LPDT Manual Dew Point PDF
LPDT Manual Dew Point PDF
LPDT Manual Dew Point PDF
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LPDT User’s Manual
ii
LPDT User’s Manual
iii
LPDT User’s Manual
Warranty
Xentaur instruments are warranted to be free from defects in
workmanship and materials. Liability under this warranty is lim-
ited to servicing, calibrating, and replacing any defective parts of
the instrument returned to the factory for that purpose. Fuses are
specifically excluded from any liability. This warranty is effective
from the date of delivery to the original purchaser. The equipment
must be determined by Xentaur to have been defective for the
warranty to be valid. This warranty applies as follows:
• one year for electronics
• one year for mechanical failures to the sensor
• six months for calibrations
If damage is determined to have been caused by misuse or abnor-
mal conditions of operation, the owner will be notified and
repairs will be billed at standard rates after approval.
Maintenance Policy
In cases when equipment fault is suspected, please notify your
representative of the problem, be sure to provide them with model
and serial numbers. If the problem can not be resolved, then ask
for a Return Authorization Number (RAN) and shipping instruc-
tions. Issuance of an RAN does not automatically imply that the
equipment is covered by our warranty, that will be determined
after we receive the equipment. Pack the equipment in a suitable
box with sufficient padding, include the RAN number on your
paperwork, and send the equipment, prepaid, to the designated
address. Xentaur will not accept equipment returned without an
RAN, or with reversed shipping or import/export charges.
If the warranty has expired, or the damage is due to improper use
or exposure of the equipment; then Xentaur will provide an esti-
mate and wait for approval before commencing repairs.
iv
LPDT User’s Manual
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LPDT User’s Manual
vi
Section 1: Introduction
page 1
LPDT User’s Manual
page 2
Section 2: Sensor and Sampling Techniques
page 3
LPDT User’s Manual
tive.
• Do not disassemble the porous metal filter encapsula-
tion, as this will damage the sensor and void your fac-
tory warranty.
• Prior to installation of the probe, ensure that no contam-
inants are present in the system (e.g. oil, liquid water).
page 4
Section 2: Sensor and Sampling Techniques
page 5
LPDT User’s Manual
www.xentaur.com Ma
NOT RECOMMENDED
Main
Gas Line
www.xentaur.com Ma
Measuring at Line Pressure
Safety shut-off Valve
Sample Cell
Bypass
Main Control
Gas Line Valve *
page 6
Section 2: Sensor and Sampling Techniques
Read ual
Safety Man
www.xentaur.com Ma
Sample Cell
www.xentaur.com Ma
Sample Cell
Exhaust
Regulator or
Needle Valve
page 7
LPDT User’s Manual
page 8
Section 2: Sensor and Sampling Techniques
page 9
LPDT User’s Manual
1. Instrument failure.
Display Shows
page 10
Section 2: Sensor and Sampling Techniques
Symptom Diagnostic/Remedy
Condensation will occur if the temperature of the sample system, at any point is below
Reading is not (colder) the dewpoint temperature of the sample gas. Once having formed, the sample
changing reaching the sensor will have a dewpoint equal to the temperature of the condensation,
regardless of the dewpoint of the sample at the sample point.
See below re: sample pipe material, also see section 2.3
Dry Reading Verify SpanCheck™, or return sensor for full calibration to your representative.
Cure the leak, or replace unsuitable pipe with copper or stainless steel. Flexible con-
Wet Reading nections should be made with PTFE pipe. NEVER use rubber or plastic pipe.
This type of indicator reads about 10°C dry at about -50°C dewpoint due to tempera-
ture gradients within the device. The error increases at drier levels.
Display Shows Dry the sensor, install sensor in either a known dry gas stream i.e. instrument quality
6$7 air or dry nitrogen, or place sensor in a dry can or bottle of desiccant and seal the con-
tainer from outside air (the shipping container is designed for this purpose)
Display Shows Remove (unscrew) sensor, if the instrument still reads 6+5 the problem is with the
6+5 instrument. However, if the instrument reads 231 then check possible cause #2
Remove (unscrew) sensor and note that the meter reading returns to 231. Use a new
sensor, or apply approximately 20V DC, between the center pin & the filter body of
the sensor, MOMENTARILY with the sensor in a known dry condition. Polarity is not
important, but the contact MUST be very brief or the sensor may be damaged.
