Doc. No.

:
RFCC-G-CS-PT-040
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project Rev. No. : 0
PT. PERTAMINA (Persero)
Page : 1 / 13

SETTLEMENT CHECK PROCEDURE

FOR ATMOSPHERIC TANK

PROJECT : CILACAP RESID FLUID CATALYTIC CRACKING

(RFCC) PROJECT

LOCATION : PERTAMINA RU-IV, CILACAP, CENTRAL JAVA, INDONESIA

OWNER : PT. PERTAMINA (PERSERO)

CONTRACTOR : CONSORTIUM ADHI-GSEC

PO. NO. : 1 15/00000/2011-S2

VENDOR NAME : 2 PT. INDO TEHNIK INDUSTRI

VENDOR DOC. NO. : RFCC-G-CS-PT-040

0 Issued for Approval 28 Mar 2014 Yr JW.Y

Rev. Description Date Prepared Reviewed Approved
by by by

REVISION HISTORICAL SHEET

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 2 / 13
FOR ATMOSPHERIC TANK

Page /
Rev item Description of Changes
Paragraph

0 ALL - Issued for Approval

V/P (RFCC-G-ME-VP-POT01-SP001) Hydrostatic test

procedure for field fabrication Tanks has been cancelled. (TR
No. RFCC-T-GCPC-0318)

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 3 / 13
FOR ATMOSPHERIC TANK

TABLE OF CONTENTS

- COVER .................................................,,,,,,,,..,,,............................... 1
- REVISION HISTORICAL SHEET ..........................................................2
- TABLE OF CONTENTS ........................................................................ 3
1. Purpose .........................................…..................................................... 4
2. References ……………………………………………………….………. 4
3. Preparation & Responsibility ............................................................... 4
4. Hydrostatic Test performance ………………..................................... 6
5. Testing of Roof …………..........………………....................................... 7
6. Repairs ……………………………………..……...................................... 8
7. Tank Settlement Measurement …….………...................................... 8
8. Tank Cleaning…………………..…….………...................................... 10
9. Report ……………………………………………...................................... 11
10. Installation ….……………………………………...................................... 11
11. Applicable Form …..……………………………..................................... 12
- Hydrostatic Test Diagram Form …………...................................... 12
- Hydrostatic Test Settlement Report Form ………..…................... 12

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 4 / 13
FOR ATMOSPHERIC TANK

1. PURPOSE
This procedure covered to provide general instruction for the performance of Settlement
Check of the Tank on Cilacap Resid Fluid Catalytic Cracking (RFCC) Project in
according with API Standard 650 and Project Specification as follow :
 Water filling test for Fixed Roof Tanks
 Amine Storage Tank (106-T-501)
 Sour Water Storage Tank (107-T-501)
 Observation Tank (152-T-501)
 Fuel Oil Tank (157-T-501)
 Cos Solvent Storage Tank (103-T-501)
 Caustic Tank (110-T-501)
 Spent Caustic Tank (165-T-501)

2. REFERENCES
 API Standard 650, 11Th edition, June 2007, ADDENDUM 3, AUGUST, 2011
(WELDED STEEL TANKS FOR OIL STORAGE).
 Project Standard Specification.

3. PREPARATION& RESPONSIBILITY
3.1 PT.Indo Tehnik Industri here in after called PT.ITI as the Tank Manufacturer shall
perform the hydrostatic test responsibility for :
a. Preparing the Tank for testing. This shall include removal all trash, debris,
grease, oil, weld scale, weld spatter and any other foreign matter from the
interior and the roof of the Tanks.
b. Make sure that all fabrication and erection inspection work have finished and
conformed include all joint welds and NDE. Ensure all of measuring
Equipments have valid calibration.
c. Furnishing, laying and removal all lines from the water source and the water
disposal point (maximum 50 m from the Tank point).
d. Filling and Emptying the Tank.

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 5 / 13
FOR ATMOSPHERIC TANK

e. Cleaning, rinsing, drying and other prescribed activity.

f. Taking Settlement measurements (If Required)

4. SETTLEMENT CHECK DURNG HYDROSTATIC TEST PERFORMANCE

1. Open filling valve, and close drain valve. Make sure there is a sufficient opening at
roof/ top of tank for tank out breathing during water filling.
2. To fulfill Tanks to be tested by water trough the fill valve, switch the pump “ON”
reach to first quarter Shell Height (¼ SH) as per Hydrostatic Test diagram.
3. When the water fulfilled ¼ SH, switch the pump “OFF”, close the filling valve, hold
the water filling during 1 (one) hour.
4. Check condition of Tanks equipment, installation test and civil foundation for Tanks
settlement or levelness (see paragraph 6 below).
5. When there are any leakage occur, or and significant Tanks permanent deformation
and/or shell and anchorage (if used) visual tightness check, mark “REPAIR” this
area by steel marker, then instruct the disposition plan for repairing.
6. When the water filling test of ¼ SH is accepted, water filling be continued for next
quarter such as the above water filling flow step by step in according with the
Hydrostatic test diagram up to Product Design Liquid Level (H.L.L) for each Tank
as per table below.
Max Max
Tank Des. int.
Filling Emptying
Tank Item Title H.L.Lmm) Capacity pressure
Rate Rate
(m3) (mm H2O)
(m3/hour) (m3/hour)
106-T-501 Amine Storage Tank 7100 359 Full Water 14 10
107-T-501 Sour Water Storage Tank 22000 3957 Full Water 50 40
152-T-501 Observation Tank 3800 94.3 Full Water 5.8 4.6
157-T-501 Fuel Oil Tank 9200 969.3 Full Water 28 22
103-T-501 Cos solvent storage Tank 2400 37.7 Full Water 60 11.8
110-T-501 Caustic Tank 3900 69.8 Full Water 24 10
165-T-501 Spent Caustic Tank 5900 98.8 Full Water 8.96 0.1

