Kalmar DCE90-180, Diesel Forklift - Technical Information PDF
Kalmar DCE90-180, Diesel Forklift - Technical Information PDF
Kalmar DCE90-180, Diesel Forklift - Technical Information PDF
DCE 120-12, DCE 150-12, DCE 160-6 DCE 120-12, DCE 150-12, DCE 160-6
Spirit Delta FlexCab
L3=3500mm L3=3500mm
Model designation
DCE160-12
Diesel engine
Counterbalance truck
Generation
DCE 160-12 DCE 160-12
Lifting capacity, in decitonnes
Spirit Delta FlexCab
Load centre, in decimetres
L3=3750mm L3=3750mm
2
ß
Load diagram
20
H5
H4
DCE180-6
18
H3
H6
H2
DCE160-6 DCE160-12
H8
16
a
DCE150-12
DCE140-6 L3 L2 L4
14 L I
A1
DCE120-6
12
Lifting capacity, in tonnes
100 100
DCE120-12
DCE100-6
10 DCE100-12
DCE90-6
V1
V
B
8
b
R2
R1
6
4
600 1000 1200 2000
Load centre, mm
T1
S
Dimensions T2
DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE
90-6 100-6 120-6 140-6 100-12 120-12 150-12 160-6 160-12 180-6
Lift capacity Rated kg 9000 10000 12000 14000 10000 12000 15000 16000 16000 18000
Lifting
At rated load kg 21200 22300 25900 28200 27000 29600 33800 33200 35800 36600
Axle load back Unloaded kg 7500 7500 7700 8400 8600 9600 12000 9200 11900 11300
At rated load kg 2600 2500 1700 1900 1900 2100 2600 2000 2600 2500
Wheels/tyres Type, front-rear Pneumatic
Wheels, brakes, steering
3
Choose your own driving environment
Spirit Delta
The scientific work that has featured the driver to work in an efficient and relaxed
throughout the development process has way. Visibility has been optimised and has
made the Spirit Delta the best designed further benefited from the truck’s new soft
driving environment available in the industry. design lines. Comfort with regard to noise
Priority has been given to ergonomics for level, climate, lighting and accessibility is at
the driver. After a demanding shift in a the highest level possible.
Spirit Delta, the driver should be alert and
attentive, resulting in improved working The driver of the Spirit Delta can have
safety. Kalmar’s range of intelligent efficiency and
safety options in one place.
The overall design and all the adjustment
options mean that the Spirit Delta will
benefit every driver. Instruments and control
layout allow the driver to see at a glance and
have control over all the machine’s various
functions, while at the same time allowing
FlexCab
FlexCab is a robust alternative for those The robust body has been designed to
operations that do not require the total provide optimal visibility. This is especially
concept represented by Spirit Delta. noticeable at the corner posts and roof
rails, which have the smallest cross-section
At the same time FlexCab provides good possible for the benefit of the driver. The
ergonomics, good visibility and also fields of vision are substantial and the
practical flexibility. FlexCab can be quickly distance between the driver’s seat and the
and simply converted from a complete roof has been generously increased.
cabin to an open safety cage with or Efficient operation is ensured by control
without windows, side panels and heating and instrument layout and the degree of
system, depending on climate. comfort of the driver’s seat.
4
A complete program of lifting equipment
Choosing lifting equipment always involves The mast frame on the new Kalmar 9 - 18 We are now able to offer a very interesting
a combination of different requirements series has been further improved, primarily number of new options that make operation
- lift height, clearance, free lift, vehicle in terms of the driver’s visibility. Thin frame both more efficient and safer - Optispeed
flexibility, as well as in-built functions in the and cross bars have been combined with (increased lifting speed), lift height pre-set
vehicle. well-placed hoses and hoist chains that are (going directly to the right height), vertical
Whatever the requirements, Kalmar has the “invisible” during normal operation. The hold (always vertical) and chain-slack
combination that allows efficient operation fixing points for the tilt cylinders have also elimination.
and optimum visibility conditions. been strengthened to meet the ever-greater
demands for heavier and more robust
operations.
Masts Carriages
Mast
Mast height Free lift Mast height Free lift
Lift H3 min. H5 max. H2 H3 min. H5 max. H2
height
90-140 120-180
3000 3015 4515 - 3195 4695 -
3250 3140 4765 - 3320 4945 -
3500 3265 5015 - 3445 5195 -
3750 3390 5265 - 3570 5445 - Fixed for manually Centre levelling
Duplex standard, clear view
4000
4250
3515
3640
5515
5765
2000
2125
3695
3820
5695
5945
2000
2125 Forks
4500 3765 6015 2250 3945 6195 2250
4750 3890 6265 2375 4070 6445 2375
5000 4015 6515 2500 4195 6695 2500
5250 4140 6765 2625 4320 6945 2625
5500 4265 7015 2750 4445 7195 2750
5750 4390 7265 2875 4570 7445 2875
6000 4515 7515 3000 4695 7695 3000
6250 4640 7765 3125 4820 7945 3125
6500 4765 8015 3250 4945 8195 3250
6750 4890 8265 3375 5070 8445 3375
7000 5015 8515 3500 5195 8695 3500 Duplex full free lift, clear view
4500 2950 5950 1500 3130 6190 1500 Standard forks for manual Fork shaft system with
Triplex full free lift, clear view
Triplex full free lift, clear view Roller fittings for Hydraulic levelling
hydraulic adjustment
5
The most interesting
power trains on the market
We have fitted the Kalmar 9 - 18 range with of control throughout the work cycle that
the very best power trains. Engine, gearbox, cannot be compared with anything that has
drive shaft and wet disc brakes - everything gone before.
