Sludge Info From Google
Sludge Info From Google
DISPOSAL
ENVIRONMENTAL ENGINEERING II
2
SLUDGE TREATMENT
GENERAL
There are two end products of the waste water treatment.
The treatment plant effluent
Directly discharged in the natural water sources or into
receiving soils.
The sludge
Contains highly putrescible substances and pathogenic
organisms.
Treated further for safe disposal
3
Solution:
Given: volume of sewage treated = 4.5 x 106 L/day
Suspended solids present = 275 ppm
= 275mg/L
= 275 x 10-6 kg/L
ie., In 1 L of sewage 275 x 10-6 kg of suspended solids is
present.
therefore, in 4.5 x 106 L the mass of suspended solids present
= 275 x 10-6 (kg/L) x 4.5 x 106 (L/day)
= 1237.5 kg/day
Also given, % of solids removed in sedimentation tank = 50 %
Thus, the mass of solids removed in sedimentation tank
= 50% of 1237.5 kg/day
= 618.75 kg/day
6
SLUDGE AND ITS MOISTURE CONTENT
Solution:
Case (a) : moisture content of sludge is 98%
ie., 2kg of solids or dry sludge makes 100 kg of wet sludge.
Thus, mass of wet sludge made by 618.75 kg of solids
= 30937.5 kg ~ 30940 kg
Assume, specific gravity of wet sludge = 1.02
Unit weight of water = 1000kg/m3
Gases of decomposition
65-70% CH4
30% CO2
Traces of inert gases like N, H2S
Collected and used as fuel
11
Where,
V1 = raw sludge added per day, cu.m/d
V2 = equivalent digested sludge produced
per day, on completion of digestion V2 = (V1/3)
t = digestion periods in days
23
SLUDGE DIGESTION PROCESS
SLUDGE DIGESTION TANK OR DIGESTORS.
Design considerations
When the daily digested sludge could not be removed,
even though digestion gets completed , then consider
separate capacity . (Monsoon Storage)
= 78000 kg
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SLUDGE DIGESTION PROCESS
SLUDGE DIGESTION TANK OR DIGESTORS.
Solution
Density of wet sludge = sp.gr x density of water
= 1.02 x 1000kg/m3
= 1020 kg/m3
Volume of raw sludge, V1 = (mass / density)
=(78000kg/d) / (1020kg/m3)
=76.47 m3/d
= 25.49m3/d
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SLUDGE DIGESTION PROCESS
SLUDGE DIGESTION TANK OR DIGESTORS.
Solution
Capacity of digestor ,
=16.5m
30
SLUDGE DIGESTION PROCESS
SLUDGE DIGESTION TANK OR DIGESTORS.
Solution
Provide a cylindrical digestion tank of 6m deep and
16.5m diameter, with an additional hoppered bottom of
1:1 slope for collection of digested sludge.
Sketch the section with necessary dimensions.
Design problem
Design a sludge digestion tank for 40,000 people. The
sludge content per capita per day is 0.068kg. The
moisture of the sludge is 94%. The sp. gravity of the
wet sludge is 1.02 and 3.5% of the digestor volume is
daily filled with fresh sludge, which is mixed with the
digested sludge.
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DEWATERING OF SLUDGE
The digested sludge from the digestor contains lots of water
which should be removed by dewatering and then disposed off.
Sludge drying beds
Mechanical methods
Dewatering, drying and disposal of sludge by sludge drying
beds.
Drying of the digested sludge on open beds of land – sludge
drying beds.
Suitable for hot countries – India.
32
DEWATERING OF SLUDGE
Sludge drying beds
→15m x 30m in plan
→45 to 60 cm deep
→Area – 0.05 to 0.2sq.m per
capita.
→Bottom layer –thick graded
layers of gravel or crushed
stone – size varying from
15cm at bottom to 1.25cm at
top.
→Top layer – 10 to 15cm thick
coarse sand layer.
→Open jointed under drained
pipe – 15 cm dia – 5 to 7 cm
spacing – below gravel layer
in valleys
33
DEWATERING OF SLUDGE
Sludge drying beds
→Surrounded by brick wall
rising about 1m above the sand
surface.
→Distribution troughs -
Opening:15 cm x 20 cm –
spacing: 2m
→Sewage sludge from digestion
tank is spread over the top to a
depth of 20 to 30cm.
→2 weeks - 2 months to dry the
sludge.
