P499 Series Electronic Pressure Transducers

Product/Technical Bulletin
Code No. LIT-12011190
Part No. 24-7664-2659, Rev. —
Issued December 11, 2006

The P499 Series Electronic Pressure Transducers are

compact, economical, rugged, direct-mount pressure
transducers designed for use in commercial
refrigeration and air conditioning applications. These
transducers produce an analog signal based on the
sensed pressure.
The P499 Series transducers feature environmentally-
protected electronics with stainless steel construction.
The digitally-compensated P499 transducers are highly
accurate over a broad temperature range, resisting the
effects of wide ambient temperature swings, high
humidity, condensation, and icing. The pressure port is
machined from a solid piece of 17-4PH stainless steel.
No O-rings, organic materials, or welds are exposed to
the pressure media, allowing for a leak-proof, all-metal, Figure 1: P499 Electronic Pressure Transducers,
sealed pressure system. Style 47 Fitting (Left) and
The P499 transducers operate with all pressure media Style 49 Fitting (Right)
compatible with 17-4PH stainless steel, including most
non-corrosive refrigerants. They are also suitable for
use with ammonia. .
The P499 Series provides transducers in numerous
pressure ranges, covering most common refrigeration
and air conditioning applications. These transducers
may also be used in other non-corrosive fluid
applications.
Table 1: Features and Benefits
Features Benefits
Single-Piece Machined Stainless Steel Pressure Provides a durable assembly, eliminates potential of refrigerant loss
Port due to O-ring or weld failures; resists damage due to physical shock,
vibration, and pressure pulsations.
Environmentally-Protected (IP67) Electronics Withstand the effects of adverse conditions associated with typical
Heating, Ventilating, and Air Conditioning (HVAC) and Refrigeration
applications, including freeze/thaw applications on suction lines.
Reliable, Repeatable Performance and Long Minimizes service and replacement costs.
Operating Life
Available in Numerous Pressure Ranges Providing a single line of transducers for all refrigeration and
air conditioning application needs.
Slender Body Design Facilitates use of deep-socket wrenches for ease of installation;
requires zero turning radius.
1% Total Error Band Provides high-accuracy performance.
CE and UL Agency Listings Allow for global applications.

P499 Series Electronic Pressure Transducers Product/Technical Bulletin 1

Application Operation
Pressure applied to the P499 transducer acts on a
IMPORTANT: P499 Series Electronic Pressure piezoresistive strain gauge, which is bonded with high-
Transducers are intended to provide a signal to temperature glass onto a stainless steel diaphragm.
operating controls under normal operating The strain gauge translates media pressure into an
conditions. Where failure or malfunction of a P499 electrical signal. An Application-Specific Integrated
Electronic Pressure Transducer could lead to an Circuit (ASIC) conditions and amplifies the signal. The
abnormal operating condition that could cause output signal varies in direct linear proportion to the
personal injury or damage to the equipment or other sensed pressure.
property, other devices (limit or safety controls) or
systems (alarm or supervisory systems) intended to Note: The environmentally-protected (IP67)
warn of, or protect against, failure or malfunction of a P499 transducer measures pressure as psig.
P499 Electronic Pressure Transducer must be
Dimensions
incorporated into and maintained as part of the
control system. See Table 2.

FIG:P499dimen
P499 Electronic Pressure Transducers provide several
output options:
Red Wire = SUPPLY
5/16
• 0.5 to 4.5 VDC ratiometric Black Wire = COMMON Maximum
White Wire = OUTPUT (8)
• 0 to 10 VDC
• 4 to 20 mA
o
Insert 1/4 in. SAE 45 Flare Internal Thread
Pressure connections are available in two standard Plug (7/16-20 UNF) with Depressor (Style 47)
styles:

• 1/4 in. SAE 45o flare (7/16-20 UNF) internal thread

fitting with Schrader® valve depressor (Style 47)
• 1/8-27 NPT external thread fitting (Style 49)
2-11/16
Contact your local Johnson Controls/PENN® (69) 7/8 Hex
representative for more information on options 1/2
(22)
(12)
available for high-volume orders with specific
application requirements, including 316L stainless steel
construction and pressure ranges up to
1764 psi (120 bar).
Typical applications include
1/8 in. -27 NPT External Thread (Style 49)
• HVAC and refrigeration applications
• chillers Note: Packard connectors shown
• fan speed controls Figure 2: Wire Harness and P499 Electronic
• pumps and compressors Pressure Transducers with
Packard connectors, in. (mm)
• agricultural applications
• industrial process control

2 P499 Series Electronic Pressure Transducers Product/Technical Bulletin

Installation IMPORTANT: Avoid severe pressure pulsations on
See Mounting and Wiring for information on installing high-side pressure connections by positioning the
the P499 Series Electronic Pressure Transducers. transducer away from compressor discharge.
Parts Required To mount the P499 transducer:
P499 transducers require wire harnesses for all models
1. Hand thread the P499 transducer to the pressure
that do not have an integral cable. Use Table 2 to
tap point.
select a wire harness.
Table 2: Wire Harnesses with Packard 2. Tighten the connection using the wrench flats
Connectors provided to avoid damaging the transducer.

Product Code Number1 Length 3. Perform a leak test on fittings and connections
before putting the system into operation.
WHA-PKD3-200C 6-1/2 ft (2.0 m)
WHA-PKD3-400C 13 ft (4.0 m) Wiring
WHA-PKD3-600C 19-5/8 ft (6.0 m) CAUTION: Risk of Electric Shock.
Disconnect power supply before making
1. Wire harnesses for P399 transducers and
P499 transducers are interchangeable. ! electrical connections to avoid electrical
shock.
Mounting Follow the wiring guidelines given to avoid causing
The P499 transducer mounts directly to most damage to the transducer and improper equipment
refrigeration equipment pressure tap ports. operation:
CAUTION: Risk of Property Damage. • Ensure wiring conforms to the National Electrical
Mount the pressure control separately Code and local regulations.
! from the electrical cabinet and seal all • Do not apply more than the maximum supply
electrical piping to prevent ammonia from voltage to the transducer. See Technical
migrating to the electrical components. Specifications .
Where there may be exposure to
ammonia, use only ammonia compatible • Do not extend the wiring harness leads more than
control modules and pressure 250 ft (76 m). Use 22 AWG, 3-wire, shielded cable
connections. System shutdown due to to extend wiring harness leads.
improper adjustment may cause property • Do not run low-voltage cable in conduit or wiring
damage. troughs with high-voltage wires.

IMPORTANT: When installing the • Ensure that the shielded cable is terminated
P499 transducers, observe all regulations governing according to code and the control’s instruction
the handling and containment of hazardous or sheets.
regulated materials (refrigerants or lubricants). Checkout
IMPORTANT: Locate pressure tap points on the IMPORTANT: The P499 transducer is a precision
top side of the refrigerant lines to reduce risk of sensing device and testing accuracy is typically
equipment damage or malfunction caused by beyond the capability of field diagnostic tools.
accumulation of oil, liquids, or sediment in the
pressure chamber. Before applying power, check all wiring connections.
After applying power, operate controlled equipment
under normal conditions and use a reliable set of
pressure gauges to verify that the transducer and the
associated control are operating properly.

