Stiffness Calculation Model of Thread Connection
Stiffness Calculation Model of Thread Connection
Stiffness Calculation Model of Thread Connection
Research Article
Stiffness Calculation Model of Thread Connection
Considering Friction Factors
1
Xi’an University of Technology, Xi’an 710048, China
2
Laiwu Vocational and Technical College, Laiwu 271100, China
Correspondence should be addressed to Deng-xin Hua; [email protected] and Yan Li; [email protected]
Received 9 September 2018; Revised 12 December 2018; Accepted 1 January 2019; Published 23 January 2019
Copyright © 2019 Shi-kun Lu et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
In order to design a reasonable thread connection structure, it is necessary to understand the axial force distribution of threaded
connections. For the application of bolted connection in mechanical design, it is necessary to estimate the stiffness of threaded
connections. A calculation model for the distribution of axial force and stiffness considering the friction factor of the threaded
connection is established in this paper. The method regards the thread as a tapered cantilever beam. Under the action of the
thread axial force, in the consideration of friction, the two cantilever beams interact and the beam will be deformed, these
deformations include bending deformation, shear deformation, inclination deformation of cantilever beam root, shear deformation
of cantilever beam root, radial expansion deformation and radial shrinkage deformation, etc.; calculate each deformation of the
thread, respectively, and sum them, that is, the total deformation of the thread. In this paper, on the one hand, the threaded
connection stiffness was measured by experiments; on the other hand, the finite element models were established to calculate
the thread stiffness; the calculation results of the method of this paper, the test results, and the finite element analysis (FEA) results
were compared, respectively; the results were found to be in a reasonable range; therefore, the validity of the calculation of the
method of this paper is verified.
above-mentioned force, the thread undergoes bending defor- parabola [31] and the deformation 𝛿2 (see Figure 3(b)) caused
mation, and the virtual work done by the bending moment 𝐸 by the shear force within the width of unit 1 is
on the beam 𝑑𝑦 section is
𝑎 6 (1 + V) (cos 𝛼 + 𝜇 sin 𝛼) cot 𝛼
𝑀𝑤 𝛿2 = log𝑒 ( ) ⋅
𝐸𝑑𝜃 = 𝐸 𝑑𝑦 (7) 𝑏 5𝐸𝑏
𝐸𝑏 𝐼 (𝑦) (12)
𝑤𝑧
⋅
According to the principle of virtual work, the deflection 𝜇 sin 𝛼 + cos 𝛼
𝛿1 (see Figure 3(a)) of the beam subjected to the load is
2.1.3. Inclination Deformation of the Thread Root. Under
𝑐 𝐸𝑀𝑤
𝛿1 = ∫ 𝑑𝑦 (8) the action of the load, the thread surface is subjected to a
0 𝐸𝑏 𝐼 (𝑦) bending moment, and the root of the thread is tilted, as
shown in Figure 3(c). Due to the inclination of the thread,
where 𝐸 is the bending moment of the unit load beam. axial displacement occurs at the point of action of the thread
𝑀𝑤 is the bending moment of the beam under the actual surface force, and the axial displacement can be expressed as
load. I(y) is the area moment of inertia of the beam at 𝑦. 𝐸𝑏 is [31]
Young’s Modulus of the material. c is the length of the beam.
