Junus
Junus
Junus
DIGITAL SERVOAMPLIFIER
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 1 of 8
Junus™ DIGITAL SERVOAMPLIFIER
DC BRUSH
GENERAL SPECIFICATIONS
Test conditions: Load = 1mH in series with 1 Ohm. Ambient temperature = 25 deg. C. +HV = HVmax
MODEL JSP-090-10 JSP-090-20 JSP-180-10 JSP-180-20
OUTPUT POWER
Peak Current 10 20 10 20 Amps DC
Peak time 1 1 1 1 Sec
Continuous current 5 10 5 10 DC or ACrms per phase
Peak Output Power 0.85 1.64 1.73 3.41 kWatts
Continuous Output Power 0.43 0.85 0.87 1.73 kWatts
INPUT POWER
HVmin~HVmax 20~90 20~90 20~180 20~180 VDC, Transformer-isolated
Ipeak 10 20 10 20 ADC (1 sec) peak
Icont 5 10 5 10 ADC continuous
PWM OUTPUTS
Type MOSFET H-bridge , 20 kHz center-weighted PWM carrier
PWM ripple frequency 40 kHz
BANDWIDTH
Current loop, small signal 3 kHz typical, bandwidth will vary with tuning & load inductance
HV Compensation HVmin to HVmax Changes in HV do not affect bandwidth
Current loop update rate 20 kHz
Velocity loop update rate 4 kHz
REFERENCE INPUTS
Analog torque & velocity reference +/-10VDC, 12 bit resolution Differential (J2-2,9)
Input impedance 66kΩ Between Ref(+), Ref(-)
Digital torque & velocity reference (Note 1) /PWM [IN5], /Polarity [IN4] PWM = 0~100%, Polarity = 1/0 (J2-3,4)
or PWM = 50% +/-50%, no polarity signal required
CONTROL INPUTS (NOTE 1)
/Enable [IN1] Amplifier enable (Note 1)
/Pos Enable [IN2] Positive torque or velocity limit switch (Note 1)
/Neg Enable [IN3] Negative torque or velocity limit switch (Note 1)
Input Polarity Active level is programmable via CME 2™ software
Electrical Logic threshold = +2.5V. Maximum input voltage = 30VDC
Input resistance 10 k Ohms to either +5V, or ground (selectable pull-up or pull-down via CME 2™)
SERIAL DATA INPUT
RS-232 RxD, TxD, Gnd in 6-position, 4-contact RJ-11 type modular connector, and on J2-8, 15, & 7.
Full-duplex, serial communication port for amplifier setup and control, 9600 to 115200 baud
MOTOR CONNECTIONS
Motor (+), (-) Amplifier outputs to DC brush motor or voice-coil motor with ungrounded winding.
STATUS INDICATORS
Amp Status Bicolor LED. Amplifier status indicated by color, and blinking or non-blinking condition as follows:
Green/Slow-Blinking = Amp OK, will run when enabled
Green/Fast-Blinking = Amp enabled but positive or negative limit switch inputs are active
Green/Solid = Amp OK and motor will move when commanded (Amp enabled)
Red/Solid = Transient fault condition: Over or under voltage
Red/Blinking = Latching fault condition: output or internal short circuit, amplifier over-temperature.
DIGITAL OUTPUT (NOTE 1)
Type Current-sinking MOSFET open-drain output with 1kΩ pullup to +5V through diode, 1A sink max, 40V max.
Functions Programmable to be either Fault (/Normal) output, or /Brake output for motor brake (see below)
Active Level Programmable to either HI (off, pull-up to +5V) or LO (on, current-sinking) when output is active
Fault [OUT1] ON (LO) when amplifier is enabled AND NOT fault, OFF (HI) if amplifier is disabled OR fault occurs
ON-state sinks current from external relay or load connected to external voltage source such as +24VDC.
/Brake [OUT1] Energizes motor brake to permit motor to move when amplifier is enabled (Note 1)
External flyback diode required with relay or other inductive loads
PROTECTIONS
HV Overvoltage +HV > HVmax Amplifier outputs turn off until +HV < HVmax (See Input Power for HVmax)
HV Undervoltage +HV < 20VDC Amplifier outputs turn off until +HV > 20 VDC
Amplifier over temperature PC Board > 70° C. Amplifier latches OFF until Enable input (Note 1) cycled, power off-on, or Reset.
Short circuits Output to output, output to ground, internal PWM bridge faults
I2T Current limiting Programmable: continuous current, peak current, peak time
Notes
1.Digital input & output functions are programmable. Default functions are shown here.
