OPERATION and MAINTENANCE

MANUAL

LIGHT TOWER MODELS

L6-60HZ-T4F (D48)
L8-60HZ-T4F (D49)
LS-60HZ-T4F (D56)
LSC-60HZ-T4F (E06)
LSCWKUB-60HZ-T4F (E83)
LSCWKUB-50HZ-T4F (E84)

This manual contains important safety information.

Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.

Doosan Infracore Portable Power

1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com

PN: 22924369 (6-2012) Rev C

2
 TABLE OF CONTENTS
Operating & Maintenance Manual
TITLE PAGE
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
L6 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
L6 Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
L8 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
L8 Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
LS Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LSC Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
LSC Control Panel (60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LSC Control Panel (50 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Winch Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Action Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Trouble Shooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3
4
Foreword

5
 Operating & Maintenance Manual Foreword

Information
The contents of this manual are considered to be proprietary and confidential to Doosan
Infracore Portable Power (herein referred to as “Portable Power”), and should not be
reproduced without the prior written permission of Portable Power.
Nothing contained in this document is intended to extend any promise, warranty, or
representation, expressed or implied, regarding the Portable Power products described
herein. Any such warranties or other terms and conditions of sale of products shall be in
accordance with the standard terms and conditions of sale for such products, which are
available upon request.
This manual contains instructions and technical data to cover all routine operation and
scheduled maintenance tasks by operation and maintenance staff. Major overhauls are
outside the scope of this manual and should be referred to an authorized Portable Power
Service department.
All components, accessories, pipes, and connectors added should be:

• of good quality, procured from a reputable manufacturer and, wherever possible, be

of a type approved by Portable Power.
• accompanied with instructions for safe installation, operation, and maintenance.
Details of approved equipment are available from Portable Power Service department. Use of
repair parts other than those included within the approved parts list may create hazardous
conditions over which Portable Power has no control. Therefore, Portable Power cannot be
held responsible for equipment in which non-approved repair parts are installed.
Portable Power reserves the right to make changes and improvements to products without
notice and without incurring any obligation to make such changes or add such improvements
to products sold previously.
The intended uses of this unit are outlined below and examples of unapproved usage are also
given. However, Portable Power cannot anticipate every application or work situation that may
arise. If in doubt, consult supervision.
This unit has been designed and supplied for above ground operation.

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Foreword Operating & Maintenance Manual

This unit should NOT be used:

A. Outside the ambient temperature range specified in the General Data Section
of this manual.
B. When an actual or foreseeable risk of hazardous levels of flammable gases or
vapors exists.
C. With other than Portable Power approved components.
D. With guards, controls, or switches missing or disabled.
E. For storage or transportation of materials inside or on the enclosure.
Portable Power accepts no responsibility for errors in translation of this manual from the
original English version.
You, as the customer, are expected to provide certain service and maintenance items. Your
Portable Power dealer will provide all other more detailed service and maintenance items on
a special preventive maintenance schedule for each unit. It is very important that the minimum
service and maintenance requirements explained in this manual be performed at the required
intervals. Exceeding these intervals may reduce the reliability of the unit.
The purpose of this manual is to train the operator with functions, operation, and basic service
and maintenance requirements of the unit. During the preparation of this manual, every effort
was made to ensure the accuracy and adequacy of the contents.

7
 Operating & Maintenance Manual Foreword

8
Safety

9
 Operating & Maintenance Manual Safety

Safety

Safety Precautions

General Information
Never operate unit without first observing all safety warnings and carefully reading the
Operation and Maintenance Manual shipped from the factory with this machine.
Ensure the operator reads and understands the decals and consults the manuals before
maintenance or operation.
Ensure maintenance personnel are adequately trained, competent, and have read the
manuals.
Ensure all protective covers are in place and the canopy/doors are closed during operation.
The specification of this machine is such that the machine is not suitable for use in flammable
gas risk areas. If such an application is required, all local regulations, codes of practice, and
site rules must be observed. To ensure the machine can operate in a safe and reliable manner,
additional equipment, such as, gas detection, exhaust spark arrestors, and intake (shut-off)
valves may be required, dependent on local regulations or the degree of risk involved.
A weekly visual check must be made on all fasteners/fixing screws securing mechanical parts.
In particular, safety-related parts, such as, coupling hitch, drawbar components, road-wheels,
and lifting bail should be checked for total security.
All components which are loose, damaged, or unserviceable must be rectified without delay.
This unit produces loud noise with the doors open. Extended exposure to loud noise can cause
hearing loss. Always wear hearing protection when doors are open.
Never inspect or service unit without first disconnecting battery cable(s) to prevent accidental
starting.
Do not use petroleum products (solvents or fuels) under high pressure as this can penetrate
the skin and result in serious illness. Wear eye protection while cleaning unit with compressed
air to prevent debris from injuring eye(s).
Rotating fan blade can cause serious injury. Do not operate without fan guard in place.
Use care to avoid contacting hot surfaces (engine exhaust manifold and piping).
Never operate unit with guards, covers, or screens removed. Keep hands, hair, clothing, tools,
blow gun tips, etc. well away from moving parts.

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Safety Operating & Maintenance Manual

! WARNING
Extend and Retract the tower only in the vertical position.

! WARNING
The tower must be operated in the vertical position with lock pin installed
and locked.

! DANGER
Do NOT raise or position light tower under electrical power lines.

! WARNING
Do NOT operate lights with missing or broken lens. Do NOT operate if
glass bulb is broken or punctured.

! WARNING
Flammable Fuels - Do not fill tank when engine is running. Do not smoke
or use open flame in the vicinity of the unit or fuel tank. Do not permit
smoking, open flame, or sparks to occur near the battery, fuel, cleaning
solvents, or other flammable substances and explosive gases. Do not
operate unit if fuel has been spilled inside or near the unit.

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 Operating & Maintenance Manual Safety

! WARNING
Electrical Shock. Do not operate electrical equipment while standing in
water, on wet ground, or with wet hands or shoes. Use extreme caution
when working on electrical components. Battery voltage (12VDC) is
present unless the battery cables have been disconnected. Higher
voltage (potentially 240) is possibly present at all times.

