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LEA Protect RCS EN

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PROTECT RCS

SPRe/TPRe
Thyristor controlled industrial
rectifier & battery charger

The Protect RCS DC system has been


developed and designed to provide high
reliability power supply and battery charging
FEATURES BENEFITS
capability. The Protect RCS DC system is a
thyristor-controlled rectifier suitable for • Input isolation transformer, isolated DC • Existing pre-defined configurations
charging nickel-cadmium or lead-acid batteries output with built-in earth fault detection to permit reduced lead times
while supplying DC loads. It can also be used • Standard system configurations
without batteries as a direct power supply. • Heavy industrial duty design • Highly customizable with a fully
• Building block modular design comprehensive list of options and fully
The rectifier is built from independent building • Built-in protection flexible design
blocks and can be equipped with optional • Digital processing and setting of all
items such as distribution boards, diode parameters • Compatible with all industrial battery
droppers etc. built inside or in a separate • Monitoring of all parameters via the front types including gas recombination,
cubicle. panel display with easy parameter adjustment
• Built-in intelligent battery management
The cabinets are floor mounted and can be • Temperature-compensated charge voltage • Field proven high reliability with
designed to meet specific environmental regulation microprocessor-controlled thyristor
requirements. The batteries are mounted in • Manual or automatic high rate charge technology
free-standing racks or in cabinets together • Parallel operation for redundancy and
with or separated from the rectifier. power increase • Ease of installation, start-up
• Alarm- and event logger, with a date & maintenance, low Mean Time To
Typical applications and time-stamped event log memory Repair (MTTR)
• Power generation • Large communication facility options
• Transmission & Distribution • Inbuilt programable logic control to • International service support
• Oil & Gas provide a wide range of interaction
• Petrochemical and chemical possibilities with external systems
• Heavy industry
• Mining industry
• Transportation and signalling
PROTECT RCS SPRe/TPRe

STANDARD
SYSTEM
The Protect RCS range of systems has been Standard configuration • Tropicalized control electronic boards
preconfigured with a number of the most • Single system with • Low smoke – halogen free wires and cables
commonly requested features built-in as building block modular design • Common fault remote alarm
standard. These systems are available • Internal rectifier input switch Q1 • Floor mounted cabinet with external IP21
“off-the-shelf” with standard drawings and • 6-pulse rectifier bridge with protection and IP20 with open doors
standard user documentation. input isolation transformer • Cabinet color RAL 7035
• Digital control card GCAU • Power and control cable marking
• Output filter L1-C1 ripple voltage <5 % RMS • Detailed 3-D layout and component marking
without battery presented on rear door
• Rectifier F1 fuse and rectifier shunt R2 • Door able to open to 180°
• Blocking diode V21 with 3-points key lock
• Multi-functional LCD with 2 LEDs • Bottom cable entry
indicates the system status • Input/battery/output terminals X1, X2 and X3
• Standard labeling/nameplate

