PLD 03 T A Edition: 03/01.

2013 Replaces: PLD 02 T A

GEAR FLOW
DIVIDERS
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Cavalli di Collecchio - Parma (Italy)
Tel. +39 0521 304111
Fax +39 0521 804600
E-mail: [email protected]
www.casappa.com
 Polaris

INDEX

Section Page

GENERAL FEATURES............................................................................................................. 3

GENERAL DATA ................................................................................................................... 5

FLOW EQUALIZER................................................................................................................ 6

FLOW DIVIDERS.................................................................................................................. 8

TYPICAL CIRCUITS.............................................................................................................. 10

NOTES ABOUT COMPOSITION................................................................................................. 12

PORTS DIMENSIONS ........................................................................................................... 14

GROUP DIMENSIONS ........................................................................................................... 16

HOW TO ORDER.................................................................................................................. 20

03/01.2013

O Modification from former edition.

2 ID02 D024-004
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GENERAL FEATURES

Modern machinery with increasingly complex circuits often needs combinations of separate and independent move-
ments. POLARIS 10 and POLARIS 20 flow dividers provide technically advanced, low cost power transmission and
solve application problems wherever hydraulic flow has divided. In line with our policy of simplifying the design of
hydraulic circuits, our flow dividers have relief valves built into limit pressure and prevent cavitation.
These components permit hydraulic circuits to be cleverly optimised and reduce installation costs. The POLARIS flow
Replaces: 02/11.2000

dividers are two or more section dividers with a common internal connecting shaft. This maintains a constant ratio
between the flows through each section in accordance with section displacement. Theoretical working of rotary flow
dividers do not dissipate energy in fact if the outlet pressure of one section drops below input pressure, that section
operates as a motor and takes energy from the fluid. This energy is not wasted but transferred by the common shaft
to the other sections which operate as pumps and therefore need outlet pressure to be greater than inlet pressure. In
working conditions, overall efficiencies depend on the sum of the single sections efficiency.
These products can therefore be used as flow equalizers, flow dividers and pressure intensifiers as shown in the table
below.

Outlet pressure Sections with same displacement Sections with different displacement
Same Flow equalizers Flow dividers
Flow equalizers Flow dividers
Different
Pressure intensifiers

DISLPACEMENTS zz
Modular design
From 0.122 in3/rev (2 cm3/rev) zz
Accurate division of flow
To 1.99 in3/rev (32,6 cm3/rev)
zz
Compact overall dimension
PRESSURE zz
Built-in relief valve
Max. continuous 3600 psi (250 bar)
Max. peak 4000 psi (280 bar)

Mineral oil based hydraulic fluids to DIN 51524.

Fluid
For other fluids please consult our sales department.
-13 (-25) to +176 (+80) with Buna N seals
Fluid temperature range °F (°C)
-13 (-25) to +230 (+110) con guarnizioni in Viton V
O 03/01.2013

55 (12) to 455 (100) recommended

Fluid viscosity range SSU (mm2/s cSt)
Up to 3409 (750) permitted

O Casappa consiglia i filtri della

propria produzione:
Δp < 2030 2030 < ∆p < 3045 ∆p > 3045
Working pressure psi (bar)
Δp < (140) (140) < Δp < (200) Δp > (210)
Contamination class NAS 1638 10 9 8
Contamination class ISO 4406:1999 21/19/16 20/18/15 19/17/14
Achieved with filter ß10 (c) ≥ 75 according to ISO 16889 - 10 μm 10 μm
Achieved with filter ß25 (c) ≥ 200 according to ISO 16889 25 μm - -

D024-004 ID02 3
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GENERAL FEATURES OF RELIEF VALVES

Relief valves allow the actuators to realign at the end of each cycle in both flow directions. As an example when the
cylinders extend, they may not all reach their end stops exactly at the same time. In this case as soon as one cylinder
reaches its stop, the relief valve in that section directs fluid to tank until all the other cylinders reach their stops. While
retroacting the relief valve acts as check valve and opens to prevent cavitation.

Relief settings valve and their identification code are listed in the table below.

