Sesi-Tspl-Opn-Sop-Btg-001 (Idf)

TALWANDI SABO POWER LIMITED,
3 x 660MW POWER PLANT, MANSA.

SOP for Induced Draught Fan (ID Fan)
Standard Operating Procedure for

Induced Draught Fan (ID Fan)
Modification Proposal Issue 01 Rev 0 Page 1 of 14

Document Control No SESI-TSPL-OPN-SOP-BTG-001 Date 15.09.2017
Prepared By. Reviewed By Approved by
Table of Content
1 PURPOSE.......................................................................................................................4
2 SCOPE............................................................................................................................4
3 INPUT............................................................................................................................4
4 OUTPUT........................................................................................................................4
5 RESPONSIBILITY.............................................................................................................4
6 SYSTEM DESCRIPTION....................................................................................................4
7 EQUIPMENT DETAILS.....................................................................................................4
7.1 FAN DETAILS:....................................................................................................................4
7.2 MOTOR SPECIFICATION:......................................................................................................5
7.3 INDUCED DRAFT FAN BEARING COOLING FAN...........................................................................5
7.4 MOTOR OPERATED ACTUATOR DETAILS...................................................................................6
7.5 IDF MOTOR OIL STATION SPECIFICATION:................................................................................6
7.6 ID- FAN PERFORMANCE PARAMETERS:..................................................................................6
8 ELECTRICAL FEEDER DETAILS..........................................................................................7
9 ABBREVIATIONS.............................................................................................................8
10 START- UP PROCEDURE..................................................................................................8
10.1 PRESTART CHECKS...........................................................................................................8
10.2 TAKING FIRST FAN IN SERVICE...........................................................................................9
10.3 TAKING SECOND FAN IN SERVICE........................................................................................9
11 SHUTDOWN PROCEDURES...........................................................................................10
12 ISOLATION PROCEDURES.............................................................................................10
13 NORMALIZATION PROCEDURES...................................................................................10
14 RECORDS.....................................................................................................................11
15 REFERENCE..................................................................................................................11
16 SAFETY.........................................................................................................................11
17 ENVIRONMENT............................................................................................................11

ANNEXURE-1:.....................................................................................................................13
Annexure-2:................................................................................................................................14
1 Purpose
This procedure is intended to provide guidance and instructions for carrying out
start up and shutdown of ID fans during plant start-up.
2 Scope
This procedure is applicable to ID fans in Boiler area 3x660MW.
3 Input
Flue Gas, Power.
4 Output
Flue gas to stack
5 Responsibility
Boiler Field Operator, Boiler Desk Operator.
6 System Description
The function of ID fan is to evacuate the flue gas from boiler to chimney. There
are two fans (2*60% capacity).The fan is of axial flow type and capacity is
controlled by IGV which is controlled by motorized actuator. Motor bearings are
cooled by forced oil circulation. Common oil skid is provided for lube oil. Skid
contains 2 LP pumps and 2 oil coolers. LP pump suction is from oil tank and
discharge oil to bearings through lube oil cooler. There are bearing cooling fans
to cool fan bearings as bearing are located in flue gas path inside casing.
Motor has air and water cooled winding system and DOR is anticlockwise
(viewed from NDE side).
7 Equipment Details
7.1 Fan details:
S.NO. Description Unit Numerical value
1 Fan model YA17436-8Z
2 Regulator Type Inlet guide vane
3 Volume and capacity 2X60
4 Number of impellers stage 1
5 Blade number of each stage Blade 13
6 Adjusting range of blade Degree 75+30
7 First critical speed of fan r/min 925
8 Fan bearing type Rolling bearing

9 Bearing lubrication way Grease lubrication
10 Lubrication type SKF or FAQ grease
11 Bearing cooling way Air cooled
Fan rotation direction (view from
12 Anti-clockwise
the motor side)
13 Cooling fan type/ number G9-26NO5A
14 Cooling fan power KW 2X15
15 Cooling fan flow m3/h 5525
16 Cooling air pressure Pa 5725
17 Model Y13291-2
18 Rated voltage V 415
19 Rated current A 11.1
20 Rotational speed rpm 2500
Chengdu Power Machinery
21 Manufacturer
Factory
7.2 Motor specification:

S. No. Parameter name Unit Numerical value
1. Motor STMKS900-8LTH
Squirrel cage type
2. Motor type
asynchronous motor
3. Rated Power KW 5400
4. Rated Voltage V 11000
5. Rated Current A 333
6. Rated Speed r/min 745
7. Duty S1
8. Frequency Hz 50
9. Phase 3
10. Weight Kg 26600
11. Production Grade IP55
12. Class of Insulation F
13. Cooling mode Air-water cooling
14. Insulation mode IMB3
15. Rated load efficiency % 95.8
16. Bearing seal vibration amplitude Mm 0.037
17. Shaft vibration velocity Mm/s 2.3
18. Bearing type Sliding bearing
19. Bearing cooling way Oil cooling
20. Bearing lubrication Forced lubrication
Shanghai Electric
21. Manufacturer
Machinery Co. LTD
7.3 Induced draft fan bearing cooling fan

S.no Description Unit Numerical value
1 Type model G926NOSA
2 Rotating Speed RPM 2930
Cooling Fan Motor
3 Y160M2-Z
type
4 IP 55
5 Voltage v 415
6 Flow M3/s 2262-4901
7 Quantity 2
8 Power Kw 15
9 Current A 25.5
10 Weight Kg 115
Shanghai Electric
11 Manufacturer
Machinery Co. Ltd
7.4 Motor operated actuator details

S.no Description Numerical value
1 Serial no W81786
2 Type IW8R
3 Ratio 120:1
7.5 IDF motor oil station specification:

S. No. Description Unit Numerical value
1. Flow l/min 16
2. Pressure MPa 0.5
3. Oil Brand L-TSA46
4. Oil tank material/ capacity m3 Q235A/0.68
5. Oil Filter Type Duplex
6. Oil filter precision M 25
7. Oil cooler water flow m3/h 1.5
8. Oil cooler pressure MPa 0.2~ 0.3
9. Oil cooler type Stainless steel plate
10. Oil pump type Gear
11. Oil pump number Set 2
12. Speed of pump r/min 1480
13. Pump power kW 1.1
Number of tank electric heater

14. Set 2
power
15. Tank electric heater power kW 8
7.6 ID- Fan performance parameters:

Parameter
Description TB BMCR B-MCR T- MCR
condition condition check condition
Fan inlet volume flow rate
701.0 570.0 555.0 534.0
(m3/s)
Fan inlet mass flow rate (kg/s) 551.3 469.9 456.3 443.7
Fan inlet temperature (c) 143.6 128.6 129.5 128
Inlet air density (kg/m3) 0.7864 0.8244 0.8221 0.8309
Total pressure of fan inlet(Pa) -5503 -4638 -4705 -4071
Fan inlet static pressure (Pa) -5876 -4897 -4950 -4300
Fan outlet total pressure (Pa) 877 679 695 579
Fan outlet static pressure (Pa) 504 420 450 350
Fan total pressure rise (Pa) 6380 5317 5400 4650
Fan static pressure rise (Pa) 6380 5317 5400 4650
Fan outlet air temperature (c) 152.9 136.0 137.0 134.7
Fan attachment loss (Pa) Included in the total pressure efficiency
Fan total pressure efficiency
86.2 86.1 86.4 83.3
(%)
Fan shaft power (kW) 5117 3486 3434 2960
8 Electrical Feeder Details

S.
Description Feeder No. KKS
No.
Unit switchgear sec. A
1 ID fan A feeder 10BBA09
feeder no.9
Unit switchgear sec. B
2 ID fan B feeder 10BBB08
feeder no.8
35K, 36K BA MCC 0
3 ID fan A inlet damper
mtr
37K, 38K BA MCC 0
4 ID fan B inlet damper
mtr
39K, 40K BA MCC 0
5 ID fan A discharge damper
mtr
41K, 42K BA MCC 0
6 ID fan B discharge damper
mtr

