PCS7 PROFINET Blueprints DOC en
PCS7 PROFINET Blueprints DOC en
PCS7 PROFINET Blueprints DOC en
SIMATIC PCS 7
Guidelines and
Blueprints
Siemens
SIMATIC PCS 7 V9.0 Industry
Online
https://support.industry.siemens.com/cs/ww/de/view/72887082 Support
Warranty and liability
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Table of Contents
Warranty and liability ............................................................................................... 2
1 Introduction .................................................................................................... 5
1.1 Process automation requirements for the fieldbus .............................. 5
1.2 PROFINET as a fieldbus.................................................................... 5
1.3 PROFINET in SIMATIC PCS 7 .......................................................... 6
2 Overview of PROFINET functionalities in SIMATIC PCS 7 ........................... 7
2.1 System connections........................................................................... 8
2.1.1 Single PROFINET configuration S1 ................................................... 8
2.1.2 Media redundancy with MRP ............................................................. 9
2.1.3 System redundancy S2 .................................................................... 10
2.1.4 Redundant PROFINET configuration R1 .......................................... 11
2.2 Configuration in Run – CiR .............................................................. 12
2.3 High-precision time stamping ........................................................... 12
2.4 PA ready ......................................................................................... 13
3 Hardware for using PROFINET in SIMATIC PCS 7 ...................................... 14
3.1 AS 410 automation system .............................................................. 15
3.2 Distributed I/O ................................................................................. 17
3.2.1 SIMATIC ET 200SP HA ................................................................... 17
3.2.2 SIMATIC ET 200M .......................................................................... 19
3.3 Compact Field Unit – CFU PA.......................................................... 20
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1 Introduction
1.1 Process automation requirements for the fieldbus
Digitalization starts in the field
Scalability and availability are typical requirements of process automation.
This also includes increasing flexibility for future plant extensions, with ever faster
commissioning and less downtimes.
In order to meet these classic requirements, digitization plays an increasingly
important role. The approach of digitization requires uninterrupted digital
communication from the command level down to the final controlling element
in the field level.
Investment protection
Benefits
Quicker and easier device replacement
Real-time and deterministic response
IT standards, such as TCP/IP protocol, are supported
Physical and/or logical segmentation of the plant
High availability and flexibility for plant extensions
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Symbol used:
Example configuration
AS 410 Single Station and ET 200SP HA with one interface module
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Figure 2-1
Symbol used:
Example configuration
AS 410 Single Station and ET 200SP HA with one interface module
Figure 2-2
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Symbol used:
Example configuration
AS 410 Redundancy Station and ET 200SP HA with one interface module each.
Once with a connection via an open ring structure (left) and once with a connection
via a switch (right).
Figure 2-3
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Symbol used:
Example configuration
AS 410 Redundancy Station and ET 200SP HA with two interface modules.
Figure 2-4
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Symbol used:
Symbol used:
High-precision time stamping finds its application, for instance, in the event of
a message overload in the system. If a large number of messages is generated
within one second, it is only possible to identify the first message and therefore
also its cause by means of the time stamp.
Note When using the high-precision time stamp (SoE) in R1 networks, the subnets
have to use different IP address ranges.
Note For information about the configuration guidelines for high-precision time
stamping refer to the FAQ:
"Which quantity frameworks and configuration guidelines apply for high-precision
time stamping with an accuracy of 1 ms when using the ET 200SP HA and
PROFINET?"
https://support.industry.siemens.com/cs/ww/en/view/109750520
Note Manual
"SIMATIC PCS 7 Process Control System High-Precision Time Stamping With
Use of ET 200SP HA"
https://support.industry.siemens.com/cs/ww/en/view/109747238
2.4 PA ready
For unlimited use in process automation, IO devices must support at least the
following functionalities:
System redundancy S2
Media Redundancy Protocol (MRP)
Configuration in RUN (CiR)
Siemens uses the PA ready symbol to identify these IO devices, which meet the
requirements of process automation with regard to availability and changes during
operation.
Symbol used:
Therefore, Siemens provides comparable requirements for PROFINET IO devices
in process automation – e.g. PROFIBUS & PROFINET International (PI).
The PI subdivides IO devices into Conformance Classes (CC) depending on
their range of functions: CC-A, CC-B and CC-C. There is also the CC-B (PA),
an extension of the CC-B, which applies in particular to process automation.
It contains the system redundancy requirement and optionally also MRP and CiR.
Less stringent requirements for PA ready apply if IO devices are connected to
the end of a line or in a star topology:
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Benefits
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A hardware platform for all application uses, application sizes and performance
ranges
Specially developed for process automation
Conformal coating
Extended temperature range (0 °C to +70 °C)
PROFINET functions (R1, CiR and SoE)
Communication
The CPU 410 has two PN/Ethernet interfaces with an integrated 2-port switch.
Up to 250 devices can be connected to each PROFINET interface. The CPU
410-5H has 8 KB and the CPU 410E has 1.5 KB for the I/O address range per
PN interface.
