WT Operation Manual
WT Operation Manual
WT Operation Manual
WT404
WT409
WT707
WT904
WT909
Operation Manual
JUNE,2006
11 Heater Break Alarm(HBA) ……………………………………………… Page 31
12 Error codes ………………………………………………………………… Page 34
13 Modify input type: TC, RTD ……………………………………………… Page 35
14 Modify input type: Linear Input (mA ,V)
14.1 Hardware ……………………………………………………………… Page 36
14.2 Calibration ……………………………………………………………… Page 37
15 Modify output type: Relay, SSR, 4~20mA ………………………………… Page 38
16 Modify output mode: OUT1/ALARM, OUT1/OUT2 ……………………… Page 38
17 Applications
17.1 RAMP & SOAK ………………………..……………………………… Page 39
17.2 TTL Communication:SV output and RATE function……………… Page 40
17.3 1ψ Phase angle control (By SCR module) ………………………… Page 41
17.4 1ψPhase angle control (By TRIAC) …………...…………………… Page 42
17.5 3ψPhase angle control ( By DIODE/SCR module)……………….. Page 43
17.6 1ψZero crossing control (By SCR Module) ………………..……… Page 44
17.7 1ψZero crossing control (By TRIAC) ……………….……………… Page 45
17.8 3ψZero crossing control (By SCR module) ……………………… Page 46
17.9 3ψZero crossing control (By TRIAC) ……………………………… Page 47
17.10 3 wires proportional motor valve control ……………..………… Page 48
17.11 Wiring diagram of PC Communication …………………………. Page 49
2
1. Notice before start-up
WT series controller has got the CE approvals as below:
Please confirm the specification of controller is to totally with your requirement before using it, also
read this manual in detail.
Danger
※ Attention! Electric Shock!
※ After electrifying, do not touch the terminal to prevent attacking!!
※ Please ensure the power has closed while you perform power wiring.
Warning
1. Please make sure the position of the rear terminal for AC power is correct, or the controller would be
damege after electrifying.
(WT404 for Pin1, 6;WT904/707/409/909 for Pin1,2)
2. Please ensure the votage is the same with the spec (AC85~265 or DC 24V), or the controller would be
damege after electrifying.
3.Please ensure the wiring has connected to the right usage(Input, Output, Alarm) terminal.
4.Please choose the suited terminal fitted for M3 screw, express as below:
3
4. External dimension and panel cutout (Unit:mm)
44.5+0.5
70 44.5+0.5
WT404
65
WT409
WT707
WT904
WT909
11
5. Parts description
Light up all LED lamp Display unit“C”and input Display value (0.0~400.0) Start to use
and 7 section display type“K2”
Press SHIFT key Press SHIFT key Press UP key Press SET key
First digit start is glisten Shift to digit fourth Increase the value Set value=100
Press SET key Press SHIFT key Press UP key Press SET key
Change to alarm1 Shift to the second digit Increase the value Set alarm value
Notes:1. Set alarm value to“5"(When "PV" is higher then five, alarm1 action)
2. This control with 16 mode, please refer to page 30 "Alarm mode table".
3. When change alarm mode, please press “SET key" and "SHIFT key" to Level 3, set ALD1 parameter.
13
6.4 Autotuning (AT)
Use AT function to automatically
Press SET key Press SHIFT key Press UP key Press SET key
14
6.5 Programmable RAMP / SOCK
※ For detail of programmable instruction ,please refer with page 25.
Assume the temperature profile is as below (use total 4 segments)
15
7. Operation levels
16
8. Parameters
8.1 Level 1 (User Level)
PV Process Value
SV Set Value
Set
Output Limt
Set
Autotuning
Set
Alarm 1 set value
Set
17
8.2 LEVEL 2 (PID Level)
To enter level2, press SET key 5 seconds in Level1.
18
8.2.2 Description of parameters
Proportional band 1 Range:0.0~200.0%
(For output 1) ON/OFF control if set to 0 (0.0)
Set
Integral time 1 Range:0~3600 seconds
(For output 1) PD control if set to 0
Set
Derivative time 1 Range:0~900 seconds
(For output 1) PI control if set to 0
Set
Reserved Reserved
Set
Auto tuning offset value Range:0~USPL
Set
Range:0~150 seconds
Output 1 cycle time Relay output : 10
Display Set Voltage pulse output : 1 , mA output: 0
If P1=0.0 Hysteresis for output 1
ON/OFF control Range:0~1000
Set
Proportional band 2
(For output 2) The same with P1
Set
Integral time 2
The same with I1
(For output 2)
Display if output2 is provided
Set
Derivative time 2
The same with D1
(For output 2)
Set
Output 2 Cycle time The same with CYT1
Display Set
If P2=0.0
Hysteresis for output 2
The same with HYS1
ON/OFF control
Set
Control gap 1 Set point of output 1 (Heating side)
(For output 1) =SV - GAP1
Set
Control gap 2
(For output 2) =SV + GAP2
Set
Function lock
Return to “P1"
19
8.3 LEVEL 3 (Input Level)
To enter level 3 , set LCK to ”0000”and then press SET key + Shift( ) key 5 seconds.
