GT 13, 14
KKS (Identification) System
79
KKS I DENTIFICATION S YSTEM
1.0 I NTRODUCTION
Planning, construction and operation of power plants necessitate a uniform
identification of the individual plants, systems, equipment units and their
connections, which covers all applications. Thus on all KAPCO units, a common
language and a common identification is used. A German identification system
is implemented at Block 1 & 3 the KKS (= Kraftwerk-Kennzeichen System, i.e.
Identification System for Power Plants). A similar French identification system
called “Coded Designation” is used at Block 2 (GT 5-8 & ST 11, 12).
The identification system makes it possible to clearly classify the numerous
components of a plant. An easy overview and processing of the plant during
operation, maintenance, trouble-shooting and planning is thereby achieved.
2.0 KKS S TRUCTURES AND A PPLICATION
2.1 Basic Structure
The KKS comprises 3 types of code:
Unit number,
Process-related identification or System code in the power plant process,
Room identification for encoding topographic locations (compartments,
floors) of plants and equipment units in buildings.
Fig. 2.1 shows an overview of the contents of the different identification types.
The three types of identification are uniformly structured. The identification
comprises 4 levels as a maximum. It denotes, from left to right, progressively
smaller units. Mounting location and topographic location codes do not include
the "component" level.
Process related identification13MBN12AP011Total plant
Subdivision of a power plant
Systemcode
Subdivision and numbering of plants, systems, sections of plants and subsystems in
- Mechanical engineering
- Electrical engineering
- Instrumentation and Control Engg
- Civil engineeringEquipment unit code
Subdivision and numbering of Examples
- Mechanical equipment
- Electrical and I & C equip
Unit No.
Unit No.
Unit No.
0121
Non-unit-specificFeed pump system
2MBV25
Auxiliary Transformer
UBA02AN001
Turbine building
Controller cabinetTemp measuring circuit Pump unit
Rolling door
Fig 2.1: KKS – System Overview
Fan unit
Prepared by: Fazal-ur-Rehman Babar GT 13, 14 & ST 15
80
2.2 Application of the identification types
2.2.1 Process – related identification
The process-related identification facilitates – for the total plant - a
function oriented and/or process-oriented subdivision by which
equipment units and components of mechanical, civil, electrical and I&C
engineering can be addressed. Figs. 2.2a & 2.2b show some examples of
process-related identification.
Fig 2.2a: Process-Related Identification Fig 2.2b: Process-Related Identification
Identification of a Pump Identification of a Fan Motor on a Transformer
2.2.2 Room Identification
This type is used to identify structures, buildings, compartments and fire
areas to specify the topographic location of plants, plant components
and equipment units.
First part or Level 0 tells the Unit number and second part Level 1 tells
the building or structure. Level 2 is not used in this application.
Level 0 1 Remarks
Process-related Total System code Name
identification plant
Examples U13 Local Control Room
13 U B A
U13 Local Control Room
13 U B A 0 1
Operator Control Desk
U13-15 Central Control
15 U C A
Room No 3 (CCR-3)
U15 Structures/Buildings
15 U R D
for Cooling Tower Pump
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2.3 Structure and contents of levels
For reasons of clarity, memorization and uniqueness, the KKS numbers are alpha-numerically
structured. Following table shows the structure of levels.
Level 0 1 2 Remarks
Unit System code Equipment unit code Name
Examples for U13 Main fuel injection pump &
13 M B N 1 2 A P 0 1 1
GTs 13, 14, 15 motor
U13 Lube oil cooling fan & motor
13 M B V 2 5 A N 0 0 1
no. 1
U14 BFO Forwarding pump no. 1
14 E G C 5 1 A A 0 0 2
Inlet isolation valve
14 M B N 1 3 A A 0 0 1 U14 Emergency stop valve (ESV)
U14 Fuel oil supply solenoid
14 M B N 1 3 A A 0 0 1 A
valve for ESV
15 L A C 1 1 A P 0 0 1 HP Feedwater pump No. 11
15 L A C 1 2 A P 0 0 1 HP Feedwater pump No. 12
15 L A C 1 3 A P 0 0 1 HP Feedwater pump No. 13
15 L B S 5 0 A A 0 5 1 LP Live steam control valve
15 H A C 2 0 A A 0 5 1 100% HP Main FW CV
15 H A C 2 1 A A 0 5 1 30% HP Startup FW CV
15 P A D 2 1 A N 0 0 1 Cooling Tower Fan No. 21
15 P A D 2 2 A N 0 0 1 Cooling Tower Fan No. 22
15 P A D 2 3 A N 0 0 1 Cooling Tower Fan No. 23
15 P A D 3 1 A N 0 0 1 Cooling Tower Fan No. 31
15 P A D 3 2 A N 0 0 1 Cooling Tower Fan No. 32
15 P A D 3 3 A N 0 0 1 Cooling Tower Fan No. 33
2.3.1 Level 0, Total Plant
It is necessary to identify number of Gas Turbine or Steam Turbine, non-
unit-specific plants or plant extensions within KAPCO in a manner that
clearly denotes them as separate entities. Level 0 serves for this purpose.