The CPU also has a 12 Mbps PROFIBUS interface and allows up to 96 nodes
to be connected. The distributed process I/O can be either linked directly with
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Note You can find further device-specific instructions for use in Chapter 5.6.2.
Modular design
Figure 3-2
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(1) BusAdapter
(2) Interface module
(3) I/O modules
(4) Terminal blocks without I/O module
(5) Server module
(6) Subrack module for two interface modules
(7) Subrack modules with terminal blocks
Benefits
Communication
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Note You can find further device-specific notes for use in Chapter 5.6.3
The ET 200M distributed I/O system enables the integration of standard and
fail-safe signal modules.
Figure 3-3
Benefits
Modular design and up to 12 modules per interface module
Use of F modules (PROFIsafe)
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Communication IM 153-4 PN HF
To connect the ET 200M to the fieldbus, there are interface modules for
PROFIBUS DP or PROFINET. The interface module IM 153-4 PN HIGH FEATURE
is used for connection via PROFINET. The IM153-4 PN STANDARD version is not
approved for SIMATIC PCS 7.
The IM153-4 PN HF has a PN/Ethernet interface with integrated 2-port switch.
When using this interface, the connection can be established via single PROFINET
configuration S1 and system redundancy S2. It is also possible to connect with
media redundancy (MRP).
Note For an overview of approved modules, please refer to the manual "SIMATIC
Process Control System PCS 7 Released modules"
https://support.industry.siemens.com/cs/ww/en/view/109748745
Note Manual
"SIMATIC Distributed I/O Device ET 200M"
https://support.industry.siemens.com/cs/ww/en/view/1142798
(1) BusAdapter
(2) Interface module
(3) Power supply
(4) Connections for reference potential (mass)
(5) Connections for freely configurable digital I/O channels
(6) Connections for each PROFIBUS PA field device
Benefits
Communication
Note The following Hardware Upgrade Package (HUP) is required for the SIMATIC
CFU in SIMATIC PCS 7 V9.0:
"Hardware Upgrade Package (HUP) for SIMATIC Compact Field Unit (CFU)"
https://support.industry.siemens.com/cs/ww/en/view/109749915
Note Manual
"SIMATIC Distributed I/O SIMATIC CFU PA"
https://support.industry.siemens.com/cs/ww/en/view/109748741
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Note You can find information about the behavior of switches (S1 devices) on the H
System in chapter 5.5.5.
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Figure 3-5
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Note You can find the application example for the Service Bridge and the prepared
configuration files at the following link:
https://support.industry.siemens.com/cs/ww/en/view/109747975
Benefits
Centralized access to the PROFINET networks with a secure separation of
the networks
Manual assignment of name and IP address
Use of the scan and online features of the STEP 7 Topology Editor
Use of commissioning tools (e.g. PRONETA)
Extended network diagnostics (e.g. SINEMA server via separate network)
Access to the web server of PROFINET devices
Installation of firmware updates
Note The use of the Service Bridge is optional and not a prerequisite for using
PROFINET.
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Benefits
Integration of S2 devices in R1 networks
Suitability for ATEX Zone 2
No configuration necessary
Transparent, i.e., no additional limitations on quantity structures,
etc. by Y switch
Communication
The Y switch has two slots for one BusAdapter each. By default, the rear ports of
the BusAdapter form the primary interface and the front ports form the secondary
interface. The primary interface consists of two ports that are isolated from
a network point of view, which connect to R1 networks. The secondary interface
allows the connection of S2-capable devices with the optional use of media
redundancy (MRP).
1 S2
2 R1
Note The functionality of the Y switch must not be confused with that of the Y link
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Note It is recommended to use the standard configuration for the ports of the R1 and
S2 interfaces. Otherwise, resetting to factory settings could cause undesired
reactions.
Note When the Y switch is used, the subnets of the R1 network must be physically
separated from each other. Furthermore, both subnets of the R1 network and
the secondary S2 network must use the same IP address range.
Note You can find information about the behavior of switches (S1 devices) on the H
System in chapter 5.5.5.
Benefits
Integration of a subordinate PROFIBUS network and access to all connected
PROFIBUS nodes
Cross-network programming device communication using S7 routing
Use as router for data records for the parameterization of field devices via
SIMATIC PDM by means of data record routing.
Communication
The IE/PB LINK PN IO has an internal PROFINET interface with integrated 2-port
switch and a slot for the optional use of a BusAdapter. If a BusAdapter is inserted,
the integrated PROFINET interface is automatically deactivated and the
BusAdapter takes over the communication. BusAdapters enable electrical
connection via Industrial Ethernet or optical connection via fiber-optic cable. Both
versions have an integrated 2-port switch.
The IE/PB LINK PN IO is connected via single PROFINET configuration S1.
Connection with media redundancy (MRP) is supported.
Note You can find further device-specific notes for use in Chapter 5.6.4.
