3 - FBK0504283
5 2.5 5 60 20 - - 3 - FBK0504284
6 3 6 78 30 - - 3 - FBK0504285
8 4 8 78 30 - - 3 - FBK0504286
10 5 10 78 30 - - 3 - FBK0504287
12 6 12 89 30 - - 3 - FBK0504288
Long
2 1 3 102 6 - - 2 15 FBK0504289
3 1.5 3 102 16 - - 2 - FBK0504290
4 2 4 102 16 - - 2 - FBK0504291
6 3 6 102 42 - - 2 - FBK0504292
6 3 6 150 42 - - 2 - FBK0504293
8 4 8 102 42 - - 2 - FBK0504294
8 4 8 150 42 - - 2 - FBK0504295
10 5 10 150 45 - - 2 - FBK0504296
12 6 12 150 65 - - 2 - FBK0504297

Application data on page no 2.098

www.totem-forbes.com
2.097
Solid Carbide End Mills

Cutting conditions

Centre cutting high performance ball nose for graphite


End Mills

Cutting
Material TSR Hardness
speed Coolant
group
(N/mm2) HRc Vc m/min
N5 < 600 air Advantages
N6 < 600 air • More accuracy
• Smooth surface on the workpiece
N7 350 - 500 air
• Better toollife

ap

ap
ae ae= Ød

Roughing Finishing
Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
2 < 4.0 < 0.4 0.012 - 0.036 < 0.4 0.2 0.012 - 0.036 0.007 - 0.015
3 < 6.0 < 0.6 0.018 - 0.048 < 0.6 0.3 0.018 - 0.048 0.010 - 0.020
4 < 8.0 < 0.8 0.030 - 0.060 < 0.8 0.4 0.030 - 0.060 0.012 - 0.021
5 < 10.0 < 1.0 0.042 - 0.072 < 1.0 0.5 0.042 - 0.072 0.014 - 0.023
6 < 12.0 < 1.2 0.054 - 0.096 < 1.2 0.6 0.054 - 0.096 0.015 - 0.025
8 < 16.0 < 1.6 0.066 - 0.120 < 1.6 0.8 0.066 - 0.120 0.020 - 0.030
10 < 20.0 < 2.0 0.090 - 0.144 < 2.0 1 0.090 - 0.144 0.025 - 0.035
12 < 24.0 < 2.4 0.108 - 0.168 < 2.4 1.2 0.108 - 0.168 0.028 - 0.040

FBK0504283
Workpiece material: ISO 63
Totem
Ø 4mm
Z 3 Flutes
vc 276 m/min
n 22000 rpm
Fz 0.121 mm/t
vf 8000 mm/min
ap 5.0 mm
ae 0.1 mm
Coolant air

Q 4.0 cm3/min
Higher productivity

[email protected]
2.098
Solid Carbide End Mills Proton HD Series
Centre cutting high performance micro
2 Flute end mill with corner radius for graphite

End Mills
FHC h5
HPM 400 6535 HA

HSM D

N5-N7

A
0,005 A
Ød1

Ød
y a
L1 r

L2
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.3 0.05 6 64 1 - - 2 7 1.743 1.896 2.304 2.944 FBK0504298
0.3 0.05 6 64 1.5 2.5 0.01 2 7 2.908 3.148 3.771 4.710 FBK0504299
0.3 0.05 6 64 1.5 5 0.01 2 8 5.562 5.967 6.988 8.436 FBK0504300
0.4 0.05 6 64 1.5 - - 2 6 1.744 1.900 2.319 2.985 FBK0504301
0.4 0.05 6 64 1.5 2.5 0.01 2 7 2.912 3.156 3.797 4.773 FBK0504302
0.4 0.05 6 64 1.5 5 0.01 2 8 5.568 5.982 7.029 8.529 FBK0504303
0.5 0.05 6 64 1.5 - - 2 6 2.286 2.492 3.043 3.918 FBK0504304
0.5 0.05 6 64 1.5 3.5 0.01 2 7 3.984 4.310 5.158 6.429 FBK0504305
0.5 0.05 6 64 1.5 7 0.01 2 8 7.671 8.192 9.480 11.256 FBK0504306
0.5 0.05 6 64 1.5 10 0.01 2 10 10.772 11.375 12.813 14.671 FBK0504307
0.6 0.05 6 64 1.5 - - 2 6 2.890 3.157 3.878 5.036 FBK0504308
0.6 0.05 6 64 2 3.5 0.025 2 7 4.185 4.534 5.442 6.815 FBK0504309
0.6 0.05 6 64 2 7 0.025 2 8 7.864 8.405 9.750 11.614 FBK0504310
0.6 0.05 6 64 2 10 0.025 2 10 10.959 11.582 13.070 15.001 FBK0504311
0.8 0.05 6 64 2 - - 2 6 3.435 3.760 4.642 6.078 FBK0504312
0.8 0.05 6 64 2 5 0.025 2 7 5.787 6.253 7.456 9.240 FBK0504313
0.8 0.05 6 64 2 7.5 0.025 2 8 8.402 8.987 10.447 12.478 FBK0504314
0.8 0.05 6 64 2 10 0.025 2 9 10.978 11.629 13.195 15.253 FBK0504315
0.8 0.05 6 64 2 15 0.025 2 13 16.043 16.674 18.099 19.794 FBK0504316
1 0.05 6 64 2.5 - - 2 6 3.982 4.368 5.423 7.163 FBK0504317
1 0.05 6 64 3 5 0.025 2 7 5.805 6.294 7.572 9.512 FBK0504318
1 0.05 6 64 3 7.5 0.025 2 8 8.422 9.036 10.581 12.772 FBK0504319
1 0.05 6 64 3 10 0.025 2 9 10.999 11.680 13.333 15.537 FBK0504320
1 0.05 6 64 3 15 0.025 2 13 16.057 16.716 18.212 20.005 FBK0504321
1 0.05 6 64 3 20 0.025 2 18 21.124 21.741 23.091 24.621 FBK0504322
1.2 0.05 6 64 3 5 0.025 2 7 5.950 6.475 7.869 10.037 FBK0504323
1.2 0.05 6 64 3 10 0.025 2 9 11.183 11.907 13.683 16.087 FBK0504324
1.5 0.05 6 64 3 5 0.025 2 6 5.978 6.548 8.094 10.609 FBK0504325
1.5 0.05 6 64 3 7.5 0.025 2 7 8.618 9.326 11.166 13.921 FBK0504326
1.5 0.05 6 64 3 10 0.025 2 8 11.215 11.996 13.941 16.647 FBK0504327
1.5 0.05 6 64 3 15 0.025 2 12 16.319 17.069 18.798 20.921 FBK0504328
1.5 0.05 6 64 3 20 0.025 2 15 21.448 22.194 23.854 25.785 FBK0504329

Application data on page no 2.100

www.totem-forbes.com
2.099
Solid Carbide End Mills

Cutting conditions

Center cutting high performance micro end mill with corner radius for graphite
End Mills

Cutting
Material TSR Hardness
speed Coolant
group
(N/mm ) 2
HRc Vc m/min Advantages
• Excellent accuracy and tolerances
N5 < 600 air • Optimized surface finish on workpiece
• Leading diamond coating technology
N6 < 600 air • Superior toollife
N7 350 - 500 air

ap ap

ae ae= Ød

Shoulder milling Slot milling


Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
0.3 < 0.6 < 0.03 0.007 - 0.014 0.3 < 0.15 0.3 0.006 - 0.012
0.4 < 0.8 < 0.04 0.010 - 0.018 0.4 < 0.20 0.4 0.008 - 0.015
0.5 < 1.0 < 0.05 0.012 - 0.024 0.5 < 0.25 0.5 0.010 - 0.020
0.6 < 1.2 < 0.06 0.014 - 0.026 0.6 < 0.30 0.6 0.012 - 0.022
0.8 < 1.6 < 0.08 0.018 - 0.030 0.8 < 0.40 0.8 0.015 - 0.025
1 < 2.0 < 0.10 0.022 - 0.036 1 < 0.50 1 0.018 - 0.030
1.2 < 2.4 < 0.12 0.024 - 0.042 1.2 < 0.60 1.2 0.020 - 0.035
1.5 < 3.0 < 0.15 0.030 - 0.048 1.5 < 0.75 1.5 0.025 - 0.040

Cutting speed Vc is based on max. 40,000 rpm.


Given conditions are based on micro short length endmills; when using endmills with longer L2-length, reduce fz according table.

L2-Length Reduction
1-5 x d 0%
5-10 x d 30%
10 ~ 50%

[email protected]
2.100
Solid Carbide End Mills Proton HD Series
Centre cutting high performance micro
2 Flute ball nose for graphite

End Mills
FHC h5
HPM 400 6535 HA

HSM D

N5-N7

0,005 A
A
Ød1

Ød
y L1
a r

L2
L

Unit : mm
Ød r Ød1 L L1 L2 a z γ Effective length compared with
Inclined Angle EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) 0.50 1.00 2.00 3.00
0.3 0.15 6 64 1 - - 2 6 1.736 1.886 2.292 2.946 FBK0504330
0.3 0.15 6 64 1.5 2.5 0.01 2 7 2.901 3.131 3.731 4.635 FBK0504331
0.3 0.15 6 64 1.5 5 0.01 2 8 5.555 5.953 6.953 8.373 FBK0504332
0.4 0.2 6 64 1.5 - - 2 6 1.731 1.880 2.283 2.942 FBK0504333
0.4 0.2 6 64 1.5 2.5 0.01 2 7 2.900 3.131 3.735 4.656 FBK0504334
0.4 0.2 6 64 1.5 5 0.01 2 8 5.557 5.959 6.976 8.432 FBK0504335
0.5 0.25 6 64 1.5 - - 2 6 2.272 2.472 3.020 3.928 FBK0504336
0.5 0.25 6 64 1.5 3.5 0.01 2 7 3.968 4.277 5.078 6.28 FBK0504337
0.5 0.25 6 64 1.5 7 0.01 2 8 7.658 8.164 9.417 11.143 FBK0504338
0.5 0.25 6 64 1.5 10 0.01 2 10 10.761 11.353 12.762 14.584 FBK0504339
0.6 0.3 6 64 1.5 - - 2 6 2.871 3.131 3.849 5.055 FBK0504340
0.6 0.3 6 64 2 3.5 0.025 2 7 4.166 4.492 5.341 6.624 FBK0504341
0.6 0.3 6 64 2 7 0.025 2 8 7.848 8.371 9.670 11.47 FBK0504342
0.6 0.3 6 64 2 10 0.025 2 10 10.946 11.554 13.006 14.89 FBK0504343
0.8 0.4 6 64 2 - - 2 6 3.413 3.731 4.625 6.177 FBK0504344
0.8 0.4 6 64 2 5 0.025 2 7 5.761 6.196 7.320 8.987 FBK0504345
0.8 0.40 6 64 2 7.5 0.025 2 8 8.379 8.938 10.332 12.273 FBK0504346
0.8 0.40 6 64 2 10 0.025 2 9 10.958 11.587 13.100 15.089 FBK0504347
0.8 0.40 6 64 2 15 0.025 2 13 16.029 16.646 18.039 19.695 FBK0504348
1.0 0.50 6 64 2.5 - - 2 5 3.958 4.341 5.437 7.410 FBK0504349
1.0 0.50 6 64 3 5 0.025 2 7 5.770 6.218 7.388 9.164 FBK0504350
1.0 0.50 6 64 3 7.5 0.025 2 8 8.392 8.970 10.427 12.491 FBK0504351
1.0 0.50 6 64 3 10 0.025 2 9 10.973 11.624 13.205 15.313 FBK0504352
1.0 0.50 6 64 3 15 0.025 2 13 16.040 16.679 18.131 19.872 FBK0504353
1.0 0.50 6 64 3 20 0.025 2 18 21.111 21.715 23.035 24.532 FBK0504354
1.2 0.60 6 64 3 5 0.025 2 7 5.905 6.378 7.630 9.579 FBK0504355
1.2 0.60 6 64 3 10 0.025 2 9 11.149 11.836 13.518 15.796 FBK0504356
1.5 0.75 6 64 3 5 0.025 2 6 5.917 6.413 7.761 9.953 FBK0504357
1.5 0.75 6 64 3 7.5 0.025 2 7 8.564 9.210 10.889 13.401 FBK0504358
1.5 0.75 6 64 3 10 0.025 2 8 11.169 11.898 13.713 16.238 FBK0504359
1.5 0.75 6 64 3 15 0.025 2 12 16.288 17.004 18.656 20.684 FBK0504360
1.5 0.75 6 64 3 20 0.025 2 15 21.425 22.145 23.749 25.615 FBK0504361

Application data on page no 2.102

www.totem-forbes.com
2.101
Solid Carbide End Mills

Cutting conditions

Center cutting high performance micro end mill for graphite


End Mills

Cutting
Material TSR Hardness
speed Coolant
group
(N/mm ) 2
HRc Vc m/min
N5 < 600 air
N6 < 600 air
N7 350 - 500 air

ap

ap
ae= Ød ae= Ød

Shoulder milling Slot milling


Ød ap max. ae max. fz (mm/tooth) Ød ap max. ae max. fz (mm/tooth)
(mm) (mm) (mm) (mm) (mm) (mm)
0.3 < 0.3 <0.03 0.007 - 0.014 0.3 < 0.03 0.03 0.007 - 0.014
0.4 < 0.4 <0.04 0.010 - 0.018 0.4 < 0.04 0.04 0.010 - 0.018
0.5 < 0.5 <0.05 0.012 - 0.024 0.5 < 0.05 0.05 0.012 - 0.024
0.6 < 0.6 <0.06 0.014 - 0.026 0.6 < 0.06 0.06 0.014 - 0.026
0.8 < 0.8 <0.08 0.018 - 0.030 0.8 < 0.08 0.08 0.018 - 0.030
1 < 1.0 <0.10 0.022 - 0.036 1 < 0.10 0.1 0.022 - 0.036
1.2 < 1.2 <0.12 0.024 - 0.042 1.2 < 0.12 0.12 0.024 - 0.042
1.5 < 1.5 <0.15 0.030 - 0.048 1.5 < 0.15 0.15 0.030 - 0.048

FBK0504349
Workpiece material: Poco Graphite Cutting speed Vc is based on max. 40,000 rpm.
Given conditions are based on micro short length endmills;
Hardness: 1700
when using endmills with longer L2-length, reduce fz
according table.
Competiton Totem
Ø 1mm 1mm
Z 2 Flutes 2 Flutes
vc 126 m/min 126 m/min
L2-Length Reduction
n 40000 rpm 40000 rpm
Fz 0.010 mm/t 0.013 mm/t 1-5 x d 0%
vf 800 mm/min 1000 mm/min 5-10 x d 30%
ap 0.05 mm 0.05 mm 10 ~ 50%
ae 0.10 mm 0.10 mm
Coolant air air

Q 4.0 mm3/min 5.0 mm3/min


Excellent surface finish

[email protected]
2.102
Solid Carbide End Mills

Proton Plus (45-60 HRc)

End Mills
Features
• Superior nano grain structure raw material
• Wear resistant grade
• Ideal chip flow geometry
• Close tolerance end mills for finishing for higher accuracy

Functions
• Operates at high cutting speeds on hardened materials
• Polishing for hardened dies can be minimized
• No need of multiple setups, Job can be finished with single
setup with high accuracy

Benefits
• Higher Tool Life and consistency

FBK0504268
Workpiece material: ISO 63
Competitor Totem
Ø 6mm 6mm
Z 2 Flutes 2 Flutes
Vc 226 m/min 226 m/min
n 12000 rpm 1200 rpm
Fz 0.08 mm/tooth 0.08 mm/tooth
Vf 2000mm/min 2000mm/min
ap 0.15mm 0.15mm
ae 0.15mm 0.15mm
Coolant Air Air
Q 45mm3/min 45mm3/min
Tool Life 13 Hrs 21 Hrs
Higher productivity

www.totem-forbes.com
2.103
Solid Carbide End Mills Proton Plus-R Series

4 Flute
Centre cutting Proton Plus end
mill for 45-60 HRc steel
End Mills

30 0 6535 HA
Above Proton
Carbide REG 45 HRC Plus
0.1x45
o

H1-H3

Cr

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
3 12 38 3 - FBK0503424
3 12 38 3 0.5 FBK0503425
3 12 38 3 1.0 FBK0503426
4 14 51 4 - FBK0503427
4 14 51 4 0.5 FBK0503428
4 14 51 4 1.0 FBK0503429
5 15 60 5 - FBK0503430
5 15 60 5 0.5 FBK0503431
5 15 60 5 1.0 FBK0503432
6 15 60 6 - FBK0503433
6 15 60 6 0.5 FBK0503434
6 15 60 6 1.0 FBK0503435
8 19 60 8 - FBK0503436
8 19 60 8 0.5 FBK0503437
8 19 60 8 1.0 FBK0503438
10 22 75 10 - FBK0503439
10 22 75 10 0.5 FBK0503440
10 22 75 10 1.0 FBK0503441
12 22 76 12 - FBK0503442
12 22 76 12 0.5 FBK0503443
12 22 76 12 1.0 FBK0503444
16 32 100 16 - FBK0503445
16 32 100 16 0.5 FBK0503446
16 32 100 16 1.0 FBK0503447

Application data on page no 2.113

[email protected]
2.104
Solid Carbide End Mills Proton Plus-L Series

4 Flute
Centre cutting Proton Plus end
mill 45-60 HRc for steel

End Mills
300 6535 HA
Above Proton
Carbide LoNG 45 HRC Plus
0.1x45
o

H1-H3

Cr

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
3 12 60 3 - FBK0503448
3 12 60 3 0.5 FBK0503449
3 12 60 3 1.0 FBK0503450
4 14 76 4 - FBK0503451
4 14 76 4 0.5 FBK0503452
4 14 76 4 1.0 FBK0503453
5 15 76 5 - FBK0503454
5 15 76 5 0.5 FBK0503455
5 15 76 5 1.0 FBK0503456
6 20 80 6 - FBK0503457
6 20 80 6 0.5 FBK0503458
6 20 80 6 1.0 FBK0503459
8 25 80 8 - FBK0503460
8 25 80 8 0.5 FBK0503461
8 25 80 8 1.0 FBK0503462
10 25 100 10 - FBK0503463
10 25 100 10 0.5 FBK0503464
10 25 100 10 1.0 FBK0503465
12 30 102 12 - FBK0503466
12 30 102 12 0.5 FBK0503467
12 30 102 12 1.0 FBK0503468
16 40 150 16 - FBK0503469
16 40 150 16 0.5 FBK0503470
16 40 150 16 1.0 FBK0503471

Application data on page no 2.113

www.totem-forbes.com
2.105
Solid Carbide End Mills Proton Plus-LR Series

4 Flute
Centre cutting Proton Plus end
mill for 45-60 HRc
End Mills

Carbide LoNG 30 0 6535 HA


Above Proton
REACH 0.1x45
o
45 HRC Plus

H1-H3

Cr

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
6 25 100 6 - FBK0503472
6 25 100 6 0.50 FBK0503473
6 25 100 6 1.00 FBK0503474
8 25 100 8 - FBK0503475
8 25 100 8 0.50 FBK0503476
8 25 100 8 1.00 FBK0503477
10 30 150 10 - FBK0503478
10 30 150 10 0.50 FBK0503479
10 30 150 10 1.00 FBK0503480
12 30 150 12 - FBK0503481
12 30 150 12 0.50 FBK0503482
12 30 150 12 1.00 FBK0503483