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 2 of 8
Junus™ DC BRUSH
DIGITAL SERVOAMPLIFIER
COMMUNICATION
Junus™ is configured via a three-wire, DIGITAL INPUTS
full-duplex RS-232 port that operates There are three digital inputs that con- when the motor overheats. If the in-
from 9600 to 115,200 Baud. CME 2™ trol the “enable” state of the amplifier: puts are set to pull-up to +5V, the other
provides a graphic user interface [IN1], [IN2], and [IN3]. All three inputs terminal of the motor switch should be
(GUI) to set up all of Junus™ features have 10k resistors that connect to a grounded. If the inputs are set to pull-
via a computer serial port. Connec- common level that is programmable down to ground, the motor temp switch
tions to the RS-232 port J3 are via an to be either ground, or +5V. Thus, all should then be connected to +5V.The
RJ-11 style connector, and through three inputs can be configured as pull- active-level setting is then set depend-
the signal connector J2 (J2-8, 15 & 7). up to +5V, or pull-down to ground. The ing on the type of switch: normally
RxD, TxD, and Gnd signals comprise default selection is pull-up to +5V. open, or normally closed.
the signals supported. The Serial [IN1] always functions as the Enable
Cable Kit contains a modular cable, input, and controls the ON/OFF state Level
and an adapter that connects to a 9- of the amplifier outputs. [IN1] can func-
pin, Sub-D serial port connector tion simply as the amp-enable or as 10k
74HC14
(COM1, COM2, etc.) on PC’s and the amp-enable with reset. With the [IN1]
[IN2]
compatibles. reset options selected, the amplifier [IN3] 10k
will reset when [IN1] goes from the
33nF
RxD TxD active to the inactive level. The default
selection is active-LO with no reset.
When this default is combined with the DIGITAL OUTPUT
1 2 3 4 5 6
input resistor default of pull-up to +5V, The digital output OUT1 is an open-
the amplifier is in a fail-safe condition. drain MOSFET with a 1k pull-up re-
In order to make the amplifier oper- sistor to +5V. This can sink up to 1A
ate, the enable input must be con- from external loads operating from
STATUS LED nected and must be grounded to op- power supplies to 30V.
A single bi-color LED gives the state of erate the amplifier. If a wire were to The output can function as either an
the amplifier by changing color, and ei- break, or the controller malfunction, amplifier status (Normal, Fault) or
ther blinking or remaining solid. The pos- the input would not be grounded and motor brake driver.
sible color and blink combinations are: the amplifier would not operate. The As an amplifier status output, the ac-
• Green/Solid: Amplifier OK AND en- active-LO with pull-up to +5V and ac- tive level is programmable to be HI or
abled. Will run in response to refer- tive-HI with pull-downs to ground are LO when the amplifier is enabled and
ence input. both fail-safe combinations. Active-HI operating normally. As a brake output,
• Green/Slow-Blinking: Amplifier with pull-up to +5V and active-LO with it is programmable to be either HI or
OK but NOT-enabled. Will run when pull-downs to ground are not fail-safe. LO to release a motor brake when the
enabled. These combinations are not typically amplifier is enabled.
• Green/Fast-Blinking: Positive or used because they permit the ampli- When driving inductive loads such as
Negative limit switch active. Amplifier fier to operate even if there is no con- a relay, an external fly-back diode is
will only move in direction not inhib- nection to the enable input. required. A diode in the output is for
ited by limit switch. The other two digital inputs, [IN2] and driving PLC inputs that are opto-iso-
• Red/Solid: Temporary fault condi- [IN3] have alternate functions that are lated and connected to +24V. The di-
t i o n . settable via CME 2™: ode prevents conduction from +24V
Amplifier will resume operation when • Positive Limit Switch through the 1k resistor to +5V in the
fault is removed. • Negative Limit Switch amplifier. This could turn the PLC in-
• Red/Blinking: Latching fault. Op- • Amplifier Reset put on, giving a false indication of the
eration will not resume until amp is • Motor temp sensor amplifier output state.
