Scribd
Upload
152 views4 pages

Lab 4 Problem Set Key

This document contains the solutions to a laboratory problem set involving machining calculations. It includes the RPM needed for facing a shaft, the number of passes and resulting diameter for turning down a shaft, calculations for cutting speed, time and material removal rate for an end mill operation, the RPM needed for milling a keyseat groove, and calculations for feed rate, time and MRR for drilling a hole. The solutions show the step-by-step work and final answers for each of the 5 questions.

Uploaded by

Hiraj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
152 views4 pages

Lab 4 Problem Set Key

This document contains the solutions to a laboratory problem set involving machining calculations. It includes the RPM needed for facing a shaft, the number of passes and resulting diameter for turning down a shaft, calculations for cutting speed, time and material removal rate for an end mill operation, the RPM needed for milling a keyseat groove, and calculations for feed rate, time and MRR for drilling a hole. The solutions show the step-by-step work and final answers for each of the 5 questions.

Uploaded by

Hiraj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

11 answers

U N I V ERSI TY of H 0 U ST0 N
College of Technology Engineering Technology
Laboratory #3 Problem Set

NOTE: Attach calculations, ignore Approach & Over-travel

1.) A 1.500 diameter (DIA) shaft is to be faced at 150 fpm; the RPM
set on the lathe would be:
@ 400RP0 c.) 1600 RPM
b.) 133 RPM d.) 33 RPM
2.) The same shaft is to be turned down to 1.000" DIA along 1.500"
of the length. The max recommended depth of cut is 0.040".
a. How many passes can b~ made without making the part
undersized? {,
-~~~---~~------

b. The resulting part diameter? _......,/4._6____.._;;J.___,_/_;11_ _ _ __


c. If one more pass was made to finish the part, the depth of cut
would be? (1, 0 I i11
3.) A 2.000" DIA hollow end mill with 12 teeth is rotating at 195
RPM and is being fed at 0.006 ipt to cut a 0.589" wide flat on the
larger outside diameter (OD) with a 0.0875 depth of cut with a
1.500" length of cut. Calculate:
a.) Cutting Speed / lJ Q • I ~ Fi J'1. ·witlr fl '10
b.) Cutting Time 0 '" / fJ 7 ,,.,-,,., =: ~ , 'I I A<. 71 I.. i1' /.24£.
c.) MRR ()" ] J 'f I nJei,'n
I

4.) A groove for a keyseat is to be milled with a 0.250" DIA end


mill cutting in 1 pass at a rate of 100 fpm. What RPM should be
used?
a.) 400RPM c£Li600RP0
b.) 133 RPM d.) 33 RPM
5.) A 3/16" dia. hole is to be drilled thru the milled flat along the
centerline 0. 750" from the end at 0.015 ipr. A max speed of 40
fpm is recommended. Drill tip is 120 deg. Calc11h1te:
a. Feed Rate 12 ,:2 2 'I 1"/"1/ir
b. Cutting Time l), //5 &r ~/~ .: Z/J.ec
c. MRR 0.3375 ~1b 1
Prepared by Eric K Axelson 6/10/2005, RevJun2015-gdt

You might also like