Technical information

Potential-free contacts
Project number: 191103/8.377 DA433
Offer No.: --377 Printing date: 06.02.2020

No. Designation

1. Pot.Kontakt burner operation (f capacitor integration)

2. Schalteinrichtung Brennstoffumschaltung - mittels Pot.Kontakte
3. Pot.Kontakt burner operation (f capacitor integration)
4. Schalteinrichtung Brennstoffumschaltung - mittels Pot.Kontakte
5. Pot.Kontakt burner operation (f capacitor integration)
6. Schalteinrichtung Brennstoffumschaltung - mittels Pot.Kontakte
7. Switching device group fault signal LWC
8. Pot.Contact Min. Pressure / temp. Degassing
9. Pot 2.Contact 2nd level (e.g., condensate pump)

Subject to change
Page 1 of 1
Load securing device

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA368
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Lifting equipment to be fastened here, only centre of gravity Lashing equipment

UNIVERSAL steam boiler UL-S Trailing load

Nominal output Mean working gauge pressure Transportation weight A1 A2
[kg/h] [bar] [kg] [kg] [kg]
4000 10 11212 4517 6695

Dimension(s)
L1 L3 L6 L8 L9 B 1 2) H1 1)
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
6470 3030 735 100 50 2268 2593

Base frame centre of gravity Lashing point requirements

L2 L7 B2 wide flange beam L4 B3 H2 L5 B4
[mm] [mm] [mm] [IPB - HEB - DIN1025] [mm] [mm] [mm] [mm] [mm]
3750 425 1655 180 2119 787 1235  1000  1655

 The scope of delivery is defined in the order confirmation.

 Transport the boiler on anti-slip mats (positioned below the boiler feet) with a coefficient of sliding friction of µ >= 0.6.
 The entire surface of the base frame must rest on the loading platform.
1)
Height to top edge Flue gas connection
2)
Smallest transport dimensions once fittings, burner and terminal box have been removed (without cable ducting; with cable
ducting + 75 mm on right).

Subject to change
Page 1 of 1
Main dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA009
Offer No.: --377 Printing date: 06.02.2020

51.004 terminal box D12.002 Quick shut-off blow down valve

A01.000 Burner D12.503 Connection for drainage flue gas condensate
D03.000 Flue gas connection socket D14.001 Pressure indicator (with test unit)
D03.002 Flue gas chamber D14.002 Pressure limiter
D04.007 Reversing chamber door D14.005 Shut-off valve
D05.000 Inspection opening steam-side D14.013 Pressure transducer
D05.001 Inspection opening water side D15.001 Level indicator 1
D05.002 Inspection opening flue gas side Level indicator 2
D05.004 Inspection opening flue gas side D15.003 Level transducer
D05.005 Sight hole D15.006 Level limiter
D06.000 Base frame D16.002 Desalting shut-off valve
D06.002 Lifting lug D16.005 Desalting control valve
D07.000 Operating platform D16.006 Conductivity transducer
D08.000 Pressure safeguard valve 1 D19.001 vent shut-off valve option
D08.100 Pressure safeguard valve 2 W32.000 flue gas heat exchanger
D09.000 Steam shut-off valve W32.026 Connecting pipe
D12.001 Drain shut-off valve

Explanation of symbols
Warning: dangerous electrical Lifting equipment to be fastened Warning: hot surface, e. g. uninsu-
voltage here, only lated fitting

Subject to change
Page 1 of 2
Main dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA009
Offer No.: --377 Printing date: 06.02.2020

UNIVERSAL steam boiler UL-S

Nominal Mean working gauge pres- Transportation Operating Maximum weight Connected load (electri-
3)
output sure weight weight cal)
[kg/h] [bar] [kg] [kg] [kg] [kW]
4000 10 11212 17099 19189 16,1

Dimension(s) Flue gas connection

L1 L 2 1) L3 L6 B1 B 2 1) H1 H 2 1) 4) L 11 B4 H3
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
6470 5470 4600 660 2542 2268 2947 2593 302 318 2593

Base frame
L4 L5 L7 L8 L9 L 10 2) B3 wide flange beam
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [IPB - HEB - DIN1025]
3750 3400 600 425 175 225 1655 180

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The scope of delivery is defined in the order confirmation.
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 Dimensioning insertion opening:
 Positioning height: addition of at least 100 mm to dimension H1 resp. dimension H2
(mounted / not mounted fittings)
 Positioning width: addition of at least 200 mm to dimension B1 resp. dimension B2
(mounted / not mounted fittings)
1)
Smallest transport dimensions once fittings, burner and terminal box have been removed (without cable ducting; with cable ducting
+ 75 mm on right).
2)
The boiler operating weight must be absorbed by the foundation in the area of the front and rear supports.
3)
Maximum weight incl. 100 % filled with water
4)
Height to top edge Flue gas connection

Subject to change
Page 2 of 2
Individual dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA010
Offer No.: --377 Printing date: 06.02.2020

D03.000 Flue gas connection socket D12.503 Connection for drainage flue gas condensate
D05.000 Inspection opening steam-side D14.500 Connection for manostat pipe
D05.001 Inspection opening water side D15.501 Connection for Level indicator 1
D05.002 Inspection opening flue gas side Connection for Level indicator 2
D05.004 cleaning opening flue gas side D16.501 Connection for Desalting shut-off valve
D08.500 Connection for Pressure safeguard valve 1 D19.501 Connection for vent shut-off valve option
D08.600 Connection for Pressure safeguard valve 2 W32.509 Connection for Water inlet flue gas heat exchanger
D09.500 Connection for Steam shut-off valve W32.510 Connection for Water outlet flue gas heat exchanger
D12.500 Connection for drain

Subject to change
Page 1 of 2
Individual dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA010
Offer No.: --377 Printing date: 06.02.2020

UNIVERSAL steam boiler UL-S Dimension(s)

Nominal output L1 B1 H 1 4)
[kg/h] [mm] [mm] [mm]
4000 5470 2268 2593

Nozzle position
L3 L4 L5 L6 L7 L8 L9 L 10 L 12 L13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
2250 2550 1850 1500 1150 1100 800 420

Nozzle position
L 15 B3 B5 H3 H4 H5 H6 H8
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
18 950 457 2415 1740 1215 1700 340

Flue gas connection Base frame

L14 B4 H2 L2 L 11 B2 H7 wide flange beam
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [IPB - HEB - DIN1025]
302 318 2593 3750 425 1655 190 180

Connection D03.000 1) D08.500 / D08.600 2) D09.500 2) D12.500 2) D12.503 3)

DN [mm] 400 40 80 40 3/4“
PN [bar/120°C] 0,1 40 40 40 0,1

Connection D14.500 2) D15.501 2) D16.501 2) D19.501 2) W32.509 2) W32.510 2)

DN [mm] 20 25 25 40 40
PN [bar/120°C] 40 40 40 40 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Missing dimensions are not contained in scope of delivery.
 The scope of delivery is defined in the order confirmation.
 Dimensions with ± 1 % tolerance
1)
Nominal diameter of pipe connection based on DIN 24154 Part 4
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
Pipe thread according to DIN 2999 / EN10241
4)
Height to top edge Flue gas connection

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Piping diagram

UNIVERSAL steam boiler UL-S

Project number: 191103/8.377 DA021
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

D08.000 Pressure safeguard valve D15.003 Level controller
D08.100 Pressure safeguard valve D15.006 Level limiter
D09.000 Steam extraction shut-off valve D15.007 Level limiter
D12.001 Drain shut-off valve D15.008 level switch
D12.002 Quick shut-off blow down valve option D15.009 Shut-off valve
D12.005 three-way regulator valve (magnetic) D15.101 Level indicator
D12.006 Filter valve option D15.109 Shut-off valve option
D12.007 Shut-off valve option D16.002 Desalting shut-off valve
D13.001 Feed water shut-off valve D16.003 conductivity controller 1)
D13.002 Feed water non-return valve option D16.004 flow rate indicator option
D14.001 Pressure indicator (with test unit) D16.005 Desalting control valve (motorized)
D14.002 Pressure limiter D16.007 Shut-off valve
D14.004 pressure regulator D16.010 Non-return valve option
D14.005 Shut-off valve D23.001 Flue gas temperature indicator
D15.001 Level indicator