Note Manual
"SIMATIC NET: IE/PB LINK PN IO"
https://support.industry.siemens.com/cs/ww/en/view/109744280
4.1 Introduction
Blueprints – background
PROFINET recognizes line, ring, tree and star topologies as well as multi-controller
networks and thus offers countless possibilities to network the devices of a system.
By performing a one-to-one transformation of existing systems based on
PROFIBUS DP into PROFINET you will not exploit the advantages of PROFINET,
neither functionally nor in terms of costs.
In order to reduce planning effort and to eliminate possible sources of error,
provided network configurations are tested with Blueprints. These are tailored
to typical system configurations of process automation and are recommended
as prepared solution approaches or standard blocks for planning PROFINET
networks.
The following figure shows how blueprints are used as adaptable templates
for planning plant sections.
Figure 4-1
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Approach
The PROFINET Blueprints show developed standard solutions for the connection
of PROFINET devices to an automation system. In order to make these standard
blocks optimally available for planning, they are structured according to the
automation system extension and the type of system connection. Chapter 4.2
includes an overview of the blueprint configuration.
Since each system places individual requirements on availability and
segmentation, and these are not always covered by a single blueprint, it is possible
to combine the network structures shown in the blueprints. Chapter 4.6 contains an
example of a system based on blueprints.
The following questions help you choose a suitable blueprint:
What are your requirements for availability?
Standard or high-availability automation system?
How many devices are to be integrated?
Is a physical or logical segmentation necessary?
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Figure 4-2
4.3.1 Entry
Network topology
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Figure 4-3
Explanation
The cheapest and simplest variant among the Blueprints consists of one CPU
with up to 49 devices. The maximum number of devices is limited by the MRP ring,
which may contain a maximum of 50 nodes. No additional infrastructure
components, such as switches, are required are required if using the 2-port
switches integrated in the nodes. In the topology shown above, an optional
switch is also provided as an access point for the integration of the Service Bridge,
as otherwise no free ports are available.
Benefits
No additional hardware required (without Service Bridge access)
No single point of failure in the network
Optional integration of the Service Bridge (with additional switch)
4.3.2 Standard
Logical segmentation
Network topology
Figure 4-4
Explanation
This blueprint serves as a template for standard automation systems with 50 to
100 devices. The number of devices is achieved by having two MRP rings with
logical segmentation, whereby each ring is connected to the ports of the same
CPU interface via a switch. The MRP limit of 50 nodes per ring applies.
It is recommended to install the first switches with the CPU in the control cabinet.
This ensures protection of this route and a reduction of error probability at this
single point of failure.
One of the unassigned ports in the switches can be used as access for the
Service Bridge.
Benefits
Logical segmentation into two networks
Access for Service Bridge
4.3.3 High-end
Network topology
Figure 4-5
Explanation
This blueprint serves as a template for standard automation systems with more
than 100 devices. An MRP ring is constructed as a backbone consisting of a CPU
and a series of switches. The devices are connected in separate logical segments
starting from the switches in the backbone.
With further switches connected in star configuration, the installation of MRP rings
is intended for the connection of devices. Alternatively, it is also possible to connect
devices in star configuration.
In this topology, MRP rings limit the quantity structure because they support
a maximum of 50 nodes. Even the PROFINET interface of the CPU limits the
quantity structure, as it supports a maximum of 250 devices.
Benefits
Logical segmentation into "n" networks
Access for Service Bridge
interface of the CPU 410-5H. If both interfaces are used, it can achieve quantity
structures of up to 500 devices.
The devices used must support connection via system redundancy S2. If you want
to integrate a device that only supports the single PROFINET configuration S1, you
have to keep in mind that there are some limitations – see Chapter 5.5.5. The
distributed ET 200SP HA I/O devices are used as examples in the blueprints.
4.4.1 Entry
Network topology
Figure 4-6
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Explanation
The cheapest and simplest variant of the blueprints for a high-availability
automation system is one H system and up to 250 PROFINET devices, which
are integrated in a line between the two controllers. This variant of the connection
is also called an open ring structure.
Connecting the open ports to an MRP ring would not provide any advantages
in this case, but rather limit the number of devices to 48 (50 - 2 IO controllers)
instead of 250 devices and delay the switchover time in case of error due to
a reconfiguration of the MRP ring. The MRP ring also leads to an increased
configuration effort (potential sources of error) because the MRP domain would
have to be configured and the watchdog time adjusted.
The CPU has an unassigned port at the beginning and at the end of the line to
provide access for the Service Bridge. This blueprint does not require additional
components for the network structure design, however no logical segmentation
is intended.
Benefits
No additional hardware required
No single point of failure in the network
Access for Service Bridge
4.4.2 Standard
Network topology
Figure 4-7
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Explanation
When compared to the entry variant, this blueprint assigns switches for the logical
segmentation of the network. Together with the H system, the switches form an
open ring, from which the devices are connected via MRP rings or star structures.
As opposed to the high-end variant, this blueprint leads to single point of failures
due to the switches that connect the segments to the open ring.