Here, the forces are assumed as acting on the mean diameter 𝑤𝑧 12𝑐 (1 − V2 )
of the thread. 𝛿3 = ⋅ ⋅ [cos 𝛼 ⋅ 𝑐
𝜇 sin 𝛼 + cos 𝛼 𝜋𝐸𝑏 𝑎2
As shown in Figure 5, the height ℎ(𝑦) of the beam section
per unit width and the area moment of inertia 𝐼(𝑦) of the 𝑎 (13)
section can be expressed by using the function interpolation. + 𝜇 sin 𝛼 ⋅ 𝑐 − sin 𝛼 ( − 𝑐 tan 𝛼)
2
𝑎
(𝛽1 − 1) (𝑐 − 𝑦) + 𝜇 cos 𝛼 ( − 𝑐 tan 𝛼)]
ℎ (𝑦) = [1 + ] ℎ, (0 ≤ 𝑦 ≤ 𝑐) 2
𝑐
3 2.1.4. Deformation due to Radial Expansion and Radial
1 3 (𝛽 − 1) (𝑐 − 𝑦)
𝐼 (𝑦) = 𝑏ℎ [1 + 1 ] , (0 ≤ 𝑦 ≤ 𝑐) (9) Shrinkage. According to the static analysis, the thread is sub-
12 𝑐
jected to radial force 𝑤 sin 𝛼 − 𝑤𝜇 cos 𝛼 (shown in Figure 4),
𝑎 and it is known from the literature [31] that the internal and
𝛽1 =
ℎ external thread radial deformation (shown in Figure 3(d)) are
where h is the beam end section height; b is the beam 𝑑𝑝 𝑤𝑧 (sin 𝛼 − 𝜇 cos 𝛼)
section width; 𝛽1 is the beam root section height and the 𝛿4b = (1 − ]𝑏 ) tan 𝛼 ⋅ (14)
beam end section height ratio; see Figure 5. 2𝐸𝑏 𝑃 𝜇 sin 𝛼 + cos 𝛼
From Figure 5, the bending moment of the beam is related
to the y-axis component of 𝑤 and w𝜇, and these components and
cause the beam to bend; therefore, the analytical solution
shows that the bending moment of the unit width beam 𝐷20 + 𝑑2𝑝 𝑑𝑝
subjected to the friction force and the vertical load of the 𝛿4n = ( + ]𝑛 ) ⋅ tan 𝛼
thread surface is 𝐷20 − 𝑑2𝑝 2𝐸𝑛 𝑃
(15)
𝑤𝑧 𝑤 (sin 𝛼 − 𝜇 cos 𝛼)
𝑀𝑤 = ⋅ [cos 𝛼 ⋅ c + 𝜇 sin 𝛼 ⋅ 𝑐 ⋅ 𝑧
𝜇 sin 𝛼 + cos 𝛼 𝜇 sin 𝛼 + cos 𝛼
(10)
𝑎 𝑎
− sin 𝛼 ( − 𝑐 tan 𝛼) + 𝜇 cos 𝛼 ( − 𝑐 tan 𝛼)] 2.1.5. Shear Deformation of the Root. Assuming that the
2 2
shear stress of the root section is evenly distributed, the
Substituting (10) and (9) to (8) and integrating to obtain displacement of the 𝑂 point in the 𝑥 direction caused by
the analytical expression of the deflection 𝛿1 (shown in the shear deformation (shown in Figure 3(e)) is the same
Figure 3(a)) of the cantilever beam with variable cross-section as the displacement of the thread in the 𝑥 direction; this