Subject to change
Page 1 of 2
Piping diagram

UNIVERSAL steam boiler UL-S

Project number: 191103/8.377 DA021
Offer No.: --377 Printing date: 06.02.2020

Position Piping Position Piping

08.001 Pressure safeguard blowoff line 12.004 Discharge line flue gas condensate
08.002 Pressure safeguard drainage line 15.001 water level blowoff pipe
08.101 Pressure safeguard blowoff line 16.001 boiler water desalting line
09.001 Steam pipe 16.002 Water sample extraction pipe
12.001 Drain pipe 23.001 Flue gas line
12.002 control line control medium 40.002 Feed water pressure line

 Depicted equipment is on the basis of EN12953 Part 6

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 The scope of delivery is defined in the order confirmation.
1)
The conductivity measuring transducer with shut-off at the limit value is a minimum requirement of EN12953 Part 6.

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Page 2 of 2
Piping diagram

flue gas heat exchanger, integrated, ECO 1

closable, water side controlled
Project number: 191103/8.377 DA057
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

D13.001 Feed water shut-off valve W32.018 Drain shut-off valve
W32.011 Shut-off valve W32.019 temperature controller
W32.012 Shut-off valve W32.020 temperature indicator
W32.013 Non-return valve W32.023 Pressure safeguard valve
W32.014 three-way regulator valve (motorized) W32.024 Pressure indicator
W32.017 vent shut-off valve

Position Piping Position Piping

23.001 Flue gas line 32.007 drainage line
32.001 Drainage- and vent pipe economizer 32.008 vent pipe
32.013 connection line boiler - Heat exchanger
32.002 Pressure safeguard drainage line 40.002 Feed water pressure line
32.003 Pressure safeguard blowoff line

 The scope of delivery is defined in the order confirmation.

Subject to change
Page 1 of 1
Main and individual dimensions

connection line boiler - flue gas heat exchanger

Project number: 191103/8.377 DA083
Offer No.: --377 Printing date: 06.02.2020

D01.002 boiler W32.016 Pressure safeguard valve

D03.002 Flue gas chamber W32.017 vent shut-off valve
D13.001 Feed water shut-off valve W32.020 temperature indicator 3)
W32.000 flue gas heat exchanger W32.021 Pressure indicator
W32.011 Shut-off valve W32.022 temperature indicator
W32.012 Shut-off valve W32.023 Pressure safeguard valve
W32.013 Non-return valve W32.024 Pressure indicator
W32.014 three-way regulator valve (motorized)

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Page 1 of 2
Main and individual dimensions

connection line boiler - flue gas heat exchanger

Project number: 191103/8.377 DA083
Offer No.: --377 Printing date: 06.02.2020

connection line
Mean working gauge pressure Transportation weight Maximum weight 1)
Type [bar] [kg] [kg]
4000 10 39,7 45

Dimension(s)
L1 L2 L3 L4 L5 L6 B1
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
1154 973 669 378 278 178 457

Dimension(s)
H1 H2 H3 H 4 4) H 5 5) H 6 6) H 7 7)
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
2718 2118 1704 1150 1150 1150 1265

Connection for D13.001 2) W32.011 2) W32.012 2) W32.013 2)

DN [mm] 40 40 40 40
PN [bar/120°C] 40 40 40 40

Connection for W32.014 2) W32.016 2) W32.017 2) W32.023 2)

DN [mm] 40 20 20 20
PN [bar/120°C] 40 40 40 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 %
tolerance
 The scope of delivery is defined in the order confirmation.
1)
Maximum weight incl. 100 % filled with water
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
The temperature indicator is installed towards the operating side.
4)
Water inlet Eco
5)
Water outlet Eco
6)
Supply boiler
7)
Dimensions between boiler centre and lower edge of base frame (i.e. supporting surface of the boiler)

Subject to change
Page 2 of 2
Main dimensions

Flue Gas Flange

Dimensions in accordance with Part 4 of the DIN 24154 Standard
Project number: 191103/8.377 DA078
Offer No.: --377 Printing date: 06.02.2020

nominal diameter Dimension(s) Quantity wall thickness weight

[DN] 1) D1 D2 D3 D4   Bores
[mm] [mm] [mm] [mm] [mm] [°] [°] [-] [mm] [kg]
400 484 448 392 11,5 15 30 12 8 3,8

 The scope of delivery is defined in the order confirmation.

 The bores are evenly distributed along the periphery.
 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 %
tolerance
 The exhaust pipe is not pushed through and welded, as in DIN 24154 R4, but rather butted onto the flange and welded!

Subject to change
Page 1 of 1
Main and individual dimensions

gas regulation module GRM

low-pressure
Project number: 191103/8.377 DA039
Offer No.: --377 Printing date: 06.02.2020

A38.002 pressure regulator valve

A38.003 Filter valve
A38.004 Shut-off valve
A38.005 gas meter
A38.007 Pressure indicator
A38.009 expansion fitting
A38.015 Support
A38.017 Gas governor max.
A38.030 temperature indicator

Inlet Outlet Dimension(s) Transportation weight

1)
L1 B1 H H1 H2 H3
[DN] [DN] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
50 50 2003 250,0 573,0 ... 263,0 263,0 142,0 310 ... 0 46
thread thread
DIN EN 10226-1 EN 10226-1

 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 % tolerance
 The scope of delivery is defined in the order confirmation.
1)
Space requirement for spring removal GDR

Subject to change
Page 1 of 1
Main and individual dimensions

Pump module PM
Project number: 191103/8.377 DA004
Offer No.: --377 Printing date: 06.02.2020

A37.001 Shut-off valve (throttle cone) A37.009 Pump engine

A37.002 Non-return valve A37.011 bracket
A37.003 Pressure indicator A37.019 pressure monitor (minimum pressure)
A37.004 Shut-off valve A37.501 Connection for suction side
A37.005 Filter valve A37.502 Connection for pressure side
A37.008 Pump

Pump module discharge Min. required positive suction Transportation Operating Connected load
pressure head weight weight (electrical)
Discharge
flow
[kg/h] [bar] [mm] [kg] [kg] [kW]
4309 12,71 995 90 100 4

Dimension(s)
L1 L2 L3 B1 B3 B4 H1 H2 H3 H4
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1043 732 662 240 201 191,3 1528 540 235 160

Bearing area Connection for

L4 B2 Surface area A37.501 1) A37.502 1)
[mm] [mm] [cm²] DN PN DN PN
600 60 720 65 16 32 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 During assembly, please note the specified flow direction
 The scope of delivery is defined in the order confirmation.
 Install the consoles onto anti-vibration supports
 Missing dimensions are not contained in scope of delivery.
 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 %
tolerance
1)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes

Subject to change
Page 1 of 2
Main and individual dimensions

Pump module PM
Project number: 191103/8.377 DA004
Offer No.: --377 Printing date: 06.02.2020

Subject to change
Page 2 of 2
Piping diagram

Feed water supply steam boiler

Boiler level control via constant regulation with a speed controlled
feed pump
Project number: 191103/8.377 DA389
Offer No.: --377 Printing date: 06.02.2020

Depiction of the feed water supply from the tank to the boiler

depiction with 2 feed pumps per boiler

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Page 1 of 2
Piping diagram

Feed water supply steam boiler

Boiler level control via constant regulation with a speed controlled
feed pump
Project number: 191103/8.377 DA389
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

A37.001 Shut-off valve (throttle cone) A37.019 pressure monitor
A37.002 Non-return valve A37.024 frequency converter for Feed pump
A37.003 Pressure indicator
A37.004 Shut-off valve B30.000 Feed water tank
A37.005 Filter valve D01 steam boiler
A37.008 Feed pump

Position Piping Position Piping

30.001 Feed water suction piping 40.002 Feed water pressure line
30.010 Feed water suction piping

 The scope of delivery is defined in the order confirmation.