! WARNING
Always treat electrical circuits as if they are energized. Disable Start
Control before attempting any repair service. Disconnect all leads to
electrical power requirements and disconnect battery to prevent start up.

Grounding
Depending upon your application, it may be MANDATORY to ground this unit to earth or to
NOT ground this unit to earth. Comply with local electrical codes.

! WARNING
The unit can produce high voltages, which can cause severe injury or
death to personnel and damage to equipment. This unit should have
proper internal and external ground when required by National Electrical
Code. The unit is internally grounded neutral to the frame. This internal
ground connection is essential for proper performance and personal
protection.

External grounding consists of connecting the machine neutral to a solid

earth ground and is the responsibility of the operator when grounding is
required by National Electrical Code, Article 250, and other local codes as
applicable. Several methods are employed to externally ground the unit
depending on the intended use and code requirements. In all cases, a
continuous length of splice-free copper cable, no smaller than AWG#8,
shall be used for the external ground conductor, when grounding is
required. A qualified, licensed electrical contractor, knowledgeable in
local codes, should be consulted.

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Safety Operating & Maintenance Manual

! WARNING
Failure to properly ground the unit can result in severe injury or death.

Materials
Engine exhaust fumes may be produced during the operation of this unit. Avoid inhalation of
fumes.

! WARNING
Avoid inhalation.

Ensure that adequate ventilation of the cooling system and exhaust gases is maintained at all
times. The following substances are used in the manufacture of this unit and may be
hazardous to health if used incorrectly:

• antifreeze
• engine lubricant
• preservative grease
• rust preventative
• diesel fuel
• battery electrolyte

! WARNING
Avoid ingestion, skin contact, and inhalation of fumes.

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 Operating & Maintenance Manual Safety

Do NOT start or operate this unit in a confined area. Avoid breathing exhaust fumes when
working on or near the unit.
This unit may include such materials as oil, diesel fuel, antifreeze, brake fluid, oil/air filters, and
batteries which may require proper disposal when performing maintenance and service tasks.
Contact local authorities for proper disposal of these materials.

Battery
A battery contains sulfuric acid and can produce gases which are corrosive and potentially
explosive. Avoid contact with skin, eyes, and clothing. In case of contact, flush area
immediately with water.

! WARNING
Do not attempt to jumpstart a frozen battery since this may cause it to
explode.

Exercise extreme caution when using an external method to jumpstart a unit. Verify the
electrical systems on the weak battery system and the external jump system are the same
voltage type system, 12VDC or 24VDC. Connect the Positive (+) terminal of the external
system to the Positive (+) terminal on the weak system. Connect the Negative (-) terminal of
the external system to the Negative (-) terminal of the weak system. Always disconnect the
two systems in reverse order.

Radiator
Hot engine coolant and steam can cause injury. Ensure the radiator pressure cap is removed
with due care and attention.
Do not remove the pressure cap from a HOT radiator. Allow radiator to cool before removing
pressure cap.

Transport
When loading or transporting machines, ensure the specified lifting and tie down points are
used.
When loading or transporting machines, ensure the towing vehicle, its size, weight, towing
hitch, and electrical supply are all suitable to provide safe and stable towing at speeds either,
up to the legal maximum for the country in which it is being towed or, as specified for the
machine model if lower than the legal maximum.

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Safety Operating & Maintenance Manual

Towing

! WARNING
Do not tow these units (LS/L6/L8) in excess of 65 mph (104 km/hr).
Do not tow this unit (LSC) in excess of 45 mph (72 km/hr).

Do not tow unit with a vehicle whose towing capacity is less than the
gross weight of unit.

Steps for determining correct load limit:

• Locate the statement “The weight of cargo should never exceed xxx kg or xxx lbs”
on your vehicle’s placard.
• This figure equals the available amount of cargo and luggage load capacity.
• Determine the combined weight of luggage and cargo being loaded on the vehicle.
That weight may not safely exceed the available cargo and luggage load capacity.

Always ensure the wheels, tires, and towbar connectors are in safe operating condition and
tow bar is properly connected before towing.
Chock the wheels of the unit when it is not connected to the tow vehicle.
Do not store or transport material or equipment in or on the unit.
Do not exceed gross vehicle weight rating.

Before towing the unit, ensure:

• the tires and towing hitch are in serviceable condition.

• the canopy is secure.
• all ancillary equipment is stored in a safe and secure manner.
• the brakes and lights are functioning correctly and meet necessary road traffic
requirements.
• breakaway cables/safety chains are properly connected to the towing vehicle.
The unit must be towed in a level attitude in order to maintain correct handling, braking, and
lighting functions. This can be achieved by correct selection and adjustment of the vehicle
towing hitch and, on variable height running gear, adjustment of the drawbar.

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 Operating & Maintenance Manual Safety

Safety Chains
Ensure the breakaway cable is securely coupled to the unit and also to a substantial anchor
point on the towing vehicle.
Ensure the cable length is as short as possible, while still allowing enough slackness for the
unit to articulate without the handbrake being applied.
Loop the chains onto the towing vehicle using the towing vehicle hitch as an anchor point, or
any other point of similar strength.
Ensure the effective chain length is as short as possible while still allowing normal articulation
of the unit and effective operation of the breakaway cable.

Welding
Prior to any welding on the unit, disconnect any control box connections and battery cables.
Open all circuit breakers and remove any external connections (except grounding rod, if
applicable). Connect the welding ground as close as possible to the area being welded.

Decals
Decals are located on the machine to point out potential safety hazards. Read and
follow these instructions. If you do not understand the instructions, inform your
supervisor.

Note there are different decal headings:

! DANGER
(Red Background)

Indicates the presence of a hazard which WILL cause serious injury,

death, or property damage if ignored.

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Safety Operating & Maintenance Manual

! WARNING
(Orange Background)

Indicates the presence of a hazard which CAN cause serious injury,

death, or property damage if ignored.

! CAUTION
(Yellow Background)

Indicates the presence of a hazard which WILL or can cause injury or

property damage if ignored.

NOTICE
(Blue Background)

Indicates important set-up, operating, or maintenance information.

