TLO3 REINFORCING BARS NNNN
TLO3 REINFORCING BARS NNNN
TLO3 REINFORCING BARS NNNN
If working drawings and schedules for the reinforcement are not available it
is necessary to provide an estimate of the anticipated quantities. The
quantities are normally described in accordance with the requirements of
the Standard method of measurement of building works.
1. MILD STEEL
It contains 0.05–0.25 % carbon in form of cementite . It has relatively
low tensile strength , but it is cheap and easy to form ; surface
hardness can be increased through carburizing . Due to high iron
content it is prone to corrosion .
2. TMT/TOR STEEL
TOR and TMT are both high strength reinforcement steel bars wherein
TOR usually refers to cold treated bars and TMT refers to hot treated
bars.
TOR: The technical term is Cold Twisted Deformed Steel Reinforcement Bar .
Steel bars have surface deformation formed by twisting the steel after
elongation . This impart high yield strength to steel and provide proper
bondage with concrete .
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 2
1. Volume method
The simplest method is based on the type of structure and the volume
of the reinforced concrete elements. Typical values are, for example:
2. Weight method
Another method is to use factors that convert the steel areas obtained
from the initial design calculations to weights, e.g. kg/m2 or kg/m as
appropriate to the element.
If the weights are divided into practical bar diameters and shapes, this
method give a reasonably accurate assessment. The factors, however,
do assume a degree of standardization both of structural form and
detailing.
For this method sketches are made for the ‘typical’ cases of elements
and then weighted.
This method has the advantages that:
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 3
Furthermore, the grade also can be identified by its additional lines, which
must be at least five deformations long, for example, in this picture, the first
rebar has one line only, which means the grade of it is 420. If it has two lines,
it represents grade 520, and no line means grade 40.
There is a steel yard in the site for storing, cutting and bending of
bars. Reinforcement bars are cut into required lengths and bent into
required shapes shown on the bar schedule either manually or by means of
machinery.
In manual operations, laborers used the bar bending bench on which
strong nails are fixed and GI pipes with suitable lengths to bend the bars.
That is used for smaller diameter bars. For bending of larger diameter bars,
bar bending machine is used. After bending all reinforcement bars were
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 4
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 5
In the site several steps were adopted for that purpose. That is using longer
bars rather than using shorter bars. For example 6m bars off cuts of 12m
bars were used to prepare stools, separators etc.
4.9. STOOLS
Stools are used to separate the top reinforcement mesh and bottom
reinforcement mesh. Dimension of the Stools could be change as
requirement. Those should be strength enough to bear the loads without
changing the gap of two layers. 12 mm or 16 mm bars are used to make the
stools.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 6
They were made up of 1:3 ratio of cement mortar. Cover blocks should be
immersed in water for 28 days to get the maximum strength.All the beams
were checked to ensure adequate cover blocks are provided to the bottom
and sides of the beam reinforcement. Main bars of the columns were
adjusted to ensure the covering requirements before concreting. Stools of
correct height were used to maintain the require gap between top and
bottom reinforcement nets and cover blocks were also provided to bottom
reinforcement.
4.11. SPLICING
4.12. LAPPING
The preferred method of lapping where the two bars overlap each other for
some minimum distance. This distance is called Lap length. These two bars
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 7
Naturally, areas of high moment will result in high forces in the bars and
cracking in the concrete, which could compromise the transfer of forces
between bars.
In which case in columns the lapping should be where the bending is
minimum, i.e. approx. at bottom quarter:
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 8
25 xBARSIZE 150 mm
20 xBARSIZE 160 mm
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 9
For example, for reinforced concrete member subjected to sea water, the
ACI code specifies that thickness of concrete cover should be at least 50mm.
It is desired to set minimum thickness of concrete cover as 65mm to account
for possible construction errors and hence make sure that 50mm cover
thickness is achieved.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 10
Beams, columns
Bar Designation
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 11
4
4.18. BINDING WIRES / TIE WIRES
The common gauge of tie wire used is the No. 16 galvanized iron wire (#16
GI wire). A roll is approximately 45 kilograms and will yield about 2, 385
meters or 53 meters of wire for a kilogram.
The length of the tie wire varies with the sizes of rebars to be bound. The
common size ranges from 20cm to 40cm. Most oftenly 30cm is used.
Masonry walls are reinforced with both vertical and horizontal bars. Vertical
bars are spaced between 40cm to 80cm and horizontal bars from 2 layers to
4 layers.
Unlike the horizontal bars in concrete hollow blocks which are usually laid
full-length in the wall, the vertical steel reinforcements are cut into short
lengths and spliced together as the laying of the concrete hollow blocks
progresses upward. This enables the mason to reach the top ends of the
bars and slide down each hollow block at the level where he is standing.
There are three methods used in estimating rebars for masonry walls:
B. Area method
The simplest approach in computing rebars in masonry walls. Values in
the table are inclusive of bends, hooks, and splices.
Similar with area method using the table but incorporates the number of
blocks used in the wall.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 12
1. Overall height of wall - the total height of the CHB wall, which also
includes the foundation footing, concrete floor beams and
roof beams or girders.
2. Net height of wall - the height of the CHB wall, excluding its footing,
concrete floor beams and roof beams/girders.
3. Overall length of wall - the horizontal measurement of the wall, including
concrete columns integrally built with it.
4. Net length of wall - the clear distance between the columns framing the
CHB wall.
5. Spacing of horizontal bars - the specified center to center distance
between horizontal bars int eh CHB wall.