Benefits
Logical segmentation into "n" networks
Access for Service Bridge
4.4.3 High-end
Network topology
Figure 4-8
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Explanation
The switches in this blueprint are used for the logical segmentation of the network.
Together with the H system, the switches form an open ring, from which the
devices are connected via MRP rings. In order to avoid a single point of failure,
two switches are used per MRP ring
Benefits
Logical segmentation into "n" networks
No single point of failure in the network
Access for Service Bridge
4.5.1 Standard
Network topology
The following section shows two variants for this blueprint. The first variant
(Figure 4-9) for the exclusive use of R1 devices, and the second variant
(Figure 4-10) for the additional integration of devices with system redundancy S2
via a Y switch (SCALANCE XF204-2BA DNA).
Figure 4-9
Figure 4-10
Explanation
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This Blueprint shows the standard variant for connecting R1 devices to a high-
availability automation system.
From the CPUs of the H system onwards, the R1 devices are connected via two
separate line structures. In order to increase availability, we recommend reverse
cabling (as shown in the blueprint). With reverse cabling, all devices remain
available if a device is removed. It is technically possible to have a configuration
with two MRP rings instead of the lines, but this is not provided in this blueprint
because it would require increased engineering effort (possible sources of error),
lead to a slower switching time and restrict the number of devices in the ring to 50.
The second variant is designed with a Y switch behind two XF204-2BA switches,
which enables connection of devices that only support system redundancy S2. The
unused ports of the CPU can be used for the Service Bridge to access both
subnets of the R1 network.
Benefits
No additional hardware required (in a purely R1 network)
No single point of failure (except Y switch)
Access points for Service Bridge
4.5.2 High-end
Network topology
Figure 4-11
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Explanation
This Blueprint shows a variant for integrating R1 devices into a high-availability
automation system with simultaneous logical segmentation in "n" networks.
A line consisting of switches is established for each CPU. These linearly arranged
switches act as a backbone for the logical segmentation of the system. It is
possible to install two MRP rings as a backbone (dashed line), but this would bring
more disadvantages than advantages. On the one hand, the reconfiguration of
the MRP ring in case of error is slower than the switching time of the H system.
On the other hand, the MRP ring would lead to increased configuration effort since
the MRP domain would have to be configured and the watchdog time adjusted.
The network downstream from the switches is divided into three segments.
A segment consisting of just R1 capable devices is connected to the switches of
the backbone MRP ring via two simple lines. The two other segments show the
possibility of integrating S2-capable devices with a Y switch into the R1 network.
In this case, MRP rings are installed downstream from the Y switch to allow the S2
devices to be connected. The backbone MRP rings have ports in the switches that
enable the Service Bridge to access both subnets of the R1 network.
Benefits
Logical segmentation into "n" networks
No single point of failure (except Y switch)
Access points for Service Bridge
Figure 4-12
1
2
3
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Explanation
(1) The local PROFINET subnet of the AS 410 Single Station is built according
to the blueprint in Chapter 4.3.2. The first logical segment is an MRP ring
consisting of distributed I/O devices and an IE/PB link with subordinate
PROFIBUS DP network.
The second logical segment is used for the connection of a Motion Control
Cabinet (MCC). The path between the switch near the CPU and switch in the
MCC area is done optically through fiber-optic cables. In this case, it is
optionally possible to build an MRP ring. The SINAMICS frequency converters
and SIMOCODE motor management systems in the MCC area are connected
to the switch in star configuration. Thanks to this point-to-point connection, it
is possible to switch off individual devices for maintenance purposes without
affecting the rest.
(2) The local PROFINET subnet of the H system corresponds to the blueprint
in Chapter 4.5.1 and is used for connecting distributed I/O devices of type
ET 200SP HA via redundant PROFINET configuration R1.
(3) The communication between the central contact chamber and the field is
provided by two mutually separated optical MRP rings. The AS410 single
station communicates with a CPU of the H system over an MRP ring. The
second MRP ring is only used by the second CPU of the H system. This
means that two separate networks are available for the connection of R1
devices in the field.
(4) In practice, the transition from the two separate R1 subnets to a shared subnet
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5 Guide
5.1 Configuration in Run – CiR/H-CiR
Configuration in Run (CiR) is a function that enables the system and configuration
(e.g. the addition or modification of hardware) to be changed during operation
without causing a plant standstill. This function is available to varying degrees
for both standard automation systems and H systems. The replacement of
hardware is possible without CiR.
Note The H-CiR loading process must run with the H-CiR Wizard.
The changes that are possible as a CiR/H-CiR operation depend on whether the
(changed) IO device has CiR functionality. Several changes can be made within
a CiR/H-CiR process. It is recommended to always perform changes
simultaneously on one string.
The following table gives an overview:
Table 5-1
CiR/ H-CiR operation Device without CiR Device with CiR
Add IO device
Remove IO device
Add submodule
Remove submodule
Reassign submodule parameters
Interface configuration
(e.g. enable/disable ports,
topology configuration)
Note Unilaterally configured devices (S1) on the H system lose connection during the
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H-CiR process. This behavior is independent of whether or not the devices are
CiR-capable
Furthermore, it is not recommended to operate S1 devices unilaterally on the
H system. Exceptions are switches in an R1 network, which can only be
connected unilaterally.
