Template Teaching Plan (Offline) BMMP 3573

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FAKULTI TEKNOLOGI KEJURUTERAAN MEKANIKAL DAN PEMBUATAN

COURSE CODE BMMP 3573


COURSE NAME MATERIAL TESTING AND FRACTURE ANALYSIS
PROGRAM BMMP
VERSION 1/2020
DATE 31 JAN 2020
PREPARED BY DR. MOHD FAUZI BIN MAMAT (02610)
HEAD OF PROGRAMME PUAN. NUR FARAH BAZILAH BINTI WAKHI ANUAR
(02407)
HEAD OF DEPARTMENT DR RIDHWAN BIN JUMAIDIN (01813)

1.0 LEARNING Program


OUTCOME
LO Description Taxonomy Level
Outcome
LO1 Analyze various methods of
material testing and non-
Cognitive C4 PO2
destructive analysis in
manufacturing.
LO2 Perform mechanical testing of
materials in manufacturing and Psychomotor P3 PO4
service 
LO3 Demonstrate non-destructive Cognitive
analysis of materials in and P4 PO5
manufacturing and service  Psychomotor

2.0 SYNOPSIS The course will introduce the student on how identify the various
methods of materials testing and able to explain the effects of
external forces on the behaviour of materials and the test methods
employed in determining various mechanical properties. Among the
scope of the course are fundamental and characteristics of different
types of failure in materials to apply the fracture mechanics principles
to identify the types of fracture surface of different materials and able
to perform failure analysis, to differentiate the types of failure and
fracture of materials in manufacturing and service.

3.0 PRE-REQUISITE NONE

4.0 MAIN TEXT -


BOOK

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5.0 REFERENCES 1. The mechanical testing of metals and alloys, By P.Field Foster,
Sir Isaac Pitman & Sons, Ltd.USA. 
2. Hand book of advanced material testing, Nicholas P
Cheremisinoff, and Paul N Cheremisinoff, III SERIES, Materials
engineering, Marecel Dekker Inc., USA 1995. 
3. Mechanical Behavior of Materials: Engineering methods for
deformation, Fracture &Fatigue (2nd Edition) by Norman
E.Dowling, Publisher: Prentice Hall; 2nd ed. (Sep., 1998). 
4. Materials Science and Engineering: An Introduction, Materials
science and engineering, 8th edition John Wiley & Sons (Asia),
2011. 
5. Deformation and Fracture Mechanics of Engineering Materials,
5th ed., John Wiley & Sons 2012. 
6. Handbook of Nondestructive Evaluation, 2nd ed., McGraw-Hill
Education, 2012. 
6.0 LEARNING ACTIVITIES AND STUDENT LEARNING TIME (SLT)
GUIDE LEARNING INDEPENDENT ASSESSMENT
TIME (HR) LEARNING (HR) TIME (HR)
L T P O L T P O F T A O F T A O SLT
W1 2 0 1 0 2 0 1 0 0 0 0 0 0 0 0 0 6
W2 2 0 3 0 2 0 3 0 0 0 0 0 0 0 0. 0 10.5
1
W3 2 2 0 0 2 0 0 0 0 0 0 0 0 0 0 0 8
W4 2 0 3 0 2 0 3 0 0 0 0 0 0 0 0. 0 10.5
1
W5 2 0 3 0 2 0 3 0 0 0 0 0 0 0 0. 0 10.5
1
W6 2 0 3 0 2 0 3 0 0 0 0 0 0 0 0. 0 10
1
W7 2 2 0 0 2 2 0 0.25 0 0 0 0 0 0 0 0 8.25
W8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
W9 2 0 3 0 2 0 3 0.25 0 6 0 0 0 1.0 0. 0 15.75
1
W10 2 0 0 0 2 0 0 0.25 0 0 0 0 0 0 0 0 4.25
W11 2 0 3 0 2 0 3 0.25 0 0 0 0 0 0 0. 0 10.75
1
W12 2 2 0 0 2 0 0 0 0 0 0 0 0 0 0 0 8
W13 2 0 0 0 2 2 0 0 0 0 0 0 0 0 0. 0 4
5
W14 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5
W15 0 0 0 0 0 0 0 0 10 0 0 0 2.5 0 0 0 12.5
24 6 19 0 26 4 19 0 10 6 2 0 2.5 1.5 0. 0 121.5
5
SLT Credit 3.0375
Equivalent

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7.0 ASSESSMENT LO1 Mid Term Exam 10
LO1 Final Exam 40
LO2 Lab Report 1 5
LO2 Lab Report 2 5
LO2 Lab Report 3 5
LO2 Lab Report 4 5
LO2 Lab Report 5 5
LO3 Assignment 1 10
LO3 Lab Test 1 15
100

8.0 WEEKLY Week Session Contents Remarks


LECTURE PLAN W1 Lecture 1 - Introduction to Material Lab safety
Testing and Fracture Briefing
Analysis

W2 Lecture 2 - Tension test and Fracture Lab 1 Tensile


analysis test
W3 Lecture 3 - Tension test and Fracture Tutorial 1
analysis
W4 Lecture 4 - Compression test and Lab 2
Fracture analysis Hardness test
W5 Lecture 5 - Hardness, Shear, Torsion - Lab Visit
tests and Fracture analysis
W6 Lecture 6 - Flextural, Bending test and Lab 3 Liquid
Fracture analysis Penetration
Testing (LPT)
W7 Lecture 7 - Impact test and Fracture - Tutorial 2
analysis - Assignment
Start
W8 MID TERM BREAK – ONE WEEK
W9 Lecture 8 - Visual Inspection and - Mid Term
Liquid Penetrant testing Test
- Lab 5
Magnetic
Particle
Testing –
Fluoresent
Ink
W10 Lecture 9 - Magnetic Particle testing -
W11 Lecture 10 - Eddy Current testing and - Lab 5
Radiographic Inspection Ultrasonic
Testing
(UT)
- Assignment
End
W12 Lecture 11 - Ultrasonic testing - Tutorial 3
W13 Lecture 12 - Loading and Stress & Lab test
Fracture mechanics

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9.0 CONTINUOUS -
QUALITY
IMPROVEMENT (CQI)

10.0 STAFF DETAILS NAME: DR. MOHD FAUZI BIN MAMAT


EMAIL: [email protected]
HP NUMBER: 012-3471869
NAME: DR. RIDHWAN BIN JUMAIDIN
EMAIL: [email protected]
HP NUMBER: 013-8812779
NAME: PROF. MADYA IR. TS. DR. MOHD YUHAZRI BIN
EMAIL: YAAKOB
HP NUMBER: [email protected]
013-7443501

PREPARED BY
(Course DR. MOHD FAUZI BIN MAMAT
Coordinator)

DATE 04 FEBRUARI 2020

CHECKED BY
(Programme PUAN NUR FARAH BAZILAH BINTI WAKHI ANUAR
Coordinator)

DATE FEBRUARI 2020

VERIFIED BY
(HOD/ TDA/DEAN)
DR RIDHWAN BIN JUMAIDIN

DATE FEBRUARI 2020

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