under load one has displacement can be expressed as [31]
Substituting (17) into (9), (10), (11), (12), (13), (14), and (16) 6 (1 + V) (cos 𝛼 + 𝜇 sin 𝛼) cot 𝛼
one gets the relation 𝛿2𝑛 = 0.55962 ⋅
5𝐸𝑏
(27)
𝑤𝑧
⋅
𝑀𝑤𝑏 1 1 1 𝜇 sin 𝛼 + cos 𝛼
𝛿1𝑏 = 3.468 ⋅ [ ( 2 + 1) − ]
𝐸𝑏 𝑃2 𝛽𝑏3 2 𝛽𝑏 𝛽𝑏
(18) 𝑤𝑧 12𝑐 (1 − V2 )
1 𝛿3𝑛 = ⋅ ⋅ [0.325𝑃
⋅ , 𝛽𝑏 = 1.6684 𝜇 sin 𝛼 + cos 𝛼 𝜋𝐸𝑏 𝑎2
2
(𝛽𝑏 − 1) (28)
⋅ (cos 𝛼 + 𝜇 ⋅ sin 𝛼)
𝑤𝑧
𝑀𝑤𝑏 = [0.289𝑃 ⋅ (cos 𝛼 + 𝜇 ⋅ sin 𝛼) − (0.4375𝑃 − 0.325𝑃 ⋅ tan 𝛼) (sin 𝛼 − 𝜇 ⋅ cos 𝛼)]
𝜇 sin 𝛼 + cos 𝛼 (19)
− (0.4165𝑃 − 0.289𝑃 ⋅ tan 𝛼) (sin 𝛼 − 𝜇 ⋅ cos 𝛼)] 𝐷20 + 𝑑2𝑝 𝑑𝑝
𝛿4n = ( + ]𝑛 ) ⋅ (sin 𝛼 − 𝜇 cos 𝛼) tan 𝛼
𝐷20 − 𝑑2𝑝 2𝐸𝑛 𝑃
6 (1 + V) (cos 𝛼 + 𝜇 sin 𝛼) cot 𝛼 (29)
𝛿2𝑏 = 0.51 ⋅ 𝑤𝑧
5𝐸𝑏 ⋅
(20) 𝜇 sin 𝛼 + cos 𝛼
𝑤𝑧
⋅
𝜇 sin 𝛼 + cos 𝛼 1.7928𝑤𝑧 2 (1 − V2 ) ⋅ (cos 𝛼 + 𝜇 sin 𝛼)
𝛿5𝑛 = ⋅ (30)
12𝑐 (1 − V2 ) 𝜇 sin 𝛼 + cos 𝛼 𝜋𝐸𝑏
𝑤𝑧
𝛿3𝑏 = ⋅ ⋅ [0.289𝑃
𝜇 sin 𝛼 + cos 𝛼 𝜋𝐸𝑏 𝑎2 By adding these deformations separately, the total defor-
(21) mation (shown in Figure 4) of screw thread and nut thread
⋅ (cos 𝛼 + 𝜇 ⋅ sin 𝛼) − (0.4165𝑃 − 0.289𝑃 ⋅ tan 𝛼) can be obtained under the action of force 𝑤𝑧 .
⋅ (sin 𝛼 − 𝜇 ⋅ cos 𝛼)] 𝛿𝑏 = 𝛿1𝑏 + 𝛿2𝑏 + 𝛿3𝑏 + 𝛿4𝑏 + 𝛿5𝑏 (31)
𝑏 = 0.5𝑃 (24) For threaded connections, at the x-axis of the load F, the
axial deformation of screws and nuts can be expressed as
𝑐 = 0.325𝑃 𝜕𝐹
𝑧𝑏 (𝑟) = 𝛿𝑏1 ⋅ (36)
𝜕𝑟
Substituting (24) into (9), (10), (11), (12), (13), (15), and (16) 𝜕𝐹
type one gets the relation 𝑧𝑛 (𝑟) = 𝛿𝑛1 ⋅ (37)
𝜕𝑟
Mathematical Problems in Engineering 5
w
Screw
w
0.5a
Nut
w
L
P
Fx Nut o y
0.5a
Screw
Fb
Here 𝑟 is the length along the helical direction, and the the screw is subjected to pulling force, the total axial force
relation between the axial height 𝑥 and the length along the is 𝐹𝑏 , and the axial force at the threaded connection screw 𝑥
helix direction can be represented by the following formula is F(x). If the position of the bottom end face of the nut is
according to the geometric relation shown in Figure 6. the origin 0 and, at the 𝑥 position, the axial force is F(x), the
