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PWPS Structure 01. AWS D1.1 MCE (Lincoln Electric)

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PT.

MOMENT CONSTRUCTION ENERGY  KESTREL GROUP


Onshore & Offshore Construction Services 

STEEL STRUCTURE - MAIN


PRELIMINARY WELDING PROCEDURE SPECIFICATION
In accordance with AWS D1.1 / 1.1 M:2015

DATA
Company : PT Moment Construction Energy
WPS No. : 01/WPS/OOB/MCE-MCD/AWS/2020
Revision No. : 0, Dated. February 20, 2020
Supporting PQR No. : 01/PQR/OOB/MCE-MCD/AWS/2020 (2G)
02/PQR/OOB/MCE-MCD/AWS/2020 (3G)
03/PQR/OOB/MCE-MCD/AWS/2020 (4G)
Welding Process(es) : SMAW
Type(s) : Manual

55º - 70º

JOINT DESIGN

1.0 - 1.5 mm 2.0 - 3.0 mm

BASE METAL
Material Group : Any Group I Steel to Any Group I Steel
( See Table 4.8, AWS D1.1 )
Thickness Range : Min 3.0 mm and Max 30 mm ( See Table 4.2, AWS D1.1 )
Diameter Range : Nominal OD: Equal to or greater than 24" (600 mm) ( See Table 4.1, AWS D1.1 )
Others : Test coupon, ASTM A 36, 15 mm Thickness

FILLER METAL

AWS Specification : A5.1

AWS Classification : E 6010 for Root & E 7010 P1 for Filler & Capping

Size of Electrode : Maximum 3.2 mm for Root, 3.2 & & 4.0 mm for Filler - Capping

Electrode Flux (Class) : N/A

Trade Name : Fleetweld 5P & Shieldarc HYP

Manufacture : Lincoln Elecric or Equivalent

POSITION

Position(s) of Groove : F, H, V & OH (see table 4.1, AWSD1.1)

Welding Progression : Uphill for Vertical Position

Position(s) of Fillet : F, H, V & OH (see table 4.1, AWSD1.1)

Other : N/A

OOB/MCE-MCD/AWS/2020 ELB 1 of 2
PT. MOMENT CONSTRUCTION ENERGY  KESTREL GROUP
Onshore & Offshore Construction Services 

STEEL STRUCTURE - MAIN


PRELIMINARY WELDING PROCEDURE SPECIFICATION
In accordance with AWS D1.1 / 1.1 M:2015

PREHEAT POST WELD HEAT TREATMENT


Preheat Temp., Min : Ambient Temperature range : Not Required
: N/A : N/A
Interpass Temp., Min : N/A Time Range : N/A
Interpass Temp., Max : 250ºC Other : N/A

ELECTRICAL CHARACTERISTICS

Pass or Filler Metal Current Travel


Heat Input
Process Dia Type & Range Range Speed
Weld Layer(s) Class
( mm ) Polarity (A) (V) ( mm / min ) kJ / mm

Root Pass SMAW E 6010 3.2 DCEP 78 - 115 20 - 30 62 - 85 1.1 - 2.4

(1) Filler SMAW E 7010 P1 3.2 DCEP 78 - 120 20 - 29 62 - 80 1.2 - 2.6

(2-n) Filler SMAW E 7010 P1 3.2-4.0 DCEP 95 - 135 22 - 29 62 - 110 1.1 - 2.1

Capping SMAW E 7010 P1 3.2 DCEP 90 - 135 22 - 34 69 - 150 0.8 - 1.8

TECHNIQUE
Stringer or Weave Bead : String for Root & 1st Filler, Weave for 2nd-n Filler & Capping
Multiple or Single pass ( Per Side ) : Multiple Pass
Number of Electrodes : Single
Peening : N/A
Interpass Cleaning : Chipping Hammer, Wire Brushing and Grinding ( If necessary )
Other : Welding shall not be done when :
- the ambient temperature is lower than 0ºF (-20ºC)
- surface are wet or exposed to rain, snow, or
high wind velocities maximum of twenty ( 20 ) miles per hour
- welding personnel are exposed to inclement conditions

Prepared by Reviewed By Approved By


PT. BIRAWA ADHI PRATAMA PT. MOMENT CONSTRUCTION ENERGY

Eliskal Bahar Ade Ali Nurdin

MIGAS

OOB/MCE-MCD/AWS/2020 ELB 2 of 2

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