Battery
-X2

-X0
Z1 -R3
-C10..C13
-Q1 -T1 -L1 -F1 -V21
3
-X1 3 3 3 2 1 1 -X3

3~ -R2

Input -C1 Ouput


Voltage Voltage
Protect RCS SPRe/TPRe

OPTIONS
The standard system can be enhanced by Alarms/signaling/measurement Communication
many additional options. System specific • LED alarm indicators in front panel • RS232/RS485 interface
drawing packages and user documentation • Relay cards (8 free contacts each) • RS232/RS485 Modbus protocol
will be automatically generated to reflect • Additional analog meters • TCP/IP interface
the actual options as configured. • Low electrolyte level alarm • Protocol converters
• Audible alarm (Profibus DP, J-bus DNP3, IEC 61850 )
To provide exact solutions for each • Temperature charging compensation • Monitoring and management software
application, we offer a wide range of sensors & cables • Modem
options: • Temperature alarm
• High DC ripple voltage alarm Mechanical
System • Cable drop compensation • Interior cabinet light,
• Parallel redundant configuration • Battery circuit failure alarm AC single phase socket & cabinet heater
with load sharing • Ground fault alarm • Protection up to IP54
• Special mains input voltages • High rate interlock • Special color
(180 – 690 V) and frequency 60 Hz (automatic and manual) • Vermin proof protection plates
• DC ripple filter 1 % & 0.1 % • Battery cell fault alarm • Special markings
• 12 pulse rectifier with • Independant protection system to limit • Top cable entry
isolation transformer hydrogen emission (NFC15-100) • Air filters at air inlet
• Rectifier input MCB or fuse • Ventilation 100 % redundant
• Battery MCB, fuse or switch in rectifier Control options
• Battery MCB or fuse box • Remote rectifier shutdown command Additional options are available upon
• Load MCB, fuse or switch • Remote forced floating charge command request.
• Diode dropper • Remote room fan control
• DC distribution • Remote alarm reset
• Battery installed inside the rectifier • Remote high rate charge command
cabinet, running together • Other control features available
• Automatic transfer switch and depending upon customer requirements
changeover systems
Specifications
INPUT
Nominal input voltage Single phase (SPRe) 220 V/230 V/240 V ±10 % (+15 % – 20 % functional)
Three phase (TPRe) 380 V/400 V/415 V ±10 % (+15 % – 20 % functional)
Frequency 50 Hz or 60 Hz, ±6 %
Power factor Single phase system (SPRe) ~ 0.67/Three phase system (TPRe) ~ 0.81
OUTPUT
Voltage (UDC) 24, 48, 60, 110, 125, 220 VDC
DC voltage settings range Floating charge – 75 % – 125 % of UDC nominal at full load and nominal mains voltage (±10 %)
High-rate charge – 75 % – 135 % of UDC nominal at full load and nominal mains voltage (0/+10 %)
Commissioning charge – 75 % – 140 % of UDC nominal at half load and nominal mains voltage (0/+10 %)
Static voltage regulation ±0.5 % at float voltage,
0 – 100 % DC load variations, input nominal voltage ±10 %, frequency ±6 %, temp. range 0 °C to +40 °C
Dynamic voltage regulation 10 – 100 %, 100 % – 10 % load step – deviation 5 %
DC ripple voltage <2 % rms of UDC nominal with battery connected (standard battery capacity 5 x nominal current)
2.5 % rms typically (max 5 %) of UDC nominal battery not connected (standard battery capacity 5 x nominal current)
DC current According to range
Current settings range 0 – 100 %
DC current regulation 0 /+2 % of current limit
Long-term stability 0.15 % per 1000 hrs
Temperature coefficient <0.02 % per °C
Charging characteristic Constant current/constant voltage (I/U as per IEC 478 1) during float charge
Insulation resistance >200 MΩ / 500 VDC
Input/output isolation 2,500 V AC between input/output and electrical earth
MECHANICAL
Degree of protection IP21 according to IEC 60529
Equipment color RAL 7035, powder coated, textured paint
Dimensions & weight According to range
Acoustic noise @ 1 m 45 – 65 dB(A)
Connections Bottom
ENVIRONMENTAL
Type of cooling Natural convection or fan forced cooling depending on output power and IP protection
Operating temperature 0 °C to +40 °C with a de-rating of 1.25 % / °C between 40 °C and 55 °C
Storage temperature -25 °C to +70 °C
Operating humidity 10 % to 95 % R H Non-Condensing
Installation height 0 to 1,000 m – de-rating @ 1 % per 100 m above 1,000 m up to 3,000 m
Seismic BELLCORE GR-63-CORE issue 1 for Zone 1, Zone 2, Zone 3 and Zone 4
STANDARDS
Safety IEC/EN 60529, IEC 60146-1-1
EMC IEC/EN 61000-6-2, IEC/EN 61000-6-4
Performance IEC/EN 60146-1-1
Approvals & certification CE marking, NFC58-311 (gas recombination battery)

PROTECT RCS SPRe – SINGLE PHASE RANGE TPRe – THREE PHASE RANGE
BATTERY VOLTAGE (VDC) 24 48/60 110/125 24 48/60 110/125 220
Output current (A) 25 25 25 25 25 25 25
50 50 50 50 50 50 50
75 75 75 75 75 75
100 100 100 100 100 100
150 150 150 150
200 200 200 200
300 300 300 300
400 400 400 400
500 500 500 500
600 600
700 700
800 800
1,000 1,000
1,200 1,200

AEG Power Solutions


Approach your local AEG Power Solutions representative for further support. Contact details can be found on: www.aegps.com

AEG PS – Protect RCS SPRe/TPRe – EN – 10/2018 V2 – Technical data in this document does not contain any binding guarantees or warranties. Content only serves for information purposes and can
be modified at any time. We will make binding commitments only upon receipt of concrete enquiries and customer notification of the relevant conditions. Due to the non-binding nature of these terms,
we assume liability neither for the accuracy nor completeness of the data provided here. AEG is a registered trademark used under license from AB Electrolux.

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