screw elongation amount 𝜀𝑏 and the nut compression 𝜀𝑛 can
𝑥
𝑟= (38) be obtained from the following:
sin 𝛽
𝐹 (𝑥)
Here, 𝛽 is the lead angle of the thread shown in Figure 6, 𝜀𝑏 (𝑥) = (45)
𝐴 𝑏 (𝑥) 𝐸𝑏
and then
𝐹 (𝑥)
𝜕𝐹 𝜕𝐹 𝜕𝑥 𝜕𝐹 𝜀𝑛 (𝑥) = (46)
𝑧𝑛 (𝑥) = 𝛿𝑛1 ⋅ = 𝛿𝑛1 ⋅ ⋅ = 𝛿𝑛1 ⋅ sin 𝛽 ⋅ (39) 𝐴 𝑛 (𝑥) 𝐸𝑛
𝜕𝑟 𝜕𝑥 𝜕𝑟 𝜕𝑥
where 𝐴 𝑏 (x) and 𝐴 𝑛 (x) are the vertical cross-sectional
𝜕𝐹 𝜕𝐹 𝜕𝑥 𝜕𝐹 areas of screws and nuts at the 𝑥 position. 𝐸𝑏 and 𝐸𝑛 are,
𝑧𝑏 (𝑥) = 𝛿𝑏1 ⋅ = 𝛿𝑏1 ⋅ ⋅ = 𝛿𝑏1 ⋅ sin 𝛽 ⋅ (40)
𝜕𝑟 𝜕𝑥 𝜕𝑟 𝜕𝑥 respectively, Young’s modulus of the screw body and Young’s
Assume modulus of the nut body. Find the displacement gradient for
the expression, which is, respectively, expressed as
𝜕𝐹 1
= = 𝑘𝑢𝑏𝑥 (𝑥) (41) 𝜕𝑧𝑏 (𝑥) 1 𝜕2 𝐹
𝜕𝑥 ⋅ 𝑧𝑏 (𝑥) 𝛿𝑏1 ⋅ sin 𝛽 = ⋅ 2 (47)
𝜕𝑥 𝑘𝑢𝑏𝑥 (𝑥) 𝜕𝑥
𝜕𝐹 1
= = 𝑘𝑢𝑛𝑥 (𝑥) (42) 𝜕𝑧𝑛 (𝑥) 1 𝜕2 𝐹
𝜕𝑥 ⋅ 𝑧𝑛 (𝑥) 𝛿𝑛1 ⋅ sin 𝛽 = ⋅ 2 (48)
𝜕𝑥 𝑘𝑢𝑛𝑥 (𝑥) 𝜕𝑥
Here, 𝑘𝑏𝑥 (x) and 𝑘𝑛𝑥 (x) represent the stiffness of the unit
axial length of the nut and the screw, respectively, for the unit Here, 𝑘𝑢𝑏𝑥 (𝑥) = 1/(𝛿𝑏1 ⋅ sin 𝛽), and 𝑘𝑢𝑛𝑥 (𝑥) = 1/(𝛿𝑛1 ⋅
force. sin 𝛽).
The axial total deformation of the threaded connection at As shown in Figure 1(a), the screw is subjected to the
𝑥 is denoted as tensile force 𝐹b , with the bottom of the nut as the coordinate
origin, and the force at the x position is 𝐹𝑥 , and then
𝐿
𝑧𝑥 (𝑥) = 𝑧𝑏 (𝑥) + 𝑧𝑛 (𝑥) (43) the elongation of the screw at x is ∫𝑥 𝜀𝑏 (𝑥)𝑑𝑥 = 𝑤𝑏 ,
and the compressed shortening amount of the nut at x is
The stiffness of the unit axial length of the threaded 𝐿
connection is expressed as ∫𝑥 𝜀𝑛 (𝑥)𝑑𝑥 = 𝑤𝑛 . The relationship between 𝑤b , 𝑤n , 𝑧b , and
𝐿 𝐿
𝜕𝐹 𝑧n is ∫𝑥 𝜀𝑏 (𝑥)𝑑𝑥 + ∫𝑥 𝜀𝑛 (𝑥)𝑑𝑥 = [𝑧𝑏 (𝑥) + 𝑧𝑛 (𝑥)]𝑥=𝐿 − [𝑧𝑏 (𝑥) +
𝑘𝑢𝑥 (𝑥) = 𝑧𝑛 (𝑥)]𝑥=𝑥 (see Figures 7 and 1(a),), and the partial derivative
𝜕𝑥 ⋅ 𝑧𝑥 (𝑥)
of this relation can be obtained by the following formula:
𝜕𝐹 𝜕𝐹 𝜕𝐹 𝜕𝑧𝑏 (𝑥) 𝜕𝑧𝑛 (𝑥)
= ÷ (𝛿𝑏1 ⋅ sin 𝛽 ⋅ + 𝛿𝑛1 ⋅ sin 𝛽 ⋅ ) (44) 𝜀𝑏 (𝑥) + 𝜀𝑛 (𝑥) =
+ (49)
𝜕𝑥 𝜕𝑥 𝜕𝑥 𝜕𝑥 𝜕𝑥
1 Substituting (45), (46), (47), and (48) into (49) and
= simplifying it
(𝛿𝑛1 + 𝛿𝑏1 ) ⋅ sin 𝛽
(𝐴 𝑛 𝐸𝑛 + 𝐴 𝑏 𝐸𝑏 ) 𝑘𝑢𝑏𝑥 𝑘𝑢𝑛𝑥 𝜕2 𝐹 (𝑥)