Δp nominal setting
Δp minimum begin opening valve
Stamp code 2.64 US gpm (10 l/min)
psi (bar) psi (bar)
34 508 (35) 465 (32)
4 725 (50) 667 (46)
22 870 (60) 783 (54)
23 1015 (70) 957 (66)
6 1160 (80) 1102 (76)
7 1450 (100) 1392 (96)
17 1740 (120) 1682 (116)
8 1813 (125) 1740 (120)
9 2030 (140) 1958 (135)
26 2175 (150) 2103 (145)
10 2320 (160) 2248 (155)
11 2538 (175) 2465 (170)
35 2610 (180) 2523 (174)
12 2755 (190) 2668 (184)
33 2987 (206) 2886 (199)
14 3045 (210) 2944 (203)
15 3335 (230) 3219 (222)
16 3625 (250) 3509 (242)
27 3770 (260) 3654 (252)
20 4060 (280) 3930 (271)
02/11.2000

Adjustable felief valves are available on request.

Tightening torque
442 lbf in
(50 Nm)

4 ID02 D024-004
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GENERAL DATA

Max. outlet pressure Max. outlet Speed Flow per section

Displacement Δp between
Type p1 p2 sections (1) min. max. min. max.
in /rev (cm /rev)
3 3
psi (bar) psi (bar) min -1
US gpm (l/min)
PLD 10•2 0.12 (2) 3600 (250) 4000 (280) 3000 (200) 1250 4200 0.70 (2,65) 2.35 (8,9)

PLD 10•3,15 0.19 (3,1) 3600 (250) 4000 (280) 3000 (200) 1205 3990 1.05 (3,99) 3.49 (13,2)

PLD 10•4 0.24 (4) 3600 (250) 4000 (280) 3000 (200) 1175 3840 1.32 (4,98) 4.28 (16,2)

PLD 10•5 0.30 (4,9) 3600 (250) 4000 (280) 3000 (200) 1140 3680 1.60 (6,04) 5.15 (19,5)

PLD 10•6,3 0.38 (6,2) 3600 (250) 4000 (280) 3000 (200) 1100 3500 1.93 (7,29) 6.13 (23,2)

PLD 20•4 0.29 (4,8) 3600 (250) 4000 (280) 3000 (200) 1250 4100 1.63 (6,16) 5.34 (20,2)

PLD 20•6,3 0.39 (6,5) 3600 (250) 4000 (280) 3000 (200) 1235 3970 2.15 (8,12) 6.90 (26,1)

PLD 20•8 0.50 (8,3) 3600 (250) 4000 (280) 3000 (200) 1220 3850 2.66 (10,05) 8.36 (31,65)

PLD 20•11,2 0.67 (11,1) 3600 (250) 4000 (280) 3000 (200) 1200 3660 3.55 (13,42) 10.79 (40,85)

PLD 20•14 0.87 (14,4) 3600 (250) 4000 (280) 3000 (200) 1175 3460 4.50 (17,03) 13.22 (50,02)

PLD 20•16 1.01 (16,6) 3000 (200) 3300 (280) 3000 (200) 1160 3335 5.14 (19,47) 14.76 (55,88)

PLD 20•20 1.27 (20,8) 3000 (200) 3300 (280) 3000 (200) 1130 3125 6.30 (23,83) 17.36 (65,7)

PLD 20•25 1.58 (26) 3000 (200) 3300 (280) 3000 (200) 1100 2900 7.64 (28,9) 20.13 (76,21)

PLD 20•31,5 1.99 (32,6) 3000 (200) 3300 (280) 3000 (200) 1060 2660 9.20 (34,84) 23.09 (87,39)

p1 = Max. continuous pressure p2 = Max. peak pressure

(1): Pressure intensifiers can work at high pressure betweem sections.

For working conditions outside the recommended limits shown in the table, please consult our sales department.

