MUSAIMEER PUMPING STATION

AND OUTFALL
PROJECT CODE: IA 14/15 C 015 G

Method Statement for Installation of Crane Runway

beam and Support Structure.

Prepared for: Public Works Authority 'Ashghal'

Document reference number: C201_109-SH-MST-QM-00xxx
Prepared by: Petrotec-Intervention Solutions

P.O Box –…………, Doha – State of Qatar

Phone +974 ----------

NAME DESIGNATION SIGNATURE DATE

PREPARED BY: Chandra Bhushan Operations Manager
CHECKED BY: Biliana Karamukova QA/QC Manager
CHECKED BY: Irshad Hashmi HSE Manager
REVIEWED BY: Sotirios Koropoulis Project Director
APPROVED BY: Pavel Zuzula Contractor’s Representative
Re
DATE PURPOSE DESCRIPTION
v
00 First issue for approval
Total number of pages: 36
Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 2 of 36
AND SUPPORT STRUCTURE

Table of Contents
Project participants...........................................................................................................................4
Acronyms and abbreviations.............................................................................................................5
1. Scope and purpose of works.........................................................................................................6
2. Location and identification of the Works......................................................................................6
3. Responsibilities............................................................................................................................6
4. Resources.....................................................................................................................................8
4.1. Materials and Tools......................................................................................................................8
4.2. Equipment and Machinery...........................................................................................................8
4.3. Workforce....................................................................................................................................9
4.4. PPE equipment.............................................................................................................................9
5. References....................................................................................................................................9
5.1. References....................................................................................................................................9
6. Sequence of Works.....................................................................................................................10
6.1. Pre-requisites.............................................................................................................................10
6.2. General Introduction..................................................................................................................10
6.3. General Requirements...............................................................................................................10
6.4. Planning the Fabrication and Erection........................................................................................10
6.5. Planning the Cranes....................................................................................................................10
6.6. Site Erection Preparation............................................................................................................10
6.7. Delivery & Receiving of Crane runway beam and support structure..........................................10
6.8. Crane Capacity and Operating Radius........................................................................................11
6.9. Erection Crew.............................................................................................................................11
6.10. Erection Platform.......................................................................................................................11
6.11. Rigging........................................................................................................................................11
6.12. Erection Sequence......................................................................................................................11
6.13. Erection Process.........................................................................................................................11
6.13.1. General....................................................................................................................11
6.13.2. Erection of Columns.................................................................................................11
6.13.3. Erection of Runway beam and top rails...................................................................11
6.13.4. Erection of Crane Grider..........................................................................................11
6.13.5. Rules apply during the lifting and placing of Columns and runway beam................11
6.13.6. Levelling shims.........................................................................................................11

Doc. Ref. No: C2017_109-SH-MST-QM-0010

Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 3 of 36
AND SUPPORT STRUCTURE

7. Quality........................................................................................................................................11
8. Health, Safety and Welfare.........................................................................................................11
8.1. Introduction...............................................................................................................................12
8.2. Training......................................................................................................................................12
8.3. Welfare.......................................................................................................................................12
8.4. Measures....................................................................................................................................12
9. Environment...............................................................................................................................12
Appendix A: Inspection and Test Plan......................................................................................9-14
Appendix B: Risk Assessment...................................................................................................9-16
Appendix C: Environmental Risk Assessment..............................................................................30

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 4 of 36
AND SUPPORT STRUCTURE

Project participants

Project Name Shaft 22A

Client PWA (ASHGHAL)

Engineer Mr……………………………….– Manager of Project Department - PWA

Engineer’s representative Mr. Gary Peach – Project Manager of M/s Mott MacDonald Limited

PMC Mott MacDonald Limited

Contractor HBK-PORR JV

Sub-Contractor Petrotec-Intervention Solutions WLL

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 5 of 36
AND SUPPORT STRUCTURE

Acronyms and abbreviations

SH22A Shaft 22 A

PD Project Director

QA/QC Quality Assurance/Quality Control

QMS Quality Management System

MS Method Statement

WIR Work Inspection Request

PQMS Project Quality Management System

PPE Personal Protective Equipment

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 6 of 36
AND SUPPORT STRUCTURE

1. Scope and purpose of works

The purpose of this Method Statement is to define installation procedures and the methodology that
will be implemented for the Installation of Crane Runway beam and Supporting Structure Columns &
Crain Girder for the Shaft 22A project.
This document is also to provide the guideline to all relevant parties concerning the installation
process and to ensure that all procedures are in accordance and compliant with the requirements of
the specifications of the projects.
This particular work will be performed by the subcontractor Petrotec-Intervention Solutions that will
be responsible for the fabrication, Delivery & Installation of the Crane Runway beam and support
structure
Location and identification of the Works Shaft 22 A.

2. Responsibilities
The activities will be supervised by various members while a close cooperation between the
construction, quality and HS&E team is mandatory.