Application data on page no 2.113

[email protected]
2.106
Solid Carbide End Mills Proton Plus Series

4 Flute
Centre cutting Proton Plus end
mill for 45-60 HRc with 500 helix

End Mills
50 0 6535 HA
Above Proton
Carbide REG 45 HRC Plus
0.1x45
o

H1-H3

A 0.010 A

d1
d2

L1
L

Unit : mm
Ø D1 L1 L Ø D2 Z
EDP No
(mm) (mm) (mm) (mm)
3 5 50 6 4 FBK0508765
4 6 50 6 4 FBK0508766
5 8 50 6 4 FBK0508767
6 9 50 6 4 FBK0508768
8 12 63 8 4 FBK0508769
10 15 76 10 4 FBK0508770
12 18 76 12 4 FBK0508771
16 24 89 16 4 FBK0508772
20 30 104 20 4 FBK0508773
25 38 121 25 5 FBK0508774

Application data on page no 2.113

www.totem-forbes.com
2.107
Solid Carbide End Mills Proton Plus-Long Flute Series

4 Flute
Centre cutting Proton Plus end
mill for 45-60 HRc with 500 helix
End Mills

50 0 6535 HA
Above Proton
Carbide LoNG 45 HRC Plus
0.1x45
o

H1-H3

A 0.010 A

d1
d2

L1

Unit : mm
Ø D1 L1 L Ø D2 Z
EDP No
(mm) (mm) (mm) (mm) (mm)
6 21 76 6 4 FBK0508775
8 28 100 8 4 FBK0508776
10 35 100 10 5 FBK0508777
12 42 125 12 6 FBK0508778
16 56 125 16 6 FBK0508779
20 70 150 20 6 FBK0508780
25 88 150 25 6 FBK0508781

Application data on page no 2.113

[email protected]
2.108
Solid Carbide End Mills Proton Plus-Cr Series

4 Flute
Centre cutting proton plus end
mill for 45-60 HRc with 500 helix

End Mills
50 0 6535 HA
Above Proton
Carbide REG 45 HRC Plus

H1-H3

A 0.010 A

d1
d2

L1 Cr
L

Unit : mm
Ø D1 L1 L Ø D2 Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
3 4.5 50 6 0.25 FBK0508851
3 4.5 50 6 0.50 FBK0508852
4 6 50 6 0.25 FBK0508853
4 6 50 6 0.50 FBK0508854
5 8 50 6 0.25 FBK0508855
5 8 50 6 0.50 FBK0508856
6 6 50 6 0.25 FBK0508857
6 6 50 6 0.50 FBK0508858
6 6 50 6 0.75 FBK0508859
6 6 50 6 1.00 FBK0508860
8 12 63 8 0.50 FBK0508861
8 12 63 8 0.75 FBK0508862
8 12 63 8 1.00 FBK0508863
8 12 63 8 1.50 FBK0508864
10 15 76 10 0.50 FBK0508865
10 15 76 10 1.00 FBK0508866
10 15 76 10 1.50 FBK0508867
10 15 76 10 2.00 FBK0508868
12 18 76 12 0.50 FBK0508869
12 18 76 12 1.00 FBK0508870
12 18 76 12 1.50 FBK0508871
12 18 76 12 2.00 FBK0508872
16 24 89 16 0.50 FBK0508873
16 24 89 16 1.50 FBK0508874
16 24 89 16 2.00 FBK0508875
20 30 104 20 0.50 FBK0508876
20 30 104 20 1.00 FBK0508877
20 30 104 20 2.00 FBK0508878

Application data on page no 2.113

www.totem-forbes.com
2.109
Solid Carbide End Mills Proton Plus Series

2 Flute
Centre cutting proton plus ball nose
end mill for 45-60 HRc Steel
End Mills

30 0 6535 HA
Above Proton
Carbide REG 45 HRC Plus

H1-H3

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
1 2 60 4 FBK0501561
1.5 3 60 4 FBK0501562
2 4 60 4 FBK0501563
2.5 4 60 4 FBK0501564
3 5 60 4 FBK0501565
4 6 60 4 FBK0501566
5 4 80 6 FBK0501571
6 10 60 6 FBK0501553
8 16 60 8 FBK0501554
10 19 75 10 FBK0501555
12 22 80 12 FBK0501556

Application data on page no 2.113

[email protected]
2.110
Solid Carbide End Mills Proton Plus Series

2 Flute
Centre cutting proton plus ball
nose end mill for 45-60 HRc

End Mills
Carbide LoNG
30 0 6535 HA
Above Proton
45 HRC Plus

H1-H3

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
1 2 80 4 FBK0501567
2 3 80 4 FBK0501568
3 4 80 6 FBK0501569
4 4 80 6 FBK0501570
6 10 80 6 FBK0501557
8 16 80 8 FBK0503390
10 19 100 10 FBK0501559
10 25 102 10 FBK0503513
12 22 100 12 FBK0501560

Application data on page no 2.113

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2.111
Solid Carbide End Mills Proton Plus Series

2 Flute
Centre cutting proton plus ball
nose end mill for 45-60 HRc
End Mills

Carbide LoNG 30 0 6535 HA


Above Proton
REACH 45 HRC Plus

H1-H3

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
6 12 102 6 FBK0503367
8 16 100 8 FBK0501558
10 32 152 10 FBK0503912
12 32 152 12 FBK0503913

Application data on page no 2.113

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2.112
Solid Carbide End Mills

Cutting speed & feed rate chart

Centre cutting Proton Plus end mill for 45-60 HRc

End Mills
Centre cutting Proton Plus ball nose end mill for 45-60 HRc Steel

Material Hardness Cutting speed


Coolant
group HRc Vc m/min
H1 48-50 HRc 120-150 min.lub.
H2 50-55 HRc 150-180 min.lub. Tips:
H3 55-70 HRc 180-200 min.lub. • All suggested Parameters are starting values and they
may be increased based on the rigidity of the setup
• If ap and ae are lesser than the recommended values
Advantages the feed rates can be increased
• Higher tool life
• Consistency
• Better surface finish

FBK0501557 Ød ap max. ae max. fz (mm/


Workpiece material: H13, 52HRc (mm) (mm) (mm) tooth)
1 0.04 0.07 0.015-0.025
Competitor Totem
1.5 0.06 0.10 0.022-0.032
Ø 6mm 6mm 2 0.08 0.20 0.030-0.040
Z 2 Flutes 2 Flutes 2.5 0.10 0.25 0.040-0.050
Vc 226 m/min 226 m/min 3 0.12 0.30 0.050-0.060
n 12000 rpm 12000 rpm 4 0.16 0.40 0.071-0.081
5 0.20 0.50 0.078-0.088
Fz 0.08 mm/t 0.08 mm/t
6 0.24 0.60 0.104-0.111
Vf 2000mm/min 2000mm/min 8 0.32 0.80 0.131-0.141
ap 0.15mm 0.15mm 10 0.40 1.00 0.158-0.168
ae 0.15mm 0.15mm 12 0.48 1.20 0.213-0.223
Coolant Air Air 16 0.56 1.50 0.245-0.255
20 0.64 2.00 0.280-0.290
Q 45mm3/min 45mm3/min

Tool Life 13 Hrs 21 Hrs

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2.113
Solid Carbide End Mills

HSM Series (32-45 HRc)


End Mills

Features
• Superior micro grain structure raw material
• Wear resistant grade
• Same tool for Roughing and Finishing for
Mould Machining
• Ideal to machine upto 42 HRc

Functions
• Operates at high cutting speeds on Moulds

Benefits
• Higher Tool Life and consistency

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2.114
Solid Carbide End Mills HSM Series

4 Flute
Centre cutting HSM end mill for
30-45 HRc steel

End Mills
300 6535 HA
30 - 45
Carbide REG HRC TiAlN

P2-P4

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
1 3 38 3 FBK0501970
1.5 6 38 3 FBK0501971
2 9 38 3 FBK0501972
2.5 12 38 3 FBK0501973
3 12 38 3 FBK0501200
4 14 51 4 FBK0501974
5 20 51 5 FBK0501326
6 20 64 6 FBK0501366
8 20 64 8 FBK0501975
10 25 70 10 FBK0500846
12 25 76 12 FBK0500942
14 30 89 14 FBK0501017
16 30 89 16 FBK0501048
20 38 102 20 FBK0501125

Application data on page no 2.119

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2.115
Solid Carbide End Mills HSM Series

2 Flute
Centre cutting HSM end mill for
30-45 HRc Steel
End Mills

30 0 6535 HA
30 - 45
Carbide REG HRC
TiAlN

P2-P4

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
1 3 38 3 FBK0501982
1.5 6 38 3 FBK0501983
2 9 38 3 FBK0501984
2.5 12 38 3 FBK0501985
3 12 38 3 FBK0501196
4 14 51 4 FBK0501986
5 20 51 5 FBK0501318
6 20 64 6 FBK0501987
8 20 64 8 FBK0501441
10 25 70 10 FBK0500834
12 25 76 12 FBK0500932
14 30 89 14 FBK0501015
16 30 89 16 FBK0501046
20 38 102 20 FBK0501122

Application data on page no 2.119

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2.116
Solid Carbide End Mills HSM Series

4 Flute
Centre cutting HSM ball nose
end mill for 30-45 HRc Steel

End Mills
30 0 6535 HA
30 - 45
Carbide REG HRC TiAlN

P2-P4

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
1 3 38 3 FBK0501976
1.5 6 38 3 FBK0501977
2 9 38 3 FBK0501978
2.5 12 38 3 FBK0501979
3 12 38 3 FBK0501198
4 14 51 4 FBK0501980
5 20 51 5 FBK0501322
6 20 64 6 FBK0501361
8 20 64 8 FBK0501448
10 25 70 10 FBK0500838
12 25 76 12 FBK0500937
16 30 89 16 FBK0501047
20 38 102 20 FBK0501981

Application data on page no 2.119

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2.117
Solid Carbide End Mills HSM Series

2 Flute
Centre cutting HSM ball nose
end mill for 30-45 HRc
End Mills

300 6535 HA
30 - 45
Carbide REG HRC
TiAlN

P2-P4

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
1 3 38 3 FBK0501988
1.5 6 38 3 FBK0501989
2 9 38 3 FBK0501990
2.5 12 38 3 FBK0501991
3 12 38 3 FBK0501195
4 14 51 4 FBK0501241
5 20 51 5 FBK0501320
6 20 64 6 FBK0501992
8 20 64 8 FBK0501437
10 25 70 10 FBK0501993
12 25 76 12 FBK0501994
16 30 89 16 FBK0501045
20 38 102 20 FBK0501995

Application data on page no 2.119

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2.118
Solid Carbide End Mills

Cutting speed & feed rate chart


Centre cutting HSM end mill for 30-45 HRc Steel

End Mills
Centre cutting HSM ball nose end mill for 30-45 HRc Steel

Material TSR Hardness Cutting speed


group (N/mm2) HRc Vc m/min Coolant

P3 <750 < 30 HRc 90-120 emulsion


P4 <1000 <35-48 HRc 75-90 emulsion
Tips:
P4 <1400 <35 HRc 60-75 emulsion • All suggested Parameters are starting values and they
may be increased based on the rigidity of the setup
• If ap and ae are lesser than the recommended values
the feed rates can be increased
Advantages
• Higher tool life
• Consistency
• Better surface finish

FBK0501196 Ød ap max. ae max. fz (mm/


Workpiece material: P20/P30 35HRc (mm) (mm) (mm) tooth)
1 0.04 0.50 0.015-0.025
Competitor Totem 1.5 0.06 0.75 0.022-0.032
Ø 3mm 3mm 2 0.08 1.00 0.030-0.040
Z 2 Flutes 2 Flutes 2.5 0.10 1.25 0.040-0.050
3 0.30 1.50 0.050-0.060
Vc 100 m/min 100 m/min 4 0.40 2.00 0.071-0.081
n 10606 rpm 10606 rpm 5 0.50 2.50 0.078-0.088
Fz 0.06 mm/t 0.06 mm/t 6 0.60 3.00 0.104-0.111
8 0.80 4.00 0.131-0.141
Vf 1273mm/min 1273mm/min 10 1.00 5.00 0.158-0.168
ap 0.15mm 0.3mm 12 1.20 6.00 0.213-0.223
ae 0.15mm 0.15mm 16 1.60 8.00 0.245-0.255
20 2.00 10.00 0.280-0.290
Coolant Air Air
Q 28.6cm3/min 57.28cm3/min

Tool Life 3.5 Hrs 4.2 Hrs

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2.119
Solid Carbide End Mills

Turbo - TR
End Mills

Features
• Variable pitch and Variable helix
• Stable core geometry
• Optimized centre cutting geometry
• New generation coating
• Available in 4 Flutes,5 Flutes,6 Flutes and 7 Flutes
• Available with Neck options

Functions & Benefits


• Higher productivity
• Reinforced core gives the ability to work at higher
parameters.
• Superior Tool Life.
• Excellent Surface Finish.
• High MRR

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2.120
Solid Carbide End Mills F177 TR Series

4 Flute
Centre cutting high performance
end mill for roughing & finishing

End Mills
35/380 6535 HA
Carbide REG Cr Base

P0-P6
K1-K3
S1-S4
M1-M3

Cr/CH

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 Cr CH
EDP No
(mm) (mm) (mm) (mm) (mm) (mm)
3 6 38 3 FBK0503876
4 11 55 6 0.20 FBK0508737
4 11 55 6 0.40 FBK0508921
4 11 55 6 FBK0508738
4 14 51 4 FBK0503954
4 20 51 4 FBK0503955
5 20 51 5 FBK0503956
6 13 57 6 0.20 FBK0508739
6 13 57 6 0.40 FBK0508922
6 13 57 6 FBK0508740
6 20 64 6 FBK0503484
8 19 63 8 0.20 FBK0508741
8 19 63 8 0.40 FBK0508923
8 19 63 8 FBK0508742
8 20 64 8 FBK0503485
10 22 72 10 0.30 FBK0508743
10 22 72 10 0.50 FBK0508924
10 22 72 10 FBK0508744
10 25 70 10 FBK0503486
12 26 83 12 0.30 FBK0508745
12 26 83 12 0.50 FBK0508925
12 26 83 12 FBK0508746
12 25 76 12 FBK0503487
14 30 89 14 FBK0503488
16 32 92 16 0.30 FBK0508747

Application data on page no 2.124

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2.121
Solid Carbide End Mills F177TR/NF177TR Series

4 Flute
Centre cutting high performance
end mill for roughing & finishing
End Mills

35/380 6535 HA
Carbide REG Cr Base

P0-P6
K1-K3
S1-S4
M1-M3

Cr/CH

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 Cr CH
EDP No
(mm) (mm) (mm) (mm) (mm) (mm)
16 32 92 16 0.50
16 32 92 16 FBK0508748
16 30 89 16 FBK0503489
20 38 104 20 0.30 FBK0508749
20 38 104 20 0.50 FBK0508927
20 38 104 20 FBK0508750
20 35 102 20 FBK0503490

P0-P6
K1-K3
A 0.010 S1-S4
Cr
D1

D2

A M1-M3
D

L1
L2
L

NF177TR
ØD L1 Ø D2 L2 L Ø D1 Ø Cr
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
6 12 5.5 42 100 6 0.4 FBK0508731
8 16 7.3 62 100 8 0.4 FBK0508732
10 20 9.1 60 100 10 0.5 FBK0508733
12 24 11.0 73 125 12 0.5 FBK0508734
16 32 14.56 100 150 16 0.5 FBK0508735
20 40 18.2 100 175 20 0.5 FBK0508736

Application data on page no 2.124

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2.122
Solid Carbide End Mills F179 TR Series

4 Flute
Centre cutting high performance ball
nose end mill for roughing & finishing

End Mills
35/380 6535 HA
Carbide REG Cr Base

P0-P6
K1-K3
S1-S4
M1-M3

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
4 15 64 6 FBK0503888
6 16 64 6 FBK0503889
8 20 64 8 FBK0503890
10 20 70 10 FBK0503891
12 25 76 12 FBK0503892
16 30 89 16 FBK0503893
18 35 102 18 FBK0503894

Application data on page no 2.124

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2.123
Solid Carbide End Mills

Cutting speed chart


Series F177TR/F179TR METRIC
End Mills

1 x Diameter Axial Depth


Coolant Slotting
Small Radial Depth Profiling > Largest Radial Depth
25% 50% 1% of 5% of 10% of 15% of 20% of 30% of 50% of
Workpiece Axial Axial Dia Dia Dia Dia Dia Dia Dia
Example
Material Group Max Air MIST
ADC ADC ADC ADC ADC ADC ADC ADC ADC

RDC RDC RDC RDC RDC RDC RDC

Type Vc (m/min)
Free Machining • • • 150 150 730 685 620 565 500 380 150
Low Carbon • • • 150 150 730 685 620 565 500 380 150
Medium Carbon • • • 90 90 335 310 290 260 240 180 90
Steel P Alloys Steels • • • 75 75 150 140 130 130 120 105 75
High Strength Alloys • • • 75 75 150 140 130 130 120 105 75
Structural Steels • • • 150 150 730 685 620 565 500 380 150
Die/Tool Steels • • • 60 60 120 115 115 110 110 90 60
Free Machining • X ο 90 90 150 145 140 130 130 115 90
Moderate Stainless • X ο 75 75 150 115 115 105 105 95 75
Difficult Stainless • X ο 60 60 105 100 95 90 90 75 60
Stainless
M PH Stainless • X ο 40 40 75 75 75 70 70 60 40
Steel
Cobalt Chrome Alloys • X ο 45 45 75 75 75 70 70 60 45
Duplex (22%) • X ο 40 40 75 75 75 70 70 60 40
Super Duplex (25%) • X ο 30 30 60 60 55 55 50 45 30
Special High Temp Alloys • X X 45 45 75 75 75 70 60 55 45
S
Alloys Titanium Alloys • X X 55 55 125 120 115 105 100 80 55
Gray Cast Iron • ο ο 120 120 450 430 400 360 335 250 120
Cast SG Iron • ο ο 105 105 365 345 320 295 275 215 105
K
Iron Ductile Cast Iron • ο ο 90 90 150 145 140 130 130 115 90
Malleable Iron • ο ο 90 90 120 115 110 105 105 100 90
If axial depth is less than the ball diameter, the speed
• Preferred X Possible ο Not Possible
is figured using the effective cutting diameter.