Max. flow for

inlet section
l/min
PLD 10 9.25 US gpm (35 l/min)
PLD 20 21.14 US gpm (80 l/min)
03/01.2013

D024-004 ID02 5
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FLOW EQUALIZERS (WITH EQUAL DISPLACEMENTS)

Flow accuracy equalizers is within ± 2 % if they are rotating in the recommended speed range and the differential
pressure between sections is less than 1450 psi (100 bar). When several single acting cylinders are operated toge-
ther, acting on loads have not sufficient mass to win the circuit’s resistance, we recommend a further gear section
acting as a motor in order to guarantee the cylinders retract. The displacement of this motor should be roughly equal
to the sum of the displacements of the other sections. Two typical circuit diagrams of applications where flow equali-
zers are utilized will be found on page 10.

V in3/rev (cm3/rev) Displacement

Q US gpm (l/min) Flow

p psi (bar) Pressure

n min-1 Speed

Q0 = Q1 + Q2 .....+ Qn

p0 Q0 = p1Q1 + p2Q2 .....+ pnQn

1000 Q(...)
V(...) =
n

DISPLACEMENT SELECTION GUIDE EXAMPLE

02/11.2000

Assume that it is necessary to supply power to two cylinders that require a flow rate of 10.6 US gpm (40 l/min) each.
For simplicity’s sake we will ignore pressure losses and the compression factor of the fluid. The pump must deliver a
flow equal to: Q0 = Q1 + Q2 = 21.2 US gpm (80 l/min). To find the displacement of the two sections of the flow equalizer,
simply locate the flow rate 21.2 US gpm (80 l/min) on the X axis and then ascend vertically until the line correspon-
ding to the number of sections (2) is encountered; now trace a horizontal line to the right until encountering the lines
referring to displacement. Select the displacement with the point of intersection on the graph that lies nearest to the
maximum speed in optimum performance range.

6 ID02 D024-004
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DISPLACEMENT SELECTION GUIDE

PLD 10
PLD 20
02/11.2000

Performance range Optimum performance range

Each curve has been obtained at 122°F (50°C), using oil with viscosity 212 SSU (36 mm2/s) at 104°F (40°C).

D024-004 ID02 7
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FLOW DIVIDERS (WITH UNEQUAL DISLPACEMENTS)

Flow dividers are used where the same pump must drive several different actuators requiring different pressures and
flow rates. The displacement of each section must be proportional to the flow rate required by the actuator to which
it is connected. Two typical circuit diagrams of applications where flow dividers are utilized will be found on page 11.

V in3/rev (cm3/rev) Displacement

Q US gpm (l/min) Flow

p psi (bar) Pressure

n min-1 Speed

Q0 = Q1 + Q2 .....+ Qn

p0 Q0 = p1Q1 + p2Q2 .....+ pnQn

1000 Q(...)
V(...) =
n

DISPLACEMENT SELECTION GUIDE EXAMPLE

02/11.2000

Assume two actuators must be driven using 13.2 US gpm (50 l/min) and 5.3 US gpm (20 l/min) respectively. To find
the displacement of the flow divider sections, simply locate the flow rates in question on the Y axis and then move
across horizontally until the lines corresponding to the displacement are encountered. Select a displacement with
points of intersection aligned as near as possible vertically, and the nearest to the maximum speed in optimum per-
formance range.

8 ID02 D024-004
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DISPLACEMENT SELECTION GUIDE

PLD 10
PLD 20
02/11.2000

Performance range Optimum performance range

Each curve has been obtained at 122°F, using oil with viscosity 212 SSU at 104°F.

D024-004 ID02 9
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TYPICAL CIRCUITS FOR FLOW EQUALIZERS (WITH EQUAL DISPLACEMENTS)

02/11.2000

Diagram with a flow equalizer operating double acting cylinders. Diagram with a flow equalizer operating single acting cylinders.

10 ID02 D024-004
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TYPICAL CIRCUITS FOR FLOW DIVIDERS (WITH UNEQUAL DISPLACEMENTS)

02/11.2000

Diagram with a flow divider permitting the use of a single pump to drive a number of different actuators requiring flows
at different pressures.