Remove (unscrew) the sensor. Short the center contact of the LPDT sensor connection
to the case, if the instrument reads 6+5 the problem is in the sensor, otherwise return
Display Shows the instrument for service.
page 11
LPDT User’s Manual
page 12
Section 3: Instrument
page 13
LPDT User’s Manual
page 14
Section 3: Instrument
3.3 Installation
3.3.1 Mechanical Installation
The LPDT has two thread sizes for mounting to the sample
cavity (consult the sensor installation section) where the
dewpoint will be measured. Various adapters are available
for direct connection into existing system openings. Ask
your representative for a Sample Cell, if you do not have the
ability to provide an appropriate sample cavity mounting. If
the ¾”x16 thread is used then the LPDT will seal against the
wall of the sample cell with the provided Viton A O-ring. If
the 14mm x 1.25 spark plug thread is used then an addi-
tional Viton gasket must be installed to provide the proper
seal. Ask your representative for this gasket, it is available
free of charge. The LPDT is light enough such that either
thread will mechanically support the whole instrument. To
prevent any leaks, tighten the LPDT into the sample cavity,
with a 17/8” wrench, 1/8 turn past finger-tight to assure
metal-to-metal contact.
Since the tightened positioning of the LPDT is unpredict-
able, its front panel may be rotated (360°) to allow easy
reading of the display. Press down gently on the spring
loaded face plate and turn it to the desired position.
The sensor can be removed from the LPDT by unscrewing
it. Make sure that the sensor is securely fastened to the
page 15
LPDT User’s Manual
page 16
Section 3: Instrument
Letters:
ABCDEF GH IJ LNOP QRS TUXYZ
$ % & ' ( ) * + , - / 1 2 3 4 5 6 7 8 ; < =
Symbols:
? - .
"
page 17
LPDT User’s Manual
1104.2
lbs H O/mmSCF
+20°C +68°F 23,612 ppmV 2
x10 3
PPM
˚C ˚F
DEWPOINT DEWPOINT DEWPOINT DEWPOINT LBS
17.688
3
grams H O/meters
2 2,000,000 -100°C -148°F
˚C ˚F
DEWPOINT G/M3 DEWPOINT DEWPOINT
0.000,921,15 0.000,014,75
0.013,849
3
lbs H O/mmSCF grams H O/meters
ppmV 2 2 0.000,000,1
page 18
Section 3: Instrument
XENTAUR LPDT
SET % x10¯³
HILO PPM
TEMP ˚C˚F
DEWPOINT PSI G/M³ LBS
page 19
LPDT User’s Manual
page 20
Section 3: Instrument
page 21
LPDT User’s Manual
2. Push the MODE key a few times until the display shows
&$/.
3. Press the UP button. The display will show &1), prompt-
ing you to confirm that you want to start the calibration
procedure. You can abort the calibration procedure by
pressing the MODE key.
4. Remove the sensor from its packaging container so that
the porous metal filter is visible and the sensor is
exposed to in-hand micro-climate. Close the packaging
container as soon as you have removed the sensor to
avoid degradation of the desiccant inside of the con-
tainer. You may want to re-use the container at a later
date.
5. Push the UP button again to confirm that you want to
start the calibration procedure. The display will flash $&
for 60 seconds, while the sensor is saturating. Make sure
you keep the sensor exposed to in-hand micro-climate
until the display shows (1'.
6. After 60 seconds, the display will flash the selected sen-
sor type (see “Selecting a sensor type 3.4.5.2”) and then
the instrument will calculate the slope and offset of the
sensor curve while displaying the calculations and then
will display (1' for a few seconds, after which the
instrument will automatically go into measuring mode.
The sensor calibration is completed. (The display may
flash6$7, indicating that the sensor has super-saturated.