Feed rate chart HSS MATERIAL DETAILS


Series F177TR/F179TR METRIC

Workpiece Tool Diameter (mm)


Material Example
Group 1 3 4 6 8 10 12 16 18 25

mm/Tooth
Free Machining, Low Carbon,
Medium Carbon, Alloys Steels, .025 - .033 - .066 - .078 - .088 -
Steels P 0.005 0.01 0.017 0.04 0.066
High Strength Alloys, .040 .053 .083 .088 .129
Structural Steels, Die/Tool Steels
Free Machining, Moderate Stainless,
Stainless Difficult Stainless, PH Stainless, .025 - .033 - .066 - .078 - .088 -
M 0.005 0.01 0.017 0.04 0.066
Steels Cobalt Chrome Alloys, .040 .053 .083 .088 .129
Duplex (22%), Super Duplex (25%)
Special High Temp Alloys, .012 - .017 - .017 - .025 - .025 - .027 - .030 -
S 0.002 0.005 0.02
Alloys Titanium Alloys .020 .027 .033 .040 .043 .045 .050
Cast Gray Cast Iron, SG Iron, .017 - .025 - .038 - .045 - .060 - .071 - .060 -
K 0.005 0.01 0.017
Iron Ductile Cast Iron, Malleable Iron .040 .055 .071 .083 .088 .099 .127

Example: Profile Milling Example: Slotting


Spindle Max. Radial Depth in Increase
1) Select material from chart 1) Select material from chart
Should the calculated Spindle Speed Percentage of Chip Load
2) Select tool size 2) Select tool size
be more than your actual Spindle Cutter Diameter Factor
3) Select feed per tooth 3) Select feed per chart
4) Figure percentage of cutter diameter radial 4) Multiply Feed per tooth x Number Max., Use the Formula given below: 50% 1
cut depth of teeth x RPM Calculated Feed x Spindle Max. 30% 1.1
5) Select chip load factor for radial depth 5) Answer: mm/min (Millimetres Per
Calculated Speed 20% 1.2
6) Select chip load factor x Feed per tooth Minute)
7) Answer: New feed per tooth 15% 1.4
8) New feed per tooth x Number of teeth x RPM During Profile Milling less than 50% of the cutter diameter's Radial depth,the 10% 1.8
= mm/min (millimetres per minute) actual chipload at the cutting edge is less than the programmed chip load.
5% 2.3
Below are Chip Load factors depending on Radial Depth Percentage. Multiply your
inches per tooth by the factor before figuring your IPM. 1% 5

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2.124
Solid Carbide End Mills F178 TR Series

5 Flute
Centre cutting high performance
end mill for roughing & finishing

End Mills
35/380 6535 HA
Carbide REG Cr Base

P0-P6
K1-K3
S1-S4
M1-M3

Cr

D1
D2

L2

L1

Unit : mm
Ø D1 L2 L1 Ø D2 Ø Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
4 11 55 6 0.25 FBK0508717
4 11 55 6 FBK0508718
6 13 57 6 0.40 FBK0508719
6 13 57 6 FBK0508720
6 20 64 6 FBK0503491
8 19 63 8 0.50 FBK0508721
8 19 63 8 FBK0508722
8 20 64 8 FBK0503492
10 22 72 10 0.50 FBK0508723
10 22 72 10 FBK0508724
10 25 70 10 FBK0503493
12 26 83 12 0.75 FBK0508725
12 26 83 12 FBK0508726
12 25 76 12 FBK0503494
14 30 89 14 FBK0503495
16 32 92 16 0.75 FBK0508727
16 32 92 16 FBK0508728
16 30 89 16 FBK0503496
20 38 104 20 0.75 FBK0508729
20 38 104 20 FBK0508730
20 35 102 20 FBK0503497

Application data on page no 2.126

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2.125
Solid Carbide End Mills

Cutting speed chart


Series F178TR METRIC
1 x Diameter Axial Depth
End Mills

Coolant
Small Radial Depth Profiling > Largest Radial Depth

1% of Dia 5% of Dia 10% of Dia 15% of Dia 20% of Dia 30% of Dia 50% of Dia

Workpiece
Example Air
Material Group
ADC ADC ADC ADC ADC ADC ADC

Max MMS RDC RDC RDC RDC RDC RDC RDC

Type Vc (m/min)
Free Machining • • • 730 685 620 565 500 380 150
Low Carbon • • • 730 685 620 565 500 380 150
Medium Carbon • • • 335 310 290 260 240 180 90
Steel P Alloys Steels • • • 150 140 130 130 120 105 75
High Strength Alloys • • • 150 140 130 130 120 105 75
Structural Steels • • • 730 685 620 565 500 380 150
Die/Tool Steels • • • 120 115 115 110 110 90 60
Free Machining • X ο 150 145 140 135 130 115 90
Moderate Stainless • X ο 150 115 115 110 105 95 75
Difficult Stainless • X ο 105 100 95 90 90 75 60
Stainless
M PH Stainless • X ο 75 75 75 70 70 60 40
Steel
Cobalt Chrome Alloys • X ο 75 75 75 70 70 60 45
Duplex (22%) • X ο 75 75 75 70 70 60 40
Super Duplex (25%) • X ο 60 60 55 55 50 45 30
Special High Temp Alloys • X X 75 75 75 70 60 55 45
S
Alloys Titanium Alloys • X X 125 120 115 105 100 80 55
Gray Cast Iron • ο ο 450 430 400 360 335 250 120
Cast SG Iron • ο ο 365 345 320 295 275 215 105
K
Iron Ductile Cast Iron • ο ο 150 145 140 130 130 115 90
Malleable Iron • ο ο 120 115 110 105 105 100 90

If axial depth is less than the ball diameter, the speed


• Preferred X Possible ο Not Possible
is figured using the effective cutting diameter.

Feed rate chart HSS MATERIAL DETAILS


Series F178TR METRIC
Workpiece Tool Diameter (mm)
Material Example
Group 1 3 4 6 8 10 12 16 18 25

mm/Tooth
Free Machining, Low Carbon,
Medium Carbon, Alloys Steels, .025 - .033 - .066 - .078 - .088 -
Steel P 0.005 0.01 0.017 0.04 0.066
High Strength Alloys, .040 .053 .083 .088 .129
Structural Steels, Die/Tool Steels
Free Machining, Moderate Stainless,
Stainless Difficult Stainless, PH Stainless, .025 - .033 - .066 - .078 - .088 -
M 0.005 0.01 0.017 0.04 0.066
Steel Cobalt Chrome Alloys, .040 .053 .083 .088 .129
Duplex (22%), Super Duplex (25%)
Special High Temp Alloys, .012 - .017 - .017 - .025 - .025 - .027 - .030 -
S 0.002 0.005 0.02
Alloys Titanium Alloys .020 .027 .033 .040 .043 .045 .050
Cast Gray Cast Iron, SG Iron, .017 - .025 - .038 - .045 - .060 - .071 - .060 -
K 0.005 0.01 0.017
Iron Ductile Cast Iron, Malleable Iron .040 .055 .071 .083 .088 .099 .127

Example: Profile Milling


Spindle Max. Radial Depth in Increase
1) Select material from chart
Should the calculated Spindle Percentage of Chip Load
2) Select tool size
Speed be more than your actual Cutter Diameter Factor
3) Select feed per tooth
4) Figure percentage of cutter diameter radial Spindle Max., Use the Formula given below: 50% 1
cut depth Calculated Feed x Spindle Max. 30% 1.1
5) Select chip load factor for radial depth
6) Select chip load factor x Feed per tooth Calculated Speed 20% 1.2
7) Answer: New feed per tooth 15% 1.4
8) New feed per tooth x Number of teeth x RPM 10% 1.8
During Profile Milling less than 50% of the cutter diameter's Radial depth, the
= mm/min (millimetres per minute)
actual chipload at the cutting edge is less than the programmed chip load. Below 5% 2.3
are Chip Load factors depending on Radial Depth Percentage. Multiply your inches
per tooth by the factor before figuring your IPM. 1% 5

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2.126
Solid Carbide End Mills F180TR/NF180TR Series
Centre cutting high performance
7 Flute end mill for roughing & finishing

End Mills
35/380 6535 HA
Carbide
7 REG Cr Base

P0-P6
S1-S4
M1-M3
H1
A 0.010 A

d1
d2

L2 Cr

L1

F180TR Unit : mm
Ø D1 L2 L1 Ø D2 Ø Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
10.00 30.00 76.00 10.00 0.50 FBK0508808
12.00 36.00 100.00 12.00 0.50 FBK0508809
16.00 48.00 110.00 16.00 0.50 FBK0508810

P0-P6
S1-S4
M1-M3
H1
A 0.010 A
D1
D2

L1 Cr
a

L2

NF180TR
Ø D1 L2 L Ø D2 L1 Corner Radius
EDP No
(mm) (mm) (mm) (mm) (mm) Ø Cr
10.00 30.00 76.00 10.00 22.00 0.50 FBK0508811
12.00 36.00 100.00 12.00 26.00 0.50 FBK0508812
16.00 48.00 110.00 16.00 32.00 0.50 FBK0508813

Application data on page no 2.128

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2.127
Solid Carbide End Mills

Cutting parameters HSS MATERIAL DETAILS


F180TR/NF180TR for semifinishing
End Mills

Recommended feed per tooth (fz = mm/tooth) for side


Side Milling
milling
Cutting Speed Vc
Material
ADC ( m/min)
Diameter in mm

RDC

ap ae min max mm 10.0 12.0 16.0


0 3XD 0.2XD 300 500 fz 0.060 0.065 0.080
1 3XD 0.2XD 300 500 fz 0.060 0.065 0.080
2 3XD 0.2XD 200 240 fz 0.060 0.065 0.080
Steel P
3 3XD 0.2XD 120 150 fz 0.054 0.062 0.077
4 3XD 0.2XD 90 150 fz 0.054 0.062 0.077
5 3XD 0.2XD 60 100 fz 0.048 0.056 0.070
1 3XD 0.2XD 90 115 fz 0.061 0.070 0.087
Stainless
M 2 3XD 0.2XD 60 80 fz 0.048 0.056 0.070
Steel
3 3XD 0.2XD 60 70 fz 0.040 0.047 0.057
1 3XD 0.2XD 50 90 fz 0.061 0.070 0.087
Special 2 3XD 0.2XD 25 40 fz 0.032 0.037 0.046
S
Alloys 3 3XD 0.2XD 60 80 fz 0.048 0.056 0.070
4 3XD 0.2XD 50 60 fz 0.045 0.052 0.064
Hardened 1 3XD 0.2XD 80 140 fz 0.054 0.062 0.077
H
Steel 2 3XD 0.2XD 70 120 fz 0.040 0.047 0.057

For NF180TR with neck Ap- can be used upto Ap Max


Use Minimum value of cutting speed for harder material within range

F180TR/NF180TR for finishing


Recommended feed per tooth (fz = mm/tooh) for side
Side Milling
milling
Cutting Speed Vc
Material ADC ( m/min)
Diameter in mm
RDC

ap ae min max mm 10.0 12.0 16.0


0 3XD 0.06XD 300 500 fz 0.060 0.065 0.080
1 3XD 0.06XD 300 500 fz 0.060 0.065 0.080
2 3XD 0.06XD 200 240 fz 0.060 0.065 0.080
Steel P
3 3XD 0.06XD 180 300 fz 0.065 0.075 0.092
4 3XD 0.06XD 180 300 fz 0.065 0.075 0.092
5 3XD 0.06XD 120 200 fz 0.058 0.067 0.084
1 3XD 0.06XD 180 230 fz 0.073 0.084 0.105
Stainless
M 2 3XD 0.06XD 120 160 fz 0.058 0.067 0.084
Steel
3 3XD 0.06XD 120 140 fz 0.048 0.056 0.068
1 3XD 0.06XD 100 180 fz 0.073 0.084 0.105
Special 2 3XD 0.06XD 50 80 fz 0.038 0.045 0.056
S
Alloys 3 3XD 0.06XD 120 160 fz 0.058 0.067 0.084
4 3XD 0.06XD 100 120 fz 0.053 0.062 0.077
Hardened 1 3XD 0.06XD 160 280 fz 0.065 0.075 0.092
H
Steel 2 3XD 0.06XD 140 240 fz 0.048 0.056 0.068

For NF180TR Ap- can be used upto Ap Max


Use Minimum value of cutting speed for harder material within range

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2.128
Solid Carbide End Mills

Trochoidal Milling

End Mills
Features
• Robust Core Design
• Multiflutes for High Productivity
• Available with alternate coating

Functions
• Operates at high cutting speeds
• Geometry programmed to suit adequate
material removal at various enagemnet angles

Benefits
• Highest dynamic speed rates
• Highest material removal rate
• Least cutting forces
• Prolonged tool life due to reduced shock
• High savings in cycle time when compared to
the conventional milling strategy

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2.129
Solid Carbide End Mills 5VR Series

5 Flute
Centre cutting end mill for finishing steel
and super alloys for Trochoidal milling
End Mills

VARI 6535 HA
Carbide TiAlN

P5-P6
K1-K3
S2-S4
M1-M3
0,01 A
A
D1

D
L1
L2
L Cr

Unit : mm
ØD L1 L2 L Ø D1 Ø Cr
EDP No
(mm) (mm) (mm) (mm) (mm) (mm)
6 13 18 64 6 0.5 FBK0508649
6 13 18 64 6 1.0 FBK0508650
6 13 18 64 6 1.5 FBK0508651
6 14 18 64 6 – FBK0508652
8 19 24 76 8 0.5 FBK0508653
8 19 24 76 8 1.0 FBK0508654
8 18 24 76 8 – FBK0508655
10 22 30 76 10 0.5 FBK0508656
10 22 30 76 10 1.0 FBK0508657
10 22 30 76 10 2.0 FBK0508658
10 22 30 76 10 – FBK0508659
12 26 36 84 12 0.5 FBK0508660
12 26 36 84 12 1.0 FBK0508661
12 26 36 84 12 2.0 FBK0508662
12 26 36 84 12 – FBK0508663
16 32 48 100 16 0.5 FBK0508664
16 32 48 100 16 1.0 FBK0508665
16 32 48 100 16 2.0 FBK0508666
16 32 48 100 16 3.0 FBK0508667
16 32 48 100 16 – FBK0508668

Features Functions
• 5 Flutes • Effective for Trochoidal Milling and I-machining
• Variable Helix • High MRR
• Variable Pitch • Optimal Flutes as per Diameter of Tool
• Effective for machining Steel/ Stainless ( Wet) / Super
Alloys (Wet) Benefits
• Also available with more flutes/ Neck and through • Stable Cutting edge at elevated cutting conditions
coolant as a special option • Superior Tool Life

Application data on page no 2.132

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2.130
Solid Carbide End Mills 6VR Series

6 Flute
Centre cutting high performance
6 flute end mill for Trochoidal milling

End Mills
450 6535 HA
Carbide TiAlN

P0-P6
K1-K3
S1-S4
M1-M3
0,01 A H1
A
D1

D
L1

Unit : mm
ØD L1 L Ø D1
EDP No
(mm) (mm) (mm) (mm)
6 13 57 6 FBK0508789
8 19 63 8 FBK0508790
10 22 72 10 FBK0508791
12 26 83 12 FBK0508792
16 32 92 16 FBK0508793
20 38 104 20 FBK0508794

Features Functions
• 6 Flutes • Effective for Trochoidal Milling and I-machining
• 450 Helix • High MRR
• Good geometry for finishing • Optimal Flutes as per Diameter of Tool
• Effective for machining Steel/ Stainless ( Wet) /
SuperAlloys (Wet) Benefits
• Also available with more flutes/ Neck and through • Stable Cutting edge at elevated cutting conditions
coolant as a special option • Superior Tool Life

Application data on page no 2.132

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2.131
Solid Carbide End Mills

Cutting parameters for 5VR HSS MATERIAL DETAILS


End Mills

Side Milling Slot Milling


Cutting Speed Recommended feed per tooth (fz = mm/tooth) for side milling &
Mate-
ADC Vc For slotting, reduce fz by 20%.
rial ADC
( m/min)
RDC

Diameter in mm
ap ae ap min max mm 6.0 8.0 10.0 12.0 16.0 20.0 25.0

5 1.5xD 0.5xD 1xD 60 100 Fz 0.029 0.040 0.048 0.056 0.070 0.081 0.091
Steel

P
6 1.5xD 0.5xD 0.75xD 50 75 Fz 0.025 0.034 0.040 0.047 0.057 0.065 0.071

2 1.5xD 0.3xD 0.3xD 25 40 Fz 0.019 0.026 0.032 0.037 0.046 0.054 0.061
Special Alloys

S 3 1.5xD 0.5xD 1xD 60 80 Fz 0.029 0.040 0.048 0.056 0.070 0.081 0.091

4 1.5xD 0.5xD 1xD 50 60 Fz 0.026 0.037 0.045 0.052 0.064 0.074 0.084

Cutting parameters for 6VR HSS MATERIAL DETAILS


Side Milling

Mate- ADC Cutting Speed Vc Recommended feed per tooth (fz = mm/tooth) for side milling
rial ( m/min)
RDC

Diameter in mm
ap ae min max mm 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
0 Ap1 max 0.05 150 200 fz 0.028 0.044 0.060 0.072 0.083 0.092 0.101 0.108 0.114

1 Ap1 max 0.05 150 200 fz 0.028 0.044 0.060 0.072 0.083 0.092 0.101 0.108 0.114

2 Ap1 max 0.05 140 190 fz 0.028 0.044 0.060 0.072 0.083 0.092 0.101 0.108 0.114
Steel

P 3 Ap1 max 0.05 120 160 fz 0.023 0.036 0.050 0.061 0.070 0.079 0.087 0.095 0.101

4 Ap1 max 0.05 90 150 fz 0.021 0.033 0.045 0.054 0.062 0.070 0.077 0.083 0.088

5 Ap1 max 0.05 60 100 fz 0.019 0.029 0.040 0.048 0.056 0.063 0.070 0.076 0.081

6 Ap1 max 0.05 50 75 fz 0.016 0.025 0.034 0.040 0.047 0.052 0.057 0.061 0.065

1 Ap1 max 0.05 90 115 fz 0.023 0.036 0.050 0.061 0.070 0.079 0.087 0.095 0.101
Stainless Steel

M 2 Ap1 max 0.05 60 80 fz 0.019 0.029 0.040 0.048 0.056 0.063 0.070 0.076 0.081

3 Ap1 max 0.05 60 70 fz 0.016 0.025 0.034 0.040 0.047 0.052 0.057 0.061 0.065

1 Ap1 max 0.05 120 150 fz 0.028 0.044 0.060 0.072 0.083 0.092 0.101 0.108 0.114
Cast Iron

K 2 Ap1 max 0.05 110 140 fz 0.023 0.036 0.050 0.061 0.070 0.079 0.087 0.095 0.101
3 Ap1 max 0.05 110 130 fz 0.019 0.029 0.040 0.048 0.056 0.063 0.070 0.076 0.081
1 Ap1 max 0.04 50 90 fz 0.023 0.036 0.050 0.061 0.070 0.079 0.087 0.095 0.101
Special Alloys

2 Ap1 max 0.04 25 40 fz 0.013 0.019 0.026 0.032 0.037 0.042 0.046 0.050 0.054
S
3 Ap1 max 0.05 60 80 fz 0.019 0.029 0.040 0.048 0.056 0.063 0.070 0.076 0.081

4 Ap1 max 0.05 50 60 fz 0.016 0.026 0.037 0.045 0.052 0.058 0.064 0.069 0.074
Hardened
Steel

H 1 Ap1 max 0.04 80 140 fz 0.021 0.033 0.045 0.054 0.062 0.070 0.077 0.083 0.088

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2.132
Solid Carbide End Mills SWIFT