Reset or powered off-on. In addition to the alternate functions, +5V
Temporary fault conditions: Over or un- the active level for each input is indi-
der-voltage. vidually programmable. 1k
Latching fault conditions: Short-circuits Amplifier reset takes place on transi-
from output to output, output to tions of the input and is programmable
[O U T 1]
ground, and internal shorts or over to 1/0 or 0/1. The motor temp sensor
current conditions, or amplifier over- function will disable the amplifier if a
temperature. switch in the motor opens or closes
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 3 of 8
Junus™ DIGITAL SERVOAMPLIFIER
DC BRUSH
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 4 of 8
Junus™ DC BRUSH
DIGITAL SERVOAMPLIFIER
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 5 of 8
Junus™ DIGITAL SERVOAMPLIFIER
DC BRUSH
AMPLIFIER CONNECTIONS
Fram e Earth
M otion Connection
Controller 1 Fram e Gnd
Analog ±10V
Torque or D AC 2 Ref(+) Input
Velocity
Reference
Output Gnd
9 Ref(-) Input
Digital
Torque & Velocity
7 Signal Gnd
J2
Ref Outputs
PW M
PW M Digital Ref Input
0~100 3
50% [IN5]
%
none
POL Digital Ref Input Fuse
4 +
(DC) [IN4] M otor (+) 1
M OTO R
Fuse
-
M otor (-) 2
Enable Input
AMP ENABLE 13
[IN1]
5
Pos Enable
[IN2]
J1
LIMIT SW ITCHES
Fuse
Neg Enable +HV Input 5 +
6
[IN3]
DC
10 Signal Gnd Power
PC or
RS-232 6
DTE
1 2 2 5 TxD
5
6 Yellow
D-Sub 9-pos
RxD
Modular Jack
G nd
RJ-11 6P4C
Fem ale
4
TxD
5 5 3
3
Red
9 3 3 2 RxD
Gnd 2
Black
5
PC Serial
1
Sub-D to RJ-11
Port Modular
D-Sub
9-pos
RJ-11
Adapter
Cable J3
Male
NOTES
1. Input resistors for [IN1], [IN2], and [IN3] connect to a common bus that is programmable to be
+5V or ground to give a pull-up or pull-down function.
2. The function and active level of the following signals are programmable. Default functions are shown.
J2-5 [IN2] Pos Enable Input
J2-6 [IN3] Neg Enable Input
J2-14 [OUT1] Fault Output
3. The function of [IN1] is always Amplifier Enable and is not programmable.
The active level of [IN1] is programmable, and amplifier Reset with enable is programmable.
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 6 of 8
Junus™ DIGITAL SERVOAMPLIFIER
DC BRUSH
J3: RS-232: Note: Junus Connector Kit #84-00066-000 contains one each of the
Modular connector. RJ-11 style P1 & P2 connectors. P3 is part of cable assembly in
6-position, 4-contact. Serial Cable Kit p/n 84-00064-00.
PIN J1 SIGNAL
PIN J2 SIGNAL
J2 SIGNAL PIN
8 RS-232 RxD
RS-232 TxD 15
8
7 Signal Ground
Fault Output 14 15
6 Rev Enable
Enable Input 13
J2 5 Fwd Enable
Signal Ground 12
4 Direction Input
Signal Ground 11 9
1 3 PWM Input
Signal Ground 10
2 Ref(+) Input
Ref(-) Input 9
1 Chassis Ground
J3 SIGNAL PIN
No Connection 6
TxD Output 5
1
J3
Signal Ground 4
6
Signal Ground 3
RxD Input 2
No Connection 1
NOTES
1. Input resistors for [IN1], [IN2], and [IN3] connect to a common bus that is programmable to be
+5V or ground to give a pull-up or pull-down function.
2. The function and active level of the following signals are programmable. Default functions are shown.
J2-5 [IN2] Pos Enable Input
J2-6 [IN3] Neg Enable Input
J2-14 [OUT1] Fault Output
3. The function of [IN1] is always Amplifier Enable and is not programmable.
The active level of IN1 is programmable, and amplifier Reset with enable is programmable.
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 7 of 8
Junus™ DC BRUSH
DIGITAL SERVOAMPLIFIER
DIMENSIONS
5.10
(129,5)
4.80
(121,9)
0.87
(22,1)
0.15
(3,81)
Junus ™ 2.00
(50,8)
3.22
(81,79)
J1
MOT
J2 J3
G ND
G ND
STA TU S
+ HV
(+ )
(-)
8 1 1 6
SIG N AL R S-232
5 4 3 2 1 15 9
0.16
(4,06)
0.33
(8,38)
1.17
(29,72)
0.17
(4,32)
Notes
1. Dimensions shown in inches (mm).
ORDERING GUIDE
ORDERING INSTRUCTIONS
PART NUMBER DESCRIPTION
Example: Order 1 JSP-090-20 amplifier with
JSP-090-10 Junus™ Servoamplifier 5/10A @ 90VDC associated components:
Copley Controls Corp., 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547
Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com Page 8 of 8