As soon as the sensor is exposed to an atmosphere with
a dewpoint lower than the saturation dewpoint, the dis-
play will indicate the dewpoint measured by the sensor.)
The display may show alternating6(1and/2as an
indication that the measured capacitance is too low to be
from a saturated sensor, in this case make sure that the
sensor is fully engaged into the LPDT, and repeat the
page 22
Section 3: Instrument
calibration procedure.
7. Install the sensor in the sample cell or adapter fitting or
put it back into the packaging container for later use.
page 23
LPDT User’s Manual
XSN 12 345
x10 3
page 24
Section 3: Instrument
page 25
LPDT User’s Manual
page 26
Section 3: Instrument
2), 3), 4) and 5) are set at the factory and need only be
modified when a sensor is changed.
6. Testing the analog output: By pushing the UP or
DOWN buttons, the user forces the analog output to its
low and high values, respectively. This facilitates the
hook-up and testing of the user’s monitoring equipment.
7&8Output range setting: These modes are used to set
dewpoints corresponding to the low and/or high end of
page 27
LPDT User’s Manual
page 28
Section 3: Instrument
power on tests
HI(55 RAM write/read test failed. cycle power
(55$' A/D converter failure. system tests once per 2 min. for service.
sensor.
(55((3 EEPROM write cycle not completed. if this persists, return for service.
/2& Attempting to modify a locked unit. unlock unit, see set-up mode.
page 29
LPDT User’s Manual
page 30
Appendices
XENTAUR LPDT
Confirm
SpanCheck™
select XENTAUR LPDT
units SET
CNF/AC?
XENTAUR LPDT
Viewing TEMP ˚F
Sensor
Temperature 1 minute
XENTAUR LPDT
AC/_AC
SET
select
units
Sensor
Calibration Reading Too Low
Menu XENTAUR LPDT
SET
OK
2 sec.
SEN/2LO
numbers calculating
calibration
fe ond
se
w s
c
Serial
se
New Calibration
c.
Values Stored
Number XENTAUR
SET
LPDT
Press together to
RESET the Instrument.
Then quickly press and hold
MODE to go to Set-Up State.
LEGEND: 1. Arrows leading out from below a button depict the flow as a result of
pressing the button.
2. Arrows leading out of other locations depict flow as a result of
completing a function or a time-out.
3. A slash ' /' in the display area, is used to depict two alternately
shown (flashing back and forth) messages.
page 31
Power-Up with LOC appears when changing
SET
Choose alternate units to show when displaying dewpoint
ALT/DSP
SET
Choose Sensor type
SEN/XT1
XTR-100 XTR-65 attenuation
XT1 XT6 DB
SET
LO
Set measured attenuation at a known low dewpoint
DB/ ˚C˚F
page 32
+/- 0.01dB
SET
LO
Set low dewpoint for the above set attenuation
˚C
DEWPOINT
+/- 0.1˚C
Calibration Midrange Adjust
Appendix B: Set-Up State User Interface flowchart
SET SET
If no buttons pressed
CAL/ADJ
for 3 seconds the dew
is shown for a moment.
unless you are replacing the sensor.
CAUTION! These parameters are set
properly at the factory, to correspond to
the shipped sensor. Do not modify them
A.0./TST LO/BAT
A.O./RNG/
A.O./RNG/
UN/LOC
/
ALT/DSP
SEN/XT1
XT1 XT6 DB
DB/
CAL/ADJ
4mA
20mA
SET
LO
Set dewpoint corresponding to low end of analog output
A.O./RNG/ ˚C
Factory default is -100˚C
+/- 0.1˚C
SET
HI
Set dewpoint corresponding to high end of analog output
˚C
A.O./RNG/
Factory default is 20˚C
page 33
+/- 0.1˚C
SET
Lock or unlock the instrument
UN/LOC When locked instrument parameters can not be changed.
Factory default is locked.
Lock
Unlock Prolonged press of either button will reset the unit
LEGEND: 1. Arrows leading out from below a button depict the flow as a result of
pressing the button.