Besides the changes that are possible as a CiR operation on the standard
automation system, it is also possible to add and remove IO controllers and
IO systems in H systems as an H-CiR operation.
Note For further information on the various possibilities of CiR, such as the
changeable CPU parameters in H-CiR, refer to the manual:
"SIMATIC PCS 7 process control system CPU 410 Process Automation"
https://support.industry.siemens.com/cs/ww/en/view/109748473
Note It is recommended that the "CiR capability" of the system is checked before each
CiR operation or Save and Compile. This way, you can still reject the changes.
Note Before making any changes in the HW Config, it is recommended to archive the
project. This allows you to restore the old project even if the CiR/H-CiR loading
capability is lost after saving.
Representation in HW Config
CiR-capable IO devices are color-coded in the HW ConFigure
Figure 5-1
Note For further information on Configuration in Run with configured topology, refer to
the FAQ:
" What should you watch out for with configured topology and the use of non-
CiR-compatible IO devices?"
https://support.industry.siemens.com/cs/ww/en/view/109749355
Note The reassignment of parameters to the internal PN interface of the CPU 410-5H
is only possible as an H-CiR operation in H systems.
Note If multiHART is not used, you still have to reserve the address spaces for the
corresponding HART secondary variables.
CAUTION When using CiR, it is recommended to force the V2.2 LLDP mode.
Figure 5-3
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The reason is that the CPU 410-5H and newer IO devices support both modes
and HW Config automatically determines the mode from the configured devices by
default. The version V2.3 is used if all devices support it. Otherwise, V2.2 is used
if one of the devices does not support the newer version. For Configuration in Run,
this is especially important if only devices with V2.3 support are to be configured.
In such case, even the CPU uses version V2.3. If you had to add a device that only
supports LLDP mode V2.2, the CPU would change the LLDP mode to V2.2 and the
system would lose its CiR capability. The same applies to a scenario in which all
IO devices with V2.2 are removed from a mixed IO system.
The LLDP mode defined via HW Config can be displayed using the menu
command "PROFINET IO LLDP mode...", accessible from the shortcut menu of
the PROFINET IO system.
Figure 5-4
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Note Switches in an R1 network structure and switches, which can currently only
be integrated as S1 devices, behave as follows in the H-CiR process:
ET 200SP HA
When connecting the ET 200SP HA via single PROFINET configuration S1 or
system redundancy S2, Configuration in Run is supported with up to 1000 byte
user data. If connected as an R1 device, the entire quantity structure of 1440 bytes
is available.
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Automatic commissioning
Thanks to automatic commissioning, the devices do not have to be initialized
individually. Rather, the IO controller undertakes the initialization for the entire
IO system.
The IP address and device names are assigned without requiring a removable
medium (e.g. Micro Memory Card) with a saved device name or a programming
device (PG). The topology of the IO system, which is configured offline and then
loaded into the IO controller, forms the basis for automatic commissioning.
By comparing the loaded target topology and the actual topology determined via
LLDP, the IO controller can identify the IO devices without names and assign the
configured names and IP addresses accordingly. This reduces time requirements
and also the number of possible sources of error during commissioning.
Note The port interconnection of the real system must match the topology plan.
An incorrect name could be assigned if errors occur.
Note FAQ
"How do you prepare STEP 7 for the export of topology data/flows
for SINETPLAN?"
https://support.industry.siemens.com/cs/ww/en/view/109740338
Note Topology configuration is only possible within a project, i.e. the stations on a
shared PROFINET network must be within the same project.
system bus and the Service Bridge. The list of existing devices is thus larger than
the list of planned devices. Unknown devices are displayed in color on an orange
background.
Nevertheless it is still possible to apply the actual topology scanned to the target
topology.
R1 network
In the case of an R1 network structure, it must be noted that the graphic view refers
to two separate subnets when scanning the topology or during the target/actual
comparison.
When the Service Bridge is used, access to both subnets can be enabled
simultaneously, so that the scan finds all devices.
If the ES is connected directly to the PROFINET network without using the Service
Bridge, the scan must be performed in both subnets, otherwise only the devices
in the corresponding segment are found. Devices behind a Y switch are visible
in both scans. Devices on the system bus are not found. If the ES is connected
downstream from the Y switch, all devices in the PROFINET network are found
during the scan.
Switches
Disable SET/RESET switch
Use the HTTPS protocol for the access to the Web Based Management
(deactivate HTTP access)
Change the default password for the Web/CLI access to the switches
Use of the "Loop Detection" function
All PN devices
Disable unused ports and lock with Hardlock if necessary
Commissioning
Before physically connecting the ring, it must be already configured.