FREE SAFETY DECALS

To promote communication of Safety Warnings on products
manufactured by the Portable Power Division in Statesville, N.C.
Safety Decals are available free of charge. Safety decals are
identified by the decal heading: DANGER, WARNING, or
CAUTION. Decal part numbers are on the bottom of each decal
and are also listed in the units Parts Manual. Submit orders for
Safety Decals to the Statesville Parts Service Department. The
no charge order should contain only Safety Decals. Help
promote product safety! Replace decals that are not readable.

17
18
General Data

19
 Operating & Maintenance Manual General Data

General Data

MODELS L6-60HZ-T4F L8-60HZ-T4F LS-60HZ-T4F LSC-60HZ-T4F

Rated Power Output 6 8 6 6

- kilowatts

Number of Lamps 4 4 or 6 4 4

Type of Lamps MH-HPS TH1000 MH HPS TH1500 MH HPS MH

Engine Model Kubota D1105BG Kubota D1105BG Kubota D1105BG Kubota D1005BG
(diesel)

Crankcase Capacity 4.5/4.3 4.5/4.3 4.5/4.3 4.5/4.3

(quarts/litres)

Coolant Capacity 1.6/5.9 1.6/5.9 1.6/5.9 1.6/5.9

(gallons/litres)

Unit Gross Weight 2127/965 2127/965 1954/886 1619/734

with fuel (pounds/
kilograms)

Unit Generator 60 Hertz 60 Hertz 60 Hertz 60 Hertz

Frequency (Cycles/
Seconds)

Available Voltage 120/240V AC 120/240V AC 120/240V AC 120V AC

Engine Speed 1800 rpm 1800 rpm 1800 rpm 1800 rpm

Engine Electrical 12 Volts DC 12 Volts DC 12 Volts DC 12 Volts DC

System

Fuel Tank Capacity 27/102 27/102 27/102 28/106

(gallons/liters)

Length, including 15.2 ft (4.4 meters) 15.2 ft (4.4 meters) 15.2 ft (4.4 meters) 13.9 ft (4.2 meters)
towbar

Height 7.4 ft (2.3 meters) 7.4 ft (2.3 meters) 7.4 ft (2.3 meters) 5.8 ft (1.8 meters)

Width 6.6 ft (2.0 meters) 6.6 ft (2.0 meters) 4.9 ft (1.5 meters) 4.7 ft (1.5 meters)

Tire Size ST175/80R13 ST175/80R13 ST175/80R13 ST175/80R13

Cold Inflation 32 psi (220 kPa) 32 psi (220 kPa) 32 psi (220 kPa) 32 psi (220 kPa)
Pressure

Maximum Towing 65 mph (104 km/hr) 65 mph (104 km/hr) 65 mph (104 km/hr) 45 mph (72 km/hr)
Speed

Wind Speed Rating 65 mph 65 mph 65 mph 65 mph

(steady State-
Maximum) 4 pt
mounting system (2
outriggers, 2 jacks)

20
Operating Instructions

21
 Operating & Maintenance Manual Operating Instructions

Lifting Instructions
LS, LSC & MVS 6 L8, L6 & L20

FORK LIFT

FORK LIFT POINT D

TOWER REST

Before Lifting, ensure:

• Tower holddown pin at point D is fully inserted through both sides of tower rest and
lock pin D is installed.

• No loose objects shall be stored inside or on top of machine.

• No additional equipment is to be hung onto or under machine.

• Any device used for lifting shall be rated a a minimum of 2 ton working capacity.

• No personnel should be on or under machine at any time during lifting.

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Operating Instructions Operating & Maintenance Manual

L6 Operating Instructions

1 2
5 10
HOURMETER FUEL LEVEL LAMP LAMP

6 7
PRE
HEAT OFF
4 RUN
LAMP LAMP
START
8 9 12
11
3 36847655

L6 Operating Controls and Instruments

The operating controls and instruments are arranged on the control panel as shown above. A
description of each panel device is as follows:

1. Hourmeter: Records cumulative engine operating hours for maintenance purposes.

2. Fuel Level Gauge (Optional): Indicates fuel level in tank.
3. Rotary Switch with Key: Positions (left to right).
PREHEAT - Energizes Glow Plug in engine manifold to assist starting.
OFF - Shuts down engine.
RUN - Normal engine operating position.
START - Energizes engine cranking motor.
4. Preheat Position: Place rotary switch in Preheat position for 5 seconds. Move switch
to START position.
5. Main Breaker: 25 amp for all lamp circuits and panel receptacles.
6. Switches: For standard lamps 1 thru 4.
7. Switches: For standard lamps 1 thru 4.
8. Switches: For standard lamps 1 thru 4.
9. Switches: For standard lamps 1 thru 4.
10. Push to Reset Breaker: For receptacle (Item 11).
11. Receptacle: 120 Volt 20 amp.
12. Receptacle: 240 Volt 20 amp.

23
 Operating & Maintenance Manual Operating Instructions

L8 Operating Instructions

3 4 14
7
HOURMETER FUEL LEVEL 15 16
LAMP LAMP LAMP
1 2 3

ON
OFF
2

PRE 10
HEAT OFF
8 9
6 RUN LAMP LAMP LAMP
41 5 6
START
17 18

5 11 12 13
36514297

L8 Operating Controls and Instruments

The operating controls and instruments are arranged on the control panel as shown above. A
description of each panel device is as follows:

1. Panel Light: Illuminates when activated by TOGGLE SWITCH.

2. Toggle Switch: Activates PANEL LIGHT above ON and OFF.
3. Hourmeter: Records cumulative engine operating hours for maintenance purposes.
4. Fuel Level Gauge (Optional): Indicates fuel level in tank.
5. Rotary Switch with Key: 25 amp for all lamp circuits and panel receptacles.
PREHEAT - Energizes Glow Plug in engine manifold to assist starting.
RUN - Normal engine operating position.
OFF - Shuts down engine.
START - Energizes engine cranking motor.
6. Preheat Position: Place rotary switch in Preheat position for 5 seconds. Move switch
to START position.
7. Main Breaker: 35 amp for all lamp circuits and panel receptacles.
8. Switch (Breaker): For standard lamps 1 thru 4.
9. Switch: For standard lamps 1 thru 4.
10. Switch: For standard lamps 1 thru 4.
11. Switch: For standard lamps 1 thru 4.
12. thru 13. 8kW Option Only: Switches (Breakers) - for lamps 5 and 6.
15. thru 16. Switches: Push to reset.
17. thru 18. Receptacle: 120 volt 20 amp.