3 Flute
Centre cutting finisher for steel,
stainless steel and super alloys

End Mills
600 6535 HA
Carbide REG

P0-P6
K1-K3
S1-S4
M1-M3
H1
A A 0.010
D1

D
L L1

Unit : mm
ØD L1 L Ø D1
EDP No
(mm) (mm) (mm) (mm)
3 8 57 6 FBK0508814
4 11 57 6 FBK0508815
5 13 57 6 FBK0508816
6 13 57 6 FBK0508817
8 19 63 8 FBK0508818
10 22 72 10 FBK0508819
12 26 83 12 FBK0508820
16 32 92 16 FBK0508821
20 38 104 20 FBK0508822

Function
• High Helix Design for good Wall Finish

Benefits
• Superior Tool Life
• Excellent Surface Finish

Good Geometry for Finishing for Steel/ Stainless ( Wet) / SuperAlloys (Wet)
Also Available with Neck as a special option

Application data on page no 2.134

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2.133
Solid Carbide End Mills

Cutting parameters for SwiftHSS MATERIAL DETAILS


End Mills

Side Milling Slot Milling


Cutting
Recommended feed per tooth (fz = mm/tooth) for side milling &
Material ADC Speed Vc
ADC For slotting, reduce fz by 20%.
( m/min)
RDC

Diameter in mm
ap ae ap min max mm 3.0 4.0 5.0 6.0 8.0 10.0 12.0 16.0 18.0 20.0

0 1.5xD 0.3xD 0.5xD 150 200 fz 0.0170 0.0230 0.0290 0.0350 0.0480 0.0580 0.0660 0.0810 0.0860 0.0910

1 1.5xD 0.3xD 0.5xD 150 200 fz 0.0170 0.0230 0.0290 0.0350 0.0480 0.0580 0.0660 0.0810 0.0860 0.0910

2 1.5xD 0.3xD 0.5xD 140 190 fz 0.0170 0.0230 0.0290 0.0350 0.0480 0.0580 0.0660 0.0810 0.0860 0.0910
Steel

P 3 1.5xD 0.3xD 0.5xD 120 160 fz 0.0140 0.0190 0.0240 0.0290 0.0400 0.0480 0.0560 0.0700 0.0760 0.0810

4 1.5xD 0.3xD 0.5xD 90 150 fz 0.0130 0.0170 0.0220 0.0260 0.0360 0.0430 0.0500 0.0610 0.0660 0.0700

5 1.5xD 0.3xD 0.5xD 60 100 fz 0.0110 0.0150 0.0190 0.0240 0.0320 0.0390 0.0450 0.0560 0.0600 0.0650

6 1.5xD 0.3xD 0.5xD 50 75 fz 0.0100 0.0130 0.0160 0.0200 0.0270 0.0320 0.0370 0.0460 0.0490 0.0520

1 1.5xD 0.3xD 0.5xD 90 115 fz 0.0140 0.0190 0.0240 0.0290 0.0400 0.0480 0.0560 0.0700 0.0760 0.0810
Stainless Steel

M 2 1.5xD 0.3xD 0.5xD 60 80 fz 0.0110 0.0150 0.0190 0.0240 0.0320 0.0390 0.0450 0.0560 0.0600 0.0650

3 1.5xD 0.3xD 0.5xD 60 70 fz 0.0100 0.0130 0.0160 0.0200 0.0270 0.0320 0.0370 0.0460 0.0490 0.0520

1 1.5xD 0.3xD 0.5xD 120 150 fz 0.0170 0.0230 0.0290 0.0350 0.0480 0.0580 0.0660 0.0810 0.0860 0.0910
Cast Iron

K 2 1.5xD 0.3xD 0.5xD 110 140 fz 0.0140 0.0190 0.0240 0.0290 0.0400 0.0480 0.0560 0.0700 0.0760 0.0810

3 1.5xD 0.3xD 0.5xD 110 130 fz 0.0110 0.0150 0.0190 0.0240 0.0320 0.0390 0.0450 0.0560 0.0600 0.0650

1 1.5xD 0.3xD 0.5xD 50 90 fz 0.0140 0.0190 0.0240 0.0290 0.0400 0.0480 0.0560 0.0700 0.0760 0.0810
Special Alloys

2 1.5xD 0.3xD 0.5xD 25 40 fz 0.0080 0.0100 0.0130 0.0160 0.0210 0.0260 0.0300 0.0370 0.0400 0.0430
S
3 1.5xD 0.3xD 0.5xD 60 80 fz 0.0110 0.0150 0.0190 0.0240 0.0320 0.0390 0.0450 0.0560 0.0600 0.0650

4 1.5xD 0.3xD 0.5xD 50 60 fz 0.0090 0.0130 0.0160 0.0210 0.0290 0.0360 0.0410 0.0510 0.0560 0.0590
Hardened Steel

H 1 1.5xD 0.3xD 0.5xD 80 140 fz 0.0130 0.0170 0.0220 0.0260 0.0360 0.0430 0.0500 0.0610 0.0660 0.0700

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2.134
Solid Carbide End Mills NANO

4 Flute
Centre cutting stub length high performance end mill
for better economics

End Mills
35/38 0 6535 HA
Carbide

P1-P4
K1-K3
M1-M2

CH

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 CH Z
EDP No
(mm) (mm) (mm) (mm) (mm)
4 7 38 6 0.40 4 FBK0508782
5 7 38 6 0.40 4 FBK0508783
6 8 38 6 0.40 4 FBK0508784
8 11 43 8 0.40 4 FBK0508785
10 13 50 10 0.50 4 FBK0508786
12 15 55 12 0.50 4 FBK0508787
16 15 76 16 CR0.5 6 FBK0508788

Nano is an economic choice for high quality and performance when regrinding is not an option. Designed to minimise tool costs for applications when
short lengths-of-cut are required. Nano has a short, compact design with minimised vibration and soft cut to support mill-turn machines. A good
substrate and coating offers high tool life and stable manufacturing on a wide range of workpiece materials. This can be produced with different corner
styles, Nano covers a wide range of applications. Roughing and finishing with one tool reduces tool inventory and tool changes providing increased
productivity and value.

• One tool for roughing and finishing operations.


• Milling at a value price when re-grinding is not justified.
• Stable, low-vibration solution with soft cut for mill-turn machines.
• Stable, low-vibration solution with soft cut for mill-turn machines.
• Ask your local sales representatives about the options with corner radius

Features Functions Benefits


• 4 Flutes • High MRR • Superior tool life
• Center Cutting • Stable cutting at high cutting speeds • Low operating cost
• Short length better economics

Application data on page no 2.136

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2.135
Solid Carbide End Mills

Cutting parameters for Nano HSS MATERIAL DETAILS


End Mills

Side Milling Slot Milling


Recommended feed per tooth (fz = mm/tooth) for side
Cutting Speed
milling &
Material ADC Vc
ADC For slotting , reduce fz by 20%.
( m/min)
RDC

Diameter in mm
ap ae ap min max mm 4.0 6.0 8.0 10.0 12.0

1 1.5xD 0.5xD 1xD 180 220 Fz 0.030 0.050 0.060 0.070 0.072

2 1.5xD 0.5xD 1xD 160 200 Fz 0.030 0.050 0.060 0.070 0.072
Steel

P
3 1.5xD 0.5xD 1xD 160 180 Fz 0.025 0.040 0.050 0.060 0.070

4 1.5xD 0.5xD 1xD 140 160 Fz 0.023 0.036 0.045 0.054 0.063

1 1.5xD 0.5xD 1xD 90 115 Fz 0.025 0.040 0.050 0.060 0.065


Stainless
Steel

M
2 1.5xD 0.5xD 1xD 60 80 Fz 0.020 0.030 0.040 0.050 0.060

1 1.5xD 0.5xD 1xD 120 150 Fz 0.030 0.050 0.060 0.070 0.080
Cast Iron

K 2 1.5xD 0.5xD 1xD 110 130 Fz 0.025 0.040 0.050 0.060 0.070

3 1.5xD 0.5xD 1xD 100 130 Fz 0.020 0.030 0.040 0.050 0.060

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2.136
Solid Carbide End Mills F135 HP Series

2 Flute
Centre cutting high performance
end mill for Non ferrous material

End Mills
30 0 6535 HA
Carbide REG BF

N1-N4

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP No
(mm) (mm) (mm) (mm)
4 14 51 4 FBK0501238
5 20 51 5 FBK0501315
6 20 64 6 FBK0501355
8 20 64 8 FBK0503383
10 25 70 10 FBK0500829
12 20 76 12 FBK0503384
14 30 89 14 FBK0503522
16 30 89 16 FBK0501605
20 30 102 20 FBK0501613

Application data on page no 2.139

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2.137
Solid Carbide End Mills F136 HP Series

2 Flute
Centre cutting high performance
end mill for non ferrous material
End Mills

450 6535 HA
Carbide REG BF

N1-N4

D2 D1

L1
L

Unit : mm
Ø D1 L1 L Ø D2
EDP Code
(mm) (mm) (mm) (mm)
4 14 51 4 FBK0501239
5 13 51 5 FBK0501316
6 20 64 6 FBK0501356
8 20 64 8 FBK0501618
10 25 70 10 FBK0500830
12 26 76 12 FBK0504889
16 30 89 16 FBK0501606

Application data on page no 2.140

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2.138
Solid Carbide End Mills

Cutting speed chart


Series F135 METRIC

End Mills
Small Radial Depth ==> Large Radial Depth
Coolant Slotting 1 x Diameter Axial Depth
Profile Milling
25% Axial 50% Axial 100% Axial 25% Dia. 50% Dia. 100% Dia.
Workpiece
Example
Material Group
ADC ADC ADC ADC ADC
ADC

Max RDC RDC RDC

Type Vc (m/min)
Aluminium < 10% Si • 305 - 610 610 495 305

Non- Aluminium > 10% Si • 245 - 460 460 375 245


N
Ferrous Brass • 150 - 275 900 230 155
Plastic • 245 - 365 365 320 245

Feed rate chart HSS MATERIAL DETAILS


Series F135 METRIC
Tool Diameter (mm)
Workpiece Milling
Example
Material Group Type 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1

mm/Tooth

Aluminium / Aluminium
Alloys Slotting 0.03 0.046 0.064 0.081 0.094 0.127 0.165 0.191 0.254
< 10% Si
Non- Aluminium / Aluminium
N
Ferrous Alloys
> 10% Si Profile .076 - .102 - .102 - .152 - .178 - 0.254 - .381 - .381 - .381 -
Brass Milling 0.102 0.152 0.203 0.229 0.305 1.143 1.1016 1.1016 1.1016
Plastics

Example: Profile Milling


During Profile Milling less than 50% of the 1) Select material from chart
cutter diameter's Radial depth, the actual 2) Select tool size
chipload at the cutting edge is less than 3) Select feed per tooth
the programmed chip load. Below are Chip 4) Figure percentage of cutter diameter radial cut depth
Load factors depending on Radial Depth 5) Select chip load factor for radial depth
Percentage. Multiply your inches per tooth 6) Select chip load factor x Feed per tooth
by the factor before figuring your IPM. 7) Answer: New feed per tooth
8) New feed per tooth x Number of teeth x RPM = mm/min
Radial Depth in Percentage of Increase Chip Load
Cutter Diameter Factor Spindle Max.
Should the calculated Spindle Speed be more than your
50% 1
actual Spindle Max., Use the Formula given below:
30% 1.1
20% 1.2
15% 1.4
Calculated Feed x Spindle Max.
10% 1.8
5% 2.3 Calculated Speed
1% 5

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2.139
Solid Carbide End Mills

Cutting speed chart


Series F136 METRIC
End Mills

Small Radial Depth ==> Large Radial Depth


Coolant Slotting 1 x Diameter Axial Depth
Profile Milling
25% Axial 50% Axial 100% Axial 25% Dia. 50% Dia. 100% Dia.
Workpiece
Example
Material Group
Max ADC
ADC ADC ADC ADC ADC

RDC RDC RDC

Type Vc
Aluminium < 10% Si • 425-610 610 540 425

Non- Aluminium > 10% Si • 305-460 460 400 305


N
Ferrous Brass • 150-275 275 230 150
Plastic • 245-365 365 320 245

Feed rate chart HSS MATERIAL DETAILS


Series F136 METRIC
Tool Diameter (mm)
Workpiece Milling
Example
Material Group Type 3 5 6 8 10 14 16 18 25

mm/Tooth

Aluminium / Aluminium
Alloys Slotting 0.03 0.046 0.064 0.081 0.094 0.127 0.165 0.191 0.254
< 10% Si
Non- Aluminium / Aluminium
N
Ferrous Alloys
> 10% Si Profile
0.061 0.091 0.127 0.163 0.188 0.254 0.305 0.356 0.508
Brass Milling
Plastics

Example: Profile Milling


During Profile Milling less than 50% of the 1) Select material from chart
cutter diameter's Radial depth, the actual 2) Select tool size
chipload at the cutting edge is less than 3) Select feed per tooth
the programmed chip load. Below are Chip 4) Figure percentage of cutter diameter radial cut depth
Load factors depending on Radial Depth 5) Select chip load factor for radial depth
Percentage. Multiply your inches per tooth 6) Select chip load factor x Feed per tooth
by the factor before figuring your IPM. 7) Answer: New feed per tooth
8) New feed per tooth x Number of teeth x RPM = mm/min
Radial Depth in Percentage of Increase Chip Load
Cutter Diameter Factor Spindle Max.
Should the calculated Spindle Speed be more than your
50% 1
actual Spindle Max., Use the Formula given below:
30% 1.1
20% 1.2
15% 1.4
Calculated Feed x Spindle Max.
10% 1.8
5% 2.3 Calculated Speed
1% 5

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2.140
High Performance Cutting Tools

RAzoR CuT
CBC Series: coarse pitch - roughing for Aluminium
CBCH Series: chamfered pitch - roughing for Aluminium
3FWFXL Series: wiper design - finishing for Aluminium
3FWFCR Series: wiper design - finishing for Aluminium
3FWF Series: wiper design - finishing for Aluminium
2FWF Series: wiper design - finishing for Aluminium
www.totem-forbes.com
2.141
Solid Carbide End Mills Razor cut - CBC Series
Centre cutting high performance
3 Flute chip breaker end mill for roughing
of aluminium with corner chamfer
End Mills

30 0 6535 HA
Carbide REG BF

N1-N2

A A 0.010
D1

CH

D
L1
L

Unit : mm
ØD L1 L Ø D1 CH
EDP Code
(mm) (mm) (mm) (mm) (mm)
6 13 57 6 0.5 FBK0508672
8 16 63 8 1.00 FBK0508673
10 22 72 10 1.00 FBK0508674
12 26 83 12 1.00 FBK0508675
16 32 92 16 1.00 FBK0508676
20 38 104 20 1.00 FBK0508677
25 45 121 25 1.00 FBK0508678

Features Functions Benefits


• 3 Flutes • High MRR • Superior Tool Life
• Center Cutting • Excellent for roughing and finishing
• Coarse Pitch of Alumnium
• Roughing for Aluminium
• Uncoated

Application data on page no 2.148

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2.142
Solid Carbide End Mills Razor cut - CBCH/NCBCH Series
Centre cutting high performance
3 Flute chip breaker end mill for roughing of
aluminium with corner radius

End Mills
40 0 6535 HA
Carbide REG BF

N1-N4

Cr
A
D1

A 0.010

D
L1
L

Unit : mm
ØD L1 L Ø D1 Cr
EDP Code
(mm) (mm) (mm) (mm) (mm)
6 13 57 6 0.25 FBK0508701
8 16 63 8 0.25 FBK0508702
10 22 72 10 0.50 FBK0508703
12 26 83 12 0.50 FBK0508704
16 32 92 16 1.00 FBK0508705
20 38 104 20 1.00 FBK0508706
25 45 121 25 1.50 FBK0508707

Razor cut - NCBCH


ØD L1 Neck Length Ø D2 L Ø D1 Cr
EDP Code
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
6 8 18 5 57 6 0.25 FBK0509069
8 10 24 7 63 8 0.25 FBK0509070
10 12 30 9 72 10 0.50 FBK0509071
12 15 36 11 83 12 0.50 FBK0509072
16 20 48 15 92 16 1.00 FBK0509073
20 24 60 19 104 20 1.00 FBK0509074

Features Functions Benefits


• 3 Flutes • High MRR • Superior Tool Life
• Center Cutting • Excellent for roughing and finishing
• Chamfered Pitch of Alumnium
• Roughing for Aluminium
• Uncoated

Application data on page no 2.148

www.totem-forbes.com
2.143
Solid Carbide End Mills Razor cut - 3FWFXL Series
Centre cutting high performance end
3 Flute mill for non ferrous materials with
wiper technology
End Mills

LoNG 380 6535 HA


Carbide REACH BF

N1-N4

Cr
D1

D2

A A 0.010

D
L1
L2
L

Unit : mm
ØD L1 Ø D2 L2 L Ø D1 Ø Cr
EDP Code
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
6 10 5.5 42 100 6 0.20 FBK0508679
8 13 7.3 48 100 8 0.20 FBK0508680
10 16 9.1 60 125 10 0.20 FBK0508681
12 20 11 73 125 12 0.20 FBK0508682
16 26 14.56 100 150 16 0.20 FBK0508683
20 32 18.20 100 150 20 0.20 FBK0508684

Features Functions Benefits


• 3 Flutes • High MRR • Superior Tool Life
• Unequal flute Design • Excellent for finishing of Alumnium • Excellent floor finish
• Center Cutting
• Wiper technology for Excellent
floor finish
• Uncoated

Application data on page no 2.148

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2.144
Solid Carbide End Mills Razor cut - 3FWFCR Series
Centre cutting high performance
3 Flute end mill for non ferrous materials
with wiper technology

End Mills
38 0 6535 HA
Carbide REG BF

N1-N2

Cr
D1

D2

A A 0.010

D
L1
L2
L

Unit : mm
ØD L1 Ø D2 L2 L Ø D1 Ø Cr
EDP Code
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
6 9 5.4 18 63 6 0.20 FBK0508685
6 9 5.4 18 63 6 0.50 FBK0508686
6 9 5.4 18 63 6 1.00 FBK0508687
8 12 7.2 24 76 8 0.20 FBK0508688
8 12 7.2 24 76 8 0.50 FBK0508689
8 12 7.2 24 76 8 1.00 FBK0508690
10 15 9.0 30 89 10 0.20 FBK0508691
10 15 9.0 30 89 10 0.50 FBK0508692
10 15 9.0 30 89 10 1.00 FBK0508693
12 18 10.8 36 100 12 0.20 FBK0508694
12 18 10.8 36 100 12 0.50 FBK0508695
12 18 10.8 36 100 12 1.00 FBK0508696
16 24 14.4 48 110 16 0.20 FBK0508697
16 24 14.4 48 110 16 0.50 FBK0508698
16 24 14.4 48 110 16 1.00 FBK0508699
16 24 14.4 48 110 16 2.00 FBK0508700