has been built and combined into a unit with
the highest performance and durability
possible. Together with the excellent
dynamic stability of the new series, this
provides a driving experience and level
Unique transmission
gives an unbelievable experience
We are able to offer five types of gearboxes. reversing lock and modulation, providing safe
First there is the Dana 20000, an improved and smooth gear changing. In addition we
version of the Clark 20000 with hydraulic also optimise slipping electronically before
modulation for 3 +3 gears. Automatic gear delivery to provide the best gear-changing
changing is also available as an option using characteristics depending on power train,
Kalmar’s electronic system. wheel dimension and drive shaft.
The Dana 28000 and 32000 are two tried and
tested high-performance gearboxes. There are three optional grades of
“intelligence” to choose from: infinitely
The others, the Dana 13000 and 17000, variable automatic gear-changing,
which were developed in collaboration with Optidrive (for precision driving with entirely
Kalmar, are two entirely new gearboxes with independent working hydraulics) and
integrated electronic control, monitoring electronic inching with controlled slipping.
and intelligence. The gearboxes have built-in
6
Power trains
Volvo TAD620VE (85kW) + Dana FT20000 Performance
Engine Manufacturer - type designation Volvo - TAD620VE
(Turbo-Intercooler)
Fuel - type of engine Diesel 4-stroke
Rating ISO 3046 - at revs kW/hp-rpm 85/116 - 2300
Peak torque ISO 3046 - at revs Nm-rpm 477 - 1650
Number of cylinders - displacement cm³ 6 - 5702
Drive train
Volvo TAD620VE (145kW) + Dana FT28000 Performance Volvo TAD620VE (145kW) + Dana TE13000 Performance
Engine Manufacturer - type designation Volvo - TAD620VE Engine Manufacturer - type designation Volvo - TAD620VE
(Turbo-Intercooler) (Turbo-Intercooler)
Fuel - type of engine Diesel 4-stroke Fuel - type of engine Diesel 4-stroke
Rating ISO 3046 - at revs kW/hp-rpm 145/197 - 2300 Rating ISO 3046 - at revs kW/hp-rpm 145/197 - 2300
Peak torque ISO 3046 - at revs Nm-rpm 700 - 1500 Peak torque ISO 3046 - at revs Nm-rpm 700 - 1500
Number of cylinders - displacement cm³ 6 - 5702 Number of cylinders - displacement cm³ 6 - 5702
Drive train
Drive train
Fuel consumption, normal driving l/h 8-11 Fuel consumption, normal driving l/h 8-11
Gearbox Manufacturer - type designation Dana - FT32000 Gearbox Manufacturer - type designation Dana - TE13000
Clutch, type Torque converter Clutch, type Torque converter
Gearbox, type Hydro-dynamic Gearbox, type Hydro-dynamic
Powershift Powershift
Numbers of gears, forward - reverse 3-3 Numbers of gears, forward - reverse 3-3
Alternator Type - power W AC - 1540 Alternator Type - power W AC - 1540
Driving axle Type Kessler D81 - Differen- Driving axle Type Kessler D81 - Differen-
tial and hub reduction tial and hub reduction
Volvo TAD720VE (174kW) + Dana FT32000 Performance Volvo TAD720VE (174kW) + Dana TE17000 Performance
Engine Manufacturer - type designation Volvo - TAD720VE Engine Manufacturer - type designation Volvo - TAD720VE
(Turbo-Intercooler) (Turbo-Intercooler)
Fuel - type of engine Diesel 4-stroke Fuel - type of engine Diesel 4-stroke
Rating ISO 3046 - at revs kW/hp-rpm 174/237 - 2300 Rating ISO 3046 - at revs kW/hp-rpm 174/237 - 2300
Peak torque ISO 3046 - at revs Nm-rpm 864 - 1400 Peak torque ISO 3046 - at revs Nm-rpm 864 - 1400
Number of cylinders - displacement cm³ 6 - 7145 Number of cylinders - displacement cm³ 6 - 7145
Drive train
Drive train
Fuel consumption, normal driving l/h 8-11 Fuel consumption, normal driving l/h 8-11
Gearbox Manufacturer - type designation Dana - FT32000 Gearbox Manufacturer - type designation Dana - TE17000
Clutch, type Torque converter Clutch, type Torque converter
Gearbox, type Hydro-dynamic Gearbox, type Hydro-dynamic
Powershift Powershift
Numbers of gears, forward - reverse 3-3 Numbers of gears, forward - reverse 3-3
Alternator Type - power W AC - 1540 Alternator Type - power W AC - 1540
Driving axle Type Kessler D81 - Differen- Driving axle Type Kessler D81 - Differen-
tial and hub reduction tial and hub reduction
Cummins 6B5,9e (138kW) + Dana FT28000 Performance Cummins 6B5,9e (138kW) + Dana TE13000 Performance
Engine Manufacturer - type designation Cummins 6B5,9e Engine Manufacturer - type designation Cummins 6B5,9e
Fuel - type of engine Diesel 4-stroke Fuel - type of engine Diesel 4-stroke
Rating ISO 3046 - at revs kW/hp-rpm 138/188 - 2200 Rating ISO 3046 - at revs kW/hp-rpm 138/188 - 2200
Peak torque ISO 3046 - at revs Nm-rpm 780 - 1400 Peak torque ISO 3046 - at revs Nm-rpm 780 - 1400
Number of cylinders - displacement cm³ 6 - 5900 Number of cylinders - displacement cm³ 6 - 5900