Note You can find further measures for increasing operational reliability in the manual:
"SIMATIC Process Control System PCS 7 Compendium Part F – Industrial
Security"
https://support.industry.siemens.com/cs/ww/en/view/109742220
Note Please consider as well the Security Guideline of the PROFIBUS & PROFINET
International (PI):
http://www.profibus.com/nc/download/specifications-
standards/downloads/profinet-security-guideline/display/
Loop detection is a function of the SCALANCE switches, which serves for detecting
loops in the network and limiting their effects. A loop is an error in the network
configuration that occurs when a network cable connects two ports on the same
switch, or when several connections that are not managed by a protocol
(e.g. MRP) exist between two switches.
Broadcast packets sent through loops can lead to a broadcast storm within
seconds, thus overloading the network.
Loop detection allows these negative effects of a loop to be limited to a specific
area in the network. This function can be configured in the SCALANCE switches,
e.g. via Web Based Management (WBM).
This allows two types of loops to be detected and treated with different responses
(disable port/no response):
Local Loop – LD frame is detected at a different port
Remote Loop – LD frame is detected on the same port
It is recommended to block the respective ports in response to a loop detection.
Note, however, that the port must be enabled again via the WBM. An automatic
reactivation of the port is not implemented.
Figure 5-7
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Note Loop detection cannot be activated with the ring ports of a switch.
As a rule of thumb, the switches in the network (from "bottom to top") should use
increasingly larger thresholds for the number of detected LD frames. With this
control, the local switches react first and switch off the specific port before the
higher level switch disconnects the entire cell.
Figure 5-11
Due to the maximum reconfiguration time of 200 ms, the watchdog time must be
set to at least 200 ms for all nodes in the ring and devices downstream from the
ring. Otherwise, the CPU may detect the failure of IO devices by mistake during
reconfiguration.
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Diagnostic interrupts
When configuring an MRP ring, it is recommended to select the "Diagnostic
interrupts" check box in the MRP Manager's media redundancy settings.
The diagnostic interrupt option is a prerequisite, so that a message is generated
in the operator station when the ring is interrupted.
Figure 5-12
1 2
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5.5.2 Segmentation
Physical segmentation
The AS 410 has two internal PROFINET interfaces, which enable you to set up
two physically separate segments. Up to 250 devices can be integrated per
interface/segment. It is not possible to use the CP 443-1 for more PROFINET
segments. If a system segmentation is required in more than two system sections,
it is recommended to also implement logical segmentation.
Logical segmentation
By using switches, it is possible to divide the system into any number of logical
segments. This division is possible irrespective of the system connection (S1, S2
or R1). It is recommended to arrange the switches responsible for the
segmentation close to the CPU.
Figure 5-15
The update time is the time interval during which new data is sent cyclically to IO
devices/IO controllers. PROFINET offers the possibility to individually configure
the update time for each IO device.
To set the update time of IO devices, HW Config has three modes: "automatic",
"fixed update time" and "fixed factor".
When the default "automatic" setting is enabled, HW Config automatically
calculates an optimized, i.e., quickest possible update time.
This can be adjusted manually by selecting the "fixed update time" or "fixed factor"
mode.
When selecting the update time, the following factors should be considered:
Process requirements
Number of PROFINET IO devices
Quantity of configured user data
In order to keep the network load as low as possible, it is also recommended
to select the update time for each IO device as follows:
As short as necessary.
As long as possible.
Note The update time of IO devices without cyclic IO data is automatically 128 ms
and usually does not need to be changed.
The cyclic network load generated should be taken into consideration right from
the planning phase of the system. PROFIBUS & PROFINET International (PI)
recommends the following limit values for the network load of cyclic real-time
communication in the PROFINET Installation Guidelines:
< 20 % – no handling required.
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Note Download
"PROFINET Installation Guidelines"
http://www.profibus.com/nc/download/installation-guide/downloads/profinet-
installation-guide/display/
HW Config automatically calculates the cycle times for small PROFINET networks
if they are fully configured within a project. It is not necessary to check the network
load again.
If a shared network is used by several automation systems that are configured in
different subprojects or if there is a high Non Realtime Traffic (NRT), for instance,
due to webcams, the network load must be checked.
The network load calculation can be performed, for instance, with SINETPLAN
(Chapter 6.1.1).
Note Switches in an R1 network structure and switches, which can currently only
be integrated as S1 devices, behave as follows in the H-CiR process:
The switching functionality is retained, i.e., the connection to IO devices
behind the switches remains available without restriction.
This causes a failure of the application relationship between the switch and
the CPU, thus leading to a device failure and returns after a hot restart of
the CPU. No switch diagnostic data is available in the H system during the
failure.
The interface parameters can be changed.
At the time of publication of this document, a firmware update is being developed
for the recommended switches, which will expand the functions and add system
redundancy S2 and Configuration in Run (CiR).
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5.5.6 R1 network
Physical configuration
When establishing an R1 network structure, it is recommended to establish
physically separate networks for the two subnets. This has the advantage that
in the event of a network fault (e.g. due to a loop), the other network remains
available for communication. As for the cabling, we recommend reverse cabling,
as shown in the following figure. Reverse cabling ensures that all other nodes
remain available in the event of a failure or station replacement.