Features Functions Benefits


• 3 Flutes • High MRR • Superior Tool Life
• Unequal flute Design • Excellent for finishing of Alumnium • Excellent floor finish
• Center Cutting
• Wiper technology for Excellent floor
finish
• Uncoated

Application data on page no 2.148

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2.145
Solid Carbide End Mills Razor cut - 3FWF Series
Centre cutting high performance end
3 Flute mill for non ferrous materials with
wiper technology
End Mills

380 6535 HA
Carbide REG BF

N1-N2

A 0.010
D1

D
L1
L
Unit : mm
ØD L1 L Ø D1
EDP Code
(mm) (mm) (mm) (mm)
3.00 12.00 38.00 3.00 FBK0508708
4.00 12.00 51.00 4.00 FBK0508709
5.00 14.00 51.00 5.00 FBK0508710
6.00 16.00 50.00 6.00 FBK0508711
8.00 20.00 63.00 8.00 FBK0508712
10.00 22.00 76.00 10.00 FBK0508713
12.00 25.00 76.00 12.00 FBK0508714
16.00 32.00 89.00 16.00 FBK0508715
20.00 38.00 104.00 20.00 FBK0508716

Features Functions Benefits


• 3 Flutes • High MRR • Superior Tool Life
• Unequal flute Design • Excellent for finishing of Alumnium • Excellent floor finish
• Center Cutting
• Wiper technology for Excellent floor
finish
• Uncoated

Application data on page no 2.148

[email protected]
2.146
Solid Carbide End Mills Razor cut - 2FWF Series
Centre cutting high performance end
2 Flute mill for non ferrous materials with
wiper technology

End Mills
45 0 6535 HA
Carbide REG BF

N1-N2

A A 0.010
D1

D
L1
L

Unit : mm
ØD L1 L Ø D1
EDP Code
(mm) (mm) (mm) (mm)
1.5 6 38 6 FBK0508795
2.0 8 38 8 FBK0508796
2.5 9 38 9 FBK0508797
3.0 12 38 12 FBK0508798
4.0 12 50 12 FBK0508799
5.0 14 50 14 FBK0508800
5.0 14 50 14 FBK0508801
6.0 16 50 16 FBK0508802
8.0 20 63 20 FBK0508803
10.0 22 76 22 FBK0508804
12.0 25 76 25 FBK0508805
16.0 32 89 32 FBK0508806
20.0 38 104 38 FBK0508807

Features Functions Benefits


• 2 Flutes • High MRR • Superior Tool Life
• 45 Degree Helix • Stable cutting at high cutting speeds
• Center Cutting
• Wiper technology for Excellent floor
finish
• Uncoated

Application data on page no 2.148

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2.147
Solid Carbide End Mills

Cutting parameters for RazorHSS


cut MATERIAL DETAILS
RAZORCUT- CBC
End Mills

Side Milling Slot Milling


Recommended feed per tooth (fz = mm/th) for side milling
ADC Cutting Speed Vc
Material ADC &
( m/min)
For slotting , reduce fz by 20%.
RDC

Diameter in mm
ap ae ap min max mm 6.0 8.0 10.0 12.0 16.0 20.0 25.0
1 1.5xD 0.5xD 1xD 500 2000 fz 0.066 0.088 0.11 0.132 0.176 0.22 0.275
Non-Ferrous N
2 1.5xD 0.5xD 1xD 500 1500 fz 0.059 0.079 0.099 0.119 0.158 0.198 0.248

RAZORCUT- CBCH/NCBCH
Side Milling Slot Milling
Cutting Speed Recommended feed per tooth (fz = mm/th) for side milling
Material ADC
ADC
Vc &
( m/min) For slotting , reduce fz by 20%.
RDC

Diameter in mm
ap ae ap min max mm 6.0 8.0 10.0 12.0 16.0 20.0 25.0
1 1.5xD 0.5xD 1xD 500 2000 fz 0.072 0.096 0.12 0.144 0.192 0.24 0.26
2 1.5xD 0.5xD 1xD 500 1500 fz 0.065 0.086 0.108 0.13 0.173 0.216 0.24
Non-Ferrous N 3 1.5xD 0.5xD 1xD 500 1500 fz 0.05 0.067 0.084 0.101 0.134 0.168 0.18
4 1.5xD 0.5xD 1xD 400 750 fz 0.058 0.077 0.096 0.115 0.154 0.192 0.205
5 1.5xD 0.5xD 1xD 250 1000 fz 0.065 0.086 0.108 0.13 0.173 0.216 0.234

RAZORCUT- 3FWFXL/RAZOR CUT 3FWFCR


Side Milling Slot Milling
Cutting Speed Recommended feed per tooth (fz = mm/th) for side milling
Material ADC
ADC
Vc &
( m/min) For slotting , reduce fz by 20%.
RDC

Diameter in mm
ap ae ap min max mm 6.0 8.0 10.0 12.0 16.0 20.0
1 1.0xD 0.5xD 1xD 500 2000 fz 0.060 0.080 0.100 0.120 0.160 0.200
Non-Ferrous N
2 1.0xD 0.5xD 1xD 500 1500 fz 0.054 0.072 0.090 0.108 0.144 0.180

RAZORCUT- 3FWF
Side Milling Slot Milling
Cutting Speed Recommended feed per tooth (fz = mm/th) for side milling
Material ADC
ADC
Vc & For slotting , reduce fz by 20%.
( m/min)
RDC

Diameter in mm
ap ae ap min max mm 3.0 6.0 8.0 10.0 12.0 16.0 20.0
1 1.5xD 0.5xD 1xD 500 2000 fz 0.027 0.054 0.072 0.090 0.108 0.144 0.180
Non-Ferrous N
2 1.5xD 0.5xD 1xD 500 1500 fz 0.024 0.049 0.065 0.081 0.097 0.130 0.162

RAZORCUT- 2FWF
Side Milling Slot Milling
Cutting Recommended feed per tooth (fz = mm/th) for side milling &
Material ADC
ADC
Speed Vc For slotting , reduce fz by 20%.
( m/min)
RDC

Diameter in mm
ap ae ap min max mm 1.5 2.0 4.0 6.0 8.0 10.0 12.0 16 20
1 1.5xD 0.5xD 1xD 500 2000 fz 0.014 0.018 0.036 0.054 0.072 0.09 0.108 0.144 0.18
Non-Ferrous N
2 1.5xD 0.5xD 1xD 500 1500 fz 0.012 0.016 0.032 0.049 0.065 0.081 0.097 0.13 0.162

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2.148
Solid Carbide End Mills F192CB
Sinusoidal regular length
3/4 Flute chip breaker end mill

End Mills
20 0
Carbide 3-4
REG TiAlN
0.1x45o

P0-P6
K1-K3
S1-S4
M1-M3
H1-H2

D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 Z
EDP No
(mm) (mm) (mm) (mm)
8 8 51 8 3 FBK0504087
6 13 57 6 3 FBK0508669
8 16 64 8 3 FBK0504029
10 10 51 10 4 FBK0504088
10 20 70 10 4 FBK0504089
12 12 64 12 4 FBK0504090
12 25 76 12 4 FBK0504091
12 26 83 12 4 FBK0508670
16 26 76 16 4 FBK0504092
16 32 89 16 4 FBK0508671
16 35 89 16 4 FBK0503359
20 20 76 20 4 FBK0504093
20 38 102 20 4 FBK0504094

Features Functions Benefits


• 3-4 Flutes • High MRR • Superior Tool Life
• Center Cutting • Stable cutting at high cutting speeds
• Sinosoidal Pitch
• Superior Coating

Application data on page no 2.152

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2.149
Solid Carbide End Mills F193CB/NF193CB
Flat pitch regular length chip breaker
4/6 Flute end mill with corner radius
End Mills

450
Carbide 4-6
REG TiAlN

P3-P6
K1-K3
S1-S4
H1-H3
A
A 0.010
d1

Cr

d
L2
L1

Unit : mm
ØD L2 L1 Ø D1 Z Cr
EDP No
(mm) (mm) (mm) (mm) (mm)
6 6 57 6 4 0.75 FBK0508751
8 8 63 8 4 0.75 FBK0508752
10 10 72 10 4 0.75 FBK0508753
12 12 83 12 4 1.00 FBK0508754
16 16 92 16 6 1.00 FBK0508755
20 20 104 20 6 1.00 FBK0508756
25 25 121 25 6 1.25 FBK0508757

NF193CB
ØD L2 L1 Neck Length Ø D2 Ø D1 Z Cr
EDP No
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
6 6 57 21 5.5 6 4 0.75 FBK0508751
8 8 63 28 7.3 8 4 0.75 FBK0508752
10 10 72 35 9.1 10 4 0.75 FBK0508753
12 12 83 42 11.0 12 4 1.00 FBK0508754
16 16 92 56 14.5 16 6 1.00 FBK0508755
20 20 104 70 18.2 20 6 1.00 FBK0508756
25 25 121 80 23.2 25 6 1.25 FBK0508757

Features Functions Benefits


• 4-6 Flutes • High MRR • Superior Tool Life
• Center Cutting • Stable cutting at high cutting speeds
• Flat pitch
• Superior Coating

Application data on page no 2.153

[email protected]
2.150
Solid Carbide End Mills F194CB
Flat pitch regular length chip breaker
4/6 Flute end mill with corner chamfer

End Mills
45 0
Carbide 4-6
REG TiAlN

P3-P6
K1-K3
S1-S4
H1-H3
A
d1

A 0.010
CH

d
L2
L1

Unit : mm
Ø D1 L2 L1 Ø D2 Z CH
EDP No
(mm) (mm) (mm) (mm) (mm)
6 13 57 6 4 0.25 FBK0508758
8 16 63 8 4 0.25 FBK0508759
10 22 72 10 4 0.25 FBK0508760
12 26 83 12 4 0.35 FBK0508761
16 32 92 16 4 0.35 FBK0509068
16 32 92 16 6 0.35 FBK0508762
20 38 104 20 6 0.35 FBK0508763
25 45 121 25 4 0.50 FBK0508764

Features Functions Benefits


• 4-6 Flutes • High MRR • Superior Tool Life
• Center Cutting • Stable cutting at high cutting speeds
• Flat pitch
• Superior Coating
• 45HX

Application data on page no 2.153

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2.151
Solid Carbide End Mills

Cutting speed chart


Series F192CB Metric
End Mills

Workpiece
Example Vc m/min
Material Group
Steel - Mild (.2 - .3 Carbon) 1018 135 - 150
Steel - Mild (.4 - .5 Carbon) 4140 75 - 90
Steel P
Tool Steels (1.2 carbon)
40 - 75
A2/D2/H13/P20 Forgings
Iron Cast (Soft) 135 - 185

Cast Iron - Cast (Medium Hard) 90 - 120


K
Iron Iron (Hard Chilled) 75 - 90
Iron (Malleable) 70 - 90
Stainless Free Machining 60 - 90
Austenitic Stainless 304/316 55 - 70
Stainless
M Ferritic 60 - 85
Steel
Martensitic 45 - 60
PH Stainless 17-4 PH 40 - 60
Titanium 6AL-4V 55 - 115

Special Cobalt-Based Alloys Stellite 25 - 40


S
Alloys Nickel-Based Alloys Inconel 625/718 25 - 40
Iron-Based Alloys Incoloy Incoloy 800-802 25 - 40
Hardened Steels 35-45 Rc 60 - 75
Hardened Steel H
Hardened Steels 45-55 Rc 45 - 60

#RPM = Vc x 318.057/Tool Dia. #mm/min = RPM x number of teeth x mm/tooth

Feed rate chart HSS MATERIAL DETAILS


Series F192CB METRIC

Tool Diameter (mm)


Workpiece
Example
Material Group 3 5 6 8 10 14 16 18 25

mm/Tooth

Steel - Mild (.2-.3 Carbon) 1018


.013 - .020 .025 - .30 .038 - .051 .038 - .064 .053 - .076 .056 - .076 .058 - .102 .056 - .109 0.081 - .127
Steel - Mild (.4-.5 Carbon) 4140
Steel P Tool Steels (1.2 carbon)
A2/D2/H13/P20 .008 - .013 .020 - .025 .030 - .038 .036 - .046 .046 - .051 .051 - .058 .058 - .076 .060 - .081 .060 - .081
Forgings
Iron Cast (Soft)
Cast Iron - Cast(Medium Hard)
K .013 - .020 .025 - .030 .038 - .051 .038 - .064 .053 - .076 .056 - .076 .058 - .102 .056 - .109 .081 - .127
Iron Iron (Hard Chilled)
Iron (Malleable)
Stainless Steel Free
.013 - .020 .025 - .030 .038 - .051 .038 - .064 .053 - .076 .056 - .076 .058 - .102 .056 - .109 .081 - .127
Machining Ferritic
Stainless
M Austenitic Stainless 304/316
Steel
Martensitic PH Stainless .008 - .013 .020 - .025 .030 - .038 .036 - .046 .046 - .051 .051 - .058 .058 - .076 .060 - .081 .060 - .081
17-4 PH
Titanium 6AL-4V .008 - .010 .010 - .015 .015 - .020 .020 - .030 .020 - .030 .030 - .041 .041 - .046 .046 - .051 .051 - .076
Special
S Stellite Inconel 625/718
Alloys .008 - .013 .020 - .025 .030 - .038 .036 - .046 .046 - .051 .051 - .058 .058 - .076 .060 - .081 .060 - .081
Incoloy 800-802
Hardened Hardened Steels 35-45 Rc
H .008 - .013 .013 - .038 .013 - .038 .025 - .051 .025 - .051 .025 - .076 .051 - .076 .064 - .089 .064 - .089
Steel Hardened Steels 45-55 Rc

Technical data provided should be considered advisory only as variations may be necessary depending on the particular application.

*For TiAlN Coated Tool Increase RPM by 20% and Feed by 10%

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2.152
Solid Carbide End Mills

Cutting parameters HSS MATERIAL DETAILS


F193CB/NF193CB Metric

End Mills
Side Milling Slot Milling
Recommended feed per tooth (fz = mm/th) for side milling &
Cutting Speed Vc
Material ADC For slotting , reduce fz by 20%.
ADC ( m/min)
RDC

Diameter in mm
ap ae ap min max mm 6.0 8.0 10.0 12.0 16.0 20.0 25.0
3 0.8xD 0.5xD 0.75xD 120 160 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
4 0.8xD 0.4xD 0.5xD 90 150 Fz 0,028 0,038 0,046 0,056 0,069 0,088 0,098
Steel

P
5 0.8xD 0.5xD 0.75xD 60 100 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
6 0.8xD 0.4xD 0.5xD 50 75 Fz 0,021 0,029 0,034 0,042 0,051 0,065 0,071
1 0.8xD 0.5xD 0.75xD 80 100 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
Stainless
Steel

M 2 0.8xD 0.4xD 0.75xD 60 80 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
3 0.8xD 0.4xD 0.75xD 60 80 Fz 0,021 0,029 0,034 0,042 0,051 0,065 0,071
1 0.8xD 0.5xD 0.75xD 120 160 Fz 0,037 0,051 0,061 0,075 0,091 0,114 0,124
Cast
Iron

K 2 0.8xD 0.5xD 0.75xD 110 140 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
3 0.8xD 0.4xD 0.75xD 100 130 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
1 0.8xD 0.4xD 0.75xD 50 90 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
Special

2 0.8xD 0.25xD 0.3xD 20 40 Fz 0,017 0,022 0,027 0,033 0,042 0,054 0,061
Alloys

S
3 0.8xD 0.4xD 0.75xD 50 80 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
4 0.8xD 0.3xD 0.5xD 45 65 Fz 0,022 0,031 0,038 0,046 0,058 0,074 0,084
1 0.8xD 0.5xD 0.5xD 80 140 Fz 0,028 0,038 0,046 0,056 0,069 0,088 0,098
Hard-

Steel
ened

H 2 0.8xD 0.2xD 0.3xD 70 120 Fz 0,021 0,029 0,034 0,042 0,051 0,065 0,071
3 0.8xD 0.2xD 0.2xD 60 90 Fz 0,017 0,023 0,027 0,034 0,041 0,052 0,057

Note: For endmills with 6 flutes use ap 60% of table values


F194CB
Side Milling Slot Milling
Recommended feed per tooth (fz = mm/th) for side milling &
Mate- Cutting Speed Vc
ADC For slotting , reduce fz by 20%.
rial ADC ( m/min)

RDC

Diameter in mm
ap ae ap min max mm 6.0 8.0 10.0 12.0 16.0 20.0 25.0
3 1.0xD 0.5xD 0.5xD 120 160 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
4 1.0xD 0.3xD 0.4xD 90 150 Fz 0,028 0,038 0,046 0,056 0,069 0,088 0,098
Steel

P
5 1.0xD 0.5xD 0.5xD 60 100 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
6 1.0xD 0.3xD 0.4xD 50 75 Fz 0,021 0,029 0,034 0,042 0,051 0,065 0,071
1 1.0xD 0.5xD 0.5xD 80 100 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
Stainless
Steel

M 2 1.0xD 0.5xD 0.5xD 60 80 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
3 1.0xD 0.5xD 0.5xD 60 80 Fz 0,021 0,029 0,034 0,042 0,051 0,065 0,071
1 1.0xD 0.5xD 0.5xD 120 160 Fz 0,037 0,051 0,061 0,075 0,091 0,114 0,124
Cast
Iron

K 2 1.0xD 0.5xD 0.5xD 110 140 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
3 1.0xD 0.5xD 0.5xD 100 130 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
1 1.0xD 0.3xD 0.3xD 50 90 Fz 0,031 0,043 0,051 0,063 0,078 0,101 0,114
Special

2 1.0xD 0.3xD 0.3xD 20 40 Fz 0,017 0,022 0,027 0,033 0,042 0,054 0,061
Alloys

S
3 1.0xD 0.4xD 0.4xD 50 80 Fz 0,025 0,034 0,041 0,051 0,063 0,081 0,091
4 1.0xD 0.4xD 0.4xD 45 65 Fz 0,022 0,031 0,038 0,046 0,058 0,074 0,084
1 1.0xD 0.3xD 0.3xD 80 140 Fz 0,028 0,038 0,046 0,056 0,069 0,088 0,098
Hard-

Steel
ened

H 2 1.0xD 0.2xD 0.2xD 70 120 Fz 0,021 0,029 0,034 0,042 0,051 0,065 0,071
3 1.0xD 0.2xD 0.2xD 60 90 Fz 0,017 0,023 0,027 0,034 0,041 0,052 0,057

Note: For endmills with 6 flutes use ap 60% of table values

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2.153
This page is intentionally kept blank
High Performance Cutting Tools

general purpose &


economy series
end mills
www.totem-forbes.com
2.155
contents

general purpose end mills


SerieS Flute length Corner Style pageS

F111 GP 4 Regular Square End 2.158

F163 GP 4 Stub Square End 2.159

F122 GP 4 Long Length Square End 2.160

F187 GP 4 Extra Long Square End 2.161

F181 GP 4 Long Reach Square End 2.162


F116 GP 3 Regular Square End 2.163
F164 GP 2 Stub Square End 2.164
F121 GP 2 Regular Square End 2.165
F123 GP 2 Long Length Square End 2.166
F183 GP 2 Long reach Square End 2.167
F165 GP 4 Stub Ball Nose 2.168
F140 GP 4 Regular Ball Nose 2.169
F184 GP 4 Long Reach Ball Nose 2.170
F150 GP 2 Regular Ball Nose 2.171
F166 GP 2 Stub Ball Nose 2.172
F186 GP 2 Long Reach Ball Nose 2.173
F125 GP 4 Long Length Ball Nose 2.174
F126 GP 2 Long Length Ball Nose 2.175
F188 GP 4 Extra Long Ball Nose 2.176
F114 GP 4 Regular Chip Breaker 2.178
F132 GP 4 Long Length Chip Breaker 2.179

