BASF Grinding Aid Testing

Testing In Vertical Cement Mill 03 Of MasterCem LS 3398

DATE:- 4/09/2016

FEED BLAINE RESIDUE G Aid BASF KWH/T

S.No TIME REMARKS
(T/H) (Cm2/gm) 170 mesh ml / mint

1 6:00 116 3212 1.8 300 34.3

2 7:00 114 3199 1.9 300 31.7

3 8:00 114 300 31.7

4 9:00 114 3320 1.5 300 28.6

5 10:00 116 3253 1.6 300 31.2

6 11:00 122 3307 1.2 300 26.7

7 12:00 119 3072 1.9 300 30.4

8 13:00 114 3320 1.6 300 31.7

9 14:00 112 3253 1.8 300 29.1

10 15:00 112 3226 1.4 300 32.3

11 16:00 113 3334 1.8 300 32

12 17:00 117 3360 1.6 300 30.9

13 18:00 125 3280 1.7 300 29

14 19:00 117 3320 1.7 300 24

15

16 MILL STOP AS PER PLAN

17

18

19

20
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03 MASTERCEM GA #1320
DATE:- 21/7/2016

FEED BLAINE RESIDUE G A BASF KWH/T

S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks

1 13:15
2 14:15 130 3058 1.5 600 33.20 SRC Grinding
3 15:15 131 3086 1.8 = 28.50 SRC Grinding
4 16:15 127 3158 1.4 = 31.70 SRC Grinding
5 17:15 137 2970 2.2 = 28.60 SRC Grinding
6 18:15 139 3058 1.6 = 28.60 SRC Grinding
7 19:15 139 3043 1.9 = 28.68 SRC Grinding
8 20:15 138 3014 1.8 = 28.89 SRC Grinding
9 21:15 130 --- --- --- 30.67 OPC Grinding
10 22:15 132 3086 1.2 = 27.46
11 23:15 129 2940 1.9 500 36.53
12
13
14
15
16
17
18
19
20
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03

DATE:- 22/7/2016

FEED BLAINE RESIDUE G A BASF KWH/T

S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks

1 8:00
2 9:00
3 10:00 G.Aid started at 8:30hrs
4 11:00 110 3476 1.3 200 26.60
5 12:00 131 3171 1.7 = 30.00
6 13:00 138 3129 1.6 = 31.50
7 14:00 136 3086 1.5 = 23.90
8 15:00 138 23.90 At 3:15 hrs G.Aid stoped.
9 16:00
10 17:00
11 18:00
12 19:00
13 20:00
14 21:00
15 22:00
16 23:00
17 23:59
18
19
20
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03

DATE:- 23/7/2016

FEED BLAINE RESIDUE G A BASF KWH/T

S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks

1 9:00 111 3226 1.6 200 --- At 8:30 hrs G.Aid started
2 10:00 --- --- --- --- --- with 200 ml/mints
3 11:00 --- --- --- --- ---
4 12:00 --- 3115 1.8 200 --- At 9:50 hrs G.A stopped.
5 13:00 116 3058 1.5 200 31.25
6 14:00 125 3029 1.9 200 26.10 At 10:00 to 11:45 hrs Mill
7 15:00 128 3143 1.4 200 28.00 stopped due to Mech
8 16:00 133 2910 3.2 250 29.00 Mantanance.
9 17:00 125 3029 1.9 250 31.90
10 18:00 123 3226 1.3 250 26.00 At 12:00hrs G.A statred.
11 19:00 112 3029 1.5 250 38.00
12 20:00 117 3171 1.5 250 40.00 At 15:30hrs G.A 250m/l
13 21:00 --- --- --- --- --- At 19:40 hrs G.A stopped.
14 22:00 --- --- --- --- ---
15 23:00 121 3043 1.7 250 35.00
16 0:00 125 3072 1.6 250 31.90
17 1:00 124 3086 1.5 250 38.00
18 2:00 124 3143 1.3 250 29.20
19 3:00 128 3101 1.4 250 33.90
20 4:00 129 2910 2.8 250 25.20
21 5:00 93 3029 1.7 250 42.80
22 6:00 102 3086 2.1 250 39.00
23 7:00 122 3072 1.5 250 32.60
24 8:00 129 --- --- 250 36.50
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03

DATE:- 24/7/2016

FEED BLAINE RESIDUE G A BASF KWH/T

S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks

1 9:00 130 3083 1.3 250 27.88

2 10:00 132 3115 1.5 250 32.95
3 11:00 127 3101 1.8 250 28.54
4 12:00 125 2849 2.2 250 29.00
5 13:00 122 3086 1.9 250 32.68
6 GRINDING DIVERT OPC 7 TO OPC SILO 1.

