Preheater Exhaust (Nm3/kg clinker)

Coal 0.000275
Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000

Oil 0.000284
Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000

Natural Gas 0.000315

Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000
7.00%
Michael Clark:
In these pink cells enter formulae which
give the Nm3 of exhaust gas with the
thermal energy consumption in column C
and the excess oxygen in row 7.

7.00% Michael Clark:

In these pink cells enter formulae which give
the Nm3 of exhaust gas with the thermal
energy consumption in column C and the
excess oxygen in row 7.

7.00% Michael Clark:

In these pink cells enter formulae which give
the Nm3 of exhaust gas with the thermal
energy consumption in column C and the
excess oxygen in row 7.
Temperature 330 °C
Pressure 101.325 kPa
Michael Clark:
Preheater Exhaust (Am3/kg clinker) In these pink cells enter a formula which
of exhaust gas using the thermal energy
Coal 0.000275 column C, the excess oxygen in row 7, t
temperature in cell C1 and the ambient
Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000

Oil 0.000284
Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000

Natural Gas 0.000315

Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000
 Capacity 5000 t/d

lark:
Preheater Exhaust (Am3/s)
nk cells enter a formula which calculates the Am3 Michael Clark:
gas using the thermal energy consumption in In these pink cells enter a formula that
the excess oxygen in row 7, the preheater exhaust calculates the exhaust gas flow in m3/s using
re in cell C1 and the ambient pressure in cell C2. the kiln production capacity in cell N1.
Excess O2 (%)
7.00% 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%

Excess O2 (%)
7.00% 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%
Michael Clark: Michael Cl
In these pink cells enter a formula which calculates the Am3 of In these pin
exhaust gas using the thermal energy consumption in column C, calculates th
the excess oxygen in row 7, the preheater exhaust temperature the kiln pro
in cell C1 and the ambient pressure in cell C2.

Excess O2 (%)
7.00% 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%
Michael Clark: Michael Cl
In these pink cells enter a formula which calculates the Am3 of In these pin
exhaust gas using the thermal energy consumption in column C, calculates th
the excess oxygen in row 7, the preheater exhaust temperature the kiln pro
in cell C1 and the ambient pressure in cell C2.
 Pressure Drop 612 mmWG 6.00167 kPa
Fan Efficiency 0.6

Preheater Fan kW Michael Clark:

er a formula that In these pink cells enter a formula that calculates the preheate
t gas flow in m3/s using power requirement using the volume flow in Am3/s, the pressu
pacity in cell N1. in cells W1 & Y1 and the fan efficiency in cell W2.
Excess O2 (%)
0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%

Excess O2 (%)
0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%
Michael Clark: Michael Clark:
In these pink cells enter a formula that In these pink cells enter
calculates the exhaust gas flow in m3/s using power requirement usin
the kiln production capacity in cell N1. drop in cells W1 & Y1 an

Excess O2 (%)
0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%
Michael Clark: Michael Clark:
In these pink cells enter a formula that In these pink cells enter
calculates the exhaust gas flow in m3/s using power requirement usin
the kiln production capacity in cell N1. drop in cells W1 & Y1 an
 Preheater Fan kWh/t Michael Clark:
a that calculates the preheater fan In these pink cells calculate the specific electricity consumption for the
me flow in Am3/s, the pressure drop preheater fan using the power requirement and the kiln capacity in
ency in cell W2. cell N1.
Excess O2 (%)
0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%

Excess O2 (%)
0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%
Michael Clark: Michael Clark:
In these pink cells enter a formula that calculates the preheater fan In these pink cells calculate the spe
power requirement using the volume flow in Am3/s, the pressure preheater fan using the power requ
drop in cells W1 & Y1 and the fan efficiency in cell W2. cell N1.

Excess O2 (%)
0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00%
Michael Clark: Michael Clark:
In these pink cells enter a formula that calculates the preheater fan In these pink cells calculate the spe
power requirement using the volume flow in Am3/s, the pressure preheater fan using the power requ
drop in cells W1 & Y1 and the fan efficiency in cell W2. cell N1.
ctricity consumption for the
and the kiln capacity in

el Clark:
e pink cells calculate the specific electricity consumption for the
ter fan using the power requirement and the kiln capacity in
.

el Clark:
e pink cells calculate the specific electricity consumption for the
ter fan using the power requirement and the kiln capacity in
.
Temperature 330 °C
Pressure 101.325 kPa
Michael Clark:
Preheater Exhaust (kg/kg clinker) In these pink cells enter formulae which give the kg of exh
Gas energy consumption in column C and the excess oxygen in

Coal Density 1.5 1.49 1.48 1.47 1.46 1.45 1.44

Excess O2 (%)
kcal/kg kJ/kg 0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00%
645 2700
669 2800
693 2900
717 3000
741 3100
765 3200
789 3300
813 3400
837 3500
860 3600
884 3700
908 3800
932 3900
956 4000
 Capacity 5000 t/d

Preheater Exhaust (kJ/kg)

ulae which give the kg of exhaust gas with the thermal
mn C and the excess oxygen in row 7. A B
1.43 kg/Nm3 Specific Heat Kiln Exhaust kJ/kg.degC 0.95 270.00

7.00%
 Preheater Exhaust (MW)

Michael Clark: Michael Cla

In these pink cells enter formulae which give In these pink
the energy flow in the exhaust gas in kJ/s. the energy fl
Michael Clark:
In these pink cells enter formulae which give
the energy flow in the exhaust gas in MW.
Impeller Diameter 1.75 m
Fan Speed 850 rpm
Gas Density 1.6 kg/m3

PTotal kPa 5.823478

 Kiln Capacity 3000 t/d
Michael C
Fuel Coal
1. Enter th
Thermal energy consumption 3100 /kg clinker energy con
Pressure 101.325 kPa cells D2 to
Cross-Section
Michael C
Temp. O2 Nm3 Am3/kg clinker
Am3/s m2 m/s 2. Enter th
C1 330 4% 1.40 3.10 108 5 21.6 and oxygen

C2 500 2% 1.26 3.97 138 6.5 21.23077

Michael C
3. Enter th
ducts into c
C3 620 2% 1.26

Michael C
4. Using th
C4 750 2% 1.26 volume of e
cyclone and

C5 890 2% 1.26
Michael C
5. Calculate
cyclone inle
C6

Kiln Inlet 1000 2%

Michael Clark:
1. Enter the data on kiln capacity, fuel type, thermal
energy consumption and atmospheric pressure into
cells D2 to D5.

Michael Clark:
2. Enter the preheater cyclone gas exit temperatures
and oxygen contents into cells C & D8, C & D11, etc.

Michael Clark:
3. Enter the cross-sectional area of the cyclone inlet
ducts into cells H8, H11, etc.

Michael Clark:
4. Using the model from exercise 5 find the actual
volume of exhaust gas entering the cyclones for each
cyclone and write in cells F & G8, F & G11, etc.

Michael Clark:
5. Calculate the velocity of the gas in each of the
cyclone inlet ducts in cells I8, I11, etc.