34
DEWATERING OF SLUDGE
Mechanical methods of dewatering sludge
By vacuum filtration or by high speed centrifuges.
50% moisture removed
High speed centrifuges requires only a small area.
Before vacuum filtration the sludge is washed by the process of
elutriation to remove the organic and fatty acids.
35
SLUDGE DISPOSAL
Disposal by dumping into sea.
Disposal by burial into trenches.
Disposal by incineration.
Multiple hearth furnace
Fluid bed furnace
Flash type furnace
Infra red (Electric or radiant heat) furnace.
SLUDGE THICKENING
The process of reducing the moisture content in the sludge.
Using sludge thickener or concentrator unit.
Three types of thickening units.
Gravity thickeners
Flotation thickeners
Centrifugal thickeners
36
SEPTIC TANK
Completely covered, horizontal continuous flow type primary
sedimentation tank.
Detention period =12 to 36 hrs
Has an extra provision for digestion of the settled sludge.
Works under the principle of anaerobic decomposition.
Removes 60-70% of the dissolved matter in it.
37
SEPTIC TANK
38
SEPTIC TANK
DESIGN CONSIDERATIONS
A septic tank should be capable
of storing the sewage flow
during the detention period and
an additional volume of sludge
for 6 months to 3 years,
depending upon periodicity of
cleaning.
39
SEPTIC TANK
DESIGN CONSIDERATIONS
Water closets only, then sewage
flow = 40-70lpcd
8 to 10 persons: 1400L
(min.cap. of septic tank)
Water closets and sullage, then
sewage flow = 90-150lpcd
8 t0 10 persons: 2250L
(min.cap. of septic tank)
Rate of accumulation of sludge
= 30 L/person/year
Freeboard : 0.3 to 0.5m
40
SEPTIC TANK
DESIGN CONSIDERATIONS
Inlet and outlet baffles
Extended upto 20-22cm above
top sewage line
Atleast 7.5cm below top
covering slab
Inlet penetrating level: 30cm
below the top sewage line
Outlet penetrating level: 40%
of the depth of sewage.
41
SEPTIC TANK
DESIGN CONSIDERATIONS
Detention period:
commonly adopted is 24 hrs.
Length to width ratio
L= 2B to 3B
B not less than 90cm
Depth = 1.2 to 1.8m
42
SEPTIC TANK
DESIGN PROBLEM
Design the dimensions of a septic tank for a small colony of 150
persons provided with an assured water supply from the municipal
head-works at a rate of 120lpcd. Assume any other data needed.
Assumptions made
% of water supplied that becomes sewage = 80%
Detention time = 24hrs
Rate of deposited sludge = 30L/capita/day
Period of cleaning = 1 yr
Depth = 1.2 to 1.8m
L = 2B to 3B
43
SEPTIC TANK
DESIGN PROBLEM
Solution
The quantity of water supplied = per capita rate x population
= 120 x 150L/day = 18000L/day
The quantity of sewage produced = 80% x 18000 = 14400L/day
The quantity of sewage produced during the detention period
= the capacity of the septic tank
= (14400 L/day) x detention time
= (14400 L/24hrs) x 24hrs
= 14400L
44
SEPTIC TANK
DESIGN PROBLEM
Solution
The volume of sludge deposited
=rate of sludge deposition x no.of persons x period of cleaning
= 30L/capita/year x 150capita x 1yr
= 4500 L
∴ Total required capacity of the tank
= volume of sewage + volume of sludge
= 14400 + 4500 = 18900L = 18.9 cu.m
45
SEPTIC TANK
DESIGN PROBLEM
Solution
Take depth of tank = 1.5m
The surface area of tank = (18.9/1.5)sq.m = 12.6 sq.m
Take L:B = 3:1
LxB = 12.6 sq.m
→B = 2.05m ~ 2.1m
→L = (12.6sq.m/2.1m) ~ 6m
Provide free board = 0.3m
→Depth = 1.5 + 0.3 =1.8m
∴ Dimension of septic tank = 6m x 2.1m x 1.8m
46
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Effluent contains 200 to 250mg/l of putrescible organic matter.
BOD is high – 100 to 200mg/L
Three methods of disposal
1. Soil absorption system
2. Biological filters
3. Upflow anaerobic filters.
47
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Soil absorption system
Disposal of effluent on land.
Only adopted when sufficient land is available.
The soil must be sufficiently porous.
Percolation rate not more than 60minutes per cm.