20
Output 2 low limit calibration
The same with CLO1
(Used for mA and V output)
Set
Output 2 high limit calibration The same with CHO1
(Used for mA and V output)
Set
Retransmission low limit calibration The same with CLO1
Set
Retransmission high limit calibration The same with CHO1
Set
Full run time of proportional motor
( Used for proportional motor valve Range:5~200 seconds
control output)
Set
Used for programmable controller 0=Not wait
to wait continued operation Others=Wait value
Set
Frequency 50 / 60HZ
Set
Return to “INP1"
21
8.4 Level 4 (SET level)
To enter level 4, set LCK to ”1111”and then press SET key + Shift( ) key 5 seconds.
SET 1_ 1
SET 1_ 2
SET 1_ 3
SET 1_ 4
*For the description of Level 1 parameters, please refer with page 17.
*For the description of Level 3 parameters, please refer with page 20.
SET Display / hiding Level SET Display / hiding Level
1_ 1 Level 1 5_ 1 , Level 3
1_ 2 Level 1 5_ 2 , Level 3
1_ 3 Level 1 5_ 3 , , Level 3
1_ 4 Level 1 5_ 4 , , , Level 3
2_ 1 Level 1 6_ 1 Level 3
2_ 2 , , Level 3 6_ 2 Level 3
2_ 3 , Level 3 6_ 3 Level 3
2_ 4 , Level 3 6_ 4 Level 3
3_ 1 Level 3 7_ 1 Level 3
3_ 2 Level 3 7_ 2 Level 3
3_ 3 Level 3 7_ 3 Level 3
3_ 4 Level 3 7_ 4 Level 3
4_ 1 Level 3
4_ 2 Level 3
4_ 3 Level 3
4_ 4 , Level 3
22
8.4.2 Special functions (Use SET8 / SET9 / SET0)
SET 8 Remark
8_ 1 0 : Program not repeat
1 : Program repeat
8_ 2 0 : No power failure option Only available for
1 : With power failure option programmable
8_ 3 0 : Program starts from 0 controller
1 : Program starts from PV
8_ 4 0 : Reserved (Don’t change it)
SET 9 Remark
9_ 1 0 : Reserved (Don’t change it)
9_ 2 0 : Timer Unit = “Hour : Minute” Only available for
programmable
1 : Timer Unit = “Minute : Second”
controller
9_ 3 0 : Disable transmission Used for transmission
1 : SV Transmission output
9_ 4 0 : Disable transmission
1 : PV Transmission
SET 0 Remark
0_ 1 0 : TTL Communication (Slave) Used for TTL
1 : TTL Communication (Master) communication
23
Please don't operate SET 8_4,otherwise the controller's process will be in confusion.
If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will
not display any values. The SV LED will display both the parameter value and the setting
value alternately as shown in the diagram below.
Displayed alternately
PV EMPTY
SV
To rectify the problem please press the SHIFT KEY ( ) and change the setting value to
“0000”.
24
8.5 Program Level (Only displayed in programmable controller)
8.5.1 Description of parameters
LEVEL 1
Set
Program Pattern Setting value of Seg.5
Range:0~2
Set Set
Program Segment display
Set time for Seg.5
( Pattern _ Segment )
Set Set
Program countdown display
Output Limit of Seg.5
Range:0~99 hour 59 min
Set Set
Setting value of Seg.1
Setting value of Seg.6
Range:LSPL~USPL
Set Set
Set time for Seg.1
Set time for Seg.6
Range:0~99 hour 59 min
Set Set
Output Limit of Seg.1
Range:0~100% Output Limit of Seg.6
If OUT=0,program will end.
Set Set
Set Set
Set Set
Set Set
Set Set
Set Set
Set Set
Setting value of Seg.4 Return LEVEL 1
Set
Set
Set
25
8.5.2 Description of operation
1. There are 2 patterns can be used,each pattern contains 8 segments.
2. Terminologies
Pattern :A program consists of some steps.