As shown in Figure 1(a), the threaded connection struc- ⋅ 𝐹 (𝑥) = (50)
ture includes a nut body and a screw body. The nut is fixed, 𝐴 𝑏 𝐸𝑏 𝐴 𝑛 𝐸𝑛 (𝑘𝑢𝑏𝑥 + 𝑘𝑢𝑛𝑥 ) 𝜕𝑥2
6 Mathematical Problems in Engineering
w
w Force analysis of thread
F F x F
zb(x) = b1 · = b1 · · = b1 · MCH ·
r x r x
Total deformation of the thread
F F x F when considering the helix angle
zn(x) = n1 · = n1 · · = n1 · MCH ·
r x r x
Comparison of results
L L
Influence of friction coefficient on
Kc = ∫kx (x) = ∫f(x)kux (x)dx
stiffness and load distribution 0 0
x
x w
x
w
w
w
w
3
w
1
2
x
x
x
Screw Screw
Screw
Bending deformation Shear deformation Inclination deformation of thread root
(a) (b) (c)
x
w x
w w
w
4
5
x
x
Screw
Screw
Radial direction extended deformation and radial shrinkage deformation Shear deformation of the root of the thread
(d) (e)
Substituting (44) and (55) into (57), the stiffness of the contact surface is set first. In FEA, the contact algorithm
bolt connection is expressed as used is Augmented Lagrange. Figures 11(a)–11(c) are the force
convergence curves for FEA of threaded connections. Figures
𝐿 𝐿
12(a)–12(c) are the effect of the reciprocal of the mesh size
𝐾𝑐 = ∫ 𝑘𝑥 (𝑥) = ∫ 𝑓 (𝑥) 𝑘𝑢𝑥 (𝑥) 𝑑𝑥
0 0 on the axial force obtained by FEA. We can see from Figures
(58) 12(a)–12(c) that as the mesh size decreases, the resulting axial
1 cosh 𝑛𝐿 − 1
= ⋅ force gradually decreases, but when the mesh size is small to
𝑛 (𝛿𝑏1 + 𝛿𝑛1 ) ⋅ sin 𝛽 sinh 𝑛𝐿 a certain extent, the resulting axial force will hardly decrease.
The axial force at this time is the axial force required by
3. FEA Model the author. With known displacements and axial force, the
stiffness of the threaded connection can be calculated using
A 3D finite element model (shown in Figure 10) was estab- the formula
lished, and FEA was performed to analyze the influence of
various parameters of the thread on the thread stiffness. These 𝐹𝑥
𝐾𝑐 = (59)
parameters include material, thread length, pitch, etc. Δ𝑥
The FEA software ANSYS 14.0 was used for analysis.