Subject to change
Page 2 of 2
technical specification

Pump curve
Project number: 191103/8.377 DA398
Offer No.: --377 Printing date: 06.02.2020

Pump module 1 und 2 of boiler 1, serial number 100000

Type pump Type Booster pump
CRE 5-29 X -

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technical specification

Pump curve
Project number: 191103/8.377 DA398
Offer No.: --377 Printing date: 06.02.2020

Q Discharge capacity in m³/h

H Discharge head in m
NPSH NPSH value in m
Curve A Curve of the pump
Curve B System characteristic based on mean working gauge pressure
Curve D NPSH curve of the pump

Operating point pump (Ref O)

Discharge flow Mean working gauge pressure water volume 1) discharge head 2) discharge pressure
[kg/h] [bar] [m³/h] [m] [bar-Ü]
4309 10 4,51 137,67 12,91

Operating point pump (Ref O)

Discharge flow NPSH value of pump Existing suction head
[kg/h] [m] [m]
4309 0,72 0,995

 The scope of delivery is defined in the order confirmation.

1)
The necessary water volume for the boiler is calculated on the nominal output of the boiler plus the volume lost through blow-
down.
2)
The necessary discharge pressure / discharge head of the boiler is calculated on the mean working gauge pressure of the
boiler (basis of calculation: 83 % of the response pressure of the pressure safeguard valve) plus the back-pressure between
pump and boiler.

Subject to change
Page 2 of 2
Main dimensions

Feed pump
with frequency converter
Project number: 191103/8.377 DA399
Offer No.: --377 Printing date: 06.02.2020

1 pump 5 frequency converter

2 Pump engine 6 venting screw
3 Connection for suction side 7 Drain plug
4 Connection for pressure side

Feed pump Discharge discharge Min. required positive suction Transportation Connected load
flow pressure head weight (electrical)
Type [kg/h] [bar] [mm] [kg] [kW]
CRE 5-29 4309 12,71 995 62 4
X

Dimension(s) Connection for

L L1 L2 L3 B B1 H H1 H2 H3 3 1) 4 1)
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] DN PN DN PN
250 100 201 191,3 220 180 1368 1034 334 75 32 16 32 40

 The scope of delivery is defined in the order confirmation.

1)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes

Subject to change
Page 1 of 1
Individual dimensions

flue gas heat exchanger ECO 6 SA

Project number: 191103/8.377 DA435
Offer No.: --377 Printing date: 06.02.2020

L1
W33.030
0-90° 0-90°
L2
W33.000
W33.030
W33.037

W33.510 W33.037 W33.037

H1
H2
H3

W33.540 W33.541

H5
W33.509 W33.008 W33.008
H4

W33.506 W33.507
200 200
W33.002 B3 L4 80 80 L3

B5

B1
B2
B4

W33.000 flue gas heat exchanger W33.507 Connection for flue gas condensate
W33.002 flue gas control valve W33.509 Connection for Water inlet
W33.008 Inspection opening flue gas side W33.510 Connection for Water outlet
W33.030 Lifting lug W33.540 Connection for flue gas intake
W33.037 Lashing eye W33.541 Connection for flue gas outlet
W33.506 Connection for drainage

Explanation of symbols
Lifting equipment to be fastened here, only

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Page 1 of 2
Individual dimensions

flue gas heat exchanger ECO 6 SA

Project number: 191103/8.377 DA435
Offer No.: --377 Printing date: 06.02.2020

flue gas heat exchanger

ECO 6 Transportation weight Maximum weight 2)
[kg] [kg]
750/495 (7 RR) 538 593

Dimension(s)
L1 L2 L3 L4 B1 B2 B3
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
1385 548 341 495 1237 658 600

Dimension(s)
B4 B5 H1 H2 H3 H4 H5
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
800 650 1115 909 427 238 452

Connection for W33.506 4) W33.507 4) W33.509 1) W33.510 1) W33.540 3) W33.541 3)

DN [mm] 1“ 1“ 40 40 400 400
PN [bar/120°C] 0,1 0,1 16 16 0,1 0,1

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The lashing eye must only be used for securing the heat exchanger during transport and not for lifting purposes.
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 Missing dimensions are not contained in scope of delivery.
 The scope of delivery is defined in the order confirmation.

1)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
2)
Maximum weight incl. 100 % filled with water
3)
Nominal diameter of pipe connection based on DIN 24154 Part 4
4)
Pipe thread according to DIN 2999 / EN10241

Subject to change
Page 2 of 2
Piping diagram

flue gas heat exchanger ECO 6

Project number: 191103/8.377 DA084
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

W33.002 flue gas control valve W33.022 temperature indicator
W33.011 Shut-off valve W33.024 temperature indicator option
W33.012 Shut-off valve W33.030 flow monitor
W33.014 three-way regulator valve (motorized) option W33.031 temperature monitor
W33.016 Pressure safeguard valve W33.033 temperature indicator option
W33.017 vent shut-off valve W33.034 temperature indicator option
W33.018 Drain shut-off valve W33.037 Temperature limiter
W33.021 Pressure indicator W33.038 Temperature limiter option
W33.039 Pressure limiter option
W33.041 temperature switch option

Position Piping Position Piping

23.001 Flue gas line 33.008 vent pipe
33.002 Pressure safeguard drainage line 33.009 water inlet line
33.003 Pressure safeguard blowoff line 33.010 water outlet line
33.006 pressure safeguard vapour line 33.012 flue gas condensate discharge line
33.007 drainage line

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 The scope of delivery is defined in the order confirmation.

Subject to change
Page 1 of 1
System diagram

Connection of heat recovery measures

Project number: 191103/8.377 DA417
Offer No.: --377 Printing date: 06.02.2020

Configuration of single boiler system with minimum make-up water flow rate control

to the steam boilers from the water treatment

Configuration of single boiler system with continuous make-up water control

to the steam boilers from the water treatment

Configuration of multi-boiler system with continuous make-up water control

to the steam boilers from the water treatment

Subject to change
Page 1 of 2
System diagram

Connection of heat recovery measures

Project number: 191103/8.377 DA417
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

W43.019 Shut-off valve option W33.035 Control valve (motorized)
W43.030 Control valve (motorized) option W33.036 Shut-off valve
W43.031 Shut-off valve option W33.070 Control valve (motorized)
W43.032 Control valve (motorized) option W33.071 Shut-off valve
W43.033 Shut-off valve option W33.135 Control valve (motorized) option
W43.130 Control valve (motorized) option W33.136 Shut-off valve option
W43.131 Shut-off valve option W33.235 Control valve (motorized) option
W43.230 Control valve (motorized) option W33.236 Shut-off valve option
W43.231 Shut-off valve option

B30.057 Control valve (motorized) option

B30.030 Control valve (magnetic)
B30.031 Shut-off valve
B30.130 Control valve (magnetic) option
B30.131 Shut-off valve option
B30.072 Control valve (magnetic)
B30.074 Shut-off valve (throttle cone) option

Designation Components Relevant operating instructions and diagrammatic

representations
Eco6 Heat exchanger with flue gas condensation F018, DA084
VC Exhaust vapour heat exchanger E030, DA367
EHM/EHB Expansion- and heat recovery module / Expansion, heat E031 or E013, DA089 or DA355
recovery and blow down module
FWM feed water cooler / Feed water cooling module E035, DA413, DA414
B30.000 Feed water tank DA395 or DA396 or DA397

 For more information, see the operating instructions and pipework diagrams of the components.
 Distribution of flows with several feed water coolers according to the steam capacity of the relevant boiler (throttling via valves
W43.031, W43.131, W43.231 and W43.033). See the operating instructions for the particular component.
 Distribution of flows in the case of several flue gas heat exchangers with flue gas condensation (ECO6) based on the steam
output of the particular boiler (throttling by means of valves W33.036, W33.136, W33.236 and W33.037). See the operating
instructions for the particular component.
 Only the make-up water side and selected components that are essential for control and distribution of the partial flows are
shown.
 The make-up water valves B30.030 and B30.031 can also be implemented twice (connected in parallel) (valves B30.130 and
B30.131)
 Either a two-stage (valves B30.030 and B30.072) or a steady (valve B30.057) make-up water control is required.
 The scope of delivery is defined in the order confirmation.