Ramp status:The status with changing SV.
Soak status :The status with fixed SV.
3. Operating
I. "KEY" function (no changing parameter)
(RUN) :Start program procedure,PRO LED in panel start flicking.
(HOLD) :Suspend program procedure,PRO LED in panel will stop
flicker but still light on.
+ SET(JUMP) :Jump to previous segment.
+ SET (RESET):Reset program procedure,PRO LED in panel will off.
II. Alarm Function:
ALD1 = “07”(Segment end alarm),
AL1 =“2”(It means when segment 2 end,AL1 will act),
ALT1 =“00:10”(Relay on time is 10 seconds).
* In this case,when program proceeds to segment 2 end,the relay of AL1 will
be on 10 seconds.
III. END function:
The Controller doesn’t have END order, so if program procedure is less than 8
segments, please set the last segment’s OUT to “0”. Program will end in this
segment. Otherwise,it will proceed 8 or 16 segments.
IV. Linking Function:
PTN=1 proceed pattern 1,contains 8 segments.
PTN=2 proceed pattern 2,contains 8 segments.
PTN=0 linking proceed pattern 1 and 2 totally 16 segments.
(Please set PTN1 and PTN2 at first,and then set PTN to 0)
V. Other function(*refer to LEVEL 4)
SET 8_1=1 Program repeats.
SET 8_2=0 No power failure function.
SET 8_2=1 Enable power failure function.
(When power shut down and on again,the controller will start from the
segment which is near PV)
SET 8_3=0 Program starts from 0.
SET 8_3=1 Program starts from PV.
26
9. Input type table (INP1 selection)
TYPE CODE RANGE
0.0 ~ 200.0℃ / 0.0 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
0 ~ 600℃ / 0 ~1112℉
K 0 ~ 800℃ / 0 ~1472℉
0 ~ 1000℃ / 0 ~1832℉
0 ~ 1200℃ / 0 ~2192℉
0.0 ~ 200.0℃ / 0.0 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
0 ~ 600℃ / 0 ~1112℉
J 0 ~ 800℃ / 0 ~1472℉
0 ~ 1000℃ / 0 ~1832℉
0 ~ 1200℃ / 0 ~2192℉
0 ~ 1600℃ / 0 ~2912℉
R 0 ~ 1769℃ / 0 ~3216℉
0 ~ 1600℃ / 0 ~2912℉
S 0 ~ 1769℃ / 0 ~3216℉
B 0 ~ 1820℃ / 0 ~3308℉
0 ~ 800℃ / 0 ~1472℉
E 0 ~ 900℃ / 0 ~1652℉
0 ~ 1200℃ / 0 ~2192℉
N 0 ~ 1300℃ / 0 ~2372℉
-199.9 ~ 400.0℃ /-199.9 ~752.0℉
T -199.9 ~ 200.0℃ / -199.9 ~392.0℉
0.0 ~ 350.0℃ / 0.0 ~662.0℉
0 ~ 2000℃ / 0 ~3632℉
W5Re/W26Re 0 ~ 2320℃ / 0 ~4208℉
0 ~ 1300℃ / 0 ~2372℉
PLⅡ 0 ~ 1390℃ / 0 ~2534℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
U -199.9 ~ 200.0℃ / -199.9 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
0 ~ 400℃ / 0 ~752℉
L 0 ~ 800℃ / 0 ~1472℉
27
TYPE CODE RANGE
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
JIS -199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT100 0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
DIN -199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT100 0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
JIS -199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT50 0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
AN1 -10 ~ 10mV / -1999~9999
AN2 0 ~ 10mV / -1999~9999
AN3 0 ~ 20mV / -1999~9999
AN4 0 ~ 50mV / -1999~9999
AN5 10 ~ 50mV /-1999~9999
*The initial setting in factory is “K2”.
28
10. Alarm
10.1 Alarm time (ALT1/ALT2/ALT3)
ALT1=0 Flicker alarm
ALT1=99.59 Continued alarm
ALT1=00.01 ~ 99.58 Alarm on delay time
10.2 SETA
*SETA is in Level 3 (Input level)
}
When "b" contact
If SETA_2=1,AL2 relay will be action reversely (normal close) is
If SETA_3=1,AL3 relay will be action reversely needed
29
10.3 Alarm mode (ALD1 / ALD2 / ALD3)
( :SV :Alarm set value)
Deviation high alarm Process low alarm
with hold action* with hold action*
01 OFF ON 06 ON OFF
HIGH PV PV
LOW HIGH
*Hold action:
When Hold action is ON ,the alarm action is suppressed at start-up until the measured
value(PV) enters the non-alarm range.