During the analysis, the end face of the nut was fixed (shown 4. Tensile Test of Threaded Connections [1]
in Figure 9), the initial state of the model is shown in Figure 8,
and an axial displacement Δ 𝑥 was forced to the end face of In order to verify the effectiveness of this paper method,
the screw. Then, the axial force 𝐹𝑥 of the screw end face was the experimental data of the experimental device in [1]
extracted. The axial stiffness of the threaded connection was are used. In [1], the electronic universal testing machine is
calculated by the FEM. The friction coefficient 𝜇 of the thread used to measure the load-defection data of samples, and the
8 Mathematical Problems in Engineering
wsina-wcosa
wsina
x x
w wcosa w wcos
n =1n +2n +3n +4n +5n wz =wcos+wsin
w w wsin
o y o y
Nut Nut
c c
c x x
c
Screw Screw
y o y o
wsin w w
wz =wcos+wsin
n =1n +2n +3n +4n +5n
wcos w wcosa w
wsina
wsina-wcosa
x
w
P
0.5a
w
d2
d2
h
y
o
0.5a
c-y
c
most accurate data possible, each size of the thread is in a
Figure 5: The force on the thread. small range of deformation during the tensile test, and each
size of the thread tensile test is performed 10 times, and the
average value is calculated as the final calculated data. Some
samples in the experiment are shown in Figure 13.
test sample is made of brass. The tension value 𝐹𝑥𝑡 can be The stiffness calculation formula is
read from the test machine. The axial deflection of thread
connection can be represented by the displacement variation
𝛿𝐿 between two lines as shown in Figure 14, which can be 𝐹𝑥𝑡
𝐾𝑐 = . (60)
measured by a video gauge [1]. In [1], in order to obtain the 𝛿𝐿
Mathematical Problems in Engineering 9
Screw Nut
Fx
Fixed support surface
[z<(x)+zH(x)]x=L
[z<(x)+zH(x)]x=x
L
L
(w n )x=x
(w b )x=x
Table 1: Stiffness of threaded connections with different engaged lengths [1] (kN/mm).
Theory
No. Size code of threads Material Exp. FEA
This study Yamamoto method
1 M36×4×32 3627.6 4201.9 4282.1 3630.9
2 M36×4×20 Brass 2664.3 3152.9 3946.1 2761.6
3 M36×4×12 1801.3 2074.2 3129.3 1816.8
Mathematical Problems in Engineering
Mathematical Problems in Engineering 11
Theory
No. Size code of threads Material FEA
This study Yamamoto method
1 M10×1.5×14 2095.26 2076.6 1965.21
2 M10×1.5×9 Steel 1759.23 2006.2 1770.02
3 M10×1.5×6 1354.70 1804.6 1551.27
Theory
No. Size code of thread Material FEA
This study Yamamoto method
1 M10×1.5×9 Steel 1759.23 2006.2 1770.02
2 M10×1.5×9 Aluminum alloy 607.51 682.11 597.99
Theory
No. Size code of threads Material
This study Yamamoto method
1 M10×1.5×9 1759.23 2006.2
2 M10×1.25×9 Steel 2083.17 2177.1
3 M10×1×9 2324.30 2375.2
Table 5: Stiffness of threaded connections with different engaged lengths [1] (kN/mm).
Theory
No. Size code of threads Material Exp.