Subject to change
Page 2 of 2
Load securing device

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA368
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Lifting equipment to be fastened here, only centre of gravity Lashing equipment

UNIVERSAL steam boiler UL-S Trailing load

Nominal output Mean working gauge pressure Transportation weight A1 A2
[kg/h] [bar] [kg] [kg] [kg]
4000 10 11212 4516 6696

Dimension(s)
L1 L3 L6 L8 L9 B 1 2) H1 1)
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
6470 3030 735 100 50 2268 2593

Base frame centre of gravity Lashing point requirements

L2 L7 B2 wide flange beam L4 B3 H2 L5 B4
[mm] [mm] [mm] [IPB - HEB - DIN1025] [mm] [mm] [mm] [mm] [mm]
3750 425 1655 180 2119 787 1235  1000  1655

 The scope of delivery is defined in the order confirmation.

 Transport the boiler on anti-slip mats (positioned below the boiler feet) with a coefficient of sliding friction of µ >= 0.6.
 The entire surface of the base frame must rest on the loading platform.
1)
Height to top edge Flue gas connection
2)
Smallest transport dimensions once fittings, burner and terminal box have been removed (without cable ducting; with cable
ducting + 75 mm on right).

Subject to change
Page 1 of 1
Main dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA009
Offer No.: --377 Printing date: 06.02.2020

Attention: operator side left, Terminal box installed on the right

51.004 terminal box D12.002 Quick shut-off blow down valve

A01.000 Burner D12.503 Connection for drainage flue gas condensate
D03.000 Flue gas connection socket D14.001 Pressure indicator (with test unit)
D03.002 Flue gas chamber D14.002 Pressure limiter
D04.007 Reversing chamber door D14.005 Shut-off valve
D05.000 Inspection opening steam-side D14.013 Pressure transducer
D05.001 Inspection opening water side D15.001 Level indicator 1
D05.002 Inspection opening flue gas side Level indicator 2
D05.004 Inspection opening flue gas side D15.003 Level transducer
D05.005 Sight hole D15.006 Level limiter
D06.000 Base frame D16.002 Desalting shut-off valve
D06.002 Lifting lug D16.005 Desalting control valve
D07.000 Operating platform D16.006 Conductivity transducer
D08.000 Pressure safeguard valve 1 D19.001 vent shut-off valve option
D08.100 Pressure safeguard valve 2 W32.000 flue gas heat exchanger
D09.000 Steam shut-off valve W32.026 Connecting pipe
D12.001 Drain shut-off valve

Explanation of symbols
Warning: dangerous electrical Lifting equipment to be fastened Warning: hot surface, e. g. uninsu-
voltage here, only lated fitting

Subject to change
Page 1 of 2
Main dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA009
Offer No.: --377 Printing date: 06.02.2020

UNIVERSAL steam boiler UL-S

Nominal Mean working gauge pres- Transportation Operating Maximum weight Connected load (electri-
3)
output sure weight weight cal)
[kg/h] [bar] [kg] [kg] [kg] [kW]
4000 10 11212 17107 19197 16,1

Dimension(s) Flue gas connection

L1 L 2 1) L3 L6 B1 B 2 1) H1 H 2 1) 4) L 11 B4 H3
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
6470 5470 4600 660 2542 2268 2947 2593 302 318 2593

Base frame
L4 L5 L7 L8 L9 L 10 2) B3 wide flange beam
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [IPB - HEB - DIN1025]
3750 3400 600 425 175 225 1655 180

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The scope of delivery is defined in the order confirmation.
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 Dimensioning insertion opening:
 Positioning height: addition of at least 100 mm to dimension H1 resp. dimension H2
(mounted / not mounted fittings)
 Positioning width: addition of at least 200 mm to dimension B1 resp. dimension B2
(mounted / not mounted fittings)
1)
Smallest transport dimensions once fittings, burner and terminal box have been removed (without cable ducting; with cable ducting
+ 75 mm on right).
2)
The boiler operating weight must be absorbed by the foundation in the area of the front and rear supports.
3)
Maximum weight incl. 100 % filled with water
4)
Height to top edge Flue gas connection

Subject to change
Page 2 of 2
Individual dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA010
Offer No.: --377 Printing date: 06.02.2020

Attention: operator side left, Terminal box installed on the right

D03.000 Flue gas connection socket D12.503 Connection for drainage flue gas condensate
D05.000 Inspection opening steam-side D14.500 Connection for manostat pipe
D05.001 Inspection opening water side D15.501 Connection for Level indicator 1
D05.002 Inspection opening flue gas side Connection for Level indicator 2
D05.004 cleaning opening flue gas side D16.501 Connection for Desalting shut-off valve
D08.500 Connection for Pressure safeguard valve 1 D19.501 Connection for vent shut-off valve option
D08.600 Connection for Pressure safeguard valve 2 W32.509 Connection for Water inlet flue gas heat exchanger
D09.500 Connection for Steam shut-off valve W32.510 Connection for Water outlet flue gas heat exchanger
D12.500 Connection for drain

Subject to change
Page 1 of 2
Individual dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA010
Offer No.: --377 Printing date: 06.02.2020

UNIVERSAL steam boiler UL-S Dimension(s)

Nominal output L1 B1 H 1 4)
[kg/h] [mm] [mm] [mm]
4000 5470 2268 2593

Nozzle position
L3 L4 L5 L6 L7 L8 L9 L 10 L 12 L13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
2250 2550 1850 1500 1150 1400 800 420

Nozzle position
L 15 B3 B5 H3 H4 H5 H6 H8
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
18 950 457 2415 1740 1215 1700 340

Flue gas connection Base frame

L14 B4 H2 L2 L 11 B2 H7 wide flange beam
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [IPB - HEB - DIN1025]
302 318 2593 3750 425 1655 190 180

Connection D03.000 1) D08.500 / D08.600 2) D09.500 2) D12.500 2) D12.503 3)

DN [mm] 400 40 80 40 3/4“
PN [bar/120°C] 0,1 40 40 40 0,1

Connection D14.500 2) D15.501 2) D16.501 2) D19.501 2) W32.509 2) W32.510 2)

DN [mm] 20 25 25 40 40
PN [bar/120°C] 40 40 40 40 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Missing dimensions are not contained in scope of delivery.
 The scope of delivery is defined in the order confirmation.
 Dimensions with ± 1 % tolerance
1)
Nominal diameter of pipe connection based on DIN 24154 Part 4
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
Pipe thread according to DIN 2999 / EN10241
4)
Height to top edge Flue gas connection

Subject to change
Page 2 of 2
Main and individual dimensions

connection line boiler - flue gas heat exchanger

Project number: 191103/8.377 DA083
Offer No.: --377 Printing date: 06.02.2020

D01.002 boiler W32.016 Pressure safeguard valve

D03.002 Flue gas chamber W32.017 vent shut-off valve
D13.001 Feed water shut-off valve W32.020 temperature indicator 3)
W32.000 flue gas heat exchanger W32.021 Pressure indicator
W32.011 Shut-off valve W32.022 temperature indicator
W32.012 Shut-off valve W32.023 Pressure safeguard valve
W32.013 Non-return valve W32.024 Pressure indicator
W32.014 three-way regulator valve (motorized)