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Operating Instructions Operating & Maintenance Manual

LS Operating Controls and Instruments

4 7
120V 240V
1 2

3 2

5 10 3 4

8 9
1
54462353

1. Hourmeter: Records cumulative engine operating hours for maintenance purposes.

2. Fuel Level Gauge (Optional): Indicates fuel level in tank.
3. Rotary Switch with Key: Positions (left to right) for all lamp circuits and panel
receptacles.
4. Preheat Position: Place rotary switch in Preheat position for 5 seconds. Move switch
to START position.
PREHEAT - Energizes Glow Plug in engine manifold to assist starting.
RUN - Normal engine operating position.
OFF - Shuts down engine.
START - Energizes engine cranking motor.
5. Main Breaker: 25 amp for all lamp circuits and panel receptacles.
6. Switch: Lamp 1
7. Switch: Lamp 2
8. Switch: Lamp 3
9. Switch: Lamp 4
10. Twist-Loc Receptacle: 240V 25 Amp

25
 Operating & Maintenance Manual Operating Instructions

LSC with Mitsubishi Engine Operating Instructions

4 8
5S
ELECTRIC WINCH

3 11 12

5
10
120V/20A

2
1, 2

3, 4 9

1 6 7

The operating controls and instruments are arranged on the control panel as shown above. A
description of each panel device is as follows:

1. Hourmeter: Records cumulative engine operating hours for maintenance purposes.

2. Fuel Level Lamp (Optional): Indicates low fuel level in tank.
3. Rotary Switch with Key: Positions (left to right).
PREHEAT- Energizes Glow Plug in engine manifold to assist starting.
OFF - Shuts down engine.
RUN - Normal engine operating position.
START - Energizes engine cranking motor.
4. Preheat Position: Place rotary switch in Preheat position for 5 seconds. Move switch
to START position.
5. Main Breaker: 20 AMP for all lamp circuits and all panel receptacles.
6. Lamps 1-2 Switch: Energizes lamps 1 and 2.
7. Lamps 3-4 or Receptacle Switch: Energizes lamps 3 and 4 when switched up.
Energizes receptacle when switched down.
8. Winch Breaker (Optional): 70 AMP for Electric Winch Motor.
9. Receptacle: 120 Volt (20 amp) GFCI.
10. Push to Reset Breaker: For receptacle Item 9.
11. Raise Tower Switch (Optional): Raises or lowers the tower mast from horizontal to
vertical with electric motor.
12. Extend Tower Switch (Optional): Extends the tower mast up or down with electric
motor.

26
Operating Instructions Operating & Maintenance Manual

LSC with Kubota Engine Control Panel (60 Hz)

2 3 6

4 5

The operating controls and instruments are arranged on the control panel as shown above. A
description of each panel device is as follows:

1. Hourmeter: Records cumulative engine operating hours for maintenance purposes.

2. Rotary Switch with Key: Positions (left to right).
PREHEAT- Energizes Glow Plug in engine manifold to assist starting.
OFF - Shuts down engine.
RUN - Normal engine operating position.
START - Energizes engine cranking motor.
3. Lamps 1-2 Switch: Energizes lamps 1 and 2.
4. Lamps 3-4 Switch: Energizes lamps 3 and 4.
5. Receptacle: 120 Volt (15 amp) GFCI.
6. Push to Reset Breaker: For receptacle Item 5.

27
 Operating & Maintenance Manual Operating Instructions

LSC with Kubota Engine Control Panel (50 Hz)

3 6 8

4
5 7
1

The operating controls and instruments are arranged on the control panel as shown above. A
description of each panel device is as follows:

1. Hourmeter: Records cumulative engine operating hours for maintenance purposes.

2. Rotary Switch with Key: Positions (left to right).
PREHEAT- Energizes Glow Plug in engine manifold to assist starting.
OFF - Shuts down engine.
RUN - Normal engine operating position.
START - Energizes engine cranking motor.
3. Lamps 1-2 Switch: Energizes lamps 1 and 2.
4. Lamps 3-4 Switch: Energizes lamps 3 and 4.
5. Receptacle: 230 Volt (10 amp).
6. Breaker: 10 amp switch type.
7. Receptacle: 230 Volt (16 amp).
8. Breaker: 16 amp switch type.
9. Main Breaker: 25A/25A switch type.

28
Operating Instructions Operating & Maintenance Manual

Winch Operating Instructions

WINCH B
KNOB-SCREW E PIN D

CABLE

PIVOT PIN TOWER REST

WINCH A

LS & LSC

PIN C
LS & LSC L8, L6 & L20

Manual Operation
SET-UP (Prior to Raising Tower):

• Inspect cables.
• Ensure no obstruction overhead within 40 feet.
• Mount lamps on cross bar and aim as desired. (L6, L8 &L20 only)
• Extend both outriggers and insert locking pins fully.
• Level unit using jacks and bubble level indicator.
• Jacks must support entire unit weight (tires off the ground).
• Remove pin D.
• Remove pin C.

! DANGER
Do NOT raise or position tower under electrical power lines.

29
 Operating & Maintenance Manual Operating Instructions

Raise Tower

• Operate winch A to raise tower.

• Insert lock pin C to secure tower in upright position.
Extending Tower for Upright Operation

! WARNING
Extend and retract the tower only in the vertical or upright position.

• With tower in upright position, operate winch B to extend tower to desired height. Do
NOT extend past maximum upright mark on tower.
• Loosen screw E to rotate tower. Tighten screw E after rotating tower.

! WARNING
Operate in vertical or upright position with lock pin installed and locked.

Prior to Lowering Tower

• Shut off lamps.

• Shut off engine.
• Disconnect any devices plugged into external power receptacles.
• Allow lamps to cool for a minimum of 10 minutes.
Lowering Tower (From Upright Position)

• Loosen screw E to rotate tower.

• Rotate tower to line up arrows.
• Tighten screw E.
• Operate winch B to lower tower.
• Remove lock pin C.
• Crank winch A to lower tower to horizontal position. Insert and lock pin D before
moving or lifting unit.