No Position Responsibilities

 Responsible for overall activities ensuring that all quality & safety measures
are implemented and that operations are performed according to current
Method Statement;

Shaft Construction  Ensure all required permits are obtained before commencement of works;
1
Manager  Ensure all plant & equipment is operational and have required certificates;
 Ensure proper interface with Stakeholders and Authority;
 Ensures Safety and welfare of the work force employed at the site and
ensure to be provided proper work environment.

 Responsible for the implementation of this method statement and ensures

that his team of Supervisors, Logistics and Foreman are aware of this
Erection Manager
2 method statement
(AUCC)
 Responsible for arranging all resources – human, material and equipment’s
are available to carry out the work as planned and without any delay.

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 7 of 36
AND SUPPORT STRUCTURE

No Position Responsibilities

 Responsible for full supervision /monitoring of site execution, inspection &

acceptance of work
373
Erection Supervisor (IS)  Ensuring work has been done as per the specification and drawings,
3
inspections are done as per Method Statement and Inspection and Test
plan and offer works for Engineer’s inspection.

 Supervising closely all activities designated to them and ensures that all
instructions and safety procedure and requirements of current Method
Statement, Health and Safety Plan, ITP, Risk assessment, etc. are strictly
adhered to;
 Together with QA/QC Engineers, ensure all works subject of Client’s/PMC’s
inspection and/or laboratory testing (if applicable) are properly
implemented and relevant documents are properly signed;
 Together with QA/QC Engineers, ensure all materials implemented into
permanent and related to them temporary works are approved/allowed to
4 Project/Site Engineers be used into construction and are supported by required documents.
 Together with H&S Engineers, ensure all plant and equipment are
operational and that they have the required certificates;
 Together with H&S Engineers, ensure all lifting operations are held as per
MS for lifting operations and applicable law;
 Ensure (if applicable) that workers/operators have required prequalification
certificates;
 Ensures all the quality, environmental and HSE requirements are strictly
followed.

 Conduct surveillance and internal inspections to ensure compliance to the

Method Statement, ITP, Quality Procedures and PQP are closely followed;
 Together with Project/Site Engineers, ensures all works subject of internal/
PMC inspection and/or laboratory testing are properly inspected/tested and
5 QA/QC Engineer
relevant documents are properly signed;
 Together with Project/Site Engineers, ensures all materials intended to use
into permanent & related to them temporary works are approved /allowed
to be used into construction and are supported by required documents.
6 H&S Engineers /  Ensure enforcement of safety procedures in accordance with Occupational
Inspectors Health and Safety Plan, current Method Statement and the applicable laws;
 Together with Project/Site Engineers, ensure all plant and equipment is
operational and have required certification;
 Together with Project/Site Engineers, ensure all lifting operations are held
as per MS for lifting operations and applicable law;
 Ensure all workers/staff/visitors are wearing required PPE;
 Ensures that the highest safety standards are maintained in the execution
of all site activities;

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 8 of 36
AND SUPPORT STRUCTURE

No Position Responsibilities
 Conducts tool box talks and highlights any areas of concern;
 Ensures all the staffs/workers are properly inducted and trained regarding
HSE requirements;
 Ensures (if applicable) all the workers/operators have required
prequalification certificates.
 Controls the overall survey activities. Coordinate closely with Construction
team to ensure that the required data are available in time;
7 Surveying team  Follow up the site making of coordinate and elevation as per requirements;
 Preparation of survey reports;
 Setting out height of column and runway beam.
 Ensures that requirements of the contract related to the environment are
being followed;
 Responsible to ensure that all staff/workers are familiar with the
8 Environmental Engineer
environmental requirements;
 Monitor execution of the works and perform noise and dust control
measurements and reporting.
 The Approved by Ashghal and PMC Laboratory Subcontractor will be
responsible for overall testing activities during project execution if required
3rd party Laboratory otherwise Mil Test Certificate will be submitted.
9
staff  They will be responsible to ensure that all quality and safety measures are
implemented in accordance with the relevant Method Statement and
Project schedules to achieve the required quality and safety.

3. Resources
1.1. Materials and Tools
The following materials to be use as follows;
 Runway Beam Support Column ;
 Runway Beam with top rails;
 Maintance Platform;
 Crane Grider with maintanance platform;
 Hoist and Endcarriage

1.1. Equipment and Machinery

 Surveying Equipment;
 Mobile crane;
 Lifting hooks;
 Tower lights (if required);

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 9 of 36
AND SUPPORT STRUCTURE

 Electrical/Battery operated Power Tools;

 Assorted Hand Tools such as spirit levels, spanners, hammer, wrench, measuring tape, etc.;
 Power tools (Welding Machine, grinder, cutters, etc.);
 Acetylene & Oxygen w/ Cutting Outfit.

1.2. Workforce
The manpower required for the works are as follows:
 Construction Manager;
 Erection Manager;
 Erection Supervisor;
 Site Engineer;
 QA/QC Engineer;
 Surveyor;
 HSE Engineer / Inspector;
 Supervisor;
 Foreman;
 Heavy/Light Equipment operators;
 Skilled labour ( Fabricator, Welder, Painter and Rigger).