Subject to change
Page 1 of 2
Main and individual dimensions

connection line boiler - flue gas heat exchanger

Project number: 191103/8.377 DA083
Offer No.: --377 Printing date: 06.02.2020

connection line
Mean working gauge pressure Transportation weight Maximum weight 1)
Type [bar] [kg] [kg]
4000 10 39,7 45

Dimension(s)
L1 L2 L3 L4 L5 L6 B1
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
1154 973 669 378 278 178 457

Dimension(s)
H1 H2 H3 H 4 4) H 5 5) H 6 6) H 7 7)
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
2718 2118 1704 1150 1150 1150 1265

Connection for D13.001 2) W32.011 2) W32.012 2) W32.013 2)

DN [mm] 40 40 40 40
PN [bar/120°C] 40 40 40 40

Connection for W32.014 2) W32.016 2) W32.017 2) W32.023 2)

DN [mm] 40 20 20 20
PN [bar/120°C] 40 40 40 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 %
tolerance
 The scope of delivery is defined in the order confirmation.
1)
Maximum weight incl. 100 % filled with water
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
The temperature indicator is installed towards the operating side.
4)
Water inlet Eco
5)
Water outlet Eco
6)
Supply boiler
7)
Dimensions between boiler centre and lower edge of base frame (i.e. supporting surface of the boiler)

Subject to change
Page 2 of 2
technical specification

Pump curve
Project number: 191103/8.377 DA398
Offer No.: --377 Printing date: 06.02.2020

Pump module 1 und 2 of boiler 2, serial number 100000

Type pump Type Booster pump
CRE 5-29 X -

Subject to change
Page 1 of 2
technical specification

Pump curve
Project number: 191103/8.377 DA398
Offer No.: --377 Printing date: 06.02.2020

Q Discharge capacity in m³/h

H Discharge head in m
NPSH NPSH value in m
Curve A Curve of the pump
Curve B System characteristic based on mean working gauge pressure
Curve D NPSH curve of the pump

Operating point pump (Ref O)

Discharge flow Mean working gauge pressure water volume 1) discharge head 2) discharge pressure
[kg/h] [bar] [m³/h] [m] [bar-Ü]
4309 10 4,51 137,67 12,91

Operating point pump (Ref O)

Discharge flow NPSH value of pump Existing suction head
[kg/h] [m] [m]
4309 0,72 0,995

 The scope of delivery is defined in the order confirmation.

1)
The necessary water volume for the boiler is calculated on the nominal output of the boiler plus the volume lost through blow-
down.
2)
The necessary discharge pressure / discharge head of the boiler is calculated on the mean working gauge pressure of the
boiler (basis of calculation: 83 % of the response pressure of the pressure safeguard valve) plus the back-pressure between
pump and boiler.

Subject to change
Page 2 of 2
Individual dimensions

flue gas heat exchanger ECO 6 SA

Project number: 191103/8.377 DA435
Offer No.: --377 Printing date: 06.02.2020

L1
W33.030
L2 0-90° 0-90°

W33.000
W33.030
W33.037

W33.037 W33.037 W33.510

H1
H2

H3
W33.541 W33.540

H5
W33.008 W33.008 W33.509

H4
W33.507 W33.506
200 200
L3 80 80 L4 B3 W33.002
B5
B1
B2

B4

W33.000 flue gas heat exchanger W33.507 Connection for flue gas condensate
W33.002 flue gas control valve W33.509 Connection for Water inlet
W33.008 Inspection opening flue gas side W33.510 Connection for Water outlet
W33.030 Lifting lug W33.540 Connection for flue gas intake
W33.037 Lashing eye W33.541 Connection for flue gas outlet
W33.506 Connection for drainage

Explanation of symbols
Lifting equipment to be fastened here, only

Subject to change
Page 1 of 2
Individual dimensions

flue gas heat exchanger ECO 6 SA

Project number: 191103/8.377 DA435
Offer No.: --377 Printing date: 06.02.2020

flue gas heat exchanger

ECO 6 Transportation weight Maximum weight 2)
[kg] [kg]
750/495 (7 RR) 538 593

Dimension(s)
L1 L2 L3 L4 B1 B2 B3
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
1385 548 341 495 1237 658 600

Dimension(s)
B4 B5 H1 H2 H3 H4 H5
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
800 650 1115 909 427 238 452

Connection for W33.506 4) W33.507 4) W33.509 1) W33.510 1) W33.540 3) W33.541 3)

DN [mm] 1“ 1“ 40 40 400 400
PN [bar/120°C] 0,1 0,1 16 16 0,1 0,1

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The lashing eye must only be used for securing the heat exchanger during transport and not for lifting purposes.
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 Missing dimensions are not contained in scope of delivery.
 The scope of delivery is defined in the order confirmation.

1)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
2)
Maximum weight incl. 100 % filled with water
3)
Nominal diameter of pipe connection based on DIN 24154 Part 4
4)
Pipe thread according to DIN 2999 / EN10241

Subject to change
Page 2 of 2
Load securing device

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA368
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Lifting equipment to be fastened here, only centre of gravity Lashing equipment

UNIVERSAL steam boiler UL-S Trailing load

Nominal output Mean working gauge pressure Transportation weight A1 A2
[kg/h] [bar] [kg] [kg] [kg]
4000 10 11210 4518 6692

Dimension(s)
L1 L3 L6 L8 L9 B 1 2) H1 1)
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
6470 3030 735 100 50 2268 2593

Base frame centre of gravity Lashing point requirements

L2 L7 B2 wide flange beam L4 B3 H2 L5 B4
[mm] [mm] [mm] [IPB - HEB - DIN1025] [mm] [mm] [mm] [mm] [mm]
3750 425 1655 180 2119 787 1235  1000  1655

 The scope of delivery is defined in the order confirmation.

 Transport the boiler on anti-slip mats (positioned below the boiler feet) with a coefficient of sliding friction of µ >= 0.6.
 The entire surface of the base frame must rest on the loading platform.
1)
Height to top edge Flue gas connection
2)
Smallest transport dimensions once fittings, burner and terminal box have been removed (without cable ducting; with cable
ducting + 75 mm on right).

Subject to change
Page 1 of 1
Main dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA009
Offer No.: --377 Printing date: 06.02.2020

51.004 terminal box D12.002 Quick shut-off blow down valve

A01.000 Burner D12.503 Connection for drainage flue gas condensate
D03.000 Flue gas connection socket D14.001 Pressure indicator (with test unit)
D03.002 Flue gas chamber D14.002 Pressure limiter
D04.007 Reversing chamber door D14.005 Shut-off valve
D05.000 Inspection opening steam-side D14.013 Pressure transducer
D05.001 Inspection opening water side D15.001 Level indicator 1
D05.002 Inspection opening flue gas side Level indicator 2
D05.004 Inspection opening flue gas side D15.003 Level transducer
D05.005 Sight hole D15.006 Level limiter
D06.000 Base frame D16.002 Desalting shut-off valve
D06.002 Lifting lug D16.005 Desalting control valve
D07.000 Operating platform D16.006 Conductivity transducer
D08.000 Pressure safeguard valve 1 D19.001 vent shut-off valve option
D08.100 Pressure safeguard valve 2 W32.000 flue gas heat exchanger
D09.000 Steam shut-off valve W32.026 Connecting pipe
D12.001 Drain shut-off valve

Explanation of symbols
Warning: dangerous electrical Lifting equipment to be fastened Warning: hot surface, e. g. uninsu-
voltage here, only lated fitting

Subject to change
Page 1 of 2
Main dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA009
Offer No.: --377 Printing date: 06.02.2020

UNIVERSAL steam boiler UL-S

Nominal Mean working gauge pres- Transportation Operating Maximum weight Connected load (electri-
3)
output sure weight weight cal)
[kg/h] [bar] [kg] [kg] [kg] [kW]
4000 10 11210 17098 19188 16,1

Dimension(s) Flue gas connection

L1 L 2 1) L3 L6 B1 B 2 1) H1 H 2 1) 4) L 11 B4 H3
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
6470 5470 4600 660 2542 2268 2947 2593 302 318 2593

