Compressor Vs Pump
Compressor Vs Pump
Moving hydraulic fluid through a system requires either a pump or compressor. Both achieve this
goal, but through different operating methods. Pumps have the ability to move liquids or gases.
Compressors typically only move gas due to its natural ability to be compressed. Pumps and
compressors both have very high pressure rises.
Types of Compressors
There are different types of compressors that move air into a chamber. Most compressors are
positive-displacement compressors in which, by forcing air into the chamber, volume is decreased to
compress the air. Reciprocating or piston-type air compressors pump air by using pistons and one-
way valves to guide air into the cylinder chamber. Most commercially available compressors are
either one- or two-stage compressors. Single-stage compressors are used for pressure ranges from
70 to 100 psi. For larger pressure ranges of 100 to 250 psi, two-stage compressors are used. Single-
acting compressors use only one side of a piston and double-acting compressors use both sides of
the piston. Compressors have a pressure limit that, once reached, will shut off the compressor. The
air will remain stored until used for a kinetic energy application.
Rotary-screw compressors use helical screws to guide air in the chamber. The screw functions similar
as the piston by displacing and compressing air. The most common rotary-screw compressors are
single-stage helical or spiral-lobe oil-flooded screw air compressors. These compressors do not have
valves and are oil cooled. The oil seals the internal clearances and, since the cooling is performed
inside the compressor, the operating temperatures do not rise to extreme temperature levels.
Types of Pumps
Two basic types classify pumps: positive displacement pumps and centrifugal pumps. Positive
displacement pumps move fluid by moving a fixed amount of it and forcing the fixed amount into a
discharge pipe. They can produce the same flow at a given speed regardless of the discharge
pressure making them constant flow machines. To prevent line bursts, positive displacement pumps
typically have a relief or safety valve on the discharge side. If a positive displacement pump operates
against a closed discharge valve, pressure inside the discharge increases, causing a line to burst,
which damages the pump. Positive displacement pumps can be classified as reciprocating pumps
(piston, plunger, and diaphragm), power pumps, steam pumps, and rotary pumps (gear, lobe, screw,
vane, regenerative or peripheral, and progressive cavity).
Reciprocating pumps consist of a cylinder with a plunger in which the retract stroke causes suction
valves to open drawing fluid into the cylinder. The forward stroke pushes the liquid into the
discharge valve. When only one cylinder is used, the fluid flow varies between maximum flow in the
middle position to zero flow at the end positions. Significant energy losses are overcome by using
two or more cylinders working out of phase with each other. In contrast, diaphragm pumps
pressurize the hydraulic oil via the plunger, which flexes the diaphragm in the pumping cylinder.
Typically, diaphragm pumps are for hazardous and toxic fluids.
4. The diaphragm pump above has controls for output pressure that prevent pump overloading. The sections are as
follows: drive shaft (1), roller bearings (2), fixed angle cam (3), hydraulic cells (4), diaphragms (5), inlet valve (6),
outlet valve (7), and pressure regulating valve (8). (Image courtesy of Sprayflo)
In a rotary gear pump, the opening between gear teeth and the chasing of the pump on the suction
side traps the liquid. The fluid is squeezed out on the pressure side when the teeth of the two gears
are rotated against one another. Lobe pumps operate similarly to gear pumps except two lobes,
being driven by external timing gears, control it in which the lobes never make contact. A
progressive cavity pump uses a metal rotor, which rotates within an elastic stator. Progressive
chambers from suction end to discharge end form between rotor and stator as the rotor turns, thus
moving the fluid.
5. Typical uses of gear pumps involve chemical installations. They are used frequently to pump fluids that have a
high viscosity.
A centrifugal pump converts input power to kinetic energy by accelerating liquid in an impeller.
Centrifugal pumps are constant head machines. A volute pump is the most common centrifugal
pump. Here, the fluid enters the pump through the eye of the impeller rotating at high speed. As the
fluid accelerates radially outward from the pump chasing, a vacuum is created at the impeller’s eye.
This vacuum creates more suction and draws in more fluid into the pump. The maximum head is
determined by the outside diameter of the pump impeller and the rotating shaft speed.
6. A volute pump is the most common centrifugal pump. The image above highlights common areas in a centrifugal
pump.
Head is used to measure the kinetic energy of a centrifugal pump. Head is the measurement of the
height of the liquid column the pump can create from the energy the pump transfers to the liquid.
Instead of using pressure to measure energy, head is used because pressure can change as specific
gravity changes. The head will not change in value. Below is list of different types of pump head. If
the shaft of a centrifugal pump is turning at the same revolutions per minute, a pump will pump to
the same height regardless of what type fluid. The only difference is the amount of power required
to pump different types of fluids. Typically the higher the specific gravity, the more power is
required.