This study Yamamoto method
1 M36×3×12 Brass 2085.3 2593.2 3525.1
2 M36×2×12 Brass 2396.2 3418.3 4008.9
specification is M6×1×6.1 and the friction coefficients are 0.01, 0.3. Calculated using the theories of this paper, FEA and
0.05, 0.1, 0.2, 0.25, and 0.3. (as shown in Figures 15–20) Yamamoto, respectively, and from Figures 21 and 22, we can
Figures 21 and 22 show the results of stiffness calcu- see that the results of FEA are very similar to the results of the
lations. The thread size is M10×1.5×9 and M6×1×6.1, the theoretical calculations of this paper, the variation trend of
material is steel, Poisson’s ratio of the material is 0.3, Young’s stiffness with friction coefficient is the same, and it increases
Modulus of the material is 200 GPa, and the thread surface with the increase of friction coefficient, and the results of
friction coefficient is taken as 0.01, 0.05, 0.1, 0.2, 0.25, and the FEA are in good agreement with those of the FEA;
12 Mathematical Problems in Engineering
97.1
21.4
Force (N)
4.47
2.21
0.448
0.229
0.05
1 2 3 4
Time (s)
1
0
1 2 3 4
Cumulative Iteration
0.711
0.448
0.133
0.025
1 2 3 4
Time (s)
1
0
1 2 3 4
Cumulative Iteration
2.39
0.855
0.305
0.109
1 2 3 4
Time (s)
1
0
1 2 3 4
Cumulative Iteration
Force convergence Force Criterion
(c) M6×1.0×6.1, 𝜇=0.08, Δ 𝑥 =0.001mm
however, Yamamoto theory does not consider the influence is greater, indicating that the more uneven the distribution of
of the friction coefficient on stiffness, and this is obviously axial force, the smaller the curve bending degree, indicating
unreasonable. that the more uniform the distribution of axial force. We can
see that the friction coefficient of thread surface has an effect
5.2. Effect of Friction Coefficient on Axial Force Distribution. on the distribution of axial force.
Take the thread size as M6×0.75×6.1, the axial load 𝐹b is taken
as 100N, 350N, and 550N, respectively, and take the friction 6. Conclusion
coefficients 0, 0.3, 0.6, and 1, respectively, to calculate the
axial force distribution of the thread. As can be seen from This study provides a new method of calculating the thread
Figure 23, when the friction coefficient is 1, the curve bending stiffness considering the friction coefficient and analyzes the
degree is the greatest, when the friction coefficient is 0, the influence of the thread geometry and material parameters
curve bending degree is the lightest, the curve bending degree on the thread stiffness and also analyzes the influence of
Mathematical Problems in Engineering 13
2000 1600
1550
1950
1500
Axial load F (N)
1800
1350
1750 1300
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0 1 2 3 4 5 6 7 8 9 10
Reciprocal of mesh size Reciprocal of mesh size
(a) M10×1.5×9, 𝜇=0.08, Δ 𝑥 =0.001mm (b) M8×1.25×6.5, 𝜇=0.08, Δ 𝑥 =0.001mm
1180
1170
1160
1150
Axial load F (N)
1140
1130
1120
1110
1100
1090
0 2 4 6 8 10 12 14 16 18
Reciprocal of mesh size
(c) M6×1.0×6.1, u=0.08, Δ 𝑥 =0.001mm
Figure 12: Influence of the reciprocal of finite element mesh size on axial force.
the friction coefficient on the thread stiffness and axial force (4) In order to make the axial load distribution of the
distribution. thread uniform, we can reduce the friction coefficient
(1) The results of the calculation of the thread stiffness of the thread surface, but we found that the use of this
calculated by the theoretical calculation method of method to improve the distribution of the axial force
this study are basically consistent with the results of of the thread has limited effectiveness.
the FEA. The results obtained by the test are smaller
than the calculated results. This is due to the influence
of the thread manufacturing on the experimental Nomenclature
results.
𝜇: Contact surface friction coefficient
(2) Thread-stiffness is closely related to material proper- 𝑤𝑧 : Axial unit width force, N
ties, pitch, and thread length. We can obtain higher 𝛿1 : Thread bending deformation, mm
stiffness by increasing Young’s modulus of the mate- 𝛿2 : Thread shear deformation, mm
rial, increasing the length of the thread, and reducing 𝛿3 : Thread root inclination deformation, mm
the pitch. 𝛿4 : Radial direction extended deformation or
(3) We can also increase the friction coefficient of the radial shrinkage deformation, mm
thread joint surface to increase the stiffness of the 𝛿5 : Thread root shear deformation, mm
thread connection, but we have found that using this 𝐸: Bending moment of the unit load beam,
method to increase the thread stiffness is limited. N∙mm
14 Mathematical Problems in Engineering
0.125P
0.125H
a c
Screw b
Internal thread
0.25H
0.125H
External threads
H
b
Thread Screwing Length Nut a c
0.167H
0.167P
P
Figure 13: Part of experimental threaded connection samples and ISO internal thread and ISO external thread.