30
Operating Instructions Operating & Maintenance Manual

Electric Winch

CIRCUIT BREAKER

10

ELECTRIC WINCH

11 12
Raise Tower

• On the Electric Winch Controls panel, move winch circuit breaker to the ON position.
• Operate winch A by moving the Raise control switch to the UP position to raise the
tower.
• Insert and lock pin C to secure tower in upright position.

Extending Tower for Upright Operation

• With tower in upright position, operate winch B by moving the EXTEND control switch
to the UP position to extend tower to desired height. DO NOT extend past upright
mark on tower.
• Loosen screw E to rotate tower. Tighten screw E after rotating tower to desired
position.
• On the Electric Winch Controls panel, move winch circuit breaker to the OFF
position.

Prior to Lowering Tower

• Shut off lamps.

• Shut down engine.
• Disconnect any devices plugged into external power receptacles.
• Allow lamps to cool at least 10 minutes.

31
 Operating & Maintenance Manual Operating Instructions

Lowering Tower - (From Upright Position)

• Loosen screw E.
• Rotate tower to line up arrows.
• Tighten screw E.
• On the Electric Winch Controls panel, move winch circuit breaker to the ON position.
• Operate winch B EXTEND control switch to the DOWN position to lower tower.
• Remove lock pin C.
• Operate winch A RAISE control switch to the DOWN position to lower tower to
horizontal position.
• Insert and lock pin D before moving or lifting.
• On the Electric Winch Controls panel, move winch circuit breaker to the OFF
position.

Before Moving

• Chock tires. Raise jacks.

• Swivel all jacks to horizontal position and pin in place.
• Withdraw outrigger locking pins and slide both outriggers to stored position. Install
locking pins.
• Operate winch B EXTEND control switch to the DOWN position to lower tower.
• Remove lock pin C.
• Operate winch A RAISE control switch to the DOWN position to lower tower to
horizontal position; insert and lock pin D before moving or lifting.
• Insert and lock pin D before moving or lifting.
• On the Electric Winch Controls panel, move winch circuit breaker to the OFF
position.

32
Operating Instructions Operating & Maintenance Manual

During raising and lowering tower, ensure there is no one behind the machine in the area of
the tower. Ensure there is no obstruction overhead within forty feet. Before operating the
winch, inspect the cable for damage. Replace damaged cables immediately. When operating
the winch, do NOT overcrank when cable is tight. This will damage cable. Do not continue
cranking winch when cable becomes loose. This will enable the cable to unwind from winch
drum causing kinks and knots.

! WARNING
Damaged cables may break during tower operation allowing the tower to
fall. Do not operate tower with damaged cables. Replace damaged cables
immediately.

! WARNING
Hazards may exist on the jobsite should this unit shut down
automatically and all lamps be extinguished. Personnel should be
advised of the possibility and have additional lighting.

Before Starting
Check the following:

1. Engine oil level. Add as required.

! WARNING
Do not remove the pressure cap from a HOT radiator. Allow radiator to
cool before removing pressure cap.

2. Engine coolant level. Add as required.

3. Fuel filter. Drain any accumulation of water. Clean or replace element as
required.
4. Air cleaner service indicator (if equipped). Service when showing red.

33
 Operating & Maintenance Manual Operating Instructions

! CAUTION
No smoking, sparks, or open flame near fuel. Do not operate if fuel has
been spilled in or near unit.

5. Fuel level in tank. Fill, using clean LOW SULFUR DIESEL fuel, at the end of
the day to minimize condensation accumulating in tank.
6. Battery. Keep terminals clean and lightly greased.
7. Engine belts and hoses. Check for proper fit and/or damage. Service as
required.

8. Air Vents/Grilles. Both engine radiator and generator cooling air. Check for
obstructions (leaves, paper, etc).
9. Visual Inspection. Check for excessive fluid leaks, evidence of arcing around
control panel, and loose wire-routing clamps.
10. Engine. Maintain per Engine Operation Manual furnished with this unit.

! CAUTION
Electrical repairs should be made by qualified personnel only.

Starting

1. All external loads should be OFF.

2. All Lamp Switches must be OFF.

! CAUTION
Ether is extremely volatile. Do NOT use in conjunction with Glow Plug
preheat system furnished on this engine.

3. Place Rotary Switch to preheat for 5 seconds prior to starting.

NOTE: In extreme cold temperatures, preheat may take up to 10 seconds.

34
Operating Instructions Operating & Maintenance Manual

NOTE:

! WARNING
Electrical power is present upon cranking engine.

4. Immediately move Rotary Switch to START position.

NOTE: Do NOT crank for more than 15 seconds without allowing starter
to cool for 30 seconds. If engine does not start after a few attempts, refer
to Troubleshooting Section in this manual.

5. Release Rotary Switch after engine continues to run.

6. Allow the engine to warm-up for 3 to 5 minutes. If the engine stops
unexpectedly, refer to Troubleshooting Section in this manual.
7. Lamp Switches and Receptacles may now be used.

NOTE: Keep side doors closed for optimum cooling of unit while running.

Stopping

1. Shut down or unplug (at receptacles) all external loads.

2. Place all LAMP Switches to OFF position.
3. Move Rotary Switch to OFF position.

35
 Operating & Maintenance Manual Operating Instructions

36
Maintenance

37
 Operating & Maintenance Manual Maintenance

Maintenance
12
3 Months 6 Months
Daily Weekly Monthly Months
250 hrs. 500 hrs.
1000 hrs.