1.3. PPE equipment

The safety of all personnel and equipment is our highest priority during the execution of the works.
All Staff and workers will wear the following PPE as per site conditions dictate:
 Hard hat (mandatory);
 Coveralls or staff uniform (mandatory);
 Safety boots/shoes/gumboots (mandatory);
 Safety glasses;
 Gloves while working;
 Visibility vest at all times (mandatory);
 Dust mask (whenever applicable).
 Safety Belt
 Lifting devices and accessories.

4. References
1.4. References
 Contract’s requirements;

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 10 of 36
AND SUPPORT STRUCTURE

 QCS 2014 requirements;

 Project Quality Plan (C2017_109-HBP-QMT-PQP-00001);
 Health & Safety Plan (C2017_109-HBP-HSE-PLN-0002);
 Method Statement for Site Survey Works (C2017_109-HBP-QMT-MST-00008);
 Method Statement for Lifting Works (C2017_109-HBP-QMT-MST-00001);
 Material Submittal for Crane Girder, Runway Beam, Support Structure & Electircal Hoist
C2017_109-SH-MAR-QM-0022.

5. Sequence of Works
1.5. Pre-requisites
 Ensure that all related drawings & documents are the latest revision;
 Measuring and recording of all levels and survey data required before works to start;
 All the equipment should be certified and checked;
 Ensure that persons carrying out the works are adequately equipped with the required PPE
against the work hazards & trained;
 Ensure having valid calibration certificates fo the Survey instruments and other related
measuring & testing equipment;
 Ensure that the all materials to be used is with the accordance of approved shop drawing,
standards and specification or approved by PMC;
 Ensure that all related safety precautions & warning measures have been considered;
 Ensure adequate lighting arrangements during night shift works, if required.

1.6. General Introduction

1.7. General Requirements

1.8. Planning the Fabrication and Erection

1.9. Planning the Cranes

 Emergency procedures

1.10. Site Erection Preparation

 Check all assembly arein the correct sequence in prepartion for lifting.
 Check that the lifting inserts are in their correct location and that recesses are cleaned out in
preparation for lifting.

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
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AND SUPPORT STRUCTURE

1.11. Delivery & Receiving of Crain Girder, Hoist, Runway Beam and Support
Structure
 Prior start of erection works, erection sequence must be coordinated to production to prepare
the plan for installtion for the entire duration of the projects.
 During the erection works, AUCC/Petrotec site Erection Supervisor to coordinate in advance
what are the requirements for delivery and erection.
 AUCC/Petrotec logistic shall arrange the transportation of this Steel Structure elements using
flat bed for Crain Girder, Hoist , Runway beam and columns delivery.
 All documents required should be attached for every delivery at site.
 QC to ensure all outgoing and in-coming Steel Structure elements is inspected passed and
accepted as per projects requirements and specification.

1.12. Crane Capacity and Operating Radius

1.13. Erection Crew

1.14. Erection Runway Beam and Support Structure

1.15. Rigging

1.16. Erection Sequence

1.17. Erection Process

1.17.1. General

1.17.2.Erection of Columns

1.17.3.Erection of Runway beam

1.17.4.Erection of Top Rail and Maintenance Platform

1.17.5.Rules apply during the lifting and placing of Steel Structure Runway beam, Crain Girder,
Support Structure.

1.17.6.Levelling shims packing

6. Quality
 The field inspection notice of each activity will be given to The Engineer's Representative in
advance (minimum 24hours). The inspection reports will be the verification documents for
meeting the project requirements.
 The QA/QC Engineer / Site Engineer will be responsible for completing Inspection Reports
for these activities.
 Inspection & Test Plan - Refer to Appendix A

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 12 of 36
AND SUPPORT STRUCTURE

7. Health, Safety and Welfare

Please refer to Appendix B: Risk Assessment.

1.2. Introduction
Safety induction to all workers and staff involved in the project shall be performed by designated
safety officers. Safety team shall make sure that all involved workers are inducted and keep the
attendance record.
Additionally, toolbox talk shall be conducted by the HSE department involving all supervisors,
operators, and workers that shall focus on HSE topics of immediate concern.

1.3. Training
All staff and workers who are involved in Installation of Crain Structure and Support Column shall
be trained about the methodology and the sequence of works. Construction Manager or Site
Engineer shall give the training for the above works and Quality Team shall keep the record of
training attendance.

1.4. Welfare
Workers welfare will be provided as per QLL Workers Welfare Standard.

1.5. Measures
The following measures related to Health, Safety and Welfare will be held:
H&S Induction to the staff and labour shall be conducted, all required PPE shall be provided;
Ensure that all staff and labour involved in the activity has been trained;
Ensure all workers wear the required PPE;
Conduct daily pre-start risk reviews before starting work and record all participants by signing an
attendance sheet;
Ensure the availability of first aid station/s equipped with appropriate medical supplies for first aid
cases as per Qatar Labour Law and Supreme Council of Health requirements;
Ensure that all areas have safe access as per related safety precautions & warning;
Daily compliance inspections by the Site/Project Engineers and Safety Engineer will take place
throughout the works;
Shaded rest area with facilities shall be provided on site for food taking;
Toilets and washing stations shall be provided;
Ensuring the proper lighting during Night shift works;
Medical facilities will be provided as per Qatar Labour Law and Contract’s requirements.