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2.156
contents

economy range end mills


SerieS Flute length Corner Style pageS

F121 XL 2 Regular Square End 2.181


F111 XL 4 Regular Square End 2.182
F150 XL 2 Regular Ball nose 2.183
F140 XL 4 Regular Ball nose 2.184
F123 XL 2 Long Length Square End 2.185
F122 XL 4 Long Length Square End 2.186
F125 XL 4 Long Length Ball nose 2.187

www.totem-forbes.com
2.157
Solid Carbide End Mills F111 GP Series

4 Flute
centre cutting regular length
end mill
End Mills

300 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
1 3 38 3 FBK0500001 FBK0500002 FBK0500003
1.5 6 38 3 FBK0500004 FBK0500005 FBK0500006
2 9 38 3 FBK0500007 FBK0500008 FBK0500009
2.5 12 38 3 FBK0500010 FBK0500011 FBK0500012
3 12 38 3 FBK0500013 FBK0500014 FBK0500015
3.5 12 51 4 FBK0500016 FBK0500017
4 14 51 4 FBK0500018 FBK0500019 FBK0500020
4.5 14 51 5 FBK0500021 FBK0500022 FBK0500023
5 20 51 5 FBK0500024 FBK0500025 FBK0500026
5.5 20 64 6 FBK0500027 FBK0500028 FBK0500029
6 20 64 6 FBK0500030 FBK0500031 FBK0500032
6.5 20 64 8 FBK0500033 FBK0500034 FBK0500035
7 20 64 8 FBK0500036 FBK0500037
8 20 64 8 FBK0500038 FBK0500039 FBK0500040
9 20 64 9 FBK0500041 FBK0500042 FBK0500043
10 25 70 10 FBK0500044 FBK0500045 FBK0500046
11 25 70 11 FBK0500047 FBK0500048
12 25 76 12 FBK0500049 FBK0500050 FBK0500051
13 30 89 13 FBK0500052 FBK0500053
14 30 89 14 FBK0500054 FBK0500055 FBK0500056
15 30 89 15 FBK0500057 FBK0500058 FBK0500059
16 30 89 16 FBK0500060 FBK0500061 FBK0500062
18 35 102 18 FBK0500063 FBK0500064 FBK0500065
20 35 102 20 FBK0500066 FBK0500067 FBK0500068
22 40 102 22 FBK0500069 FBK0500070
25 40 102 25 FBK0500071 FBK0500072

Application data on page no 2.177


Also available in uncoated & TiN

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2.158
Solid Carbide End Mills F163 GP Series

4 Flute
centre cutting stub length
end mill

End Mills
STUB
300 6535 HA
Carbide TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated Coated
1 2 38 3 FBK0502013 FBK0502014
1.5 3 38 3 FBK0500532 FBK0500533
2 4 38 3 FBK0500534 FBK0500535
2.5 5 38 3 FBK0500536 FBK0500537
3 6 38 3 FBK0500538 FBK0500539
4 8 51 4 FBK0500540 FBK0500541
5 11 51 5 FBK0500542 FBK0500543
6 13 51 6 FBK0500544 FBK0500545
8 13 51 8 FBK0500546 FBK0500547
10 14 51 10 FBK0500548 FBK0500549
12 16 64 12 FBK0500550 FBK0500551
14 18 70 14 FBK0500552 FBK0500553
16 20 76 16 FBK0500554 FBK0500555
20 25 76 25 FBK0500556 FBK0500557

Application data on page no 2.177

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2.159
Solid Carbide End Mills F122 GP Series

4 Flute
centre cutting long length
end mill
End Mills

300 6535 HA
Carbide LoNG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
3 25 64 3 FBK0500334 FBK0500335 FBK0500336
4 25 64 4 FBK0500337 FBK0500338 FBK0500339
5 25 64 5 FBK0500340 FBK0500341 FBK0500342
6 30 76 6 FBK0500343 FBK0500344 FBK0500345
7 30 83 7 FBK0500346 FBK0500347
8 35 83 8 FBK0500348 FBK0500349 FBK0500350
9 35 89 9 FBK0500351 FBK0500352
10 40 89 10 FBK0500353 FBK0500354 FBK0500355
11 40 102 11 FBK0500356 FBK0500357
12 50 102 12 FBK0500358 FBK0500359 FBK0500360
14 65 117 14 FBK0500361 FBK0500362
16 65 117 16 FBK0500363 FBK0500364 FBK0500365
20 80 152 20 FBK0500366 FBK0500367 FBK0500368
25 80 152 25 FBK0500369 FBK0500370

Application data on page no 2.177

[email protected]
2.160
Solid Carbide End Mills F187 GP Series

4 Flute
centre cutting extra long
end mill

End Mills
ExTRA 30 0 6535 HA
Carbide
LoNG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
3 40 100 3 FBK0502681
4 40 100 4 FBK0502682
5 40 100 5 FBK0502683
6 40 100 6 FBK0502684
8 50 100 8 FBK0502685
8 75 150 8 FBK0501481
10 40 100 10 FBK0500888
10 75 152 10 FBK0502686
12 75 152 12 FBK0502687
16 75 152 16 FBK0502688
20 75 152 20 FBK0502689

Application data on page no 2.177

www.totem-forbes.com
2.161
Solid Carbide End Mills F181 GP Series

4 Flute
centre cutting long reach
end mill
End Mills

LoNG 30 0 6535 HA
Carbide
REACH TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
3 6 64 3 FBK0500454 FBK0500455
4 9 76 4 FBK0500456 FBK0500457
5 15 76 5 FBK0500458 FBK0500459
6 15 76 6 FBK0500460 FBK0500461
8 20 101 8 FBK0500462 FBK0500463
10 25 101 10 FBK0500464 FBK0500465
12 25 152 12 FBK0500466 FBK0500467
16 30 152 16 FBK0500468 FBK0500469
18 40 152 18 FBK0500470 FBK0500471
20 40 152 20 FBK0500472 FBK0500473

Application data on page no 2.177

[email protected]
2.162
Solid Carbide End Mills F116 GP Series

3 Flute
centre cutting regular length
end mill

End Mills
30 0 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L2
L1

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
1 3 38 3 FBK0500138 FBK0500139 FBK0500140
1.5 6 38 3 FBK0500141 FBK0500142 FBK0500143
2 9 38 3 FBK0500144 FBK0500145 FBK0500146
2.5 12 38 3 FBK0500147 FBK0500148 FBK0500149
3 12 38 3 FBK0500150 FBK0500151 FBK0500152
3.5 12 51 4 FBK0500153 FBK0500154
4 14 51 4 FBK0500155 FBK0500156 FBK0500157
4.5 20 51 5 FBK0500158 FBK0500159
5 20 51 5 FBK0500160 FBK0500161 FBK0500162
6 20 63 6 FBK0500163 FBK0500164 FBK0500165
6.5 20 64 8 FBK0500166 FBK0500167 FBK0500168
8 20 63 8 FBK0500169 FBK0500170 FBK0500171
9 20 64 9 FBK0500172 FBK0500173
10 25 70 10 FBK0500174 FBK0500175 FBK0500176
11 25 70 11 FBK0500177 FBK0500178
12 25 76 12 FBK0500179 FBK0500180 FBK0500181
14 30 89 14 FBK0500182 FBK0500183 FBK0500184
15 30 89 15 FBK0500185 FBK0500186
16 30 89 16 FBK0500187 FBK0500188 FBK0500189
18 35 102 18 FBK0500190 FBK0500191 FBK0500192
20 38 102 20 FBK0500193 FBK0500194 FBK0500195
25 40 102 25 FBK0500196 FBK0500197 FBK0500198

Application data on page no 2.177

www.totem-forbes.com
2.163
Solid Carbide End Mills F164 GP Series

2 Flute
centre cutting stub length
end mill
End Mills

300 6535 HA
Carbide STUB TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
1 2 38 3 FBK0502015 FBK0502016
1.5 3 38 3 FBK0500558 FBK0500559
2 4 38 3 FBK0500560 FBK0500561
2.5 5 38 3 FBK0500562 FBK0500563
3 6 38 3 FBK0500564 FBK0500565
4 8 51 4 FBK0500566 FBK0500567
5 11 51 5 FBK0500568 FBK0500569
6 13 51 6 FBK0500570 FBK0500571
8 13 51 8 FBK0500572 FBK0500573
10 14 51 10 FBK0500574 FBK0500575
12 16 64 12 FBK0500576 FBK0500577
14 18 70 14 FBK0500578 FBK0500579
16 20 76 16 FBK0500580 FBK0500581
20 25 76 25 FBK0500582 FBK0500583

Application data on page no 2.177

[email protected]
2.164
Solid Carbide End Mills F121 GP Series

2 Flute
centre cutting regular length
end mill

End Mills
300 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
1 3 38 3 FBK0500073 FBK0500074 FBK0500075
1.5 6 38 3 FBK0500076 FBK0500077 FBK0500078
2 9 38 3 FBK0500079 FBK0500080 FBK0500081
2.5 12 38 3 FBK0500082 FBK0500083 FBK0500084
3 12 38 3 FBK0500085 FBK0500086 FBK0500087
3.5 12 51 4 FBK0500088 FBK0500089
4 14 51 4 FBK0500090 FBK0500091 FBK0500092
4.5 20 51 5 FBK0500093 FBK0500094
5 20 51 5 FBK0500095 FBK0500096 FBK0500097
5.5 20 64 6 FBK0500098 FBK0500099
6 20 64 6 FBK0500100 FBK0500101 FBK0500102
6.5 20 64 8 FBK0500103 FBK0500104
7 20 64 8 FBK0500105 FBK0500106
8 20 64 8 FBK0500107 FBK0500108 FBK0500109
9 20 64 9 FBK0500110 FBK0500111
10 25 70 10 FBK0500112 FBK0500113 FBK0500114
11 25 70 11 FBK0500115 FBK0500116
12 25 76 12 FBK0500117 FBK0500118 FBK0500119
14 30 89 14 FBK0500120 FBK0500121 FBK0500122
15 30 89 15 FBK0500123 FBK0500124
16 30 89 16 FBK0500125 FBK0500126 FBK0500127
18 35 102 18 FBK0500128 FBK0500129 FBK0500130
20 35 102 20 FBK0500131 FBK0500132 FBK0500133
22 35 102 22 FBK0500134 FBK0500135
25 35 102 25 FBK0500136 FBK0500137

Application data on page no 2.177

www.totem-forbes.com
2.165
Solid Carbide End Mills F123 GP Series

2 Flute
centre cutting long length
end mill
End Mills

LoNG
300 6535 HA
Carbide TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
3 25 64 3 FBK0500371 FBK0500372
4 25 64 4 FBK0500373 FBK0500374 FBK0500375
5 25 64 5 FBK0500376 FBK0500377 FBK0500378
6 30 76 6 FBK0500379 FBK0500380
7 30 83 7 FBK0500381 FBK0500382
8 35 83 8 FBK0500383 FBK0500384 FBK0500385
9 35 89 9 FBK0500386 FBK0500387
10 40 89 10 FBK0500388 FBK0500389 FBK0500390
12 50 102 12 FBK0500391 FBK0500392 FBK0500393
16 65 117 16 FBK0500394 FBK0500395 FBK0500396
20 80 133 20 FBK0500397 FBK0500398

Application data on page no 2.177

[email protected]
2.166
Solid Carbide End Mills F183 GP Series

2 Flute
centre cutting long reach
end mill

End Mills
LoNG 30 0 6535 HA
Carbide
REACH TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
3 6 64 3 FBK0500474 FBK0500475
4 9 76 4 FBK0500476 FBK0500477
5 15 76 5 FBK0500478 FBK0500479
6 15 76 6 FBK0500480 FBK0500481
8 20 101 8 FBK0500482 FBK0500483
10 25 101 10 FBK0500484 FBK0500485
12 25 152 12 FBK0500486 FBK0500487
16 30 152 16 FBK0500488 FBK0500489
20 40 152 20 FBK0500490 FBK0500491

Application data on page no 2.177

www.totem-forbes.com
2.167
Solid Carbide End Mills F165 GP Series

4 Flute
centre cutting ball nose
stub length end mill
End Mills

30 0 6535 HA
Carbide STUB TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
1 2 38 3 FBK0502017 FBK0502018
1.5 3 38 3 FBK0500584 FBK0500585
2 4 38 3 FBK0500586 FBK0500587
2.5 5 38 3 FBK0500588 FBK0500589
3 6 38 3 FBK0500590 FBK0500591
4 8 51 4 FBK0500592 FBK0500593
5 11 51 5 FBK0500594 FBK0500595
6 13 51 6 FBK0500596 FBK0500597
8 13 51 8 FBK0500598 FBK0500599
10 14 51 10 FBK0500600 FBK0500601
12 16 64 12 FBK0500602 FBK0500603
14 18 70 14 FBK0500604 FBK0500605
16 20 76 16 FBK0500606 FBK0500607
20 25 76 25 FBK0500608 FBK0500609

Application data on page no 2.177

[email protected]
2.168
Solid Carbide End Mills F140 GP Series

4 Flute
centre cutting ball nose
regular length end mill

End Mills
300 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
1 3 38 3 FBK0500199 FBK0500200 FBK0500201
1.5 6 38 3 FBK0500202 FBK0500203 FBK0500204
2 9 38 3 FBK0500205 FBK0500206 FBK0500207
2.5 12 38 3 FBK0500208 FBK0500209 FBK0500210
3 12 38 3 FBK0500211 FBK0500212 FBK0500213
3.5 12 51 4 FBK0500214 FBK0500215 FBK0500216
4 14 51 4 FBK0500217 FBK0500218 FBK0500219
4.5 20 51 5 FBK0500220 FBK0500221 FBK0500222
5 20 51 5 FBK0500223 FBK0500224 FBK0500225
5.5 20 64 6 FBK0500226 FBK0500227 FBK0500228
6 20 64 6 FBK0500229 FBK0500230 FBK0500231
6.5 20 64 8 FBK0500232 FBK0500233 FBK0500234
7 20 64 8 FBK0500235 FBK0500236 FBK0500237
8 20 64 8 FBK0500238 FBK0500239 FBK0500240
9 20 64 9 FBK0500241 FBK0500242
10 25 70 10 FBK0500243 FBK0500244 FBK0500245
11 25 70 11 FBK0500246 FBK0500247
12 25 76 12 FBK0500248 FBK0500249 FBK0500250
13 30 89 13 FBK0500251 FBK0500252
14 30 89 14 FBK0500253 FBK0500254 FBK0500255
15 30 89 15 FBK0500256 FBK0500257
16 30 89 16 FBK0500258 FBK0500259 FBK0500260
18 35 102 18 FBK0500261 FBK0500262 FBK0500263
20 35 102 20 FBK0500264 FBK0500265 FBK0500266
22 35 102 22 FBK0500267 FBK0500268
25 35 102 25 FBK0500269 FBK0500270

Application data on page no 2.177

www.totem-forbes.com
2.169
Solid Carbide End Mills F184 GP Series

4 Flute
centre cutting ball nose
long reach end mill
End Mills

LoNG 30 0 6535 HA
Carbide
REACH TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
3 6 64 3 FBK0500492 FBK0500493
4 9 76 4 FBK0500494 FBK0500495
5 15 76 5 FBK0500496 FBK0500497
6 15 76 6 FBK0500498 FBK0500499
8 20 101 8 FBK0500500 FBK0500501
10 25 101 10 FBK0500502 FBK0500503
12 25 152 12 FBK0500504 FBK0500505
16 30 152 16 FBK0500506 FBK0500507
18 40 152 18 FBK0500508 FBK0500509
20 40 152 20 FBK0500510 FBK0500511

Application data on page no 2.177

[email protected]
2.170
Solid Carbide End Mills F150 GP Series

2 Flute
centre cutting ball nose
regular length end mill

End Mills
300 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
1 3 38 3 FBK0500271 FBK0500272 FBK0500273
1.5 6 38 3 FBK0500274 FBK0500275 FBK0500276
2 9 38 3 FBK0500277 FBK0500278 FBK0500279
2.5 12 38 3 FBK0500280 FBK0500281 FBK0500282
3 12 38 3 FBK0500283 FBK0500284 FBK0500285
3.5 12 51 4 FBK0500286 FBK0500287
4 14 51 4 FBK0500288 FBK0500289 FBK0500290
4.5 20 51 5 FBK0500291 FBK0500292
5 20 51 5 FBK0500293 FBK0500294 FBK0500295
5.5 20 64 6 FBK0500296 FBK0500297
6 20 64 6 FBK0500298 FBK0500299 FBK0500300
6.5 20 64 8 FBK0500301 FBK0500302
7 20 64 8 FBK0500303 FBK0500304
8 20 64 8 FBK0500305 FBK0500306 FBK0500307
9 20 64 9 FBK0500308 FBK0500309
10 25 70 10 FBK0500310 FBK0500311 FBK0500312
11 25 70 11 FBK0500313 FBK0500314
12 25 76 12 FBK0500315 FBK0500316 FBK0500317
14 30 89 14 FBK0500318 FBK0500319 FBK0500320
16 30 89 16 FBK0500321 FBK0500322 FBK0500323
18 35 102 18 FBK0500324 FBK0500325 FBK0500326
20 35 102 20 FBK0500327 FBK0500328 FBK0500329
22 35 102 22 FBK0500330 FBK0500331
25 35 102 25 FBK0500332 FBK0500333

Application data on page no 2.177

www.totem-forbes.com
2.171
Solid Carbide End Mills F166 GP Series

2 Flute
centre cutting ball nose
stub length end mill
End Mills

30 0 6535 HA
Carbide STUB TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
1 2 38 3 FBK0502019 FBK0502020
1.5 3 38 3 FBK0500610 FBK0500611
2 4 38 3 FBK0500612 FBK0500613
2.5 5 38 3 FBK0500614 FBK0500615
3 6 38 3 FBK0500616 FBK0500617
4 8 51 4 FBK0500618 FBK0500619
5 11 51 5 FBK0500620 FBK0500621
6 13 51 6 FBK0500622 FBK0500623
8 13 51 8 FBK0500624 FBK0500625
10 14 51 10 FBK0500626 FBK0500627
12 16 64 12 FBK0500628 FBK0500629
14 18 70 14 FBK0500630 FBK0500631
16 20 76 16 FBK0500632 FBK0500633
20 25 76 25 FBK0500634 FBK0500635