Evidence of Arcing Electrical Terminals C

Loose Wire Routing Clamps C

Engine Oil and Coolant Level C

Proper Grounding Circuit C

Instruments C

Frayed/Loose Fan Belts, Hoses, Wiring C

Insulation

Inspect Tower Cables for damaged areas C

Obstructions in Air Vents C

Fuel/Water Separator Drain

Precleaner Dumps C

Tires C

Battery Connections C

Engine Radiator (exterior) C

Air Intake Hoses and Flexible Hoses C

Fasteners (tighten) C

Engine Protection Shutdown System C

Air Cleaner Housing C

Control Compartment (interior) C

Fuel Tank (fill at end of each day) Drain

Fuel/Water Separator Element C R

Wheel Bearings & Grease Seals Repack

Engine Shutdown System Switches (setting) C

Exterior Finish As Needed

Engine Refer to Engine Operator Manual

Decals Replace decals if removed, damaged or missing

C = Check (adjust, clean or replace as necessary)

R = Replace

38
Maintenance Operating & Maintenance Manual

Engine Maintenance

Interval and Service Item

Every 50 service hours Fuel Tank - Drain Water
Air Cleaner
If water sedimenter is installed, drain water every 500
service hours or 1 year)

Check

First 50 service hours for a new or overhauled Solenoid Fuel Pump Filter - Inspect and Clean (Note: N/A
engine LSC)

Engine oil and Oil filter - Replace

Bolts and nuts on the engine - Retighten

Every 100 service hours Solenoid Fuel Pump Filter - Inspect and Clean (Note: N/A
LSC)

Every 250 service hours Engine oil and Oil filter - Replace

Belt and belt tension - Inspect and Adjust

Radiator fins - Check and Clean

Every 400 service hours Fuel filter (cartridge type) - Replace

Every 500 service hours Fuel filter element (switching cock type) - Replace

Solenoid fuel pump filter - Replace (Note: N/A LSC)

Valve clearance - Inspect

Cleaning the fuel tank - (Every 500 service hours or every 1

year.

Checking glow plug

Every 1000 hours Starter - Inspect

Alternator - Inspect

Bolts and nuts on the engine - Retighten

Every 1500 service hours Nozzle Tip - Clean

Every 3000 service hours Fuel injection nozzle - Check and Maintenance

Every 2 years Coolant - Change

As required Air cleaner element - Clean, Check, Replace

Fuel system - Bleed air

Water sedimenter - Drain water

Specific gravity of battery electrolyte - Check

39
 Operating & Maintenance Manual Maintenance

Routine Maintenance

! CAUTION
Any unauthorized modification or failure to maintain this equipment may
make it unsafe and void factory warranty.

! WARNING
Before attempting any repair service, disconnect engine battery cables
and all leads to electrical power requirements. Failure to do so can result
in severe personal injury, death, or damage to the equipment.

GENERAL
In addition to periodic inspections, many of the components in this unit requires periodic
servicing to provide maximum output and performance. Servicing may consist of pre-operation
and post-operation procedures to be performed by the operating or maintenance personnel.
The primary function of preventive maintenance is to prevent failure, and consequently, the
need for repair. Preventive maintenance is the easiest and the least expensive type of
maintenance. Maintaining your unit and keeping it clean at all times will facilitate servicing.
SCHEDULED MAINTENANCE
The maintenance schedule is based on normal operation of the unit. In the event unusual
environmental operating conditions exist, the schedule should be adjusted accordingly.
Wire Routing Clamps
Daily check for loose wire routing clamps. Clamps must be secure and properly mounted. Also
check wiring for wear, deterioration, and vibration abrasion.
Electrical Terminals
Check daily for evidence of arcing around the electrical terminals.
Grounding Circuit
Daily check that the grounding circuit is in accordance with the National Electric Code Article
250 and the local code requirements. As a minimum, the wire size should be American Wire
Gauge 8 (AWG#8) from the grounding terminal, when required. Check to ensure continuity
between the grounding terminal, frame, generator, and engine block.

40
Maintenance Operating & Maintenance Manual

Hoses
Each month it is recommended that the intake hoses from the air cleaner and all flexible hoses
used for water and fuel be inspected for the following:

1. All rubber hose joints and the screw type hose clamps must be tight and the hoses
showing no signs of wear, abrasion, or deterioration.

2. All flexible hoses must be free of wear, deterioration, and vibration abrasion. Routing
clamps must be properly mounted and secure.

Wiring Insulation
Daily check for loose or frayed wiring insulation or sleeving.
Fuel/Water Separator
Daily check for water in the fuel filter/water separator unit. Some engines have a translucent
bowl for visual inspection and others have a drain valve below the primary element.
Every six months or 500 hours, (less if fuel is of poor quality or contaminated) replace the bowl
element(s).
Air Vents
Daily clean the air vents of any obstructions or debris.
Air Cleaner
Proper maintenance of the air cleaner provides maximum protection against airborne dust.
Squeeze the rubber valve (Precleaner Dirt Dump) periodically to ensure that it is not clogged.
To service the air cleaners, proceed as follows:

1. Remove Filter element.

2. Inspect Air Cleaner housing for any condition that might cause a leak. Correct
as necessary.
3. Wipe inside of Air Cleaner housing with a clean, damp cloth to remove any dirt
accumulation to allow a better seal for Filter element gasket.
4. Install Filter element.
The Air Cleaner Assembly (housing) should be inspected every three months or 500 hours for
any leakage paths.

NOTE: Ensure the inlet is free from obstruction.

Ensure the air cleaner mounting bolts and clamps are tight and the air cleaner is mounted
securely. Check the air cleaner housing for dents or damage to the cleaner which could lead
to a leak.
Tires
Weekly check the condition of the tires and gauge the air pressure. Tires that have cuts,
cracks, or little tread depth should be repaired or replaced.

41
 Operating & Maintenance Manual Maintenance

Engine Radiator
Check the coolant level in the radiator. The coolant must cover the tubes in the top tank
(approximately 1 inch high on a clean measuring rod, stuck down filler neck).

! WARNING
Remove pressure cap slowly to relieve pressure from HOT radiator.
Protect skin and eyes. Hot water or steam and chemical additives can
cause serious personal injury.

Tower Cables
Each week the tower lifting cables should be inspected to ensure the ends are attached
securely. The cables should be checked for fraying or other damage and replaced if damaged.
Also, the pulleys should be checked for unusual wear or damage and replaced if worn
excessively or damaged.
Tower Locking Pins
All tower locking pins should be checked weekly. Replace any missing or damaged pins before
lifting the unit or raising the tower.
Tower Guides
Every month, inspect all of the tower guides for proper operation. Clean and lubricate sliding
surfaces. Replace any missing or damaged parts before raising the tower.
Engine Coolant
The engine coolant system is normally filled with a 50/50 mixture of water and ethylene glycol.
This permanent type antifreeze contains rust inhibitors and provides protection to
-35°F (-37°C). The use of such a mixture is recommended for both summer and winter
operation.
When using only water, add a reputable brand of rust inhibitor to prevent internal corrosion to
the cooling system.
It is recommended to test the freezing protection of the coolant every six months or prior to
freezing temperatures. Replenish with a fresh mixture every twelve months.
Each month, inspect the radiator exterior for obstructions, dirt, and debris. If present, blow
water or compressed air containing a non-flammable solvent between the fins in a direction
opposite the normal air flow. Should the radiator be clogged internally, reverse flushing, using
a commercial product and the supplier's recommended procedure, may correct the problem.