Collet L
Specimen
Unit:mm
0.0010007 Max
0.00094174
0.00088273
0.00082371
0.0007647
0.00070569
0.00064668
0.00058767
0.00052866
0.00046965
0.00041064
0.00035163
0.00029262
0.00023361
0.0001746 Min
Figure 15: Axial displacement for screws with a friction coefficient of 𝜇=0.01. Total force reaction=1086.00 N.
Unit:mm
0.0010008Max
0.00094157
0.00088239
0.0008232
0.00076402
0.00070484
0.00064566
0.00058648
0.00052729
0.00046811
0.00040893
0.00034975
0.00029056
0.00023138
0.0001722 Min
Figure 16: Axial displacement for screws with a friction coefficient of 𝜇=0.05. Total force reaction=1092.00 N.
Unit:mm
0.0010008Max
0.00094147
0.00088219
0.0008229
0.00076362
0.00070433
0.00064505
0.00058576
0.00052648
0.00046719
0.00040791
0.00034862
0.00028934
0.00023005
0.00017077 Min
Figure 17: Axial displacement for screws with a friction coefficient of 𝜇=0.1. Total force reaction=1098.00 N.
Unit:mm
0.0010008Max
0.0009414
0.00088202
0.00082264
0.00076325
0.00070387
0.00064449
0.00058511
0.00052573
0.00046635
0.00040697
0.00034759
0.00028821
0.00022882
0.00016944 Min
Figure 18: Axial displacement for screws with a friction coefficient of 𝜇=0.2. Total force reaction=1108.40 N.
Unit:mm
0.0010008Max
0.0009437
0.00088195
0.00082253
0.0007631
0.00070368
0.00064426
0.00058484
0.00052542
0.000466
0.00040657
0.00034715
0.00028773
0.00022831
0.00016889 Min
Figure 19: Axial displacement for screws with a friction coefficient of 𝜇=0.25. Total force reaction=1110.6 N.
Unit:mm
0.0010008Max
0.00094135
0.0008819
0.00082244
0.00076299
0.00070354
0.00064409
0.00058464
0.00052519
0.00046574
0.00040628
0.00034683
0.00028738
0.00022793
0.00016848 Min
Figure 20: Axial displacement for screws with a friction coefficient of 𝜇=0.3. Total force reaction=1114.2 N.
× 106 × 106
2.05 1.16
1.14
2
1.12
Stiffness +# (N/mm)
Stiffness +# (N/mm)
1.95
1.1
1.9
1.08
1.85
1.06
1.8 1.04
1.75 1.02
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.05 0.1 0.15 0.2 0.25 0.3
Coefficient of friction Coefficient of friction
FEM FEM
Theory of this article Theory of this article
Sopwith method Sopwith method
Figure 21: Effect of friction coefficient on stiffness. M10×1.5×9. Figure 22: Effect of friction coefficient on stiffness. M6×1×6.1.
18 Mathematical Problems in Engineering
100 350
90 36
300 140
80 35
Force F (N)
Force F (N)
70 250
34 135
60
Force F (N)
Force F (N)
33 200
50 130
32 150
40 2.45 2.46 2.47 2.48
2.18 2.19 2.2 2.21
30 Length L (mm) 100 Length L (mm)
20
50
10
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Length L (mm) Length L (mm)
u=0 u=0
u=0.3 u=0.3
u=0.6 u=0.6
u=1 u=1
(a) Fb =100N (b) Fb =350N
600
175
500
Force F (N)
170
400
165
Force F (N)
300 160
0
0 1 2 3 4 5 6
Length L (mm)
u=0
u=0.3
u=0.6
u=1
(c) Fb =550N
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