Application data on page no 2.177

[email protected]
2.172
Solid Carbide End Mills F186 GP Series

2 Flute
centre cutting ball nose
long reach end mill

End Mills
LoNG 300 6535 HA
Carbide
REACH TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
3 6 64 3 FBK0500512 FBK0500513
4 9 76 4 FBK0500514 FBK0500515
5 15 76 5 FBK0500516 FBK0500517
6 15 76 6 FBK0500518 FBK0500519
8 20 101 8 FBK0500520 FBK0500521
10 25 101 10 FBK0500522 FBK0500523
12 25 152 12 FBK0500524 FBK0500525
16 30 152 16 FBK0500526 FBK0500527
18 40 152 18 FBK0500528 FBK0500529
20 40 152 20 FBK0500530 FBK0500531

Application data on page no 2.177

www.totem-forbes.com
2.173
Solid Carbide End Mills F125 GP Series

4 Flute
centre cutting Ball nose long
length end mill
End Mills

LoNG 30 0 6535 HA
Carbide LENGTH TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
3 25 64 3 FBK0500399 FBK0500400 FBK0500401
4 25 64 4 FBK0500402 FBK0500403 FBK0500404
5 25 64 5 FBK0500405 FBK0500406 FBK0500407
6 30 76 6 FBK0500408 FBK0500409 FBK0500410
7 30 83 7 FBK0500411 FBK0500412 FBK0500413
8 35 83 8 FBK0500414 FBK0500415 FBK0500416
10 40 89 10 FBK0500417 FBK0500418 FBK0500419
12 50 102 12 FBK0500420 FBK0500421 FBK0500422
16 65 117 16 FBK0500423 FBK0500424 FBK0500425
20 80 133 20 FBK0500426 FBK0500427

Application data on page no 2.177

[email protected]
2.174
Solid Carbide End Mills F126 GP Series

2 Flute
centre cutting Ball nose long length
end mill

End Mills
LoNG 300 6535 HA
Carbide
LENGTH TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
D2 D1 M1-M3

L2
L1

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiN Coated TiAlN Coated
3 25 64 3 FBK0500428 FBK0500429 FBK0500430
4 25 64 4 FBK0500431 FBK0500432 FBK0500433
5 25 64 5 FBK0500434 FBK0500435 FBK0500436
6 30 76 6 FBK0500437 FBK0500438 FBK0500439
8 35 83 8 FBK0500440 FBK0500441 FBK0500442
10 40 89 10 FBK0500443 FBK0500444 FBK0500445
12 50 102 12 FBK0500446 FBK0500447
16 65 117 16 FBK0500448 FBK0500449
20 80 133 20 FBK0500450 FBK0500451
25 80 152 25 FBK0500452 FBK0500453

Application data on page no 2.177

www.totem-forbes.com
2.175
Solid Carbide End Mills F188 GP Series

4 Flute
centre cutting ball nose extra
long end mill
End Mills

ExTRA 30 0 6535 HA
Carbide
LoNG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3
D2 D1

L2
L1

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) Uncoated
3 40 100 3 FBK0502690
4 40 100 4 FBK0502961
5 40 100 5 FBK0502691
6 40 100 6 FBK0502692
8 50 100 8 FBK0502693
8 75 150 8 FBK0501480
10 40 100 10 FBK0500887
10 75 152 10 FBK0502694
12 75 152 12 FBK0502695
16 75 152 16 FBK0502696
20 75 152 20 FBK0502697

Application data on page no 2.177

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2.176
Solid Carbide End Mills

Cutting speed chart


General Purpose Technical Metric

End Mills
2 Flute Series 3 Flute Series 4 Flute Series
Stub F164 F166 F163 F165
Standard F121 F150 F116 F111 F140
long length/reach F123 F126 F183 / F186 F122 F125 F181 / F184 / F187 / F188

Workpiece Workpiece
Example VC Example Vc m/min
Material Group Material Group
Steel - Mild (.2 - .3 Carbon) 1018 105 - 150 Titanium 6AL-4V 55 - 115
Steel - Mild (.4 - .5 Carbon) 4140 75 - 105 Cobalt-Based Alloys Stellite 30 - 60
Special
Steel P Tool Steels (1.2 carbon) A2/D2/ S Nickel-Based Alloys Inconel
60 - 75 Alloys 30 - 60
H13/P20 625/718
Forgings 40 - 75 Iron-Based Alloys Incoloy 800-802 40 - 60
Iron Cast (Soft) 140 - 185 Hardened Steels 35-45 Rc 60 - 75
Hardened
Cast Iron - Cast (Medium Hard) 90 - 120 H Hardened Steels 45-55 Rc 45 - 60
K Steel
Iron Iron (Hard Chilled) 75 - 90 Hardened Steels 55-65 Rc 15 - 30
Iron (Malleable) 70 - 90 Aluminium / Aluminium Alloys 150 - 215
Stainless Free Machining 90 - 120 Non- Brass / Bronze 120 - 185
N
Austenitic Stainless 304/316 55 - 70 Ferrous Magnesium / Magnesium Alloys 215 - 305
Stainless
M Ferritic 60 - 85 Plastics / Bakelite 245 - 365
Steel
Martensitic 45 - 60
PH Stainless 17-4 PH 40 - 60

Feed rate chart hSS Material DetailS


General Purpose Technical Metric

Workpiece Tool Diameter (mm)


Material Example
Group 3 5 6 8 10 12 16 20 25

mm/Tooth

Steel - Mild (.2-.3 Carbon) 1018


.013 - .020 .025 - .030 .038 - .051 .038 - .051 .053 - .076 .051 - .089 .058 - .102 .056 - .109 .081 - .127
Steel - Mild (.4-.5 Carbon) 4140
Steel P Tool Steels (1.2 carbon)
A2/D2/H13/P20 .008 - .013 .020 - .025 .030 - .038 .036 -.046 .046 - .051 .051 - .058 .058 - .076 .061 - .081 .061 - .081
Forgings
Iron Cast (Soft)
Cast Iron - Cast(Medium Hard)
K .013 - .020 .025 - .030 .038 - .051 .038 - .051 .053 - .076 .051 - .089 .058 - .102 .056 - .109 .081 - .127
Iron Iron (Hard Chilled)
Iron (Malleable)
Stainless Steel Free Machining
.013 - .020 .025 - .030 .038 - .051 .038 - .051 .053 - .076 .051 - .089 .058 - .102 .056 - .109 .081 - .127
Ferritic
Stainless
M Austenitic Stainless 304/316
Steel
Martensitic PH Stainless .008 - .013 .020 - .025 .030 - .038 .036 -.046 .046 - .051 .051 - .058 .058 - .076 .061 - .081 .061 - .081
17-4 PH
Titanium 6AL-4V .008 - .010 .010 -.015 .015 - .020 .020 -.030 .020 -.030 .030 -.041 .041 -.046 .046 - .051 .051 - .076
Special
S Stellite Inconel 625/718
Alloys .008 -.013 0.13 - .038 0.13 - .038 .025 -.051 .025 -.051 .025 -.076 0.51 -.076 .064 - .089 .064 - .089
Incoloy 800-802
Hardened Steels 35-45 Rc
Hardened
H Hardened Steels 45-55 Rc .008 -.013 0.13 - .038 0.13 - .038 .025 -.051 .025 -.051 .025 -.076 0.51 -.076 .064 - .089 .064 - .089
Steel
Hardened Steels 55-65 Rc
Aluminium/Aluminium Alloys
Non- Brass/Bronze
N .020 - .038 .038 -.051 .051 -.064 .064 - .076 .076 - .089 .089 - .127 .127 -.216 .191 - .241 .216 - .254
Ferrous Magnesium/Magnesium Alloys
Plastics/Bakelite

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2.177
Solid Carbide End Mills F114CB GP Series

4 Flute
centre cutting regular length
chip breaker end mill
End Mills

30 0 6535 HA
Carbide REG

P0-P6
K1-K3
S1-S4
H1-H4
M1-M3
D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
4 14 51 4 FBK0500636 FBK0504095
5 20 51 5 FBK0500637 FBK0500638
6 20 64 6 FBK0500639 FBK0500640
8 20 64 8 FBK0500642 FBK0500643
9 20 64 9 FBK0500644 FBK0500645
10 25 70 10 FBK0500646 FBK0500647
12 25 76 12 FBK0500648 FBK0500649
14 30 89 14 FBK0500650 FBK0500651
16 30 89 16 FBK0500652 FBK0500653
18 35 102 18 FBK0500654 FBK0504096
20 38 102 20 FBK0500655 FBK0503975

Application data on page no 2.180

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2.178
Solid Carbide End Mills F132CB GP Series

4 Flute
centre cutting long length
chip breaker end mill

End Mills
30 0 6535 HA
Carbide LoNG BF

P0-P6
K1-K3
S1-S4
H1-H4
M1-M3
D2 D1
L1
L

Unit : mm
Ø D1 L1 L Ø D2 EDP No EDP No
(mm) (mm) (mm) (mm) Uncoated TiAlN Coated
6 30 76 6 FBK0500656 FBK0500657
8 35 83 8 FBK0500658 FBK0500659
10 40 89 10 FBK0500660 FBK0500661
12 50 102 12 FBK0500662 FBK0500663
16 65 117 16 FBK0500664 FBK0503024

Available in uncoated and TiN coating


Application data on page no 2.180

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2.179
Solid Carbide End Mills

Cutting speed chart


Series F114CB/F132CB METRIC
End Mills

Workpiece
Example Vc m/min
Material Group
Steel - Mild (.2 - .3 Carbon) 1018 135 - 150
Steel - Mild (.4 - .5 Carbon) 4140 75 - 90
Steel P
Tool Steels (1.2 carbon)
40 - 75
A2/D2/H13/P20 Forgings
Iron Cast (Soft) 135 - 185

Cast Iron - Cast (Medium Hard) 90 - 120


K
Iron Iron (Hard Chilled) 75 - 90
Iron (Malleable) 70 - 90
Stainless Free Machining 60 - 90
Austenitic Stainless 304/316 55 - 70
Stainless
M Ferritic 60 - 85
Steel
Martensitic 45 - 60
PH Stainless 17-4 PH 40 - 60
Titanium 6AL-4V 55 - 115

Special Cobalt-Based Alloys Stellite 25 - 40


S
Alloys Nickel-Based Alloys Inconel 625/718 25 - 40
Iron-Based Alloys Incoloy Incoloy 625/718 25 - 40
Hardened Steels 35-45 Rc 60 - 75
Hardened Steel H
Hardened Steels 45-55 Rc 45 - 60

#RPM = Vc x 318.057/Tool Dia. #mm/min = RPM x number of teeth x mm/tooth

Feed rate chart hSS Material DetailS


Series F114CB/F132CB METRIC

Workpiece Tool Diameter (mm)


Material Example
Group 3 5 6 8 10 14 16 18 25

mm/Tooth

Steel - Mild (.2-.3 Carbon) 1018 0.081 -


.013 - .020 .025 - .30 .038 - .051 .038 - .064 .053 - .076 .056 - .076 .058 - .102 .056 - .109
Steel - Mild (.4-.5 Carbon) 4140 .127
Steel P Tool Steels (1.2 carbon)
A2/D2/H13/P20 .008 - .013 .020 - .025 .030 - .038 .036 - .046 .046 - .051 .051 - .058 .058 - .076 .060 - .081 .060 - .081
Forgings
Iron Cast (Soft)
Cast Iron - Cast(Medium Hard)
K .013 - .020 .020 - .025 .038 - .051 .038 - .064 .053 - .076 .056 - .076 .058 - .102 .056 - .109 .081 - .127
Iron Iron (Hard Chilled)
Iron (Malleable)
Stainless Steel Free
.013 - .020 .020 - .025 .038 - .051 .038 - .064 .053 - .076 .056 - .076 .058 - .102 .056 - .109 .081 - .127
Machining Ferritic
Stainless
M Austenitic Stainless 304/316
Steel
Martensitic PH Stainless .008 - .013 .020 - .025 .030 - .038 .036 - .046 .046 - .051 .051 - .058 .058 - .076 .060 - .081 .060 - .081
17-4 PH
Titanium 6AL-4V .008 - .010 .010 - .015 .015 - .020 .020 - .030 .020 - .030 .030 - .041 .041 - .046 .046 - .051 .051 - .076
Special
S Stellite Inconel 625/718
Alloy .008 - .013 .020 - .025 .030 - .038 .036 - .046 .046 - .051 .051 - .058 .058 - .076 .060 - .081 .060 - .081
Incoloy 800-802
Hardened Steels 35-45 Rc
Hardened
H Hardened Steels 45-55 Rc .008 - .013 .013 - .038 .013 - .038 .025 - .051 .025 - .051 .025 - .076 .051 - .076 .064 - .089 .064 - .089
Steel
Hardened Steels 55-65 Rc

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2.180
Solid Carbide End Mills Economy Range

2 Flute F121 Xl

End Mills
6535 HA
300
Carbide REG TiAlN
0.1x45o

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
1 3 38 3 FBK0500705
2 6 38 3 FBK0500706
2 9 38 3 FBK0500707
3 12 38 3 FBK0500708
3 12 38 3 FBK0500709
4 14 51 4 FBK0500710
5 20 51 5 FBK0500711
6 20 64 6 FBK0500712
8 20 64 8 FBK0500713
10 25 70 10 FBK0500714
12 25 76 12 FBK0500715
16 30 89 16 FBK0500716
20 38 102 20 FBK0500717

Application data on page no 2.188

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2.181
Solid Carbide End Mills Economy Range

4 Flute F111 Xl
End Mills

300 6535 HA
Carbide REG TiAlN
0.1x45o

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
1 3 38 3 FBK0500718
2 6 38 3 FBK0500719
2 9 38 3 FBK0500720
3 12 38 3 FBK0500721
3 12 38 3 FBK0500722
4 14 51 4 FBK0500723
5 20 51 5 FBK0500724
6 20 64 6 FBK0500725
8 20 64 8 FBK0500726
10 25 70 10 FBK0500727
12 25 76 12 FBK0500728
16 30 89 16 FBK0500729
20 38 102 20 FBK0500730

Application data on page no 2.188

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2.182
Solid Carbide End Mills Economy Range

2 Flute F150 Xl

End Mills
30 0 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
1 3 38 3 FBK0500731
2 6 38 3 FBK0500732
2 9 38 3 FBK0500733
3 12 38 3 FBK0500734
3 12 38 3 FBK0500735
4 14 51 4 FBK0500736
5 20 51 5 FBK0500737
6 20 64 6 FBK0500738
8 20 64 8 FBK0500739
10 25 70 10 FBK0500740
12 25 76 12 FBK0500741
16 30 89 16 FBK0500742
20 38 102 20 FBK0500743

Application data on page no 2.188

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2.183
Solid Carbide End Mills Economy Range

4 Flute F140 Xl
End Mills

30 0 6535 HA
Carbide REG TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
1 3 38 3 FBK0500744
2 6 38 3 FBK0500745
2 9 38 3 FBK0500746
3 12 38 3 FBK0500747
3 12 38 3 FBK0500748
4 14 51 4 FBK0500749
5 20 51 5 FBK0500750
6 20 64 6 FBK0500751
8 20 64 8 FBK0500752
10 25 70 10 FBK0500753
12 25 76 12 FBK0500754
16 30 89 16 FBK0500755
20 38 102 20 FBK0500756

Application data on page no 2.188

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2.184
Solid Carbide End Mills Economy Range

2 Flute F123Xl

End Mills
LoNG
300 6535 HA
Carbide TiAlN
0.1x45o

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
3 3 64 25 FBK0500757
4 4 64 25 FBK0500758
5 5 64 25 FBK0500759
6 6 76 30 FBK0500760
8 8 83 35 FBK0500761
10 10 89 40 FBK0500762
12 12 102 50 FBK0500763
16 16 117 65 FBK0500764
20 20 133 80 FBK0500765

Application data on page no 2.188

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2.185
Solid Carbide End Mills Economy Range

4 Flute F122 Xl
End Mills

LoNG
30 0 6535 HA
Carbide TiAlN
0.1x45o

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
3 3 64 25 FBK0500766
4 4 64 25 FBK0500767
5 5 64 25 FBK0500768
6 6 76 30 FBK0500769
8 8 83 35 FBK0500770
10 10 89 40 FBK0500771
12 12 102 50 FBK0500772
16 16 117 65 FBK0500773
20 20 133 80 FBK0500774

Application data on page no 2.188

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2.186
Solid Carbide End Mills Economy Range

4 Flute F125 Xl

End Mills
LoNG
30 0 6535 HA
Carbide TiAlN

P0-P6
K1-K3
S1-S4
H1-H4
N1-N6
M1-M3

Unit : mm
Ø D1 L2 L1 Ø D2 EDP No
(mm) (mm) (mm) (mm) TiAlN Coated
3 3 64 25 FBK0503374
4 4 64 25 FBK0503375
5 5 64 25 FBK0503376
6 6 76 30 FBK0503377
8 8 83 35 FBK0503378
10 10 89 40 FBK0503379
12 12 102 50 FBK0503380
16 16 117 65 FBK0503381
20 20 133 80 FBK0503382

Application data on page no 2.188

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2.187
Solid Carbide End Mills

Cutting speed chart


General Purpose Technical Metric
End Mills

2 Flute Series 4 Flute Series


standard F121 XL F150 XL F111 XL F140 XL
long length/reach F123 XL F122 XL F125 XL

Workpiece Workpiece
Example Vc m/min Example Vc m/min
Material Group Material Group
Steel - Mild (.2 - .3 Carbon) 1018 105 - 150 Titanium 6AL-4V 55 - 115
Steel - Mild (.4 - .5 Carbon) 4140 75 - 105 Cobalt-Based Alloys Stellite 30 - 60
Special
Steel P Tool Steels (1.2 carbon) A2/D2/ S Nickel-Based Alloys Inconel
60 - 75 Alloys 30 - 60
H13/P20 625/718
Forgings 40 - 75 Iron-Based Alloys Incoloy 800-802 40 - 60
Iron Cast (Soft) 140 - 185 Hardened Steels 35-45 Rc 60 - 75
Hardened
Cast Iron - Cast (Medium Hard) 90 - 120 H Hardened Steels 45-55 Rc 45 - 60
K Steel
Iron Iron (Hard Chilled) 75 - 90 Hardened Steels 55-65 Rc 15 - 30
Iron (Malleable) 70 - 90 Aluminium / Aluminium Alloys 150 - 215
Stainless Free Machining 90 - 120 Non- Brass / Bronze 120 - 185
N
Austenitic Stainless 304/316 55 - 70 Ferrous Magnesium / Magnesium Alloys 215 - 305
Stainless
M Ferritic 60 - 85 Plastics / Bakelite 245 - 365
Steel
Martensitic 45 - 60
PH Stainless 17-4 PH 40 - 60

Feed rate chart hSS Material DetailS


General Purpose Technical Metric

Workpiece Tool Diameter (mm)