8. Environment
Please kindly refer to Construction Environmental Management Plan (C2017_109-PLN-HS-00004).

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 13 of 36
AND SUPPORT STRUCTURE

The following items will be observed closely:

 Noise: Noise disturbance to be in the allowed limits. Relevant mitigating measures are
detailed in Environmental Risk Assessment Matrix (ERA),
 Dust: No massive dust generation is expected, but as a precautionary measure will be
implemented. Relevant mitigating measures are detailed in ERA
 Manage all waste streams generated during the works in the most sustainable manner, whilst
minimizing potential environmental impacts;
- Hazardous materials area will be provided to store chemicals, oils, etc., complete with
spill trays, firefighting equipment, spill kit, soft barricades and signage’s or as per
manufacturers requirement.
- Hazardous waste will be stored separately complete with spill trays, firefighting
equipment, spill kit, soft barricades and signage’s or as per manufacturer’s
requirement.
- As much as possible, collected non-hazardous waste will be removed daily from the
work site and store to designated waste management area prior to disposal by third
party Waste Transport Contractor.
- Refer to Environmental Risk Assessment (Appendix C).

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR CRANE RUNWAY BEAM
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 14 of 36
AND SUPPORT STRUCTURE

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MUSAIMEER PUMPING STATION AND OUTFALL

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Appendix A: Inspection and Test Plan

Inspection &
Acceptance
Contractor’s PMC
Operation/Activity Reference Acceptance Verification/

Contractor.
Subcontr.
No. Inspection & Test Details Frequency Responsible Responsible
Description documents criteria Quality Records

PMC
Key person Key person

All necessary
Contract & Project Prior to start the PMC Available at site
1 permits obtained Permits verification Valid Permits Project Manager H H I
Specifications works Representative for checking
and approved

Contract & Project Prior to start the Approved PMC Approved

2 Shop Drawing Submittals Design Manager H H R
Specifications works Submittals Representative Submittals

Approved
Method Statement, Contract & Project Prior to start the Approved PMC Method
3 Submittals QA/QC Manager H H R
Material Approval Specifications works Submittals Representative Statement,
Materials

Material Inspection
of Crane runway Inspection Project Each Delivery at Approved Site Engineer/ QA/QC PMC Inspection
4 H H H
beam and support Request Specifications site Inspection Inspector Representative Records
Structure

Inspection and Surveyors / Site

Survey – Layout and Contract & Project Prior to start the Approved PMC
5 Verification of Survey Engineers / QA/QC Survey Records H W S
Markings Specifications works inspection Representative
Reports Inspectors

Operation/Activity Reference Acceptance Contractor’s DC/CS Verification/ Inspection &

No. Inspection & Test Details Frequency
Description documents criteria Responsible Responsible Quality Records Acceptance

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Contractor.
Subcontr.

PMC
Key person Key person

Erection of Crane Inspection and Surveyors / Site

Contract & Project Prior to start the Approved PMC
6 Runway beam and Verification of Survey Engineers / QA/QC Survey Records H W S
Specifications works inspection Representative
Support Structure Reports Inspectors

Approved materials to be
used for grouting/ Approved Materials Ensures only Approved
Surveyors / Site
Approval of erection for Gout/Grout approved PMC Method
7 Application of Grout Engineers / QA/QC H W S
works (alignment) prior application as per materials to be Representative Statement,
Inspectors
commencement of grout supplier MSDS used for grouting Materials
works.

Inspection and Surveyors / Site

Final inspection of Contract & Project Prior to start the Approved PMC
8 Verification of Survey Engineers / QA/QC Survey Records H H H
Completed Works Specifications works inspection Representative
Reports Inspectors

Legend: I = Information; R = Review; H = Hold; S = Surveillance; W = Witness

I: Information refer to document to be submitted for information as contractually required.

R: Document Reviews refer to document to be submitted for Approval’s as contractually required.
H: The Hold point is used to designate an operation, which Contractor is not allowed to perform or begin without presence of inspecting entities or formal authorization.
S: Surveillance/Monitor is a step in construction and testing that proceeds as scheduled, and may be subject to observation. Advance notification is not required. Surveillance
activities are intended for process verification, not product inspection.
W: The Witness point is used to designate an operation which the inspecting entities require to be notified about in due time before performance, but which the organization is
allowed to perform or begin without the presence of inspecting entities or formal authorization.