P499 Series Electronic Pressure Transducers Product/Technical Bulletin 3

0.5 to 4.5 VDC Ratiometric Versions 2. Use the equation in Figure 4 to calculate the ideal
The ratiometric versions of the P499 transducer output voltage for the 0 to 10 VDC transducers.
receive a constant 5 VDC (nominal) supply voltage and
P
vary the output signal voltage, based on the sensed Vo = 10 ( ) VDC

FIG:idl_10V
pressure. The output voltage varies from 10% to 90%
Vo= Ideal Output Voltage
of the supply voltage, providing a 0.5 to 4.5 VDC
P = Measured Pressure
(nominal) signal. Px = Full Range Pressure of Sensor
To verify that the transducer is working properly: Figure 4: Ideal Voltage Calculation for
1. With the transducer in place and the controlled 0 to 10 VDC Transducers
system pressure stabilized, measure the pressure
at the transducer with an accurate and reliable
3. Measure the voltage between the transducer
gauge. Use this in Step 3 as the measured
OUTPUT (white wire) and COMMON (black wire)
pressure, P.
with a multimeter set to measure DC voltage. This
2. Measure the voltage between SUPPLY (red wire) is the measured output voltage.
and COMMON (black wire). Use this in Step 3 as
the measured supply voltage, Vs. 4. Compare the ideal output voltage (Step 2) and the
measured output voltage (Step 3). If the measured
3. Use the equation in Figure 3 to calculate the ideal output voltage differs greatly from the ideal output
output voltage for the ratiometric transducers. voltage, replace the transducer.
Note: It is normal for the transducer reading to differ
Vo = Vs [0.1 + 0.8 ( P )] VDC somewhat from pressure gauge readings due to
voltmeter and gauge tolerances, and other factors.
Vo= Ideal Output Voltage
Vs= Measured Supply Voltage 4 to 20 mA Versions
FIG:idl_rtmtrc

P = Measured Pressure
Px = Full Range Pressure of Sensor To verify that the transducer is working properly:
1. With the transducer in place and the controlled
Figure 3: Ideal Voltage Calculation for
system pressure stabilized, measure the pressure
0.5 to 4.5 VDC Ratiometric Transducers
at the transducer with an accurate and reliable
gauge. Use this in Step 2 as the measured
4. Measure the voltage between the transducer pressure, P.
OUTPUT (white wire) and COMMON (black wire) 2. Use the equation in Figure 5 to calculate the ideal
with a multimeter set to measure DC voltage. This output current for the 4 to 20 mA transducers.
is the measured output voltage.
5. Compare the ideal output voltage (Step 3) and the I = 4 + 16 ( P ) mA
FIG:idl_mA

measured output voltage (Step 4). If the measured

output voltage differs greatly from the ideal output I = Ideal Output Current
voltage, replace the transducer. P = Measured Pressure
Px = Full Range Pressure of Sensor
Note: It is normal for the transducer reading to differ Figure 5: Ideal Current Calculation for
somewhat from pressure gauge readings due to 4-20 mA Transducers
voltmeter and gauge tolerances, and other factors.
0 to 10 VDC Versions
3. Measure the current between the transducer
To verify that the transducer is working properly: SUPPLY (red wire) and COMMON (black wire)
1. With the transducer in place and the controlled with a multimeter set to measure milliamperes
system pressure stabilized, measure the pressure (mA). This is the measured output current.
at the transducer with an accurate and reliable 4. Compare the ideal output current (Step 2) to the
gauge. Use this in Step 2 as the measured measured output current (Step 3). If the current
pressure, P. from measured output current differs greatly from
the ideal output current, replace the transducer.

4 P499 Series Electronic Pressure Transducers Product/Technical Bulletin

Note: It is normal for the transducer reading to differ Ordering
somewhat from pressure gauge readings due to
Figure 6 is a type identification matrix that identifies all
multimeter and gauge tolerances, and other factors.
the potential P499 Series electronic pressure
Repair Information transducer types. Not all combinations in Figure 6 are
manufactured and available. Contact your local
Do not attempt to repair or recalibrate the P499 Series
Johnson Controls/PENN representative for more
Electronic Pressure Transducers. If repair or
information on options available for high-volume
replacement is needed, contact your nearest
models with specific application requirements.
Johnson Controls/PENN authorized distributor or sales
representative. Table 3 through Table 5 list the features on standard
P499 transducer models available through most
Johnson Controls/PENN authorized distributors.
See Table 2 for information on wire harnesses.