Code Unit Code Unit
0 BOP for block-1 e.g. Demi Plant 1 or D1 ST 9
1 GT 1 & HRSG 1 2 or D2 ST 10
2 GT 2 & HRSG 2 11 ST 11
3 GT 3 & HRSG 3 11A HRSG 11A (after GT 5)
4 GT 4 & HRSG 4 11B HRSG 11B (after GT 6)
5 GT 5 12A HRSG 12A (after GT 7)
6 GT 6 12B HRSG 12B (after GT 8)
7 GT 7 13 GT 13 & HRSG 13
8 GT 8 14 GT 14 & HRSG 14
15 ST 15
00 BOP for block-2, 3 e.g. Demi Plant
2.3.2 Level 1, Function
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82
Block-1 and Block-3 are divided into systems and subsystems. Following
table shows the main groups at various systems of KAPCO units.
Function Key Main Groups
A Grid and Distribution System
B Power Transmission and Auxiliary Power Supply
C Instrumentation and Control Equipment
D Instrumentation and Control Equipment
E Fuel Gas Supply
G Water Supply and Disposal
H Conventional Heat Generation
L Steam, Water and Flue Gas Cycles
M Main Machine Set
P Cooling Water System
Q Auxiliary System
S Ancillary System
U Structures, Buildings
X Heavy Machinery
Z Workshop and Office Equipment
At GT 1, 2 and 13, 14 there are different systems. Here are some examples;
MAV Lube oil system for ST
MBV Lube oil system for GT
MBP Fuel gas system
MBQ Ignition gas system
MBN Fuel oil injection system
MBD Bearings of gas turbine
MKD Bearings of generator
MAK Turning gear of steam turbine
HAG Water recirculation system of HRSG
EKD Fuel gas supply
GHD Service water system
LAB LP & HP Feedwater system
PAB Cooling tower water recirculation system
0QFA Central auxiliary air compressor system for ST 9, 10
SGF Foam fire fighting system
1UCA CCR-1 building
2UCA CCR-2 building
15UCA CCR-3 building
00XKA Emergency diesel generator for Unit 13-15
For the numbering of parallel systems such as 2 x 100% pump sets
"function" are followed by alpha characters e.g. 13MBN21 & 13MBN22
(FO combustion chamber left and right).
2.3.3 Level 2, Equipment Unit Code
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83
This level identifies the equipment by AA, AP, BB etc. for valve, pump or drum.
Following table shows more examples.
Equipment Unit Code
A Mechanical Equipment
B Mechanical Equipment
C Direct Measuring Circuit
D Closed Loop Control
E Analog and Binary Signal Conditioning
F Indirect Measuring Circuits
G Electrical Equipment
H Subassemblies of Main and Heavy Machinery
AA Manual, Motorised & Control Valves
Heat Exchangers, Superheater, Evaporator, Thermal Oil
AC
heater Vessel
AE Sootblowers
AC,
Oil, Water Cooler
AH
AN Fans, Compressors
AP Pumps
AS Guide Vanes
AT Filter
BB Tank, Vessels
BS Boiler Silencer
BP Orifice, Flow Restrictor, Limitors (not metering orifice)
CF Flow Switch
CG Limit Switch, Position Transducer
CL Level Switch, Indicator
CP Pressure Switch, Gauge
CT Thermocouple, Temperature Gauge
CQ Flame Detector
DE Change Over Device
FF Fuel Oil Consumption Flow Rate
GH Electrical Panels, Switch Gear
GP Lighting Distribution Board
GS Switch Gear, Breaker
GT Switch Gear of Transformer
Prepared by: Fazal-ur-Rehman Babar GT 13, 14 & ST 15