ID fan A bearing cooling fan

7 EMCC sec. A 07- H1 10BMA07-H1
A
ID fan A bearing cooling fan
8 EMCC sec. B 08- A1 10BMB07-H1
B
ID fan B bearing cooling fan
9 EMCC sec. A 07- G1 10BMA07- G1
A
ID fan B bearing cooling fan
10 EMCC sec. B 08- G1 10MBM07- G1
B
11 Entrance bucket of ID fan A 43K BA MCC, 0 mtr
12 Entrance bucket of ID fan B 44K BA MCC, 0 mtr
13 ID fan A LOP-A EMCC sec. A 06- A1 10BMA06- A1
14 ID fan A LOP-B EMCC sec. A 06- A2 10BMA06-B1
15 ID fan B LOP-A EMCC sec. B 07- G1 10BMB07-G1
16 ID fan B LOP-B EMCC sec. B 07- F1 10BMB07-F1
9 Abbreviations
ID fan – Induced draft fan
IGV – inlet guide vane
10 Start- up procedure
Start permissive
 APH running
 Air pre-heater inlet flue gas damper opened
 ID fan stopped
 ID fan has no protection stop
 Entrance bucket of ID fan closed
 ID fan inlet damper closed
 ID fan outlet damper opened
 Any cooling fan running
 Control oil pressure normal
 Fan/ motor bearing temperature not high
 Motor winding temperature not high
 Lube oil pressure not low
 Lube oil tank level not low
 Oil filter DP not high
 Flue gas damper at ESP inlet opened
 No ID fan lock out trip
 Air channel (other side) opened or other ID fan running

Protections:
 APH stopped 105 seconds delay
 ID fan running and cooling fan not running for 60sec
 ID fan inlet or outlet damper closed after 60 sec from fan start
 Lube oil supply pressure very low 0.05Mpa for 30secs
 ID fan bearing vibration H>4.6,HH>7.1, IDF trips when ( X is HH and Y is
H) or, (Y is H and X is HH)
 Fan bearing temperature very high >I00 deg C
 Motor bearing temperature very high> 100 deg C
 Motor winding temperature very high> 140 deg C
 Furnace pressure Low alarm at -3500 KPa.
 Furnace pressure LL after MFT< -4.5Kpa, both ID fans trip.
10.1 Prestart checks

10.1.1. No PTW is pending.
10.1.2. Filled and overflow the seal trough of SSC.
10.1.3. All manholes in Air path, Flue gas path, Furnace are in closed condition.
10.1.4. APH (A, B) inlet flue gas dampers are open. Dampers power supply is
ON
10.1.5. Oil tank level is Normal.
10.1.6. Cooling water system is in service.
10.1.7. Cooling water main inlet, outlet valves to ID fan Motor are open.
10.1.8. Keep one lube oil cooler in service (i.e.) Open cooling water inlet, outlet
valves of cooler. Open Lube oil inlet, outlet valves.
10.1.9. Open Lube oil pumps discharge valves.
10.1.10. Check inlet guide vane (IGV) adjustable actuator is in remote position.
10.1.11. Open Lube oil supply valve to Motor bearings (Near oil tank).
10.1.12. Open Motor DE, NDE bearing lube oil supply valves (Near Motor)
10.1.13. Oil pumps control selection is in Remote.( On local panel )
10.1.14. Fan inlet dampers are in close position. Dampers power supply is ON
10.1.15. Fan discharge dampers are in closed position. Dampers power supply is
ON.
10.1.16. Close inlet guide vane of fan is at zero position.
10.1.17. Lube oil skid power supply is ON.
10.1.18. All MCBs (In local panel) of Lube oil skid are ON.
10.1.19. Fan breaker is in service, Remote and Relays are healthy.
10.1.20. Fan bearing cooling fans (A, B) power supply is ON.
10.1.21. APH is in service.( APH-A for ID-A & APH-B for ID-B)
10.1.22. 11 KV Bus voltage is normal and its control supply is normal relays are
healthy.
10.1.23. Fan protections are in service and parameters indication is healthy.
10.2 Taking first fan in service