Fuel consumption, normal driving l/h 8-11 Fuel consumption, normal driving l/h 8-11
Drive train
Drive train
Gearbox Manufacturer - type designation Dana - FT32000 Gearbox Manufacturer - type designation Dana - TE13000
Clutch, type Torque converter Clutch, type Torque converter
Gearbox, type Hydro-dynamic Gearbox, type Hydro-dynamic
Powershift Powershift
Numbers of gears, forward - reverse 3-3 Numbers of gears, forward - reverse 3-3
Alternator Type - power W AC - 1540 Alternator Type - power W AC - 1540
Driving axle Type Kessler D81 - Differen- Driving axle Type Kessler D81 - Differen-
tial and hub reduction tial and hub reduction
7
Performance
Volvo TAD620VE (85kW) + Dana FT20000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12
Lifting speed Unloaded m/s 0,40 0,40 0,35 0,35 0,35
At rated load m/s 0,35 0,35 0,30 0,30 0,30
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40
Performance
Volvo TAD620VE (145kW) + Dana FT28000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Lifting speed Unloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,45 0,45 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
Volvo TAD720VE (174kW) + Dana FT32000 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Lifting speed Unloaded m/s 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,45 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
Cummins 6B5,9e (138kW) + Dana TF28000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Lifting speed Unloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,45 0,45 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
8
Combintaion Table DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Volvo TAD 620 VE, 85 kW Dana FT20000 x x x x x
Volvo TAD 620 VE, 145 kW Dana HR28000 x x x x x x x x x x
Volvo TAD 620 VE, 145 kW Dana TE13000 x x x x x x x x x x
Volvo TAD 720 VE, 174 kW Dana HR32000 x x x x x x x x x
Drive train
Volvo TAD620VE (145kW) + Dana TE13000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Lifting speed Unloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,45 0,45 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
Volvo TAD720VE (174kW) + Dana TE17000 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Lifting speed Unloaded m/s 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
Cummins 6B5,9e (138kW) + Dana TE13000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Lifting speed Unloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,45 0,45 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
9
A quality machine for optimum overall economy
Reducing operating costs
The Kalmar 9 -18 range consists of a series
of models that have been designed in every
respect to provide long life with minimum
downtime. This has been achieved by
using technical solutions and components,
but not subjecting the truck to “in-built”
stresses that result in unnecessary wear
and higher costs. In this case we have
made a lot of improvements to something
that was already good.
Greater service intervals Fast service and maintenance Optirev - lower noise level, reduced fuel
Service intervals for the Kalmar 9 - 18 range The new Kalmar 9 - 18 range has been consumption and lower emissions
have been extended. Regular services designed to provide the best possible The system, which is patented, reduces
are needed only after 500 hours’ driving. accessibility. Tilting the cabin and opening the noise and keeps fuel consumption to
A simple calculation shows that a longer the engine cover exposes the entire power a minimum during lifting sequences in the
service interval alone reduces a truck’s train with easy accessibility to all vital operating cycle by optimising the engine
operating costs by as much as 15% - and components and service points. revolutions compared to the weight of
then there is the service downtime. the load, deflection of the mast and the
We reserve the right to change the design and technical data without prior notice.
machine speed at the time. The intelligent
and microprocessor-controlled Optirev
system is variable and installed in parallel
with the standard hydraulic system.
921524-0701/02-07 Råd & Resultat Kommuniktion AB
www.kalmarind.com
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Kalmar Industries AB SE-341 81 Ljungby, Sweden, tel. +46 372 260 00, fax +46 372 263 90. Kalmar Industries Sverige Torggatan 3 SE-340 10 Lidhult,
tel. +46 372 260 10, fax +46 372 659 77. Kalmar Industries Oy AB p.o box 387 FI-33101 Tampere, tel. +358 3 265 81111, fax +358 3 265 8201.
Kalmar Pacific Limited Rm 1501-04, prosperity centre, 77-81 Container port road, Kwai chung, n.t. Hongkong, tel. +852 2944 8383, fax + 852 2944 9966.
Kalmar Industries USA Inc. 415 East Dundee street, Ottawa, Kansas 66067, tel. +1 785 242 2200, fax +1 785 242 6117