Figure 5-16
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IP addresses
When configuring the IP addresses of R1 networks, the following notes must be
observed:
In a purely R1 configuration without a Y switch and without embedded S2
devices, the two subnets can be in the same IP address ranges or in different
ones.
In a mixed configuration (R1 and S2 devices), the two subnets must be in the
same IP address range.
When using high-precision time stamps (SoE), the subnets must use different
IP address ranges.
You can find an overview of the PROFINET devices and PROFINET functions
relevant to SIMATIC PCS 7 in the following FAQ on the Industry Online Support
portal:
https://support.industry.siemens.com/cs/ww/en/view/109747976
5.6.2 AS 410
Firmware version
The firmware V8.2 is recommended when using PROFINET. The following
PROFINET functions are only available with firmware V8.2:
Redundant PROFINET configurations R1
Configuration in Run in standard systems (CiR)
Configuration in Run in H systems (H-CiR)
High-precision time stamping (SoE)
The firmware can be updated by performing a firmware update.
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Note Instructions
https://support.industry.siemens.com/cs/ww/en/view/85196540
Download
https://support.industry.siemens.com/cs/ww/en/view/109476571
5.6.3 ET 200SP HA
Subrack module
The interface of the ET 200SP HA consists of the IM 155-6 PN HA interface
module together with the subrack module and the BusAdapter. The interface
serves for communication between the CPU and the connected ET 200SP HA
I/O modules via PROFINET.
Different subrack modules are required depending on the system connection –
this must be taken into account during the planning phase.
The following two variants exist:
Subrack module for an IM 155-6 PN HA – for single PROFINET configuration
S1 or system redundancy S2
Subrack module for two IM 155-6 PN HA - for redundant PROFINET
configuration R1
Configuration in Run
When connecting the ET 200SP HA via single PROFINET configuration S1 or
system redundancy S2, Configuration in Run is supported with up to 1000 byte
user data. If connected as an R1 device, the entire quantity structure of 1440 bytes
is available.
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IO redundancy
When using the terminal blocks for IO redundancy (TB45), care must be taken so
that the L+ supply voltage terminals are separated from each other. The supply
voltage must be connected to both terminals.
Furthermore, only terminal blocks for individual I/O modules or only terminal blocks
for IO redundancy may be used within a potential group.
Note For further information about wiring rules, refer to the manual:
"SIMATIC ET 200SP HA ET 200SP HA Distributed I/O system"
https://support.industry.siemens.com/cs/ww/en/view/109747237
5.6.4 IE/PB-LINK PN IO
Note The addressing of DP or PA slaves downstream from the IE/PB link PN IO is not
possible.
6.1 Planning
6.1.1 SINETPLAN (Siemens Network Planner)
SINETPLAN (Siemens Network Planner) is a tool for calculating the network load,
which can already be implemented during the planning phase. SINETPLAN
enables predictive planning through a simple network load calculation. Critical
locations, where a network load check is recommended or necessary, are
highlighted in color depending on the data throughput.
It is necessary to calculate/check the network load, especially for complex
networks consisting of several projects and existing NRT (Non Realtime)
communication (for instance, from video systems). HW Config automatically
calculates the cycle times for networks if they are fully configured within a project.
There is no need to use additional tools for the network load calculation.
Benefits
Online scan function
Import the topology and real-time data flows from STEP 7 or PCS 7 projects
Port-by-port simulation
Identification of areas with critical network load
Reporting function
Note Manual
SINETPLAN Siemens Network Planner
https://support.industry.siemens.com/cs/ww/en/view/109485570
FAQ
"How do you prepare STEP 7 for the export of topology data/flows for
SINETPLAN?"
https://support.industry.siemens.com/cs/ww/en/view/109740338
Note Download
SINETPLAN Trial Version
https://support.industry.siemens.com/cs/ww/en/view/109739454
6.2 Commissioning
6.2.1 SIMATIC PCS 7
All the required functions for commissioning a PROFINET network are integrated
in SIMATIC PCS 7. In SIMATIC PCS 7, it is possible to assign device names and
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Functions
Browse network for reachable devices via "Show accessible nodes"
Manual assignment of device names and IP addresses via "Edit Ethernet
nodes..."
Scan the actual topology using the Topology Editor
Topology comparison between target and actual topology using the Topology
Editor
The Primary Setup Tool (PST) is a free tool for assigning device names and
IP addresses. The PST does not depend on other planning tools, such as
SIMATIC PCS 7 and can be installed and used on all standard Windows PCs.
Functions
Browse network for accessible devices
Assign device names and IP addresses
Invoke Web Based Management
Benefits
Simple operation
Does not need STEP 7 or PCS 7 to be installed
Available free of charge
6.2.3 PRONETA
Functions
Online topology overview
Assign device names and IP addresses
I/O test, e.g. when performing a loop check
Topology comparison with topology imported from STEP 7/PCS 7 or reference
topology saved in PRONETA
Benefits
Graphical user interface
Does not need STEP 7 or PCS 7 to be installed
Does not need to be installed
Available free of charge
Note When assigning device names, the PROFINET naming conventions must be
observed. PRONETA does not test whether the naming conventions have been
observed. Characters that are not in line with the naming conventions are
replaced by others.