10.2.1. Start one Lube oil pump. Observe Lube oil pressure, pressure
should be greater than 0.4 Mpa. Keep second pump in interlock.
10.2.2. Start one bearing cooling fan. Keep second fan in interlock.
10.2.3. Ensure Lube oil flow from view glass in return line of motor
bearings
10.2.4. Check all start up permissive are satisfied.
10.2.5. Start ID fan & monitor the starting current & normal current.
10.2.6. Fan inlet and discharge dampers open in Auto after 15 sec. If
dampers did not open full after 60 sec, Fan will trip.
10.2.7. Increase stationary guide blade. Observe for abnormal sound,
vibration, bearing temp, Winding temp.
10.2.8. Observe Furnace pressure.
10.2.9. Keep the furnace draft in range of -50 to -100 Pa by stationary
guide blade.
10.3 Taking second fan in service
10.3.1. Follow the steps 1-7 mentioned in 1 st fan start-up, after ensuring 1 st
FD fan is in service.
10.3.2. Increase inlet guide blade of fan and decrease inlet guide blade of
running fan to keep the furnace draft in range of -50 to -100 Pa.
10.3.3. Make IGV of both fans equal by parallel operation. After getting
stable condition of furnace draft Put both fan control in auto and
put furnace draft master in auto.
10.3.4. If there is any considerable deviation between loadings of both
fans, Give biasing between inlet guide blade controls of fans to
keep the fan's current almost equal.
10.3.5. Single Stream ID fan Operation can be done at part load.
11 Shutdown procedures
11.1. Take two mills out of service (according to mill shutdown SOP) from
five mill operation arid keep the boiler on three mill operation by
ensuring flame stability. Reduce the boiler load to 50%.
11.2. Take respective FD fan out of service as per FD fan SOP.
11.3. Take IGV in manual of the fan to be shut down. Furnace pressure
will be taken care in auto by the other ID fan IGV.
11.4. Gradually decrease the inlet guide blade control of fan to be taken
out of service. While performing this, keep the furnace draft in
range of -50 to -100 Pa.
11.5. Reduce inlet guide blade to minimum.
11.6. Check the current and vibration of running fan and get ensure for
its stability.

11.7. Stop the fan.

11.8. Ensure Inlet and discharge dampers close in Auto.
11.9. Stop Lube oil pump when fan motor bearing temp reduced.
11.10. Stop bearing cooling fan after 2hrs, after stopping ID fan, ensure
there is no reverse rotation in standby fan.
12 Isolation Procedures
12.1. Press emergency push button of ID fan.
12.2. Close fan inlet and outlet damper manually from local, of ID fan.
12.3. Switch off power supply of inlet damper.
12.4. Switch off power supply of outlet damper.
12.5. Isolate power supply of IGV actuator.
12.6. Isolate power supply of lube oil station of motor.
12.7. Switch off power supply of bearing cooling fan.
12.8. Isolate control supply of bearing cooling fan.
12.9. Rack out 11 KV ID fan breaker.
12.10. Close cooling water valve of motor as per requirement.
Isolation check list Refer Annexure- 1
13 Normalization Procedures
13.1. Normalize power supply of ID Fan inlet and outlet damper.
13.2. Normalize power supply of IGV actuator.
13.3. Switch on power supply of Lube oil station and start pump and
check pump interlock.
13.4. Switch on power supply of bearing cooling fan and start fan and
check fan interlock.
13.5. Charge cooling water lines of lube oil station and ID fan motor.
13.6. Rack in 11 KV ID fan breaker.
13.7. Switch on control supply of 11 KV breaker.
13.8. Now release local emergency push button of ID fan.
Normalization check list

Refer Annexure- 2
14 Records
14.1. Field Boiler Operator Log Book
14.2. Boiler Desk operator Log Book
15 Reference
SEPCO Boiler manual