Base frame
L4 L5 L7 L8 L9 L 10 2) B3 wide flange beam
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [IPB - HEB - DIN1025]
3750 3400 600 425 175 225 1655 180

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The scope of delivery is defined in the order confirmation.
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 Dimensioning insertion opening:
 Positioning height: addition of at least 100 mm to dimension H1 resp. dimension H2
(mounted / not mounted fittings)
 Positioning width: addition of at least 200 mm to dimension B1 resp. dimension B2
(mounted / not mounted fittings)
1)
Smallest transport dimensions once fittings, burner and terminal box have been removed (without cable ducting; with cable ducting
+ 75 mm on right).
2)
The boiler operating weight must be absorbed by the foundation in the area of the front and rear supports.
3)
Maximum weight incl. 100 % filled with water
4)
Height to top edge Flue gas connection

Subject to change
Page 2 of 2
Individual dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA010
Offer No.: --377 Printing date: 06.02.2020

D03.000 Flue gas connection socket D12.503 Connection for drainage flue gas condensate
D05.000 Inspection opening steam-side D14.500 Connection for manostat pipe
D05.001 Inspection opening water side D15.501 Connection for Level indicator 1
D05.002 Inspection opening flue gas side Connection for Level indicator 2
D05.004 cleaning opening flue gas side D16.501 Connection for Desalting shut-off valve
D08.500 Connection for Pressure safeguard valve 1 D19.501 Connection for vent shut-off valve option
D08.600 Connection for Pressure safeguard valve 2 W32.509 Connection for Water inlet flue gas heat exchanger
D09.500 Connection for Steam shut-off valve W32.510 Connection for Water outlet flue gas heat exchanger
D12.500 Connection for drain

Subject to change
Page 1 of 2
Individual dimensions

UNIVERSAL steam boiler UL-S

in three-pass flame-tube smoke-tube technology with integrated flue gas heat exchanger
Project number: 191103/8.377 DA010
Offer No.: --377 Printing date: 06.02.2020

UNIVERSAL steam boiler UL-S Dimension(s)

Nominal output L1 B1 H 1 4)
[kg/h] [mm] [mm] [mm]
4000 5470 2268 2593

Nozzle position
L3 L4 L5 L6 L7 L8 L9 L 10 L 12 L13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
2250 2550 1850 1500 1150 1100 800 420

Nozzle position
L 15 B3 B5 H3 H4 H5 H6 H8
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
18 950 457 2415 1740 1215 1700 340

Flue gas connection Base frame

L14 B4 H2 L2 L 11 B2 H7 wide flange beam
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [IPB - HEB - DIN1025]
302 318 2593 3750 425 1655 190 180

Connection D03.000 1) D08.500 / D08.600 2) D09.500 2) D12.500 2) D12.503 3)

DN [mm] 400 40 80 40 3/4“
PN [bar/120°C] 0,1 40 40 40 0,1

Connection D14.500 2) D15.501 2) D16.501 2) D19.501 2) W32.509 2) W32.510 2)

DN [mm] 20 25 25 40 40
PN [bar/120°C] 40 40 40 40 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Missing dimensions are not contained in scope of delivery.
 The scope of delivery is defined in the order confirmation.
 Dimensions with ± 1 % tolerance
1)
Nominal diameter of pipe connection based on DIN 24154 Part 4
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
Pipe thread according to DIN 2999 / EN10241
4)
Height to top edge Flue gas connection

Subject to change
Page 2 of 2
Main and individual dimensions

connection line boiler - flue gas heat exchanger

Project number: 191103/8.377 DA083
Offer No.: --377 Printing date: 06.02.2020

D01.002 boiler W32.016 Pressure safeguard valve

D03.002 Flue gas chamber W32.017 vent shut-off valve
D13.001 Feed water shut-off valve W32.020 temperature indicator 3)
W32.000 flue gas heat exchanger W32.021 Pressure indicator
W32.011 Shut-off valve W32.022 temperature indicator option
W32.012 Shut-off valve W32.023 Pressure safeguard valve
W32.013 Non-return valve W32.024 Pressure indicator
W32.014 three-way regulator valve (motorized)

Subject to change
Page 1 of 2
Main and individual dimensions

connection line boiler - flue gas heat exchanger

Project number: 191103/8.377 DA083
Offer No.: --377 Printing date: 06.02.2020

connection line
Mean working gauge pressure Transportation weight Maximum weight 1)
Type [bar] [kg] [kg]
4000 10 39,1 44,4

Dimension(s)
L1 L2 L3 L4 L5 L6 B1
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
1154 973 669 378 278 178 457

Dimension(s)
H1 H2 H3 H 4 4) H 5 5) H 6 6) H 7 7)
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
2718 2118 1704 1150 1150 1150 1265

Connection for D13.001 2) W32.011 2) W32.012 2) W32.013 2)

DN [mm] 40 40 40 40
PN [bar/120°C] 40 40 40 40

Connection for W32.014 2) W32.016 2) W32.017 2) W32.023 2)

DN [mm] 40 20 20 20
PN [bar/120°C] 40 40 40 40

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 %
tolerance
 The scope of delivery is defined in the order confirmation.
1)
Maximum weight incl. 100 % filled with water
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
The temperature indicator is installed towards the operating side.
4)
Water inlet Eco
5)
Water outlet Eco
6)
Supply boiler
7)
Dimensions between boiler centre and lower edge of base frame (i.e. supporting surface of the boiler)

Subject to change
Page 2 of 2
technical specification

Pump curve
Project number: 191103/8.377 DA398
Offer No.: --377 Printing date: 06.02.2020

Pump module 1 und 2 of boiler 3, serial number 100000

Type pump Type Booster pump
CRE 5-29 X -

Subject to change
Page 1 of 2
technical specification

Pump curve
Project number: 191103/8.377 DA398
Offer No.: --377 Printing date: 06.02.2020

Q Discharge capacity in m³/h

H Discharge head in m
NPSH NPSH value in m
Curve A Curve of the pump
Curve B System characteristic based on mean working gauge pressure
Curve D NPSH curve of the pump

Operating point pump (Ref O)

Discharge flow Mean working gauge pressure water volume 1) discharge head 2) discharge pressure
[kg/h] [bar] [m³/h] [m] [bar-Ü]
4309 10 4,51 137,67 12,91

Operating point pump (Ref O)

Discharge flow NPSH value of pump Existing suction head
[kg/h] [m] [m]
4309 0,72 0,995

 The scope of delivery is defined in the order confirmation.

1)
The necessary water volume for the boiler is calculated on the nominal output of the boiler plus the volume lost through blow-
down.
2)
The necessary discharge pressure / discharge head of the boiler is calculated on the mean working gauge pressure of the
boiler (basis of calculation: 83 % of the response pressure of the pressure safeguard valve) plus the back-pressure between
pump and boiler.