FAQ
PROFINET name conventions
https://support.industry.siemens.com/cs/ww/en/view/36062700
Note For the I/O test, it is imperative that the IO device does not communicate with
any IO controller.
6.3 Operation
6.3.1 SINEMA Server
SINEMA Server is a tool for 24/7 monitoring of Industrial Ethernet and PROFINET
networks during operation. SINEMA allows networks to be automatically exported,
documented, individually structured for each plant and visualized. Furthermore,
the SINEMA Server sends alerts and analyzes errors and changes in the network.
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The use of SINEMA Server requires permanent access to the PROFINET fieldbus.
For security reasons it is therefore recommended not to run it directly on the
system bus, but rather to connect it via a separate Service Bridge.
Figure 6-3
Functions
Inventory and documentation of all network nodes
Topological representation of the network
Export status information
Evaluation and presentation of diagnostic states
Presentation of statistics for any time period
Validation of network parameters
Configuration of devices via CLI (Command Line Interface) / firmware
management
Benefits
Continuously updated documentation at a central location and avoidance
of additional archives
Fast, easy check of network status over extended time periods
Firmware update of network components from a central location
Note Download
"SINEMA Server Trial Version"
https://support.industry.siemens.com/cs/ww/en/view/109749138
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Manual
"SIMATIC NET Network management SINEMA Server - Operating Instructions"
https://support.industry.siemens.com/cs/ww/en/view/109748925
Application example
"Getting Started: Understanding and Using SINEMA Server V14"
https://support.industry.siemens.com/cs/ww/en/view/109746780
The Bus Analyzer (BANY) product helps you analyze the Ethernet/PROFINET
network traffic. BANY consists of a combination of the BANY Scope software and
its BANY Agent hardware. The BANY Scope software is included with the
hardware.
Abbildung 6-4
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The BANY Agent is integrated reaction-free in the network via the integrated TAP
(Test Access Point) or via an external TAP. In general, it is recommended to install
it directly after the CPU, so that the entire communication of this IO controller can
be detected at this point.
A TAP is a passive network component, which transmits all frames transparently in
a de-energized state. For the purpose of the analysis, TAP also reflects all network
traffic without packet loss or delays. This network traffic can be either analyzed
live with BANY Scope live or after it has been logged. BANY Scope enables you
to determine, show and evaluate all the important PROFINET parameters. BANY
Scope automatically interprets the bus traffic and generates, for instance, a live
list containing all nodes and diagrams with PROFINET KPIs (cycle time, jitter,
port load, etc.). It is also possible to use the data traffic to perform an analysis
with Wireshark (Chapter 6.4.2).
Functions
PROFINET live list
PROFINET KPIs (cycle time, jitter, port load, etc.)
Online analysis of network quality
Telegram/frame generator (e.g. stress tests)
Online value tracking
Online real-time analysis of frames
Frame capture
Benefits
Higher transparency for PROFINET communication
No additional cabling for data communication analysis
Network quality measurement and stress test as components of network
validation
6.4.2 Wireshark
Wireshark is a free program that serves for analyzing data traffic on a protocol
level. To perform an analysis, you must first log the data traffic in the network
with a TAP, such as Bus Analyzer Agent (Chapter 6.4.1). The combination of
BANY and Wireshark enables you, for instance, to perform an online analysis
of the frames.
Benefits
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Note Download
"Wireshark"
https://www.wireshark.org/
7 Appendix
7.1 Comparison of PROFINET and PROFIBUS
The table below compares PROFIBUS and PROFINET.
Table 7-1
PROFIBUS DP PROFINET
Data channels One channel between Multiple channels between
master and slave controller and devices
Data per device 244 bytes Input/Output 1440 bytes Input/Output
Data per controller 8 KB 8 KB
(interface)
Number of nodes Maximum 125 slaves per Maximum 250 devices per
interface interface (AS 410)
Maximum 31 slaves per Unlimited number of devices
segment in the network
Cable length >1000 m (depending on Electrical: Maximum 100 m
transmission rate) FOC: Some km
Addressing the nodes Manually via DIP switch or Automatic assignment via
frame controller, or manually
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7 Appendix
7.2.1 Two standard automation systems with single PROFINET configuration S1 and MRP
Figure 7-1
7 Appendix
Figure 7-2
7 Appendix
Figure 7-3
7 Appendix
Figure 7-4
7 Appendix
7.2.5 Two H systems with redundant PROFINET configuration R1 and system redundancy S2
Figure 7-5
7 Appendix
7.2.6 Standard automation system with single PROFINET configuration S1 and H system system redundancy S2
Figure 7-6
Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts.
You send queries to Technical Support via Web form:
www.siemens.com/industry/supportrequest
Service offer
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