6. Spacing of vertical bars - the center to center distance specified between
vertical bars in the CHB wall.
7. Full-length bar - refers to the whole piece of steel bar as it is sold by the
dealer or supplier.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 13
1. Estimate the rebars (including tie wires) required for a perimeter fence
120m long by 2m high. Use the following: Diameter 12 (@0.60m vertical
interval; every two layers)
Columns : 0.20m x 0.20m spaced 3m OC.
Compute the number of rebars using the three different methods.
Compute for the tie wire using two different methods.
2. Estimate the number of rebars and tie wire used in the outside walls of a
residential building, 8m x 8m. 350mm x 350mm columns stand at 4m
distances around the perimeter. Use 6” CHB, 12mm diameter RSB laid every
3 layers and 0.60m apart. (Compute using the different methods).
Remember that the minimum concrete cover for surfaces exposed to grade
is taken as 75mm. Upon learning the dimensions of the footing, you can
simply have deduct the minimum concrete cover on both ends of those
dimensions if the plan does not show bent bars for the footing.
On the other hand, length of bar to be considered when they are bent is:
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 14
2. Estimate the bent rebars and tie wire required to set up 10 columns of
2.5m x 4.0m reinforced with D20 RSB (15pcs x 30pcs) spaced equally.
MAIN REINFORCEMENT:
Using direct count method, consider the additional length from the
following:
LATERAL TIES:
ACI states “ All non pre-stressed bars for tied column shall be enclosed by
lateral ties of at least No. 3 for smaller longitudinal bars (No. 10 or smaller)
and at least No 4 for bigger longitudinal bars (No 11 to 18).
As per code spacing of lateral ties should not exceed any of the following:
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 15
2. From the following figure, find the number of 10mm lateral ties and tie
wire if there are 36 columns with cross-sectional dimensions of 60 x 90cm at
12m long per column.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 16
Stirrups are used to protect the beam from shear. The two types of stirrups
are:
1. Open stirrups
2. Closed stirrups
Although table 3-8 (for lateral ties) can still be utilized to determine the
number of stirrups, because of the more complex change in the spacing, it is
better to estimate the number of stirrups through direct counting method.
1. For the BM-1 shown on the figure, estimate the longitudinal bars and the
stirrups (spaced: 2 @50mm, 4 @100mm, rest @ 150mm to center line.
Length of beam is 4.0m. Also determine the tie wire required.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 17
1. That the center to center spacing of the spiral should not exceed 1/6 of
the diameter core.
2. That the clear spacing between spirals should not exceed 7.5 centimeters
nor less than 5.0 centimeters
3. That the clear spacing between the spirals be less than 1-1/2 times the
biggest size of the coarse aggregate.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 18
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 19
Even when a rectangular slab is supported on all the four edges, the slab
may be considered as a one-way slab if the length-to-breadth (L/B) ratio of
the slab is equal to or greater than two.
A one-way slab is designed for the spanning direction alone; the main
tension reinforcing bars of such slabs run parallel to the span. For the
transverse direction, a minimum amount of shrinkage reinforcement is
provided.
One-way slab action is assumed in a ribbed floor (slab with joist beams)
made of precast double tee sections, in ribbed floor with integral beams,
and also in hollow-block or -cored slabs.
The methods used in finding the number of steel bars for a one-way slab are
by direct count or by area method.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 20
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 21
From design, you have learned that the slab will experience the highest
effect of he load at the center. The members which would have to resist this
load is the bottom members.
The slab is supported at two ends. The maximum tensile stress that is
positive moments (sagging) acting in the middle of the slab and the
maximum compressive stress that is negative moments (hogging) acting at
both ends of support. So bottom steel is required at the mid span and top
steel resists negative moments at the supports. A bent-up bar called
as crank bar is provided to make RCC slab safe from compressive stresses.
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 22
B. DISTRIBUTION BARS
Distribution bars are used to resist the shear stress, cracks developed in the
longer span.
We place the distribution bars perpendicularly on top of the main
bars.
We use lesser dimension since it is only to resist the cracks
developed due to shear stress on top of the slab.
We place them at the longer span direction
Cutting Length = Clear Span of Slab + (2 x Ld) +(2 x 0.42D) – (1d x 4) – (2d x 2)
Where: d = Diameter of the bar.
Ld = Development length of bar.
D = Height of the bend bar.
D = Slab Thickness – (2 x clear cover) – (diameter of bar)
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 23
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 24
1. Using the two methods, estimate the number of rebars and tie wire
needed for a one-way slab (2m x 4m) given the following:
Spacing of main reinforcement = 15cm
Temperature bar spacing = 30cm
Size of reinforcement = 12mm diameter
2. The canopy of a building is 1.5m x 5m. Estimate the rebars and tie wire
needed with the following specifications:
Spacing of main reinforcement = 15cm
Temperature bar spacing = 30cm
Size of reinforcement = 12mm diameter
Thickness of slab = 100mm
Concrete cover = 25mm
Development length = 40d
Column size = 300 x 300mm
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 25
To enable students to understand the methods of estimating reinforcing steel bars in construction.
CE 514: CONSTRUCTION MATERIALS ESTIMATING 26
Determine the quantity of 10mm steel bars and tie wire for a concrete pipe,
1m in length and 90cm in diameter. Pipe consists of 6 longitudinal D10mm
bars.
To enable students to understand the methods of estimating reinforcing steel bars in construction.