D024-004 ID02 11
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NOTES ABOUT COMPOSITION

Flow divider sections are arranged in descending displacements or groups with the largest displacement to the left
as viewed from the outlet ports side. Standard formats of flow dividers are given beneath; for different configurations
please consult our sales department.

STANDARD COMPOSITION FOR 5 SECTIONS

COMPOSITION WITH ADDITIONAL INLET SECTION

CS Left inlet section kit Max. flow for

inlet section
E Section
l/min
I Intermediate kit flange
PLD 10 35
CI Intermediate inlet section kit
PLD 20 80
T End cover kit
Additional right inlet section kit
CD
(only for high delivery)
02/11.2000

Tightening
torque
lbf in (Nm)
PLD 10 221 (25)
PLD 20 442 (50)

12 ID02 D024-004
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STANDARD COMPOSITIONS FOR SECTIONS WITH OR WITHOUT VALVE

2 SECTIONS WITH 1 INLET SECTION

3 SECTIONS WITH 1 INLET SECTION

4 SECTIONS WITH 1 INLET SECTION

5 SECTIONS WITH 2 INLET SECTIONS

6 SECTIONS WITH 2 INLET SECTIONS

02/11.2000

Note: Combinations between different groups (PLD10 / PLD20) are available.

For more informations please consult our technical sales department.

D024-004 ID02 13
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PORTS DIMENSIONS

IN Inlet port
OUT Outlet port
T Drain port
T1 Additional drain port

PORTS GAS BSPP SAE ODT

TYPE IN OUT T - T1 IN OUT T - T1

PLD 10•2
PLD 10•3,15
PLD 10•4 GD GC GC OB OA OA

PLD 10•5
PLD 10•6,3
PLD 20•4
PLD 20•6,3
PLD 20•8
PLD 20•11,2
02/11.2000

PLD 20•14 GE GD GD OD OC OB

PLD 20•16
PLD 20•20
PLD 20•25
PLD 20•31,5

14 ID02 D024-004
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PORTS DIMENSIONS

Tightening torque for low pressure side port

Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
Replaces: 02/11.2000

GAS STRAIGHT THREAD PORTS BSPP

British standard pipe parallel (55°) conforms to UNI - ISO 228

Nominal
ØB
CODE
size
A mm Nm Nm
(in) (lbf in) (lbf in)
14 15 +1 25 +1
GC 3/8” G 3/8
(0.551) (133 ÷ 142) (221 ÷ 230)
14
(0.551) 20 +1 50 +2,5
GD 1/2” G 1/2
(177 ÷ 186) (443 ÷ 465)
17 (u)
(0.669)
18 90 +5
GE 3/4” G 3/4
(0.709)
—
(797 ÷ 841)
(u) For POLARIS 20

SAE STRAIGHT THREAD PORTS J514 ODT

American straight thread UNC-UNF 60° conforms to ANSI B 1.1

O
O 03/01.2013

Nominal
ØB
CODE
size
A mm Nm Nm
(in) (lbf in) (lbf in)
15 15 +1 25 +1
OA 3/8” 9/16” - 18 UNF - 2B
(0.591) (133 ÷ 142) (221 ÷ 230)
15 20 +1 45 +2,5
OB 1/2” 3/4” - 16 UNF - 2B
(0.591) (177 ÷ 186) (398 ÷ 420)
17 70 +5
OC 5/8” 7/8” - 14 UNF - 2B
(0.669)
—
(620 ÷ 664)
20 120 +10
OD 3/4” 1 1/16” - 12 UNF - 2B
(0.787) (1062 ÷ 1151)

D024-004 ID02 15
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SAME GROUP DIMENSIONS PLD 10

Replaces: 02/11.2000
O

IN and OUT ports dimensions are shown on page 14 and page 15.