Note : Maximum filling rate shall not exceed API 650 requirement para. 7.3.6.5

7. Hold the water filling 24 (Twenty four) hours minimum for hydrostatic test in
maximum level of water filling as per table above for each tanks.

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 6 / 13
FOR ATMOSPHERIC TANK

8. Check all condition of Tanks equipment, as per paragraph 4.4 above.

9. Barata’s quality inspector, Adhi-GS, Pertamina and MIGAS (If required) shall be
inspected the hydrostatic test.
10. Upon the completion of the examination by Adhi-GS, Pertamina and MIGAS and
there are no leaks where occur, the fill water shall be drained continuously and
will be transfer to another tank or pit/storage, and then internal Tank shall be
cleaned enough.
11. Preservation after hydro-test (except for tank with internal coating) shall be
prepared start from cleaning, visual check to ensure the tank is clean, protect the
nozzle connection by temporary blind cover and inside the tank will be
preservation as per RFCC.

5. REPAIRS
If there are any leakages occurred during the test or/and significant permanent
deformation, this area shall be repaired as per disposition plan. And than re-Hydro test
shall be performed at the direction of Adhi-GS, Pertamina and MIGAS (If required).

6. TANK SETTLEMENT MEASUREMENT

Tank settement measurement shall be carried out in accordance with the following :
6.1 Shell elevation measurements shall be made at equally-spaced intervals around
the tank circumference not exceeding 10 M (32 ft.). The minimum number of shell
measurement point shall be eight.
6.2 Observed elevations shall be referred to a permanent benchmark. The level
instrument shall be set up at least 1½ times tank diameter away from the tank
when elevation reading are taken.

Six sets settlement reading are required :

a. Before start of the hydrostatic test
b. With tank filled to ¼ test height (±600 mm [2 ft.])
c. With tank filled to ½ test height (±600 mm [2 ft.])
d. With tank filled to ¾ test height (±600 mm [2 ft.])
e. At least 24 hours after the tank has been filled to maximum test height. This
24-hour period may be increased to duration if the Purchaser so requires for
conditions such as :

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 7 / 13
FOR ATMOSPHERIC TANK

 The tank is the first one in the area

 The larger capacity than any other existing tank in the area
 The larger unit bearing load than any other existing in the area
 There is any question regarding the rate or magnitude of settlement that
will take place.
f. After tank has been emptied of test water
6.3 If settlement measurements are specified by the Purchaser, any differential
settlement greater than 13 mm per 10 m (½ in per 3.2 ft.) of circumference or a
uniform settlement over 50 mm (2 in) shall be reported to the Purchaser for
evaluation.
Filling of the tank shall be stopped until cleared by the Purchaser.
6.4 Internal bottom elevation measurement shall be made before and after hydrostatic
test as per API 650 para. 7.3.1
6.5 All elevation measurements shall be included in the Manufacturer’s Data Report
(MDR)

7. REPORT.
A Settlement check report form (paragraph 11) and data shall be prepared and fullfilled
by ITI QA/QC Manager or his designer, and shall be approved by Adhi-GS, Pertamina
and MIGAS (If required).

8. APPLICABLE FORM
Hydrostatic Test Diagram Form

HYDROSTATIC TEST DIAGRAM

DIAGRAM UJI HIDROSTATIKA

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page
24 Hours
: 8 / 13
FOR ATMOSPHERIC TANK Holding Time
1 Hour

1 Hour

1 Hour

CONSORTIUM ADHI-GS E&CPERTAMINAMIGASPT. BARATA INDONESIA

Approved byApproved byApproved byApproved by

CONSORTIUM ADHI-GS E&C

L.A.H

___________________________________________________________________________

PT. INDO TEHNIK INDUSTRI

Hydrostatic Test Settlement Report Form

HYDROSTATIC TEST SETTLEMENT REPORT

LAPORAN PENURUNAN PONDASI SAAT TES BEBAN AIR

CONSORTIUM ADHI – GS E&C

 Doc. No. :
Cilacap Resid Fluid Catalytic
Cracking (RFCC) Project RFCC-G-CS-PT-040
PT. PERTAMINA (Persero) Rev. No. : 0

SETTTLEMENT CHECK
PROCEDURE Page : 9 / 13
FOR ATMOSPHERIC TANK

PT. INDO TEHNIK INDUSTRI

CONSORTIUM ADHI – GS E&C