42
Maintenance Operating & Maintenance Manual

Engine Protection Shutdown System

The operation of the Engine Protection Shutdown System should be checked every month or
whenever it appears not to be operating properly. The three switches involved in this protective
shutdown system are the Engine Coolant High Temperature Switch, the Engine Oil Pressure
Switch and the Low Fuel Switch.
The Engine Oil Pressure Switch prevents the engine from operating with low oil pressure.
Once a month, remove a wire from the engine oil pressure switch (ground the wire on LSC
models only) to check the shutdown system for proper operation. Test the Engine Oil Pressure
Switch by removing it and connecting it to a source of controlled pressure while monitoring an
ohmmeter connected to the switch terminals. On the L6, L8, LS models, as pressure is applied
slowly from the controlled source, the switch should close at 12 psi (84 kPa) and show
continuity through the contacts. As pressure is slowly decreased to 10 psi (70 kPa) the
contacts should open and the ohmmeter should show a lack of continuity through the contacts.
On LSC model, as pressure is applied slowly, the switch should open at 6.5 psi (49 kPa) and
show open circuit on the contacts. As the pressure is slowly decreased, the contact should
close and the ohmmeter should show continuity through the contact. Replace a defective
switch before continuing to operate the unit.
Once a year, the Engine Coolant High Temperature Switch should be tested. Remove switch
from the unit and place it in a bath of heated oil. The Engine Coolant High Temperature Switch
will require a temperature of approximately 220°F (104°C) to actuate.

NOTE: The Engine Temperature Switch does NOT offer protection when
NO coolant is present. Test the switch operation by connecting an
ohmmeter between the two wire terminals. The ohmmeter should show
zero ohms. When the switch is placed in the heated oil bath and its
contact closed, the ohmmeter should indicate zero ohms. Tap the switch
lightly during the checking operation.

Replace any defective switch before continuing to operate the unit.

! CAUTION
Never operate the unit with a defective safety shutdown switch or with a
by-passed or disconnected switch.

Control Compartment
Every six months or 500 hours with the unit OFF, perform visual inspection for loose
connections, dirt, arcing, or damage to electrical components.

43
 Operating & Maintenance Manual Maintenance

Fuel Tank
In order to minimize condensation inside the fuel tank, refill as soon as possible after every
use or at the end of each work day. Use only clean, low sulfur fuel. When using a funnel,
ensure it is clean and free from dust. Every six months, drain any sediment or accumulated
condensate from tank.
Battery
Keep the battery posts and cable connections clean and lightly coated with a grease.
Fasteners
Monthly spot check several capscrews and nuts for proper torque. If any are found loose, a
more thorough inspection must be made and deficiencies corrected.
Instruments
Inspect the instrument lamps, gauges, and switches prior to start-up and during operation to
ensure proper functioning. Refer to Instrument and Control Panel Section for normal readings.
Running Gear
Every six months the wheel bearings, grease seals, and axle spindles should be inspected for
damage and wear (i.e., from corrosion, scratches, or metal particles). Replace any damaged
or worn parts. Repack wheel bearings.
Use a wheel bearing grease conforming to specification N.L.G.I. #2 LIthium base grease
(preferred) or MIL-G-10924 and suitable for all ambient temperatures.
Grease can be replaced in a wheel bearing using a special fixture or by hand as follows:

1. Place a spoonful of grease in the palm of one hand and take the bearing in the
other hand. Push a segment of the wider end of the bearing down into the outer
edge of the grease pile closest to the thumb. Keep lifting and pushing the
bearing down into the edge of the grease pile until grease oozes out, both from
the top and from between the rollers.
2. Rotate the bearing to repeat this operation on the next segment. Repeat until
you have the entire bearing completely filled with grease. Before installing
bearing, place a light coat of grease on the bearing cups which are pressed in
the hub.

NOTE: Excessive grease in the hub or grease cap serves no purpose due
to the fact that there is no way to force the grease into the bearing. The
manufacturer's standard procedure is to thoroughly pack the inner and
outer bearing with grease and then to apply only a very small amount of
grease into the grease cap. If bearing adjustment is required or the hub
has been removed for any reason, the following procedure must be
followed to ensure a correct bearing adjustment of 0.001" to 0.012" end
play.

1. While rotating hub slowly to seat the bearings, tighten spindle nut to
approximately 50 Ibs-ft. (68 Nm).
2. Loosen nut slightly to remove preload torque. Do not rotate hub.

44
Maintenance Operating & Maintenance Manual

3. Finger tighten nut until just snug and place cotter pin in the first nut castellation
which lines up with cotter pin hole in spindle.
4. Bend over cotter pin legs to secure nut and clear grease or oil cap.
5. Nut should be free to move with only restraint being the cotter pin.
Cleaning Instructions (General)
Keeping the generator set clean of any oil and dirt is recommended for both appearance and
maximum service life of the equipment. The frequency of cleaning will be dependent on local
conditions and the severity and frequency of operation.

NOTE: Do not use high pressure water, steam, or solvent on the exterior
finish of the unit housing.

EXTERIOR FINISH CARE

This unit was painted and heat cured at the factory with a high quality, thermoset polyester
powder coating. The following care will ensure the longest possible life from this finish.