Subject to change
Page 2 of 2
Individual dimensions

Feed water tank FT

Full deaeration - trickle deaeration device
Project number: 191103/8.377 DA019
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Lifting equipment to be fastened here, only Warning: hot surface, e. g. uninsulated fitting

B30.100 Feed water tank B30.521 Connection for Draining

B30.501 Connection for extraction B30.522 Connection for Level indicator
B30.504 Connection for Heating-up steam B30.523 Connection for Negative pressure safeguard valve
B30.506 Connection for oxygen-free, directly returning B30.525 Connection for Pressure safeguard valve 4)
condensate option
B30.507 Connection for Expansion steam return device B30.527 Connection for Pressure safeguard valve 4) option
option
B30.508 Connection for Chemical dosing O2 B30.528 Connection for temperature indicator
B30.509 Connection for Chemical dosing pH B30.529 Connection for Temperature measuring transducer
B30.510 Connection for Pump idling option B30.531 Connection for Overflow valve
B30.512 Connection for deaeration device D05.001 Inspection opening (water side)
B30.519 Connection for sample extraction D06.002 Lifting lug
B30.520 Connection for level control

Subject to change
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Individual dimensions

Feed water tank FT

Full deaeration - trickle deaeration device
Project number: 191103/8.377 DA019
Offer No.: --377 Printing date: 06.02.2020

Feed water tank FT

Transportation weight Operating weight Maximum weight 1)
6)
Type [kg] [kg] [kg]
FT 5 1073 4532 6032

Dimension(s)
L 1 5) L2 L3 L4 L5 L6 L7 L8 L9
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
3560 1750 1750 2205 2005 1770 1670

Dimension(s)
L 10 L 11 L 12 L 13 L 14 L 15 L 16 L 17 L 18
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
945 980 1045 915 745 830 665

Dimension(s)
L 19 L 20 L 21 B 1 5) B2 B3 B4 B5
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
665 200 1830 1155 800 899 855

Dimension(s)
B6 B7 B8 H 1 5) H2 H3 H4 D
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
840 630 1810 1200 225 50 1700

Connection for B30.501 2) B30.504 2) B30.506 2) B30.507 2) B30.508 3) B30.509 3) B30.510 2) B30.512 2) B30.519 3)
DN [mm] 65 40 1/2“ 1/2“ 550 3/8“
PN [bar/120°C] 16 16 16 16 16 16
3) 3) 2) 2)7) 2) 2) 3) 3)
Connection for B30.520 B30.521 B30.522 B30.523 B30.525 B30.527 B30.528 B30.529 B30.531 2)
DN [mm] 1/2“ 1 1/2“ 25 50 100 1/2“ 1/2“ 80
PN [bar/120°C] 16 16 40 40 16 16 16 16

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 Dimensioning insertion opening:
 Positioning height: addition of at least 100 mm to dimension H1 resp. dimension H2
(mounted / not mounted fittings)
 Positioning width: addition of at least 200 mm to dimension B1 resp. dimension B2
(mounted / not mounted fittings)
1)
Maximum weight incl. 100 % filled with water
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
Pipe thread according to DIN 2999 / EN10241
4)
If 3 pressure safeguard valves are necessary, the 3rd fitting will be symmetrically arranged between 1 and 2.
5)
Smallest transport dimensions once fittings have been removed
6)
With tank type FT-C 50, 3 saddle feet must be taken into account. Arrangement dimension L2/2.
7)
If several negative pressure safeguard valves are required, then these are arranged at the tank apex.
Note! The container may be fitted with extra feed connections. The connections are not shown on this data sheet. For the number of
feed connections, see description of scope of delivery in the order confirmation!

Subject to change
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Individual dimensions

Trickling dearator module DM

Design: trickle deaeration device
Project number: 191103/8.377 DA015
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Lifting equipment to be fastened here, only Warning: hot surface, e. g. uninsulated fitting

B30.034 Non-return valve B30.131 Shut-off valve (throttle cone)

B30.035 Non-return valve B30.503 Connection for vapours
B30.059 insulation Feed water tank B30.512 Connection for deaeration device
B30.064 Lifting lug B30.562 Connection for oxygenic, unpressurized condensate
B30.130 Control valve (magnetic) B30.563 Connection for make-up water

Trickling dearator module DM

Transportation weight Operating weight Maximum weight 1)
Type [kg] [kg] [kg]
DM 10 146 146 459

Dimension(s) Connection for B30.503 2) B30.562 2) B30.563 3)

H1 H2 H3 H4 D d
[mm] [mm] [mm] [mm] [mm] [mm] DN [mm] 32 25
1425 1350 340 240 750 550 PN [bar/120°C] 10 16

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
1)
Maximum weight incl. 100 % filled with water
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
Pipe thread according to DIN 2999 / EN10241

Subject to change
Page 1 of 1
Piping diagram

Complete deaeration of feed water

Designed as a trickle deaeration device
Project number: 191103/8.377 DA395
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

B30.000 Feed water tank B30.035 Non-return valve option
B30.020 Level controller B30.036 Non-return valve
B30.021 pressure regulator B30.037 Chemicals non-return valve
B30.023 Negative pressure safeguard valve B30.038 Chemicals non-return valve
B30.024 Drain shut-off valve (magnetic) B30.041 Drain shut-off valve
B30.025 Pressure safeguard valve B30.043 temperature indicator
B30.026 Heating-up adjustment valve (motorized) B30.044 Level indicator option
B30.027 Filter valve option B30.053 Pressure indicator option
B30.029 vapours drain-off fitting B30.054 temperature indicator
B30.030 Control valve B30.058 Overflow valve
B30.031 Shut-off valve (throttle cone) B30.060 trickle deaeration device
B30.032 Shut-off valve option B30.068 Filter valve option
B30.033 Shut-off valve (throttle cone) option B30.069 Shut-off valve option
B30.034 Non-return valve B30.125 Pressure safeguard valve option

Subject to change
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Piping diagram

Complete deaeration of feed water

Designed as a trickle deaeration device
Project number: 191103/8.377 DA395
Offer No.: --377 Printing date: 06.02.2020

Position Piping Position Piping

30.002 Pressure safeguard drainage line 30.011 Overflow steam pipe
30.003 Pressure safeguard blowoff line 30.020 Water sample extraction pipe
30.004 Drain pipe 30.102 Pressure safeguard drainage line
30.005 Vapour line 30.103 Pressure safeguard blowoff line
30.006 line oxygenic, unpressurized condensate 40.001 feed pump bypass line
30.007 line oxygen-free, directly returning condensate 41.001 Make-up water pipe
41.003 Chemicals dosing line
30.008 Heating-up steam line 41.004 Chemicals dosing line
30.010 Feed water suction piping

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 The scope of delivery is defined in the order confirmation.
 Two-stage level regulator is also possible.

Subject to change
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Main dimensions

Water service module WSM-V

Design: trickle deaeration device
Project number: 191103/8.377 DA008
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Warning: dangerous electrical Lifting equipment to be fastened Warning: hot surface, e. g.
voltage here, only uninsulated fitting

08.001 Pressure safeguard blowoff line B30.510 Connection for Pump idling option
08.002 Pressure safeguard drainage line B30.527 Connection for Pressure safeguard blowoff line
51.000 Control panel B30.528 Connection for Overflow valve option
A49.000 Chemicals dosing plant B30.562 Connection for oxygenic, unpressurized condensate
B30.000 Feed water tank B30.563 Connection for make-up water
B30.013 support structure B34.000 Blow-down, expansion and cooling tank
B30.020 Level controller B34.006 Shut-off valve for Cooling water (throttle cone)
B30.023 Negative pressure safeguard valve B34.007 Control valve for Cooling water (magnetic)
B30.025 Pressure safeguard valve B34.012 Inspection opening water side
B30.026 Heating-up adjustment valve (motorized) B34.100 Connection for venting
B30.030 Control valve for make-up water (magnetic) B34.101 Connection for Blow-down water over ambient
pressure at saturation temperature
B30.031 Shut-off valve for make-up water (throttle cone) B34.102 Connection for Drain to canal
B30.060 trickle deaeration device B34.103 Connection for Blow-down water below ambient
pressure at saturation temperature
B30.501 Connection for extraction B34.104 Connection for Draining
B30.503 Connection for vapours B34.105 Connection for Cooling water
B30.504 Connection for Heating-up steam D05.001 Inspection openings steam and water side
B30.506 Connection for oxygen-free, directly returning D06.002 Lifting lug
condensate option
B30.507 Connection for oxygen-free, directly returning W69.000 Water sample cooling device
condensate option
B30.508 Connection for Chemical dosing W69.501 Connection for Boiler water sample

Subject to change
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Main dimensions

Water service module WSM-V

Design: trickle deaeration device
Project number: 191103/8.377 DA008
Offer No.: --377 Printing date: 06.02.2020

Water service module Transportation weight Operating weight Maximum weight 1) Connected load (electrical) Dimension(s)
L1 B1 H1
Type [kg] [kg] [kg] [kW] [mm] [mm] [mm]
WSM-V 8.0 1978 5914 8042 0,8 4543 2028 3933