7 3:30 135 3043 1.5 250 29.53

8 4:30 137 2910 2.1 250 26.45
9 5:30 138 2879 2.3 250 26.26
10 6:30 137 3014 1.8 250 27.00
11
12
13
14
15
16
17
18
19
20
21
22
23
24
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03

DATE:- 26/7/2016

FEED BLAINE RESIDUE G A BASF KWH/T

S.No TIME Remarks
(T/H) (Cm2/gm) 170 mesh ml / mint

1 11:30 72 3212 1.2 250

2 12:30 132 3143 3.2 300 24.7

3 13:30 140 3101 2.3 300 23.3

4 14:30 139 3072 6.2 300 26

5 15:30 138 3014 4.9 300 26.2

6 16:30 140 2970 4.3 300 25.8

7 17:30 140 3014 3.9 300 25.8

8 18:30 139 3072 3.4 300 23.4

9 19:30 140 3029 3.8 300 25.8

10 20:30 140 3129 2.5 300 28.4

11 21:30 140 3058 2.8 300 23.3

12 22:30 140 3029 3.2 300 23.3

13 23:30 140 3014 3 300 23.3

14 0:30 140 3058 2.8 300 25.8

15 1:30 140 3014 2.5 300 25.8

16 2:30 140 3141 2.4 300 28.4

17 3:30 137 2970 3.2 300 29.1

18 4:30 138 3086 2.8 300 28.8

19 5:30 138 3101 2.1 300 21.1

20 6:30 140 3058 2.8 300 28.4

21 7:30 138 3101 2.3 300 23.6

 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03

DATE:- 27/7/2016

FEED BLAINE RESIDUE G A BASF KWH/T

S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks

1 9:00 138 3029 1.3 300 26.20

2 10:00 138 3043 1.2 300 28.8
3 11:00 139 3014 1.6 300 26
4 12:00 139 3171 1.2 300 26.00
5 13:00 139 3043 1.8 300 28.60
6 14:00 139 3086 1.6 300 25.70
7 15:00 141 2940 2.1 300 25.70
8 16:00 141 3143 1.7 300 25.50
9 17:00 142 3074 1.9 300 25.30
10 18:00 141 3058 1.6 300 25.30
11 19:00 141 3101 1.8 300 28.40
12 20:00 140 3014 1.9 300 25.70
13 21:00 141 2970 2 300 25
14 22:00 141 3115 1.2 300 30
15 23:00 141 2940 3.2 300 23.00
16 0:00 141 3043 2.3 300 25.00
17 1:00 141 2849 5.4 300 28.00
18 2:00 141 3029 3.8 300 25.00
19 3:00 141 3043 3.6 300 28.00
20 4:00 141 2970 3.9 300 28.00
21 5:00 141 3086 3.2 300 28.00
22 6:00 141 3143 2.5 300 25.00
23 7:00 140 3171 2.3 300 28.00
24 8:00 134 3115 2.6 300 21.00
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03
DATE:- 28/7/2016
FEED BLAINE RESIDUE G A BASF KWH/T
S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks
1 0:00 138 300
2 1:00 137 2940 4.6 300 26.4
3 2:00 133 300 27.2
4 3:00 133 2970 5.2 300 27.20
5 4:00 137 2940 2.9 300 23.80
6 5:00 136 3086 3.2 300 26.60
7 6:00 138 3102 2.6 300 28.80
8 7:00 137 3058 3.2 300 29.00
9 8:00 137 3043 2.2 300 26.40
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03
DATE:- 29/7/2016
FEED BLAINE RESIDUE G A BASF KWH/T
S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks
1 15:00 137 3386 2.5 300 26.00
2 16:00 136 3438 2 300 23
3 17:00 141 3240 3 300 25
4 18:00 140 3463 3 300 25.00
5 19;00 141 3280 3.4 300 25.00
6 20:00 142 300 25.00
7 21:00 142 3014 5.4 300 22.90
8 22:00 141 3072 4.2 300 25.70
9 23:00 141 3029 3.9 300 23.10
10 0:00 139 3101 3.2 300 23.40
11 01;00 139 300 28.60
12 3:00 138 2955 4 300 26.20
13 4:00 139 3115 2.2 300 28.6
14 5:00 139 3086 1.9 300 26
15 6:00 140 3029 2.3 300 25.80
16 7:00 141 3101 2.8 300 25.70
17 8:00 141 3072 3.6 300 30.80
18
19
20
21
22
23
24
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03
DATE:- 30/7/2016
FEED BLAINE RESIDUE G A BASF KWH/T
S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks
1 8:00 141 3226 2.8 300
2 9;00 140 3058 2.5 300 25 13:00 Mill divert in silo 04
3 10:00 140 3086 2.2 300 25
4 11:00 137 3171 1.9 300 26.00
5 12:00 137 3143 2 300 23.00
6 13:00 134 3226 3.4 300
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03
DATE:- 31/7/2016
FEED BLAINE RESIDUE G A BASF KWH/T
S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint Remarks
1 13:00 137 3101 3.5 300 29.00 At 11:00 hours GA started
2 14:00 139 3072 2.9 300 23
3 15:00 137 3129 2.4 300 23
4 16:00 138 3226 3.3 300 31.00
5 17:00 134 300 27.00 17:30 GA stop
6 18:00
7 19:00 19:30 GA started
8 20:00 141 3014 2.2 300 25.70
9 21:00 133 2910 2.5 300 27.20
10 22:00 137 3058 1.6 300 26.40
11 23:00 136 3115 1.5 300 26.60
12 0:00 136 3171 1.3 300 29.30
13 1:00 138 3280 1.2 300 28.25 01:00 hours GA finished.
14
15
16
17
18
19
20
21
22
23
24
 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03 Of MasterCem LS 3398