Transducer Base Number

P499

Output Signal Packaging

A 4 to 20 mA Pressure Range
101 0-100 PSI C Individual
B 0 to 5 VDC D Bulk
C 1 to 5 VDC 102 0-200 PSI
105 0-500 PSI K Kit: transducer, cable, and literature
R 0.5 to 4.5 VDC
Ratiometric 107 0-750 PSI
V 0 to 10 VDC
Pressure Mode
- Gauge
A Absolute (0.75% Accuracy)
S Sealed Gauge (0.75% Accuracy)

Electrical Connection
A AMP (compatible with 174357-2 and 174358-7 connectors)
C Cable - Unshielded
H Hirschmann Form C with mating cable socket (DIN43650)
J Hirschmann Form A without mating cable socket (DIN43650)
P Packard
S Cable - Shielded
Pressure Connection
A 1/8”-27 NPT External Thread (Style 49)
B 1/4” SAE 45o Flare External Thread
o
C 1/4” SAE 45 Flare Internal Thread (7/16-20 UNF) with Depressor (Style 47)
D 1/4”-18 NPT External Thread
FIG:ordr_mtrx

E 1/2”-20 UNF-2A SAE External Thread with O-ring

F 1/4”-18 NPTF External Thread
G M16 x 1.5 Ermeto External Thread

Figure 6: P499 Series Electronic Pressure Transducer Type Identification Matrix

P499 Series Electronic Pressure Transducers Product/Technical Bulletin 5

Table 3: Standard 0.5 to 4.5 VDC Ratiometric P499 Transducer Models with Packard Electrical
Connections
Product Code Pressure Fitting Pressure Range1 Individual or Kit2
Number
P499RAP-101C 1/8”-27 NPT External Thread (Style 49) 0 to 100 psi Individual
(0 to 6.9 bar)
P499RAP-101K Kit
P499RAP-102C 0 to 200 psi Individual
(0 to 13.8 bar)
P499RAP-105C 0 to 500 psi Individual
(0 to 34.5 bar)
P499RAP-105K Kit
P499RAP-107C 0 to 750 psi Individual
(0 to 51.7 bar)
P499RAP-107K Kit
P499RCP-101C 1/4 in. SAE 45° Flare Internal Thread 0 to 100 psi Individual
(7/16-20 UNF) with Depressor (Style 47) (0 to 6.9 bar)
P499RCP-101K Kit
P499RCP-105C 0 to 500 psi Individual
(0 to 34.5 bar)
P499RCP-105K Kit
P499RCP-107C 0 to 750 psi Individual
(0 to 51.7 bar)
P499RCP-107K Kit

1. The P499 transducer measures pressure as psig.

2. The Individual pack comes with a transducer only - you must order the wire harness separately (see Table 2). The Kit is
packaged with a transducer, 6-1/2 ft (2 m) wire harness, and literature.

Table 4: Standard 0 to 10 VDC P499 Transducer Models with Packard Electrical Connections
Product Code Pressure Fitting Pressure Range1 Individual or Kit2
Number
P499VAP-101C 1/8”-27 NPT External Thread (Style 49) 0 to 100 psi Individual
(0 to 6.9 bar)
P499VAP-101K Kit
P499VAP-105C 0 to 500 psi Individual
(0 to 34.5 bar)
P499VAP-105K Kit
P499VAP-107C 0 to 750 psi Individual
(0 to 51.7 bar)
P499VAP-107K Kit
P499VCP-101C 1/4 in. SAE 45° Flare Internal Thread 0 to 100 psi Individual
(7/16-20 UNF) with Depressor (Style 47) (0 to 6.9 bar)
P499VCP-101K Kit
P499VCP-105C 0 to 500 psi Individual
(0 to 34.5 bar)
P499VCP-105K Kit
P499VCP-107C 0 to 750 psi Individual
(0 to 51.7 bar)
P499VCP-107K Kit

1. The P499 transducer measures pressure as psig.

2. The Individual pack comes with a transducer only - you must order the wire harness separately (see Table 2). The Kit is
packaged with a transducer, 6-1/2 ft (2 m) wire harness, and literature.