Dimension(s)
L4 B8 B9 H2 H3
[mm] [mm] [mm] [mm] [mm]
765 238 238 3420 2510

Bearing area
L2 L3 B2 B3 B4 B5 Surface area
[mm] [mm] [mm] [mm] [mm] [mm] [cm²]
3633 2995 1225 900 60 60 4360

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Missing dimensions are not contained in scope of delivery.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
1)
Maximum weight incl. 100 % filled with water

Subject to change
Page 2 of 2
Individual dimensions

Blow-down, expansion and cooling module BEM

Project number: 191103/8.377 DA036
Offer No.: --377 Printing date: 06.02.2020

Explanation of symbols
Warning: dangerous electrical Lifting equipment to be fastened Warning: hot surface, e. g.
voltage here, only uninsulated fitting

B34.005 temperature switch option B34.101 Connection for Blow-down water over ambient pressure at
B34.006 Shut-off valve (throttle cone) saturation temperature
B34.007 Control valve (magnetic) B34.102 Connection for Drain to canal
B34.008 Shut-off valve B34.103 Connection for Blow-down water below ambient pressure
B34.009 temperature sensor at saturation temperature
B34.010 temperature indicator option B34.104 Connection for Draining
B34.012 Inspection opening (water side) B34.105 Connection for Cooling water
B34.021 Pressure indicator B34.106 Connection for Draining feed water
B34.100 Connection for venting

Subject to change
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Individual dimensions

Blow-down, expansion and cooling module BEM

Project number: 191103/8.377 DA036
Offer No.: --377 Printing date: 06.02.2020

Blow-down, expansion and cooling module BEM

Transportation weight Operating weight Maximum weight 1)
Type [kg] [kg] [kg]
450 254 389 704

Dimension(s)
L1 L3 L4 L5 B1 B3 H1 H2 H3
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
831 425 225 406 921 840 1541 953 703

Dimension(s) Base frame Bearing area

H4 H5 H6 H7 L2 B2 B4
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [m²]
616 453 173 163 325 900 75 0,049

Connection for B34.100 2) 4) B34.101 2) B34.102 2) B34.103 2) B34.104 3) B34.105 3) B34.106 3)

DN [mm] 250 80 100 100 R 1“ R 1“ R 2“
PN [bar/120°C] 16 16 16 16 16 16 16

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
1)
Maximum weight incl. 100 % filled with water
2)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
3)
Pipe thread according to DIN 2999 / EN10241
4)
If the length of the ventilation pipe is more than 10 m, the pipe with the next largest nominal diameter (DN) should be used.

Subject to change
Page 2 of 2
Piping diagram

Blow-down, expansion and cooling module BEM

Project number: 191103/8.377 DA037
Offer No.: --377 Printing date: 06.02.2020

Position Designation Position Designation

B34.005 temperature switch option B34.015 Non-return valve option
B34.006 Shut-off valve for Cooling water (throttle cone) B34.016 Non-return valve option
B34.007 Control valve for Cooling water (magnetic) B34.017 Non-return valve option
B34.008 Shut-off valve B34.018 Non-return valve option
B34.009 temperature sensor blow-down B34.019 Non-return valve option
B34.010 temperature indicator option B34.020 Non-return valve option
B34.011 Shut-off valve option B34.021 Pressure indicator

Position Piping Position Piping

12.001 Drain pipe boiler 34.001 drain pipe to duct
15.001 water level blowoff pipe 34.002 Cooling water pipe
30.004 Drain pipe feed water 34.003 vent pipe
30.020 overflow pipe 34.005 connection pipe over 100 degrees
32.001 drainage line and vent pipe 34.006 connection pipe below 100 degrees

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 If the length of the ventilation pipe is more than 10 m, the pipe with the next largest nominal diameter (DN) should be used.
 Drainage valve(s) B34.011 are only required with rising pipes for the residual drainage of connecting pipes.
 Only open drainage valve(s) B34.011 when the system is not under pressure.

Subject to change
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Main and individual dimensions

Water treatment module WTM

Project number: 191103/8.377 DA018
Offer No.: --377 Printing date: 06.02.2020

A41.000 Water treatment module WTM A41.005 Filter valve

A41.001 Salt-softening receptacle A41.006 Pressure indicator
A41.002 Control valve make-up water A41.007 Sampling device
A41.003 Shut-off valve raw water A41.010 Connection waste water
A41.004 Return shut-off valve

Water treatment module WTM

Type 1) Capacity Supply pressure raw water Transportation weight Operating weight Max. capacity Connected load (electrical)
[m³ x °dh] [bar] [kg] [kg] [m³/h] [kW]
10,0 1000 3,2 ... 6 878 2085 10 0,01

Dimension(s) Connection
L1 B1 B2 H1 H2 H3 H4 A41.002 2) A41.003 A41.010
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [DN] [DN] [DN]
3030 1200 330 2486 1200 1800 280 2“ 65 100

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Dimensions with ± 1 % tolerance; transport weight indication with ± 4 % tolerance and operating weight indication with ± 2 %
tolerance
1)
double station flow-controlled with 1 miniature circuit breaker
2)
Pipe thread according to DIN 2999 / EN10241

Subject to change
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Individual dimensions

steam distributor
Project number: 191103/8.377 DA076
Offer No.: --377 Printing date: 06.02.2020

A63.501 Connection for Pressure indicator A63.513 Additional Connection 2

A63.502 Connection for Condensate A63.514 Additional Connection 3
A63.503 Connection for Draining A63.515 Additional Connection 4
A63.504 Connection for steam boiler 1 A63.520 Additional Connection 5
A63.505 Connection for steam boiler 2 A63.521 Additional Connection 6
A63.506 Connection for steam boiler 3 A63.522 Additional Connection 7
A63.510 Connection for steam boiler 4 option A63.523 Additional Connection 8 option
A63.511 Connection for Heating-up steam A63.524 Additional Connection 9 option
A63.512 Additional Connection 1 A63.525 Additional Connection 10 option

Subject to change
Page 1 of 2
Individual dimensions

steam distributor
Project number: 191103/8.377 DA076
Offer No.: --377 Printing date: 06.02.2020

steam distributor
Nominal output Mean working gauge pressure Transportation weight Operating weight Maximum weight 2)
[kg/h] [bar] [kg] [kg] [kg]
8000 10 398 793 1156

Dimension(s)
L1 L2 L3 L4 L5 L6 L7 L8 L9 L 10
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
4738 205 370 500,0 500,0 440,0 390,0 390,0 370,0

Dimension(s)
L 11 L 12 L 13 L 14 L 15 L 16 L 17 H1 H2 D
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
370,0 340,0 300,0 340,0 999 662 323,9

Connection for A63.501 A63.502 A63.503 A63.504 A63.505 A63.506 A63.510 A63.511 A63.512
DN 1) [mm] 20 20 20 125 125 125 65 100
PN [bar/120°C] 40 40 40 16 16 16 16 16

Connection for A63.513 A63.514 A63.515 A63.520 A63.521 A63.522 A63.523 A63.524 A63.525
DN 1) [mm] 80 80 80 50 50 65
PN [bar/120°C] 16 16 16 40 40 16

 The scope of delivery is defined in the order confirmation.

 References and defaults to Requirements for the boiler installation room see technical information TI024.
 Missing dimensions are not contained in scope of delivery.
 Dimensions with ± 1 % tolerance; operating / maximum weight indication with ± 2 % tolerance
 The indicated transport weight already includes the surcharges for normal sheet metal thickness tolerances, hence difference
downwards is possible.
 When changing the nozzle arrangement all dimensions change, too!
1)
Nominal diameter for flanges in accordance with DIN 2633 / 2634 / 2635 or EN 1092-1/-2 / DN65PN16 with 4 holes
2)
Maximum weight incl. 100 % filled with water

Subject to change
Page 2 of 2