Material Example
Group 3 5 6 8 10 12 16 20 25

mm/Tooth

Steel - Mild (.2-.3 Carbon) 1018


.013 - .020 .025 - .030 .038 - .051 .038 - .051 .053 - .076 .051 - .089 .058 - .102 .056 - .109 .081 - .127
Steel - Mild (.4-.5 Carbon) 4140
Steel P Tool Steels (1.2 carbon)
A2/D2/H13/P20 .008 - .013 .020 - .025 .030 - .038 .036 -.046 .046 - .051 .051 - .058 .058 - .076 .061 - .081 .061 - .081
Forgings
Iron Cast (Soft)
Cast Iron - Cast(Medium Hard)
K .013 - .020 .025 - .030 .038 - .051 .038 - .051 .053 - .076 .051 - .089 .058 - .102 .056 - .109 .081 - .127
Iron Iron (Hard Chilled)
Iron (Malleable)
Stainless Steel Free Machining
.013 - .020 .025 - .030 .038 - .051 .038 - .051 .053 - .076 .051 - .089 .058 - .102 .056 - .109 .081 - .127
Ferritic
Stainless
M Austenitic Stainless 304/316
Steel
Martensitic PH Stainless .008 - .013 .020 - .025 .030 - .038 .036 -.046 .046 - .051 .051 - .058 .058 - .076 .061 - .081 .061 - .081
17-4 PH
Titanium 6AL-4V .008 - .010 .010 -.015 .015 - .020 .020 -.030 .020 -.030 .030 -.041 .041 -.046 .046 - .051 .051 - .076
Special
S Stellite Inconel 625/718
Alloys .008 -.013 0.13 - .038 0.13 - .038 .025 -.051 .025 -.051 .025 -.076 0.51 -.076 .064 - .089 .064 - .089
Incoloy 800-802
Hardened Steels 35-45 Rc
Hardened
H Hardened Steels 45-55 Rc .008 -.013 0.13 - .038 0.13 - .038 .025 -.051 .025 -.051 .025 -.076 0.51 -.076 .064 - .089 .064 - .089
Steel
Hardened Steels 55-65 Rc
Aluminium/Aluminium Alloys
Non- Brass/Bronze
N .020 - .038 .038 -.051 .051 -.064 .064 - .076 .076 - .089 .089 - .127 .127 -.216 .191 - .241 .216 - .254
Ferrous Magnesium/Magnesium Alloys
Plastics/Bakelite

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2.188
Solid Carbide End Mills

Material details

Tensile
Material Hardness Hardness

End Mills
Material Description Content Strength
Group (HB) (HRC)
RM (MPa)*
P0 Low-Carbon Steels, Long Chipping C <0,25% <530 <125 —
P1 Low-Carbon Steels, Short Chipping, Free Machining C <0,25% <530 <125 —
P2 Medium- and High-Carbon Steels C >0,25% <530 <220 <25
P3 Alloy Steels and Tool Steels C >0,25% 600-850 <330 <35
Steel

P4 Alloy Steels and Tool Steels C >0,25% 850-1400 340–450 35-48


P5 Ferritic, Martensitic, and PH Stainless Steels — 600-900 <330 <35
High-Strength Ferritic, Martensitic, and PH Stainless
P6 — 900-1350 350–450 35-48
Steels
M1 Austenitic Stainless Steel — <600 130-200 -
Stainless Steel

High-Strength Austenitic Stainless and Cast Stainless


M2 — 600-800 150–230 <25
Steels
M3 Duplex Stainless Steel — <800 135–275 <30
K1 Grey Cast Iron — 125-500 120–290 <32
Cast Iron

Low- and Medium-Strength Ductile Irons (Nodular Irons)


K2 — <600 130–260 <28
and Compacted Graphite Irons (CGI)
High-Strength Ductile Irons and Austempered Ductile Iron
K3 — >600 180–350 <43
(ADI)
N1 Wrought Aluminium — — — —
N2 Low-Silicon Aluminium Alloys and Magnesium Alloys Si <12,2% — — —
N3 High-Silicon Aluminium Alloys and Magnesium Alloys Si > 12,2% — — —
Non-Ferrous

Copper-, Brass-, Zinc-Based on Machinability Index


N4 — — — —
Range of 70–100
N5 Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass — — — —
N6 Carbon, Graphite Composites, CFRP — — — —
N7 Metal Matrix Composites (MMC) — — — —
S1 Iron-Based, Heat-Resistant Alloys — 500-1200 160-260 25-48
Special Alloys

S2 Cobalt-Based, Heat-Resistant Alloys — 1000-1500 250-450 25-48


S3 Nickel-Based, Heat-Resistant Alloys — 600-1700 160-450 <48
S4 Titanium and Titanium Alloys — 900-1600 300-400 33-48
H1 Hardened Materials — — — 44-48
Hardened Steel

H2 Hardened Materials — — — 48-55


H3 Hardened Materials — — — 56-60

H4 Hardened Materials — — — >60

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2.189
Solid Carbide End Mills

Material details

Material
ANSI DIN
Group
End Mills

P0 A36, 1008, 1010, 1018 through 1029; 1108, 1117


P1 10L18, 1200 Series, 1213, 12L14 C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38
1035, 1045, 10L45, 1050, 10L50, 1080, 1137, 1144, ST52, S355JR, C35, GS60, Cf53
P2
11L44, 1525, 1545, 1572
1300, 2000, 3000, 4000, 5000, 8000, P20, SAE: A, D, H, O, 16MnCr5, Ck45, 21CrMoV5-7, 38SMn28
P3
Steel

S, M, T
1300, 2000, 3000, 4000, 5000, 8000, P20, SAE: A, D, H, O, 100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525,
P4
S, M, T X120Mn12
15–5 PH, 13–8 PH, 17–4 PH, 400 and 500 Series 100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525,
P5
X120Mn12
P6 15–5 PH, 13–8 PH, 17–4 PH, 400 and 500 Series X102CrMo17, G-X120Cr29
X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9,
Stainless Steel

M1 200 Series, 301, 302, 304, 304L, 309


X15CrNiSi 20 12
310, 316, 316L, 321, 347, 384 ASTM Cast XM-1, X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10,
M2
XM-5, XM-7, XM-21 G-X15CrNi 25-20
X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4,
M3 323, 329, F55, 2205, S329000
G-X40CrNiSi27 4
class 20, 25, 30, 35, 40, 45, 50, 55, 60, G1800, G3000,
K1 GG15, GG25, GG30, GG40, GTW40
G3500, G4000
60-40-18, 65-45-12, 80-55-06, SAE J434:D4018, D4512,
Cast Iron

D5506, ASTM A47: Grade 32510, 35018, SAE J158: Grade


K2 GGG40, GTS35
M3210, M4504, M5003, M5503, M7002,ASTM A842: Grade
250, 300, 350, 400, 450
ASTM A536:100-70-03, 120-90-02, SAE J434: D7003, SAE
K3 J158:Grade M8501AST A897: 125-80-10, 150-100-7, 175- GGG60, GTW55, GTS65
125-4, 200-150-1, 230-185
N1 2025, 5050, 7050, 1000, 2017 AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb
N2 2024, 6061, 7075 GAISiCu4, GDAISi10Mg
Non-Ferrous

N3 — G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg


N4 C81500 CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn
N5 — LEXAN®, HOSTALEN™, Polystyrol, Makralon®
N6 Graphite, CFK, CFRP CFK, GFK
N7 C63000 —
INCOLOY® 800 Series, A608, A567, Discaloy™, INVAR®,
X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31
S1 N-155, 16-25-6, 19-9 DL; Cast: ASTM A-297,
20, X40CoCrNi20 20
A-351, A-567, A-608
Haynes® 25 (L605), Haynes 188, J-1570, Stellite®, AiResist
Special Alloys

S2 213; Cast: AiResist 13, Haynes 21, MAR-M302, MAR-M509, Haynes® 188, Stelllite® 6,21,31
NASA Co-W-Re, WI-52
Astroloy™, Hastelloy® B/C/ C-276 /X, INCONEL® 600
and 700 Series, IN102,INCOLOY 900 Series, Rene 41, INCONEL® 690, INCONEL 625, Hastelloy®, NIMONIC®
S3
Waspalloy®, Monel®, K-500, MAR-M20, NIMONIC®, 75
UDIMET®
Pure: Ti 98.8, Ti 98.9,Ti 99.9; Alloyed: Ti 5Al-2.5Sn, Ti6Al-4V,
S4 Ti6Al-2Sn-4Zr-2Mo,Ti-3Al-8V-6Cr-4Mo-4Zr, Ti-10V-2Fe-3Al, Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2
Ti-13V-11Cr-3Al
GX260NiCr42, GX330NiCr42, GX300CrNiSi952,
H1 Tool Steel H10, H11, H13, D2, D3, 4340, P20
Hardened

GX300CrMo153, HARDOX® 400


Steel

H2 Tool Steel H10, H11, H13, D2, D3, 4340, P20 —


H3 Tool Steel H10, H11, H13, D2, D3, 4340, P20 —
H4 Tool Steel H10, H11, H13, D2, D3, 4340, P20 —

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2.190
Solid Carbide End Mills

Surface treatment

Steam Oxide:

End Mills
A black oxided surface (Fe3O4) produced on the surface of a finished tap by means of a steam furnace.
This oxidized surface is porous and helps retain cutting fluid in the working portion of the tap. The materials
on which steam oxide has shown improvement in performance are stainless steels, steel forgings, tool
and die steels, hot and cold rolled steels, and high nickel alloys.

titanium nitride (tin):


A thin deposit (approx. 0.0001”) applied to the surface of a finished tap utilizing PVD coating technology.
TiN coating increases the surface hardness and wear resistance. Use of TiN coating on standard tools will
help increase tool life in harder materials (up to 32 HrC), such as stainless steels, steel forgings, tool and
die steels and hot and cold rolled steels. TiN coating also works very well with water-base cutting fluids.

titanium CarbOn nitride (tiCn):


Similar to TiN, TiCN is applied utilizing PVD coating technology. This coating combines high hardness
(approx. 2800 vickers) with the anti-seizure properties of Nitride. A lower coefficient of friction helps
reduce welding by 75% over TiN coated tools. These features make TiCN especially beneficial in non-
ferrous material and hardened steels.

titanium aluminum nitride (tialn):


TiAlN is applied using PVD coating technology. The addition of aluminum reduces friction and increases
the coating oxidation temperature. As a result, TiAlN has increased resistance to heat and oxidation wear.
This makes TiAlN better suited for High Speed/High Heat applications. TiAlN coating is incorporated into
many of our tools.

PrOtOn + COating :
Proton + coating devised explicitly for solid carbide tools used in roughing and finishing of hardened
steels and difficult-to-machine materials.
Major competitive advantages in tool and die-making can be attained by cutting steels with hardness
>60 HRC.

Cr baSed COating
Cr based coating, has made it possible to systematically optimize and decisively improve the key coating
properties for milling applications.

Greater abrasion resistance, extra shear strength, lower adhesion tendency, maximum toughness and a
very smooth surface achieve a quantum leap in drilling performance.

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2.191
Solid Carbide End Mills

end Mill troubleshooting


End Mills

Inadequate Number of Flutes

Balance Holder & Tool


Increase Inches/Tooth

Reduce Inches/Tooth

Increase Rake Angle

Insufficient Coolant
Recutting Chips

Increase Speed

Chip Evaluation

Plunge Cutting
Reduce Speed

Increase Feed
Reduce Feed
Depth of Cut

Tool Holder
Handling

Fixturing

Dull Tool
Material

Coolant
Rigidity

Runout

Finish
Problem
Chipping X X X X X X X
Chatter X X X X X X
Built Up Edge X X X X X
Breakage X X X X X X
Chip Packing X X X
Poor Slotting X X X X X X X
Premature Wear X X X X X X X
Chip Welding X X X X X
Cratering X

FoRMulaS:-

INCh METRIC
RPM = sFM x 3.82/tool Diameter RPM = Vc x 318.057/tool Diameter
IPM = RPM x number of teeth x (inches/tooth) mm/min. = RPM x number of teeth x (mm/tooth)

CoNvERSIoN INCh To METRIC CoNvERSIoN METRIC To INCh


Vc = sFM x 0.3048 sFM = Vc/ . 3048
mm/min. = IPM x 25.4 IPM = (mm/min.)/25.4

SaFETY NoTE:-

always wear the appropriate personal protective equipment such as safety glasses and
protective clothing when using solid carbide or hSS cutting tools. Machines should fully
guarded. Technical data provided should be considered advisory only as variations may be
necessary depending on the particular application.

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2.192
Solid Carbide End Mills

end Mill troubleshooting guide

PROBLEM CAUSE SOLUTION

End Mills
Too great a cutting amount Adjust feed or speed
Chip packing Not enough chip room Use end mill fewer flutes
Not enough coolant Apply more coolant. Use air pressure
Feed too fast Slow down to correct feed
Slow speed Use higher speed
Rough surface finish Too much wear Regrind earlier stage
Chip biting Cut less amount per pass
No end tooth concavity Add margin (touch primary with oilstone)
Burr Too much wear on primary relief Regrind sooner
Incorrect condition Correct milling condition
Improper cutting angle Change to correct cutting angle
No dimensional accuracy Too tough condition Change to easier condition
Lack of accuracy (machine & holder) Repair machine or holder
Not enough rigidity (machine & holder) Change machine or holder or condition
Not sufficient number of flutes Use end mill with greater number of flutes
No perpendicular side Feed too fast Slow down to correct feed
Too great a cutting amount Reduce cutting amount
Too long a flute length or long overall length Use proper length tool. Hold shank deeper
Not sufficient number of flutes Use end mill with greater number of flutes
Chipping Feed too fast Slow down to proper feed
Feed too fast on first cut Slow down on first bite
Not enough rigidity of machine tool & holder Change rigid machine tool or holder
Loose holder Tighten tool holder
Loose holder (workpiece) Tighten workpiece fixture
Lack of rigidity (tool) Use shortest end mill available. Hold shank deeper. Try
down cut
Teeth too sharp Change to lower cutting angle, primary relief
Wear Speed too fast Slow down, use more coolant
Hard material Use higher grade tool material, add surface treatment
Biting chips Change feed speed to change chip size or clear chips
with coolant or air pressure
Improper feed speed (too slow) Increase feed speed. Try down cut
Improper cutting angle Change to correct cutting angle
Too low a primary relief angle Change to larger relief angle
Breakage Feed too fast Slow down feed
Too large cutting amount Adjust to smaller cutting amount per teeth
Too long flute length or long overall length Hold shank deeper, use shorter end mill
Too much wear Regrind at earlier stage
Chattering Feed and speed too fast Correct feed and speed
Not enough rigidity (machine & holder) Use better machine tool or holder or change condition
Too much relief angle Change to smaller relief angle. Add margin (touch
primary with oil stone)
Loose holder (workpiece) Hold workpiece tighter
Cutting too deep Correct to smaller cutting depth
Too long flute length or long overall length Hold shank deeper, use shorter end mill or try down cut

www.totem-forbes.com
2.193
Solid Carbide End Mills

CuStoM tool requeSt ForM


End Mills

Fill in information requested on drawing.


(*Required Fields)
D1 =
Request Approval Drawing D2 =
L1 =
L2 =

D2 D1

L2
L1

*Material *Number of Flutes *Flute Form


Solid Carbide Straight
Carbide Coolant Thru Helical ° Helix

*Flute Form *Flute Form *Coating


Cylindrical Corner Radius +/-.002" TiN
Shank Flat Corner Chamfer x ° TiCN
Flat Style Chipbreaker TiAIN
None
Note: Other
This information enables us to engineer
and manufacture a tool for your specific
requirments.

Customer Name:

Phone:

* Work Material Machined:

Hardness:
Distributor:

Quantities:

Note: Trial tool/custom tool request form can be downloaded from our website www.totem-forbes.com

[email protected]
2.194
Solid Carbide End Mills

trial tool reSultS ForM

End Mills
Customer Name Ref No.
Date
Address Sales Engineer Name:
Contact No.:
Contact Person : Trial PO OA No:
Tool Diameter :
Component Details: Operation Details:
Name End Milling Depth
Material No of Passes
Material Hardness Slotting/Profiling/Ramping
Machine Make /Model/No. Roughing/Finishing
Tool No. Tol/Finish required :
Machining Details :
Parameters Existing Proposed
Holding
M/c.Type
Cycle Time
Coolant
Coolant Press.
Tool Data:
Parameters Existing Trial 1 Trial 2
Make
Ext/Thru cool
Cutting Speed (Vc) m/min
RPM
Feed
Depth of cut
Life Obtained (TIME)
Kind of Failure
Cost Data:
Tool Cost (Rs.)
Cost/Component (Rs.)

Remarks:-

Customer Benefit:-1.
Customer Benefit:-2.

Sales Engineer Authorised Signatory


FORBES & COMPANY LIMITED CUSTOMER

Note: Trial tool/custom tool request form can be downloaded from our website www.totem-forbes.com

www.totem-forbes.com
2.195
Proton Series takes high-performance milling
on hardend steels to the next level. This
Product line is designed to provide maximum
metal removal rates and superior surface
finish

Features
• Proprietary High Performance Coating.
• Special High Performance Geometry designed and
proven on 45HRC-62HRC Material
• Common shank for tools <3mm for reduced breakage
• Available in Neck style
• Single End Mill for both Roughing and Finishing
• Diameter Range- 0.3-16mm as standard, custom
solutions available

BeneFits
• Higher Productivity and profitability
• Lower Cycle Times and CPC
• Improved Surface Finish
• Improved reliability and consistency in performance
Divisional Sales Offices Address / ph. no.

Ahmedabad Kolkata
1st floor, Pranvijay building, Royal Insurance Building,
Opp. Bata Showroom, Nr.Times of India, Ashram Road, 5&7 N.S Road, Ground Floor,
Ahmedabad - 380009 Kolkata-700001
Telephone:+91 (0) 79 26587769, 079-26580741 Telephone: +91 (0) 33 22622947
Fax: 079-26584618
Mumbai
Bengaluru Saki-Powai Road
#3rd floor, Classic Building, 24 Richmond Road Chandivali, Andheri East
Bengaluru - 560025 Mumbai - 400072
Telephone: +91 (0) 80 43230129 Telephone: +91 (0) 22 28471861
Fax: +91 (0) 80 43230110
Pune
Chandigarh 4th Floor, Bhosale Heights,
House No. 527, Sector 11B, Opp. Deendayal Hospital, Shivajinagar,
Chandigarh - 160002 Pune - 411005
Telephone: +91 (0) 9779177545 Telephone: +91 (0) 20 41359108

Chennai Secunderabad
Catholic Centre, 1st Floor, 5th floor, P.V.S Mansion, Somasundaram Street,
108, Armenian Street, Beside Manju Theatre, S.D Road,
Chennai - 600001 Secunderabad - 500003
Telephone: +91 (0) 44 25389890/95, Telephone: +91 (0) 40 27814585; +91 (0) 40 27844967
Fax: +91 (0) 44 25360872
Aurangabad
New Delhi B-13, MIDC, Waluj,
9-10/3, Laxman House, Aurangabad - 431133
Asaf Ali Road, Telephone: +91 (0) 240 2553422
New Delhi - 110002
Telephone: +91 (0) 11 43000121-129
Fax: +91 (0) 11 43000130
High Performance Cutting Tools

Forbes & Company Limited


Saki Powai Road, Chandivali,
Mumbai 400 072, India
Phone: +91 22 2847 1861
Email: [email protected]
Website: www.totem-forbes.com I www.forbes.co.in
100%
100% recycled

Designed and Printed by Bhavani Enterprises • www.bhavanient.com

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