6 P499 Series Electronic Pressure Transducers Product/Technical Bulletin

Table 5: Standard 4 to 20 mA P499 Transducer Modelswith Packard Electrical Connections
Product Code Pressure Fitting Pressure Range1 Individual or Kit2
Number
P499AAP-101C 1/8”-27 NPT External Thread (Style 49) 0 to 100 psi Individual
(0 to 6.9 bar)
P499AAP-101K Kit
P499AAP-105C 0 to 500 psi Individual
(0 to 34.5 bar)
P499AAP-105K Kit
P499AAP-107C 0 to 750 psi Individual
(0 to 51.7 bar)
P499AAP-107K Kit
P499ACP-101C 1/4 in. SAE 45° Flare Internal Thread 0 to 100 psi Individual
(7/16-20 UNF) with Depressor (Style 47) (0 to 6.9 bar)
P499ACP-101K Kit
P499ACP-105C 0 to 500 psi Individual
(0 to 34.5 bar)
P499ACP-105K Kit
P499ACP-107C 0 to 750 psi Individual
(0 to 51.7 bar)
P499ACP-107K Kit

1. The P499 transducer measures pressure as psig.

2. The Individual pack comes with a transducer only - you must order the wire harness separately (see Table 2). The Kit is
packaged with a transducer, 6-1/2 ft (2 m) wire harness, and literature.

P499 Series Electronic Pressure Transducers Product/Technical Bulletin 7

Technical Specifications
P499 Series Electronic Pressure Transducers
Pressure Ranges 0 to 100 psi, 0 to 200 psi, 0 to 500 psi, 0 to 750 psi
Maximum Working Pressure 2x Pressure Range; short duration; infrequent, abnormal condition
Burst Pressure 5x Pressure Range
Vacuum 30 microns (0.03 mm Hg); short term
Media Compatibility All media compatible with 17-4PH stainless steel, including ammonia
Output Signal 0.5 to 4.5 VDC, 0 to 10 VDC, or 4 to 20 mA
Supply Voltage 0.5 to 4.5 VDC 5.0 ±0.25 VDC, Safety Extra-Low Voltage (SELV) or Class 2
Ratiometric Output
4 to 20 mA Output 9 to 32 VDC, SELV or Class 2
0 to 10 VDC Output 12 to 30 VDC, SELV or Class 2
Direct-Mount Pressure Connections 1/8”-27 NPT External Thread (Style 49),
1/4 in. SAE 45° Flare Internal Thread (7/16-20 UNF) with Depressor (Style 47)
Temperature Storage -40 to 257°F (-40 to 125°C)
and Humidity
Operating -40 to 257°F (-40 to 125°C)
Compensated Range -4 to 185°F (-20 to 85°C)
Humidity 0 to 100% RH
Accuracy ±0.25% Full Span Best Fit Straight Line
Total Error Band ±1% Full Span (maximum) over compensated temperature range
Materials Pressure Port 17-4PH stainless steel construction
Packard Connector 40% glass-filled Polyetherimide (PEI)
Vibration 20G, 20 to 200 Hz
Shock 200G / 11 ms
Compliance United States UL Listed, File E29374, CCN NKPZ
Canada UL Listed, File E29374, CCN NKPZ7
Europe CE Mark, EMC Directive 86/336/EEC
Australia/ C-Tick Mark, Emissions Compliant
New Zealand
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/PENN Refrigeration Application Engineering at 1-800-274-5676. Johnson Controls, Inc. shall not be
liable for damages resulting from misapplication or misuse of its products.

Controls Group .
507 E. Michigan Street All marks herein are the marks of their respective owners.
Milwaukee, WI 53202 © 2006 Johnson Controls, Inc.

8 P499 Series Electronic Pressure Transducers Product/Technical Bulletin

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