1. If necessary to remove dust, pollen, etc. from housing, wash with water and
automotive shampoo or mild dish washing liquid detergent. Do not scrub with
a rough cloth, pad, etc.
2. To remove grease, a fast evaporating alcohol or chlorinated solvent can be
used. Note: This may cause some dulling of the paint finish.
3. If the paint has faded or chalked, the use of a commercial grade, non-abrasive
car wax may partially restore the color and gloss.
Field Repair of Texture Paint

1. The sheet metal should be washed and clean of foreign material and
thoroughly dried.
2. Clean and remove all grease and wax from the area to be painted using Dupont
3900S Cleaner prior to sanding.
3. Use 320 grit sanding paper to repair any scratches or defects.
4. Scuff sand the entire area to be painted with a red Scotch Brite Pad.
5. Wipe the area clean using Dupont 3900S.
6. Blow and tack the area to be painted.
7. Apply a smooth coat of Dupont 1854S Tuffcoat Primer to all bare metal areas
and allow to dry.
8. Apply 2 medium -wet coats of Dupont 222S Adhesion Promoter over the entire
area to be painted, with a 5 minute flash in between coats.
9. To apply the texture coat, use Dupont 1854S Tuffcoat Primer. The proper
technique to do this is to spray the Tuffcoat Primer using a pressure pot and
use about 2-5 pounds of air pressure. This will allow the primer to splatter,
causing the textured look.

45
 NOTE: You must be careful not to put too much primer on at one time, this
will effect the amount of texture that you are trying to achieve. Allow the
texture coat to flash for 20 minutes or until dry to touch.

10. Apply any Dupont Topcoat Finish, such as, Imron TM or Centari TM according
to the label instructions.

NOTE: To re-top coat the textured surfaces when sheet metal repairs are
not necessary, follow steps 1, 2, 4, 5, 6. 8 and 10.

46
Troubleshooting

47
 Operating & Maintenance Manual Troubleshooting

Troubleshooting Double Check Before Disassembly

The source of most troubles can be traced
Introduction not to one component alone, but to the
relationship of one component with another.
Troubleshooting for a light tower is an Too often, a machine can be partially
organized study of a particular problem or disassembled in search of the cause of a
series of problems and a planned method of certain trouble and all evidence is destroyed
procedure for investigation and correction. during disassembly. Check again to be sure
The troubleshooting chart that follows an easy solution to the problem has not been
includes some of the problems that an overlooked.
operator may encounter during the
operation. Find And Correct Basic Cause

The chart does not attempt to list all of the After a mechanical failure has been
troubles that may occur, nor does it attempt corrected, be sure to locate and correct the
to give all of the answers for correction of the cause of the trouble so the same failure will
problems. The chart does give those not be repeated.
problems that are most likely to occur.
Find the complaint depicted as a bold
heading.
Follow down that column to find the potential
cause or causes. The causes are listed in
order (1,2,3 etc.) to suggest an order to
follow in troubleshooting.

Action Plan
Think Before Acting
Study the problem thoroughly and ask
yourself these questions:

1. What were the warning signals (if any)

that preceded the trouble?
2. Has a similar trouble occurred before?
3. What previous maintenance work has
been done?
4. If the alternator will still operate, is it safe
to continue operating it to make further
checks?
Do The Simplest Things First
Most troubles are simple and easily
corrected. Always check the easiest and
most obvious things first; Following this
simple rule will save time and trouble.

48
Troubleshooting Operating & Maintenance Manual

Trouble Shooting Chart

Bold Headings depict the COMPLAINT - Subheadings indicate CAUSES

NOTE: Subheadings suggest sequence to follow troubleshooting.

Table 1: Unit Shutdown

Cause Corrective Action
Short Air Cleaner Life Dirty operating conditions
Inadequate element cleaning
Defective service indicator
Wrong air filter element
Engine RPM Low Clogged fuel filter
Incorrect engine speed adjustment
Dirty air filter
Electrical output overload
Engine malfunctioning
Excessive Vibration Low engine rpm
Rubber mounts damaged
Out of balance fan
Engine malfunctioning
Alternator malfunctioning
Unit Shutdown Out of fuel
Engine oil pressure too low
Engine temperature too high
Broken engine fan belt
Loose wire connection
Defective fuel solenoid
Malfunctioning relay
Blown fuse
Engine malfunctioning
Unit Fails to Shutdown Defective switches
Defective fuel solenoid
Malfunctioning relay
Defective engine start switch
Alternator Lamp Stays ON Loose or broken belts
Loose wire connection
Defective battery
Malfunctioning alternator
Malfunctioning diagnostic module
Alternator Lamp Stays OFF Loose wire connection
Malfunctioning Diagnostic Module
Won’t START/RUN Low battery voltage
Out of fuel
Malfunctioning engine start switch
Clogged fuel filters
Blown fuse
Defective fuel solenoid

49
 Operating & Maintenance Manual Troubleshooting

Won’t START/RUN cont’d Engine water temperature too high

Engine oil pressure too low
Loose wire connection
Defective switches
Malfunctioning relay
Engine malfunctioning
Engine Temperature Shutdown Loose or broken engine fan belt
Ambient temperature too high
Dirty operating conditions
Dirty radiator
Electrical output overload
Engine Oil Pressure Shutdown Low oil level
Out of level > 15 degrees
Wrong lube oil
Engine malfunctioning
Defective switch
Main Circuit Breaker - cannot be Loose or intermittent wire connection(s)
reset Incorrect electrical connection
Defective main breaker
No Alternator Voltage Output Main circuit breaker OFF
Loose or intermittent wire
Electrical output overload
Low engine power
Incorrect electrical connection
Defective alternator diode bridge assembly
Defective alternator
High/Low Alternator Voltage Output Incorrect electrical connection
Incorrect engine speed adjustment
Unstable engine speed (oscillation)
Unstable electrical requirements
Low engine power
Loose or intermittent wire connection(s)
Defective alternator diode bridge assembly
High/Low Alternator Frequency Incorrect engine speed adjustment
Output Incorrect electrical connection
Low engine power
Unstable engine speed (oscillation)
Unstable electrical connection
Electrical output overload
Loose or intermittent wire connections
Fluctuating Alternator Frequency/ Unstable electrical requirements
Voltage and or Oscillating Engine Unstable engine speed (oscillation)
Incorrect engine speed adjustment
Low engine power
Electrical output overload
Clogged air/fuel filter(s)
Loose or intermittent wire connection(s)
Incorrect electrical connection
Main circuit breaker(s) OFF
Defective Generator

50
 Revision History
 
Rev. EC Number Comments
A Original release
B SVC31250 Added new LSC-60HZ-T4F Model
C CN023221 Added LSCWKUB T4F Models
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
www.doosanportablepower.com

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