*System failed:
It means that the controller display error message with one of following :
”UUU1” or “NNN1” or “CJCE”
30
31
※ How to enter 3 : Set parameter “LCK” to 0000 in Level 2, and then press “SET” key + “Shift” key
5 Seconds to enter operation Level 3.
※ How to enter 4 : Set parameter “LCK” to 1111 in Level 2, and then press “SET” key + “Shift” key
5 Seconds to enter operation Level 4.
32
11.5 Activated conditions of HBA
Condition
1. OUT1 is ON
11.6 Remarks
¾ Available output(OUT1) type for HBA
I. Relay
¾ Since HBA function uses AL1 as alarm relay, please set temperature alarms in AL2 or
AL3.
33
12. Error codes
DISPLAY DESCRIPTION
Open circuit of main control sensor.(INP1)
* A/D convert failed.
* Cold junction compensation failed.
Open circuit of sub control sensor.(Remote SV)
PV exceeds USPL.
PV under LSPL.
Input signal of sub control exceeds the upper limit.
(Remote SV)
Input signal of sub control under the lower limit.
(Remote SV)
* RAM failed.
Interface failed.
Auto tuning failed.
NOTE:If the “*” marked error comes up,the controller needs to be repaired.
Please send it to the nearest sales office or retail dealer.
34
13. Modify input type (“TC” “RTD”)
If the controller needs to modify input type from TC or mV to RTD ,please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrary,modify from RTD to TC or mV,make PAD open.
96x96,48x96,96x48(mm)
RTD : Short pads TC or mV : Open pads
72x72(mm)
RTD : Short pads TC or mV : Open pads
48x48(mm)
RTD : Short pads TC or mV : Open pads
35
14. Modify input type : Linear Input (mA ,V)
14.1 Hardware:
96×96,48×96,96×48 72×72 48×48
INPUT ( + ) PIN 17 PIN 11 PIN 7
INPUT ( - ) PIN 20 PIN 14 PIN 10
0~20mA (INP1=AN4):(R3 use 100Ω,R5 use 2.4Ω, S3&S5 SHORT)
4~20mA (INP1=AN5):(R3 use 100Ω,R5 use 2.4Ω, S3&S5 SHORT)
0 ~ 1V (INP1=AN4):(R1 use 2KΩ,R4 use 100Ω,S1&S4 SHORT)
0 ~ 5V (INP1=AN4):(R2 use 10KΩ,R4 use 100Ω,S2&S4 SHORT)
1 ~ 5V (INP1=AN5):(R2 use 10KΩ,R4 use 100Ω,S2&S4 SHORT)
0 ~ 10V (INP1=AN4):(R3 use 22KΩ,R4 use 100Ω,S3&S4 SHORT)
2 ~ 10V (INP1=AN5):(R3 use 22KΩ,R4 use 100Ω,S3&S4 SHORT)
96×96,48×96,96×48 96×96,48×96,96×48
( PC Board ) ( PC Board )
FRONT BACK
R1
R4 R2 S1
S2 S4
R5 R3
S3 S5
20 19 ................ 11 11 ............ 19 20
72×72 72×72
( PC Board ) ( PC Board )
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
14 13 .... 8 8 .... 13 14
48×48 48×48
( PC Board ) ( PC Board )
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
10 9 .... 6 6 .. 9 10
36
14.2 Calibration:
To display ANL1 &
SET 2.2 = 1 ANH1
ANL1=0
ANH1=5000 at INPUT Level
LSPL=0
USPL=5000
Return User Level to view
the changing of PV
Inputs 4mA
Inputs 20mA
NO
OK ?
YES
37
15. Modify input type : Linear Input (mA ,V)
It just needs to change a module at the same position,
and modify parameter CYT1 in LEVEL 2 .