16 Safety
16.1. Ensure PPE's are worn. Ensure adequate lighting near the work
place.
16.2. Ensure orderly execution of the entire activities with respect to
mechanical electrical system.
16.3. Always wear safety shoes, helmet and earplug.
16.4. While racking in and racking out the electrical breaker, wear Arc
suit and rubber gloves.
16.5. Before releasing the equipment for offline permit, ensure that the
equipment is electrically and mechanically isolated.
16.6. While racking in the breaker, ensure that the breaker is not in
closed condition and it is not in charged condition. Also ensure that
the earth switch is in released condition while normalizing the
breaker.
16.7. Wear cotton gloves while operating valves. Use F-rod, which is in
good condition for valve operation.
16.8. Use the ladder for getting into the lubricating oil tank pit for
checking the Lubricating oil pumps and the Lubricating oil tank
level. The ladder has to be cleaned periodically to avoid any
slippage while climbing up or down.
17 Environment
17.1. While starting/ Stopping and during running of the equipment,
check for any oil leakage/ Spillage, water leakage and for any
abnormal sound.
17.2. If any oil Leakage / Spillage is there, try to avoid the same spilling
on the ground by some temporary measures. Then inform to
maintenance department for arresting the same either online or
offline depending upon the condition. As a preventive measure to
avoid any spillage/leakage of oil, maintenance team will be
checking thoroughly for any crack, looseness of joints, and
healthiness of oil seals during preventive maintenance.
17.3. If any water leakage is there, inform to maintenance department for
arresting the same either on line or offline depending on the
condition.
17.4. In case of any abnormal sound, excessive vibration, check from
where the sound originates exactly. Immediately inform to
maintenance team for checking the same and taking corrective
actions.

Annexure-1:
S. No. ID fan Isolation checklist Yes/ No Remarks
1 Check EPB is pressed
Check 11KV ID fan breaker is racked
2
out and in local.
Check discharge damper is closed
3
and power supply is isolated.
Check IGV operation MOV is closed
4
and power supply is isolated.
Check motor Lub oil supply pump 1
5
stopped and power supply is isolated
Check motor Lub oil supply pump 2
6
stopped and power supply is isolated.
Check ID fan inlet damper closed and
7
power supply is isolated.
Check ID fan motor Lub oil skid
8
service water supply is isolated.
Check ID fan bearing seal air fan 1
9
stopped and power supply is isolated.
Check ID fan bearing seal air fan 2 is
10
stopped and power supply is isolated
11 Check LOTO applied

Annexure-2:
S. No. ID fan normalization checklist Yes/ No Remarks
1
power supply is restored.
2
Check ID fan motor Lube Oil skid
3
service water supply is restored.
Check ID fan motor Lube Oil pump 1
4
Check ID fan motor Lube Oil pump 1
5
Check ID fan inlet damper power
6
supply is restored and put in remote.
Check ID fan IGV actuator power
7
Check ID fan discharge damper power
8
Check ID fan 11KV motor breaker is
9
racked in and in remote.
10 Check EPB is released.
11 Check LOTO tags are removed.


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TALWANDI SABO POWER LIMITED,

3 x 660MW POWER PLANT, MANSA.

Standard Operating Procedure for

Modification Proposal Issue 01 Rev 0 Page 1 of 14

Modification Proposal Issue 01 Rev 0 Page 2 of 14

8 Fan bearing type Rolling bearing

7.2 Motor specification:

7.3 Induced draft fan bearing cooling fan

7.4 Motor operated actuator details

7.5 IDF motor oil station specification:

Number of tank electric heater

7.6 ID- Fan performance parameters:

8 Electrical Feeder Details

Modification Proposal Issue 01 Rev 0 Page 6 of 14

ID fan A bearing cooling fan

Modification Proposal Issue 01 Rev 0 Page 7 of 14

10.1 Prestart checks

10.2 Taking first fan in service

Modification Proposal Issue 01 Rev 0 Page 9 of 14

11.7. Stop the fan.

Isolation check list Refer Annexure- 1

Normalization check list

Modification Proposal Issue 01 Rev 0 Page 10 of 14

Modification Proposal Issue 01 Rev 0 Page 11 of 14

Modification Proposal Issue 01 Rev 0 Page 12 of 14

Modification Proposal Issue 01 Rev 0 Page 13 of 14

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