O 03/01.2013

A B C D E
Type
mm (in) mm (in) mm (in) mm (in) mm (in)
PLD 10•2 50,2 (1.976) 19,2 (0.756) 31,2 (1.228) 41,8 (1.646) 40,3 (1.587)
PLD 10•3,15 52 (2.047) 21 (0.827) 33 (1.299) 43,6 (1.717) 42,1 (1.657)
PLD 10•4 53,4 (2.102) 22,4 (0.882) 34,4 (1.354) 45 (1.772) 43,5 (1.713)
PLD 10•5 55 (2.165) 24 (0.945) 36 (1.417) 46,6 (1.835) 45,1 (1.776)
PLD 10•6,3 57 (2.244) 26 (1.024) 38 (1.496) 48,6 (1.913) 47,1 (1.854)

16 ID02 D024-004
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SAME GROUP DIMENSIONS WITH VALVE PLD 10

Replaces: 02/11.2000

IN, OUT and T ports dimensions are shown on page 14 and page 15.
O 03/01.2013

A B C D E
Type
mm (in) mm (in) mm (in) mm (in) mm (in)
PLD 10•2 50,2 (1.976) 19,2 (0.756) 31,2 (1.228) 41,8 (1.646) 40,3 (1.587)
PLD 10•3,15 52 (2.047) 21 (0.827) 33 (1.299) 43,6 (1.717) 42,1 (1.657)
PLD 10•4 53,4 (2.102) 22,4 (0.882) 34,4 (1.354) 45 (1.772) 43,5 (1.713)
PLD 10•5 55 (2.165) 24 (0.945) 36 (1.417) 46,6 (1.835) 45,1 (1.776)
PLD 10•6,3 57 (2.244) 26 (1.024) 38 (1.496) 48,6 (1.913) 47,1 (1.854)

D024-004 ID02 17
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SAME GROUP DIMENSIONS PLD 20

Replaces: 02/11.2000
O

IN and OUT ports dimensions are shown on page 14 and page 15.

A B C D E
Type
mm (in) mm (in) mm (in) mm (in) mm (in)
O 03/01.2013

PLD 20•4 60,8 (2.394) 25,5 (1.016) 36,8 (1.449) 58,8 (2.315) 69,8 (2.748)
PLD 20•6,3 62 (2.441) 27 (1.063) 38 (1.496) 60 (2.362) 71 (2.795)
PLD 20•8 63,3 (2.492) 28,3 (1.114) 39,3 (1.547) 61,3 (2.413) 72,3 (2.846)
PLD 20•9 63,9 (2.516) 28,9 (1.138) 39,9 (1.571) 61,9 (2.437) 72,9 (2.870)
PLD 20•11,2 65,5 (2.579) 30,5 (1.201) 41,5 (1.634) 63,5 (2.500) 74,5 (2.933)
PLD 20•14 68 (2.677) 33 (1.299) 44 (1.732) 66 (2.598) 77 (3.031)
PLD 20•16 69,8 (2.748) 34,8 (1.370) 45,8 (1.803) 67,8 (2.669) 78,8 (3.102)
PLD 20•20 73 (2.874) 38 (1.496) 49 (1.929) 71 (2.795) 82 (3.228)
PLD 20•25 77 (3.031) 42 (1.654) 53 (2.087) 75 (2.795) 86 (3.386)
PLD 20•31,5 82 (3.228) 47 (1.850) 58 (2.283) 80 (3.150) 91 (3.583)

18 ID02 D024-004
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SAME GROUP DIMENSIONS WITH VALVE PLD 20

Replaces: 02/11.2000

IN, OUT and T ports dimensions are shown on page 14 and page 15.

A B C D E
Type
mm (in) mm (in) mm (in) mm (in) mm (in)
O 03/01.2013

PLD 20•4 60,8 (2.394) 25,5 (1.016) 36,8 (1.449) 58,8 (2.315) 69,8 (2.748)
PLD 20•6,3 62 (2.441) 27 (1.063) 38 (1.496) 60 (2.362) 71 (2.795)
PLD 20•8 63,3 (2.492) 28,3 (1.114) 39,3 (1.547) 61,3 (2.413) 72,3 (2.846)
PLD 20•9 63,9 (2.516) 28,9 (1.138) 39,9 (1.571) 61,9 (2.437) 72,9 (2.870)
PLD 20•11,2 65,5 (2.579) 30,5 (1.201) 41,5 (1.634) 63,5 (2.500) 74,5 (2.933)
PLD 20•14 68 (2.677) 33 (1.299) 44 (1.732) 66 (2.598) 77 (3.031)
PLD 20•16 69,8 (2.748) 34,8 (1.370) 45,8 (1.803) 67,8 (2.669) 78,8 (3.102)
PLD 20•20 73 (2.874) 38 (1.496) 49 (1.929) 71 (2.795) 82 (3.228)
PLD 20•25 77 (3.031) 42 (1.654) 53 (2.087) 75 (2.795) 86 (3.386)
PLD 20•31,5 82 (3.228) 47 (1.850) 58 (2.283) 80 (3.150) 91 (3.583)