Types - seepage pit or soakpit
- dispersion trench
48
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
1. Soil absorption system
Seepage pit or soak pit
Circular covered pit.
Effluent allowed to be soaked or absorbed into the surrounding soil
Either empty or filled with stone or brick aggregates.
Effluent pipe at a depth of 0.9m from top – anti mosquito measure.
Percolation rate not more than 30min per cm
49
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
1. Soil absorption system
Seepage pit or soak pit: empty and lined
50
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
2. Soil absorption system
Seepage pit or soak pit: unlined and filled with stone or brick
51
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
DESIGN PROBLEM
a. Design a septic tank for the following data:
No. of people = 100
Sewage/capita/day = 120L
De-sludging period = 1 year
Length:width = 4:1
b. What would be the size of soak well if the effluent from this septic
tank is to be discharged in it. Assume percolation rate through the
soak well to be 1250 l/cu.m/day.
52
SEPTIC TANK
DESIGN PROBLEM
Assumptions made
For septic tank
Detention time = 24hrs
Rate of deposited sludge = 30L/capita/day
Period of cleaning = 1 yr
Depth = 1.2 to 1.8m
53
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Solution
Design of septic tank : 6m x 1.5m x 1.8m
Design of soak pit
Sewage outflow =12000L/d
Percolation rate =1250L/cu.m/day
Volume of filtering media for the soak well
= outflow/ Percolation rate = 9.6cu.m
Take depth = 2m
Area of soakwell = 4.8 sqm dia = 2.5m
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SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
1. Soil absorption system
Dispersion trench
Effluent from septic tank to a masonry chamber - distribution box.
Not used where plants with fibres roots are grown – causes
blockage.
SEPTIC TANK
1. Soil absorption system
Dispersion trench
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SEPTIC TANK
1. Soil absorption system
Dispersion trench
57
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
1. Soil absorption system
Dispersion trench
Minimum absorption area pits or trenches can be calculated on the
basis of maximum allowable rate of effluent application (q in
l/m2/day) given as q = 130√t
Where, t = standard percolation rate in minutes.
According to IS:2470 (Part II) 1985 q = 204/√t
Shall not be installed closer than 18m from any source of drinking
water.
Not closer than 6m from any habitable building.
58
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Design problem
Estimate the size of a septic tank (length to width ratio = 2.25,
liquid depth = 2m with 300mm freeboard), desludging intervals in
years and the total trench area (sq.m) of the percolation field, for a
small colony of 300 people. Assume water supply of 100 lpcd,
waste water flow at 80% of water consumption, sludge production
of 0.04 cu.m per capita per year, and the retention time of 3 days at
start up. Desludging is done when the tank is one-third full of
sludge. A percolation test indicated an allowable hydraulic loading
of 100L per sq.m per day.
59
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Given:
L/B = 2.25
Dw = 2m
Free-board = 0.3m
Population = 300
Water supply = 100 lpcd
Waste flow = 80% of water supplied
Sludge production = 0.04m3/c/year
Hydraulic loading = 100L/m2/day
60
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Solution
Water supply to the colony =100 lpcd x 300persons =30000 L/d
Sewage produced per day = 80% x 30000 L/d =24000L/d
Sewage produced in 3 days of retention period
=3d x 24000L/d = 72000L=72m3
Desludging is done when the tank is filled upto ⅓ of its capacity (C).
Hence, sludge volume collected is C/3.
∴ Capacity (C)
= max. sewage volume retained + sludge volume retained
⇒C = 72m3+ C/3
⇒C = 108m3
∵C = L x B x Dw
108m3 = (2.25B) x B x 2m
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SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Solution
⇒ B = 4.9m
⇒ L = 2.25 x 4.9m = 11.1m
⇒ D = Dw + freeboard = 2.3m
∴ Tank size = 11.1m x 4.9m x 2.3m
Sludge volume removed while desludging
= C/3= (108m3/3) = 36m3
Sludge producd per year =0.04m3/capita/year x 300persons
=12m3/year
∴ 36m3 of sludge will be produced in
= (36m3)/(12m3/year) = 3years
∴ Desludging period = 3years
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SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
Solution
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
2. Biological filters
Used where soil has high percolation rate (> 60min/cm)
Used in water logged areas
Septic tank effluent treated further by coating with organic
medium.
Much of the polluting matter gets oxidized.
Requires ample ventilation and an efficient system of under
drainage system.
