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APQP Checklist

The APQP checklist summarizes the processes and responsibilities for a new part number to satisfy a customer's requirements. It includes reviewing documentation, preparing molds and equipment, designing manufacturing processes, assigning quality control procedures, and confirming the quality of the product and process. The checklist shows that tasks such as analyzing errors, setting control plans, and measurement systems are in progress or completed for the new guide drum part according to the customer's specifications.

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Alan Valadez
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0% found this document useful (0 votes)
1K views5 pages

APQP Checklist

The APQP checklist summarizes the processes and responsibilities for a new part number to satisfy a customer's requirements. It includes reviewing documentation, preparing molds and equipment, designing manufacturing processes, assigning quality control procedures, and confirming the quality of the product and process. The checklist shows that tasks such as analyzing errors, setting control plans, and measurement systems are in progress or completed for the new guide drum part according to the customer's specifications.

Uploaded by

Alan Valadez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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APQP Checklist

Customer: Last Review: 3/6/2020


Part Number:
Stage Categories Responsability Format/ Document

Receive the client’s Receive plans and technical documentation President / Administration
PAM-FORM-C-041
requests of the client and make technical review Manager

Revision and required of raw materials Production Manager

Tests and analysis of the chemical


Quality Manager
composition of aluminum materials

Consider the production capacity to satisfy President / Production


customer requirements Manager

Taking into account the


Revision and preparation of foundry molds Production
customer requirements

Revision and preparation of equipment and


Production
machinery

Review and prepare the perfect tool Production

Review and prepare test tools (gauges, jigs) Quality Manager

Assign Quality control (Flow chart) Group of APQP

Analysis of errors and effects (PFMEA) Group of APQP PAM-RQ-18

Set the panel control plan (PQCT) Group of APQP

Layout Distribution Production

Sequence of operation Production


Design of manufacturing
processes
Mold maintenance rules Production

Standard test materials Quality


Packaging process Production

Measurement system analysis plan Quality

Regulation of the statistical control of the


Quality PAM-RQ-20
process

Measurement system comments Quality

Comments on the capacity of the initial


Quality PAM-RQ-19
process

Re-evaluating PFMEA errors wrong analysis Group APQP PAM-RQ-20

Reassess the Control Plan (PQCT) Group APQP PAM-RQ-18

Modify control plan if necessary Group APQP


Confirm the Quality of the
Training and evaluation of the test, the
product and the process Group APQP
operation
of
Sample products Quality

Check the size, characteristics of the product Quality PAM-RQ-21

Product comments SOC Quality

Register IMDS Quality

Products and documents PPAP Quality PAM-RQ-21

Internal evaluation and receive feedback


Group APQP
from customers and interested parties
Comments, feedback and
corrective action
Customer satisfaction survey Sales

Innovation of products and services Related parties

Administration: Quality:
O= Ok
P= Pending
Complete Comments

O ADC12 (Nemak)

O ADC12 based on JIS

O Quantity?

O Jig for compression test


Production:
APQP Checklist O= Ok
Customer: Ashimori Last Review: 3/12/2020 P= Pending
Part Number: GUIDE DRUM N/A= Not apply
Stage Categories Responsability Format/ Document Complete Comments
Receive plans and technical
Receive the client’s President / Administration
documentation of the client and PAM-FORM-C-041 O
requests Manager
make technical review

Revision and required of raw


Production Manager O ADC12 (Nemak)
materials

Tests and analysis of the chemical


composition of aluminum Quality Manager O ADC12 based on JIS
materials

Consider the production capacity


President / Production Manager O 40,000 monthly, SOP May 2020
to satisfy customer requirements

Taking into account the


Revision and preparation of molds Production O Tool #1, SKPP Property
customer requirements

Revision and preparation of


Production O 250 Ton machine
equipment and machinery

Review and prepare the perfect


Production O Tool #1 by Meiwa Mold
tool

Review and prepare test tools Fixture for mass production inspection, Jig for
Quality Manager O
(fixtrure, jigs) compression test

Assign Quality control (Flow chart) Group of APQP O Included in PPAP

Analysis of errors and effects


Group of APQP PAM-RQ-18 O Included in PPAP
(PFMEA)

Set Control Plan Group of APQP O Included in PPAP

Layout Distribution Production O Process flow diagram

Sequence of operation Production O Process flow diagram


Design of manufacturing
processes
Mold maintenance rules Production O Warranty shots 200,000

GUIDE DRUM testes with ADC12 material


Standard test materials Quality O
based on compression test

Packaging process Production P Pending for approval from Ashimori

Measurement system analysis


Quality O Included in PPAP
plan

Regulation of the statistical control


Quality PAM-RQ-20 O Included in PPAP
of the process

Measurement system comments Quality O

Comments on the capacity of the


Quality PAM-RQ-19 O
initial process

Re-evaluating PFMEA errors


Group APQP PAM-RQ-20 O
wrong analysis

Reassess the Control Plan Group APQP PAM-RQ-18 O

Modify control plan if necessary Group APQP N/A

Confirm the Quality of the Training and evaluation of the


Group APQP P Pending development of Work Instructions
product and the process test, operation

100 samples sent on March 3, 2020 to


Sample products Quality O
Ashimori Mexico

Check the size, characteristics of


Quality PAM-RQ-21 O Review included in PPAP
the product

Product comments SOC Quality O Included in PPAP

Register IMDS Quality O Included in PPAP

PPAP sent to SKPP on March 3, Rev.2 sent


Products and documents PPAP Quality PAM-RQ-21 O
on March 10

Internal evaluation and receive


feedback from customers and Group APQP P Pending Process Audit
interested parties

Comments, feedback and Pending Process Audit and Run at Rate


Customer satisfaction survey Sales P
corrective action approval

This is a current product (currently


Innovation of products and
Related parties O manufacturing in China), customer will change
services
for a local supplier in Mexico

Administration: Quality: Production: Production: Approved by President

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