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Appendix B: Risk Assessment

Contract Petrotec-Intervention Solutions

Project Title Musaimeer Pumping Station and Outfall
RA Title Erection of the Crane Runway beam and support structure NOTE: This task will only be carried out in office hours.
RA Date 17 March 2020
RA Revision No. 00

HAZARD RATING: HIGH: This activity has been assessed as high risk. Only when all control MATRIX
measures identified on the risk assessments have been understood and implement by all Where the Hazard Rating remains High after additional control measures have
members of the Team the risk rating will be lowered.  been identified the work must not be started and the HSE department
contacted for further advice
Likelihood
Hazard Score Hazard Rating Likelihood Severity
  1 2 3 4 5
Rating 0 – 8 Low -L 1 - Very unlikely 1 - First aid 1 1 2 3 4 5
Rating 9 – 12 Medium - M 2 - Unlikely 2 - < 3 days 2 2 4 6 8 10

Severity
Rating 15 – 3 - Likely 3 - > 3 days
25 High -H 3 3 6 9 12 15
Low - L 4 - Very likely 4 - Long term 4 4 8 12 16 20
5 - Almost certain 5 - Fatal 5 5 10 15 20 25

Probability = Severity x Likelihood = Hazard Rating

Assessed by: Signature: Approved by: Name and Signature

Verified by: Signature: HSE Manager:

Distribution: Construction Manager, Site Engineer/Supervisor , Safety Department Engineering Representative:

Item Activity/Hazard Risks Identified Risk Rating Control Measures Residual Risk Responsibility

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Monitoring Compliance
R
S L RR S L
R
1 Gas Cutting The following hazards 5 5 16 • Assign only trained operatives and Fire 5 1 5 Engineer/Supervisor/For
may affect workers, staff, Watcher / Warden for the task. eman
inspectors, Visitors • Obtain a Hot Work Permit.
consultants by the • Toolbox Talk / STARRT card shall be
following hazards: conducted prior to start and maintain the record of
• Trip & Fall on same it.
level • Gas cylinders are not to be transported with
• Eye damages when fire hosed, regulators and hose attached.
sparks hit • Non return valves are to be provided at each
• Burns blowpipe inlet connection and as a minimum a flame
• Fire and Explosion or flashback arrestors is to be fitted at the pressure
regulator outlet valve. Valves are to be closed at all
• Noise Induced Hearing
times when not in use.
loss
• Musculoskeletal
• Torches will be ignited by friction lighters
only
disorder while shifting
material / Gas Cylinders • Before starting work, cylinders, hoses and
manually. connections are to be checked before used.
• Cylinders are to be secured with chains or
any other suitable material when being stored,
transported and when being use. Trolleys will be
used when moving or shifting to different locations,
securing cylinders in the neck or cap is prohibited.
• Ensure that operatives performing the gas
cutting activity are properly trained for the job.
• Gas cylinders are not to be placed where
they may become part of any electrical circuit and
they are to be protected from extreme heat and

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from being stuck by moving equipment.

• Suitable PPE shall be worn for the activity.
• Flammable and combustible materials will be
removed prior to the activity.
• Gas cylinders are to be turned off when not
in use and hoses are to be kept clear of sharp edges,
abrasive surfaces or where vehicles can run over
them. Connections and equipment are to be
regularly checked for faults and leaks.
• Buddy system shall be followed or Use
Mechanical Aid to shift materials
• Ensure suitable and sufficient fire
extinguisher are in place.
• Ensure everything cleared from the
workplace after performing the cutting task.
• Ensure Hot Work Permit is closed out
properly

2 Arc Welding The following hazards 5 5 16 • Toolbox Talk / STARRT card shall be 5 1 5 Engineer/Supervisor/For
may affect workers, staff, conducted prior to start and maintain the record of eman
inspectors, Visitors it.
consultants by the • Welding is only to be undertaken by a
following hazards: certified persons who have been trained in the type
• Trip & Fall on same of welding to be carried out
level • Suitable PPE such as gauntlets, welding
• Eye damages when fire aprons, welding face shield and welding goggles.
sparks hit • Fume extraction equipment or proper
• Burns ventilation is to be provided when there is a risk of
fumes.
• Welding fumes, toxic
gases and vapours • Personnel working in the close proximity
must be protected from arc radiation by the use of
• Infrared Visibility and

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screen, shields or similar.

• Combustible and flammable materials should
be removed prior to start welding activities
• Welding machine to be properly earthed as
per specification.
Ultra radiation • Proper housekeeping and arrangement of
materials will be maintained at all times
• Fire and Explosion
• Electrocution
• All welding operation will be issued with hot
works permit and permit requirements to be
• Noise Induced Hearing
followed accordingly.
loss
• Welding machine must be removed from
• Musculoskeletal
power source and electrodes to be removed when
disorder while shifting
not in use.
material / Welding
Machine manually.
• Follow buddy system.
• Ensure suitable and sufficient fire
extinguisher are in place.
• Ensure everything cleared from the
workplace after performing the welding works.
• Ensure Hot Work Permit is closed out
properly.