3. Upflow anaerobic filters
Used where soil has high percolation rate (> 60min/cm)
Used in water logged areas
64
SEPTIC TANK
DISPOSAL OF EFFLUENT FROM THE SEPTIC TANK.
65
SEPTIC TANK
ADVANTAGES & DISADVANTAGES OF SEPTIC TANK.
Advantages
Easily constructed
No skilled supervision required
No moving parts so no maintenance problems
Reasonable cost compared to the sanitation provided.
Considerably reduce the SS & BOD
Sludge volume to be disposed off is quite less compared to normal
sedimentation tank. Volume – about 60%, Weight – about 30%.
Effluent can be disposed off without much trouble.
Best for isolated rural areas, isolated hospitals, isolated buildings
etc.
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SEPTIC TANK
ADVANTAGES & DISADVANTAGES OF SEPTIC TANK.
Disadvantages
If not functioning properly, effluents will become very foul.
Size increases in case of serving many people.
Leakage from top cover may cause bad smell and environmental
pollution.
Periodical cleaning, removal and disposal of sludge remains a
tedious problem.
Working of a septic tank is unpredictable and non uniform.
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IMHOFF TANK
Designed by Mr. Karl Imhoff
Improvement over septic tank.
Incoming sewage and sludge produced not allowed to get mixed up.
Effluent not allowed to carry with it a large amount of organic load.
Also known as two storey digestion tanks.
Sludge removed is dried up and then disposed off.
68
IMHOFF TANK
69
IMHOFF TANK
CONSTRUCTION DETAILS &WORKING
Double chamber rectangular tank.
Upper chamber: sedimentation chamber or flowing through
chamber.
› Sewage flow at a very low velocity – solids settle down to the
bottom of sedimentation chamber.
› Bottom side slope: 1.25V:1H
› Entrance slot at the lowest point of this chamber.
Lower chamber: digestion chamber.
› Sludge gets digested due to anaerobic decomposition.
› Divided into a number (3 to 4) of inter connected
compartments
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IMHOFF TANK
CONSTRUCTION DETAILS &WORKING
Lower chamber: digestion chamber.
› Hoppered bottom: 1:1 side slopes – sludge concentrates here.
› Digested sludge removed, with flow under hydrostatic
pressure of 1.2 to 1.8m, periodically from the hoppered
bottom through the cast-iron desludging pipes.
› Only completely digested sludge removed, left out sludge
used for seeding.
Gas vent or scum chamber:
› Provided above the digestion chamber and along side the
sedimentation chamber.
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IMHOFF TANK
CONSTRUCTION DETAILS &WORKING
Neutral zone:
› Provided to prevent the particles of sludge or scum from
entering into the sedimentation chamber from the digestion
chamber.
› Scum and sludge maintained atleast 45cm above and below
the slots, respectively.
72
IMHOFF TANK
73
IMHOFF TANK
DESIGN CONSIDERATIONS
SEDIMENTATION CHAMBER
Rectangular shape
Detention period = 2 to 4 hrs, usually 2hr
Flow through velocity ≯ 0.3m/min
Surface loading ≯ 30000L/m2 of plan area/day.
Length of tank ≯ 30m
Length to width ratio = 3 to 5
Depth = 3 to 3.5m
Freeboard = 0.45m
74
IMHOFF TANK
DESIGN CONSIDERATIONS
DIGESTION CHAMBER
Capacity = 57 litres per capita. But, in warmer climate
capacity = 30 to 40 litres per capita.
GAS VENT OR SCUM CHAMBER
Surface area = 25 to 30% of the area of horizontal projection
of the top of the digestion chamber.
Width of a vent ≥ 60cm
75
IMHOFF TANK
ADVANTAGES AND DISADVANTAGES OF IMHOFF
TANK
Advantages
Combines the advantages of septic tank and sedimentation
tank.
Do not require skilled supervision while operating.
60 to 65% removal of solids.
30 to 40% removal of BOD.
76
IMHOFF TANK
ADVANTAGES AND DISADVANTAGES OF IMHOFF
TANK
Disadvantages
depth of tank is more – makes it uneconomical.
May give out offensive odours, when improperly operated.
Unsuitable where sewage is highly acidic.
Have a tendency to foam or boil – causes scum to go up –
force the sludge particle to enter the sedimentation tank.
No control over the operation – unsuitable for large
treatment plants – useful only for small cities and
institutions.
Mostly they have become obsolete these days.