DATE:- 3/09/2016

FEED BLAINE RESIDUE G Aid BASF KWH/T

S.No TIME
(T/H) (Cm2/gm) 170 mesh ml / mint

1 10:00 125 3360 1.1 300 31.9

2 11:00 129 3226 1.4 300 28.1

3 12:00 132 3171 1.6 300 24.7

4 13:00 131 3212 1.5 300 30.4

5 14:00 137 3253 1.3 300 31.7

6 15:00 140 3226 1.6 300 25.8

7 16:00 140 3171 1.7 300 25.8

8 17:00 136 3253 1.5 300 26.6

9 18:00 141 3029 1.8 300 23.1

10 19:00 131 3143 1.6 300 29.5

11 20:00 131 3129 1.9 300 27.6

12 21:00 135 3148 1.7 300 24.1

13 22:00 135 3086 1.9 300 29.5

14 23:00 133 3101 1.6 300 27.2

15 0:00 139 3157 1.4 300 30.9

16 1:00 125 3171 1.3 300 31.9

17 2:00 90 3143 1.5 300 36.2

18 3:00 105 3212 1.4 300 27.6

19 4:00 111 3307 1.2 300 32.6

20 5:00 114 3320 1.5 300 34.9

 BASF Grinding Aid Testing
Testing In Vertical Cement Mill 03 Of MasterCem LS 3398

DATE:- 4/09/2016

FEED BLAINE RESIDUE G Aid BASF KWH/T

S.No TIME REMARKS
(T/H) (Cm2/gm) 170 mesh ml / mint

1 6:00 116 3212 1.8 300 34.3

2 7:00 114 3199 1.9 300 31.7

3 8:00 114 300 31.7

4 9:00 114 3320 1.5 300 28.6

5 10:00 116 3253 1.6 300 31.2

6 11:00 122 3307 1.2 300 26.7

7 12:00 119 3072 1.9 300 30.4

8 13:00 114 3320 1.6 300 31.7

9 14:00 112 3253 1.8 300 29.1

10 15:00 112 3226 1.4 300 32.3

11 16:00 113 3334 1.8 300 32

12 17:00 117 3360 1.6 300 30.9

13 18:00 125 3280 1.7 300 29

14 19:00 117 3320 1.7 300 24

15

16 MILL STOP AS PER PLAN

17

18

19

20
REMARKS
 FOSROC Grinding Aid Testing
Testing In Vertical Cement Mill 03 CEMAX TRY1604

DATE:- 25/1/2017
FEED BLAINE RESIDUE KWH/T
S.No TIME
(T/H) (Cm2/gm) 170 mesh
G A ml / mint Remarks

1 11:30 - 3202 1.5 250 27.50

2 12:30 145 3122 1.9 350 23.80 Too much material flushing from
belts
3 13:30 152 3215 1.4 300 24.80
4 14:30 146 3095 1.6 280 23.30
5 15:30 140 3176 1.4 250 36.80
6 16:30 128 3356 1.4 270 32.50
7 17:30 121 3306 1.7 275 27.00
8 18:30 138 3095 1.8 275 24.40
9 19:30 148 3136 1.6 275 26.76
10 20:30 149 2985 1.9 250 25.00
11 21:30 145 3068 1.7 250 25.17
12 22:30 144 3054 1.8 250 22.65
13 23:30 144 3095 1.6 250 25.70
14 0:30 141 3176 1.3 250 27.50
15 1:30 145 3068 1.7 300 24.65
16 2:30 147 3054 1.8 300 24.65
17 3:30 148 3122 1.6 300 24.49
18 4:30 153 3149 1.5 300 23.69
19 5:30 153 3280 1.4 300 23.69
20 6:30 145 3228 1.6 300 25.00
21 7:30 145 3254 1.7 300 26.45