ÎRelay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0
96×96,48×96,96×48 96×96,48×96,96×48
( CPU Board ) ( CPU Board )
PAD of OUT2:
PAD of OUT2:OPEN
SHORT
PAD of AL3:SHORT
PAD of AL3:OPEN
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
72×72 72×72
( CPU Board ) ( CPU Board )
8 9 10 11 12 13 14 8 9 10 11 12 13 14
48×48 48×48
( CPU Board ) ( CPU Board )
PAD of AL1:
PAD of AL1:
SHORT
OPEN
6 7 8 9 10 6 7 8 9 10
38
17. Applications
17.1 RAMP & SOAK
z RAMP:
I. SET2.1=1ÎTo display AL3
II. SET4.1=1ÎTo display ALD3
III. ALD3=9ÎOpen RAMP option
IV. Then, AL3 will not display. It was replaced by RAMP.
z SOAK:
I. ALD1 / ALD2=19 Î To use Sock Timer.
II. AL1 / AL2 will display as below:
AL1
Range:00.00 ~ 99.59(Hour.Minute)
00.00
z Example:
SV=100℃,RAMP=10.00 (℃/min),AL1=00.10 min,PV=25℃
℃
Time on Time up
if PV > = SV(100℃) AL1 on
100℃
AL1 00.01 Sock Timer
00.10 00.10 counts
1sec.
SV=SV+RAMP
t
Power on 5 seccons(Start RAMP function)
39
17.2 TTL Communication:SV output and RATE function
z Open RATE function (use for slave controller)
Display AL3 :SET2.1=1
Display ALD3:SET4.1=1
Display RATE(AL3 will be replaced) :SET0.2=1
Set ALD3 to 0. (In Level 3)
Slave SV = (RATE÷9999)×master SV
z Example:
Connection Diagram
RD
RD
SD
SG
SG
SG
PFY900 FY900 FY900
Master Slave 1 Slave 2
SV OUT (SET0.1=1) IDNO=1 (SET5.4=1) IDNO=1 (SET5.4=1)
IDNO=0 (SET5.4=1) BAUD=2400 BAUD=2400
BAUD=2400(SET5.4=1) (SET5.4=1) (SET5.4=1)
open RATE function open RATE function
Time Chart
40
17.3 1φPhase angle control (By SCR module)
● Available Models:WT909, WT707
● OUT1:1ψ SCR
● Parameter setting: OUT = 4
CLO1 = 0, CHO1 = 4500 if use for resistance load.
CLO1 = 0, CHO1 = 4500 if use for inductor load.
41
17.4 1φPhase angle control (By TRIAC module)
● Available Models:WT909, WT707
● OUT1:1ψ SCR
● Parameter setting: OUT = 4
CLO1 = 0, CHO1 = 4500 if use for resistance load.
CLO1 = 0, CHO1 = 4500 if use for inductor load.
42
17.5 3φPhase angle control (By DIODE/SCR module)
● Available Models:WT909
● OUT1:3ψ SCR
● Parameter setting: OUT = 5
CLO1 = 0, CHO1 = 4500 if use for resistance load.
CLO1 = 0, CHO1 = 4500 if use for inductor load.
43
17.6 1φZero crossing control (By SSR module)
● Available Models:WT909, WT707, WT404
● OUT1:1ψ SSR
● Parameter setting: OUT = 0
CYT1 = 1
44
17.7 1φZero crossing control (By TRIAC module)
● Available Models:WT909, WT707, WT404
● OUT1:1ψ SSR
● Parameter setting: OUT = 0
CYT1 = 1
45
17.8 3φZero crossing control (By SCR module)
● Available Models:WT909
● OUT1:3ψ SSR
● Parameter setting: OUT = 0
CYT1 = 1
46
17.9 3φZero crossing control (By TRIAC module)
● Available Models:WT909
● OUT1:3ψ SSR
● Parameter setting: OUT = 0
CYT1 = 1
47
17.10 3φwires proportional motor valve control
● Available Models:WT909, WT409, WT707, WT904, WT404
● Parameter setting: OUT = 3 ~ 100sec (Manufacturing default setting “5” seconds).
CYT1 = 1
RUCY = 5~200 seconds.
1. CYT1 is the cycle time of Open / Close
2. RUCY is the 0 ~ 100% running time of motor valve
48
17.11 Wiring diagram of PC communication
RS232 Connection Diagram
COM PORT :
9PIN ( DTE ) Controller
Pin 3 (T)
RD
Pin 2 (R)
SD
Pin 5 (G)
SG
PC
COM PORT :
25PIN ( DTE ) Controller
Pin 2 (T)
RD
Pin 3 (R) SD
Pin 7 (G) SG
PC
NOTE:
1.The length of cable be connected between controller and PC can't exceed 15 meter.
3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.
DCE DX -
(Cable) 1 (T+) DX +
2 (T-)
TxON 3 (R-)
PC RxO 4 (R+)
N
NOTE:
1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.
Suggestion:choose "Shielded Cable".
3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.
49
WT404/409/707/904/909 Operation Manual