3 Gas Cutting and Arc The following hazards 5 3 15 • Assign only Certified Welders, trained 5 1 5 Engineer/Supervisor/For
Welding being carried may affect workers, staff, operatives and Fire Watcher / Warden for the task. eman
out at elevated area inspectors, Visitors • Toolbox Talk / STARRT card shall be
consultants by the conducted prior to start and maintain the record of
following hazards: it.
• Trip & Fall on same • Fall protection will be installed, e.g. barriers
level when working at heights. Full body harness is
• Man, Machine and required when working 2 meters and above.
Material Fall from • Welding operations where there is a danger
height of sparks or fragments of hot metal dropping, should,

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if possible, be removed or covered with fire-resisting

material.
• Proper working platform will be provided i.e.,
scaffolding to be erected by certified scaffolders.
• Toe boards will be installed to avoid
materials from falling.
• Collapsing of temporary
• Working area to be secured with barriers and
working platform (i.e
signs to warn other workers of the activity being
scaffold...)
done.
• Eye damages
• Gas cylinders are not to be transported with
• Burns
hosed, regulators and hose attached.
• Welding fumes, toxic • Non return valves are to be provided at each
gases and vapours blowpipe inlet connection and as a minimum a flame
• Infrared Visibility and or flashback arrestors is to be fitted at the pressure
Ultra radiation regulator outlet valve. Valves are to be closed at all
• Fire and Explosion times when not in use.
• Electrocution • Torches will be ignited by friction lighters
• Noise Induced Hearing only
loss • Before starting work, cylinders, hoses and
• Musculoskeletal connections are to be checked before used.
disorder while shifting • Cylinders are to be secured with chains or
material / Welding any other suitable material when being stored,
Machine / Gas transported and when being use. Trolleys will be
Cylinders manually. used when moving or shifting to different locations,
securing cylinders in the neck or cap is prohibited.
• Gas cylinders are not to be placed where
they may become part of any electrical circuit and
they are to be protected from extreme heat and
from being stuck by moving equipment.
• Suitable PPE shall be worn for the activity.
• Flammable and combustible materials will be

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removed prior to the activity.

• Gas cylinders are to be turned off when not
in use and hoses are to be kept clear of sharp edges,
abrasive surfaces or where vehicles can run over
them. Connections and equipment are to be
regularly checked for faults and leaks.
• Welding is only to be undertaken by a
certified persons who have been trained in the type
of welding to be carried out
• Suitable PPE such as gauntlets, welding
aprons, welding face shield and welding goggles.
• Fume extraction equipment or proper
ventilation is to be provided when there is a risk of
fumes.
• Personnel working in the close proximity
must be protected from arc radiation by the use of
screen, shields or similar.
• Combustible and flammable materials should
be removed prior to start welding activities
• Welding machine to be properly earthed as
per specification.
• Proper housekeeping and arrangement of
materials will be maintained at all times
• All welding operation will be issued with hot
works permit and permit requirements to be
followed accordingly.
• Welding machine must be removed from
power source and electrodes to be removed when
not in use.
• Ensure suitable and sufficient fire

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extinguisher are in place.

• Ensure everything cleared from the
workplace after performing the welding and gas
cutting works.
• Ensure Hot Work Permit is closed out
properly.

4 Gas Cutting and Arc The following hazards 5 4 20 • Certified Welders, trained operatives and Fire 5 1 5 Engineer /Supervisor /
Welding being carried may affect workers, staff, Watcher / Warden shall be assigned for the task. Foreman
out in confined space inspectors, Visitors • Assign a trained Supervisor and attendant to
consultants by the monitor the confined space activity.
following hazards: • Obtain a Confined Space Entry permit.
• Trip & Fall on same • Obtain a Hot Work Permit.
level • STARRT card shall be conducted prior to start
• Man, Machine and and maintain the record of it.
Material may fall • Emergency rescue plan shall be prepared and
• Collapsing of temporary communicated to all workforce.
working platform (i.e. • Tripod system is in place for rescue purpose.
scaffold...) • Ensure safe access / egress are provided.
• Eye damages • Inspect all electrical cables and connections
• Burns that will be taken into the confined space.
• Welding fumes, toxic • Perform leak tests on gas hoses and
gases and vapours connections to eliminate the risk of introducing gases
• Infrared Visibility and into the confined space. • Check for live electrical
Ultra radiation systems and exposed conductors.
• Fire and Explosion • Use inspection ports, dipsticks, and the
• Electrocution knowledge of plant personnel to evaluate hazards
• Noise Induced Hearing from any liquids, solids, sludge, or scale left in the
loss space.
• Musculoskeletal • A competent person must test and evaluate
disorder while shifting the atmosphere before workers enter a confined

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space, and at all times during work there. A

hazardous atmosphere may already exist or gases
and vapours may accumulate from cutting or
welding. Oxygen content may become enriched or
depleted.
• Ventilate space with clean air before entry
and maintain ventilation as long as necessary to
material / Welding prevent the accumulation of hazardous gases, fumes,
Machine / Gas and vapours.
Cylinders manually. • Different gases have different weights and
• Toxic atmosphere. A may accumulate at floor, ceiling, or in between. Air
toxic atmosphere may monitoring should be done throughout the confined
cause various acute space.
effects, including • Keep compressed gas cylinders and welding
impairment of power sources outside the confined space.
judgment, unconscious • Where practical, ignite and adjust flame for
and fatal. oxy-fuel applications outside the space, then pass the
• Oxygen deficiency torch inside. Similarly, pass the torch outside the
• Oxygen enrichment space, then extinguish it.
• Flammable or explosive • When leaving a confined space, remove the
atmosphere torch and hoses and shut off gas supply.
• Excessive heat • If adequate ventilation cannot be
• Asphyxiation maintained, use a suitable supplied-air respirator.
• Ensure suitable and sufficient fire
extinguisher are in place.
• Ensure everything cleared from the
workplace after performing the welding and Gas
cutting works.
• Ensure Hot Work Permit is closed out
properly.