D024-004 ID02 19
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HOW TO ORDER

Only for version

with valve

1 2 3 4 5 6 5 6 7 4 5 6 8 4 9 10 11 12
PLD 20 / 3 / CS - GE / 25 - GD / 25 - GD / CI - GE / 25 - GD / CD - GE / VPEF - 50 - GD - V
Left inlet Interm. inlet Right inlet
Series / / Section / Section / / Section / / Relief valve
section section section

1 Series Code Code Outlet port dimensions 6

Polaris 10 PLD 10 GAS STRAIGHT THREAD PORTS (BSPP)
Polaris 20 PLD 20 GC PLD 10
GD PLD 20
2 Number of sections Code SAE STRAIGHT THREAD PORTS (ODT)

From 2 to 6 sections 2 ... 6 OA PLD 10

OC PLD 20

3 Standard side inlet section Code

Left inlet section (1) CS
Code Intermediate inlet section (2) 7
CI Intermediate inlet section

4 Inlet port dimensions Code

GAS STRAIGHT THREAD PORTS (BSPP)
Code Supplementary inlet section (2) 8
PLD 10 GD CD Right inlet section (1)

PLD 20 GE
SAE STRAIGHT THREAD PORTS (ODT) Code Relief valve 9
PLD 10 OB VPEF Relief valve
PLD 20 OD
Code Valve setting [bar] 10
5 Displacement Code ... See page 4
PLD 10
0.12 in3/rev (2 cm3/rev) PLD 10•2 Code T outlet port dimensions 11
0.19 in3/rev (3,1 cm3/rev) PLD 10•3,15 GAS STRAIGHT THREAD PORTS (BSPP)
0.24 in3/rev (4 cm3/rev) PLD 10•4 GC PLD 10
0.30 in3/rev (4,9 cm3/rev) PLD 10•5 GD PLD 20
0.38 in3/rev (6,2 cm3/rev) PLD 10•6,3 SAE STRAIGHT THREAD PORTS (ODT)
PLD 20 OA PLD 10
0.29 in3/rev (4,8 cm3/rev) PLD 20•4 OB PLD 20
0.39 in3/rev (6,5 cm3/rev) PLD 20•6,3
02/11.2000

0.50 in3/rev (8,3 cm3/rev) PLD 20•8 Code Seals 12

0.67 in3/rev (11,1 cm3/rev) PLD 20•11,2
... Buna (3)
0.88 in3/rev (14,4 cm3/rev) PLD 20•14
V Viton
1.01 in /rev (16,6 cm /rev)
3 3
PLD 20•16
1.27 in3/rev (20,8 cm3/rev) PLD 20•20 (1) Looking at the sections from the outlet ports side.
1.58 in /rev (26 cm /rev)
3 3
PLD 20•25 (2) Choice the inlet selections number according to the general data
on page 12 and 13.
1.99 in /rev (32,6 cm /rev)
3 3
PLD 20•31,5
(3) Omit this code for Buna seals.

Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.

20 ID02 D024-004
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NOTES

D024-004 ID02 21
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NOTES

22 ID02 D024-004
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without
notice.
PLD 03 T A Edition: 03/01.2013 Replaces: PLD 02 T A

GEAR FLOW
DIVIDERS
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Cavalli di Collecchio - Parma (Italy)
Tel. +39 0521 304111
Fax +39 0521 804600
E-mail: [email protected]
www.casappa.com