2. A slash ' /' in the display area, is used to depict two alternately
User Interface Flow Diagram - Set-Up State (continued from previous page)
3/4"-16
14mm x 12.5mm
Think
Safety
XENTAUR LPDT
page 34
SET % x10¯³
HILO PPM
Read
TEMP ˚C˚F
DEWPOINT PSI G/M³ LBS
1.750"
Man
ual
oint Transmitter
www.xentaur.com
Appendix C: LPDT Mechanical Drawing
Se
Ma
Mo
2.230" 1.850" 0.600" flats for 17/8 " wrench
Appendices
120V
or
oint Transmitter
Provides two oint Transmitter
sf
or Mo Mo
n
Se Se
ra
Think Think
220V Safety
Read
Man
ual
independent Relays 4-20mA Safety
Read
Man
ual
lT
www.xentaur.com Ma www.xentaur.com Ma
al
with programmable
W
DC or AC supply
Operation with DC Power Supply Operation with Remote Option Board
Dewpoint viewed on Instrument Display Dewpoint viewed on Instrument Display
and available as 4-20mA output and available on remote
Display
Buttons
maintain oint Transmitter oint Transmitter Mo
Voltage or Current
Man
VDC Output
RS-232 Output
Power Supply
85 - 265VAC
Operation with DC Power Supply Operation with Multichannel Option Board
Dewpoint viewed on Instrument Display Dewpoint viewed on each Instrument Display
and available as Voltage output and available on remote interface
RS-232C
Multichannel to Computer
oint Transmitter Mo
Option Board
Think Read ual
Se
DC or AC supply
Safety Man
www.xentaur.com Ma
multiple units connected on the same two wires
12-33VDC
0.4 - 2V output
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page 35
LPDT User’s Manual
page 36
Appendices
Age
ns
Capacitance (nF)
Se
ew
120
N
80
40
page 37
LPDT User’s Manual
page 38
Appendices
page 39
LPDT User’s Manual
page 40
Appendices
page 41
LPDT User’s Manual
1000
10000
100
n
ra
˚C
n
ra
AO
w
Lo
10
100
C
5˚
8.
-3
= 1.97 LBS = -50˚C = 38.83 ppmV
ge n
ra
AO
1
gh
Hi ˚C5
5.
-6
10
12mA
8mA
5mA
4.5mA
4.1mA
4/20 mA output
page 42
Appendices
15 300
10 200
5 100
90
80
Calculated LBS H2O / mmscf
70
60
2.5 50
Calculated ppmV
40
30
1
20
0.5 10
9
8
7
6
3˚C
0.25 5
nt +
˚C
4
3
poi
nt -
3
Dew
poi
Dew
0.1
2
0.05 1
0.9
0.8
0.7
0.6
0.5
-20
-25
-30
-35
-40
-45
-50
-55
-60
-65
-70
-75
-80
Measured Dewpoint ˚C
page 43
Response Time of Xentaur Al2O3 Sensors to a Step-change (DOWN)
from -39.4 ˚C(dp) at time 0, to -62.2 ˚C(dp) after 48hrs of equilibrium
0
5
10
15
20
LPDT User’s Manual
25
30
35
40
45
50
55
page 44
60
65 65% of step change
Appendix I: Sensor Response Time
70
% of step change
75
80
85
90
95 95% of step change
100
105
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Time (minutes)
Appendices
Return
Appendix Authorization
J: Return Request
Authorization Request
Xentaur must approve and assign a return authorization number (RAN) to any
instrument being returned. The RAN must appear on all paperwork and packag-
ing. The issuance of a RAN does not automatically imply that the instrument is
covered by our warranty.
In order to serve you better and protect our employees from any potentially haz-
ardous contaminants Xentaur must return unopened at the senders expense all
items that do not have a RAN.
To obtain a RAN fill out a copy of this form and fax to (516) 345-5349.
Customer Information
Contact Name:
Phone:
Fax:
Equipment Information
page 46
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Xentaur Corporation, 3661 Horseblock Road, Medford, NY 11763 USA Tel: (516) 345-3434