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5 Using Electric Angle The following hazards 5 3 15 • Assign only trained operatives and Fire 5 1 5 Engineer/Supervisor/For
Grinder machine may affect workers, staff, Watcher / Warden for the task. eman
inspectors, Visitors • Obtain a Hot Work Permit.
consultants by the • STARRT card shall be conducted prior to start
following hazards: and maintain the record of it.
• Attachment can break, • Ensure the attachment selected is designed
becoming a projectiles for the purpose it will be used (eg only use abrasive
and striking workers. discs for grinding and cut-off discs for cutting).
• Blade teeth can detach • Only use attachments designed for use on
at high speed, angle grinders
becoming a projectiles • Do not use circular saw blades on angle
and striking workers. grinders
• Attachment can break • Only use attachments designed for the size of
or detach from the the angle grinder used.
angle grinder and strike • Ensure the attachment centre hole matches
the operator and the size of the angle grinder spindle.
nearby workers. • Ensure the maximum speed (RPM) marked
• Damaged attachment on the attachment is higher than the maximum
can cause excessive speed of the angle grinder.
vibration, resulting in • Do not use attachments that have decreased
sprains and strains. in size on small grinders.
• Debris or hot sparks fly • Before use, inspect attachments for excessive
back at the operator, wear or damage.
causing burns or • Discard worn or damaged attachments.
lacerations. • Never remove guards.
• Operator’s hand makes • Ensure guards are fitted securely in the
contact with moving correct position before use and are resistant to
parts, resulting in bending and twisting.
amputations or • Ensure the thickness and diameter of
lacerations. attachments is within the angle grinder ratings.
• Operators can sustain • Ensure the flange and hole in the attachment

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electric shock. centre are the same size (eg buy inserts that provide
• Build-up of dust and the correct spindle hole).
debris can cause the • Ensure flanges and nuts are free from wear
motor to short circuit, tor damage before use.
resulting in an electric • Discard worn or damaged flanges or nuts.
shock. • Before use, ensure the auxiliary handle is
• Noise Induced Hearing attached.
Loss • Ensure operators grip both handles during
• Workers can sustain use.
breathing difficulties • Before use, inspect angle grinder body and
from dusts or vapours. leads for damage.
• Workpiece can become • Repair or discard damaged angle grinders.
a projectile, striking the • Use a safety switch or residual current
operator and nearby device.
workers. • Regularly clean air vents and maintain angle
• Substances can be grinders in good condition.
ignited by angle grinder • Ensure operators are provided with training
sparks, resulting in fires and supervision on the safe and correct use of angle
and burns to workers. grinders.
• Workers can slip or trip • Only use angle grinders that are an
over workpieces, appropriate size for the task.
materials, leads and • Ensure operators do not apply pressure to
angle grinders. the angle grinder during use.
• Ensure operators do not use liquids when
working with angle grinders.
• Before use, ensure operators allow the angle
grinder to run to speed.
• Ensure angle grinders have stopped turning
(eg parts are stationary) before they are moved
around the workplace.

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• Ensure workers wear hearing protection.

• Ensure workers have audiometric testing
when assessed as necessary.
• Ensure operators and nearby workers wear
appropriate PPE (eg hearing protection, safety
goggles, face shield and fire-retardant clothing).
• Ensure the workpiece is appropriately
supported, considering its size, shape and the
location of the angle grinder.
• Ensure the workpiece is secured, considering
the type of material, its shape and size (eg clamps).
• Ensure the work area is adequately
ventilated (this may require natural airflow or
extraction units).
• Ensure the work area is regularly cleaned and
dusted.
• Ensure flammable substances are not placed
or stored in areas where angle grinders are used.
• Ensure the work area is regularly inspected
and dust and cuttings are cleared away.
• Ensure materials and workpieces not being
used are stored until required.
• Ensure angle grinders are not stored on the
ground.
• Ensure angle grinder leads are not too long.
• Ensure suitable and sufficient fire
extinguisher are in place.
• Ensure everything cleared from the
workplace after performing the Grinding / Cutting
works.
• Ensure Hot Work Permit is closed out

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properly.

• All drivers in possession of valid Qatar license

• All vehicles compliant with Qatar regulations
related to registration and has undergone H&S
induction for safe driving at site.
• All vehicles kept within site speed limit
The following hazards
• All vehicles fitted with audible reverse
may affect workers, staff,
alarms.
inspectors, Visitors
consultants by the • All vehicle reversing controlled by trained or Supervisor/Engineer/For
6. Site deliveries 5 3 15 certified banksman. 5 1 5
following hazards: eman
• Provision of Adequate signage
• Movement of plant ,
• Adequate lighting at site entrances
equipment/vehicles and
• Dedicated pedestrian access to be provided
pedestrian
to separate them from plant and equipment.
• Delivery vehicles/visitors will be given a short
term induction by site security with regards to traffic
rules and regulations

7. Crane Operations The following hazards 5 3 15 • Ensure STARRT / Toolbox meeting has been 5 1 5 Supervisor/Engineer/For
may affect workers, staff, done to all operative involved in the activity. eman
inspectors, Visitors • All operatives involved in this activity will not
consultants by the be allowed to wear loose clothing. Jewelries not
following hazards: allowed. Rotating parts shall be properly guarded at
• Entanglement on the all times
rotating parts • Consider stability of the ground, buried
Crushing services prior to positioning of the crane.
• Avoid pinch point areas during operation
• Hit by falling materials • Prior to lifting, ensure that the load is
being lifted secured and have a proper lifting hook / lug. No
• Crane overturn operatives will be allowed to stay under the load and

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• Hit by unsecured to where the load is passing.

hydraulic hose of the • Operator will be at the machine control at all
crane times during operation Only authorized operators
• Oil, fuel ,hydraulic oil with 3rd party certificate shall be allowed to operate
leakage from the • Follow the SWL of the crane and not
equipment overload the capacity.
• Noise and vibration • Secure necessary permits prior to operation
• Movement of plant, i.e., Lifting permit and a lifting plan if required.
Vehicles and People • Check wind speed and make sure that it is
• Ground Conditions suitable for safe lifting operation.
• Lifting • Constant communication between operator
• Slips, trips, fall / fall on the and rigger is required at all times and that they
same level understand each other clearly.
• Damaged to utilities, • Consider stability of the ground, buried /
horseplay, unsafe acts overhead services prior to positioning of the crane.
• All hose fitting will be secured with whip lash
arrestors
• Maintenance regime for the equipment must
be updated. Refueling and maintenance must be
taken care of or will be done in designated areas.
• Ear defenders (ear plug/muffs) must be worn
at all times during operations.
• Reduce the exposure to vibration by
alternatively or rotation of operators.
• Operatives must wear high visibility clothing
specified
• Suitable signing, lighting guarding.
• Banks man to control and restrict access to
operating area.
• Pedestrian access must be provided to avoid

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accidental contact to the plant and equipment.

• Ground conditions must be checked before
placement of equipment / vehicle.
• All work procedures to be done as per Lifting
and Rigging procedures.
• All lifting equipment and operators to be
certified and hold the required license.
• All loads to be secured and checked by the
certified and trained rigger before any lift.
• All slings and shackles to be inspected before
use and have the required certification and monthly
color code description.
• Tag lines to be fitted to all loads when lifting
and lowering.
• Ensure adequate lighting will be provided
prior to start the activity
• No lone workers will be allowed, always
adopt the buddy system
• Means of communication must be establish
between workers and supervision.
• No work will commence without proper
supervision
• Competent supervisor must be in the
working area at all times during the activity.

8 Use of Power Tools The following hazards 5 3 15 • Use of approved industrial sockets 5 1 5 Supervisor/Engineer/For
may affect workers, staff, • All tools inspected prior to use and color eman
inspectors, Visitors coded as per project requirements -
consultants by the • HSE Induction for all workers.
following hazards: • Tool specific training as required
• Noise, vibration, dust

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• STARRT briefings / Toolbox talks.

• Selection and use of suitable PPE. (Face,
eyes, hands, ears, body).
• Adequate training and supervision.
• Personal Injuries: Cuts • All tools disconnected from electrical supply
and lacerations. prior to cleaning / servicing etc.
• Potential amputations • Planned Tool maintenance and record
• Penetrating Injuries. keeping.
• Respiratory problems • Damaged tools tagged, isolated and removed
• Upper limb work from service.
disorders • All tools fitted with appropriately adjusted
• Vibration white finger. guards.
• Electrocution. • Pre use daily inspections for tools and cabling
• Burns • PAT testing for all Electrical equipment.
• Job rotation as required to reduce potential
Fire
health issues.
• Damaged tools shall be removed from site
• Availability of Fire points.
• Availability of First Aiders.

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Date: 7-Dec-17 DESIGN, CONSTRUCTION, TESTING,
COMMISSIONING AND OPERATION OF
SHAFT 22A
METHOD STATEMENT FOR ERECTION OF THE
PROJECT CODE: IA 14/15 C 015 G Rev.: 00 Page 33 of 36
CRANE RUNWAY BEAM AND SUPPORT STUCTURE

Appendix C: Environmental Risk Assessment

Environmental Risk Assessment Matrix

LIKELIHOOD (L) RISK RATING

M M H H H
Very High 5
5 10 15 20 25
M M H H H
High 4
4 8 12 16 20
L M M H H
Medium 3
3 6 9 12 15
L M M M M
Low 2
2 4 6 8 10
L L L L M
Very Low 1
1 2 3 4 5
SEVERITY 1 2 3 4 5

RISK RATING SCORE RANGE

FROM TO

HIGH 11 25

MEDIUM 4 10

LOW 1 3

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