Sesi-Tspl-Opn-Sop-Btg-002 (FDF)

TALWANDI SABO POWER LIMITED,
3 x 660MW POWER PLANT, MANSA.

SOP for Forced Draught Fan (FD Fan)
Standard Operating Procedure for

Forced Draught Fan (FD Fan)
Modification Proposal Issue 01 Rev 0 Page 1 of 13

Document Control No SESI-TSPL-OPN-SOP-BTG-002 Date 22.09.2010
Prepared By. Reviewed By Approved by
Table of Content
1 PURPOSE.......................................................................................................................3
2 SCOPE............................................................................................................................3
3 INPUT............................................................................................................................3
4 OUTPUT........................................................................................................................3
5 RESPONSIBILITY.............................................................................................................3
6 SYSTEM DESCRIPTION....................................................................................................3
7 EQUIPMENT DETAILS.....................................................................................................3
7.1 TECHNICAL SPECIFICATIONS OF FD FAN:................................................................................ 3
7.2 MOTOR SPECIFICATION:..................................................................................................... 4
7.3 FDF PERFORMANCE SPECIFICATION:........................................................................................4
7.4 OIL SYSTEM MAIN TECHNICAL SPECIFICATION............................................................................5
8 ELECTRICAL FEEDER DETAILS..........................................................................................5
9 ABBREVIATION..............................................................................................................6
10 STARTING PROCEDURE...................................................................................................6
10.1 PRESTART-UP CHECKS:.......................................................................................................6
10.2 TAKING FIRST FAN IN SERVICE:............................................................................................9
10.3 TAKING SECOND FAN IN SERVICE:........................................................................................9
11 SHUTDOWN PROCEDURE.............................................................................................10
12 ISOLATION PROCEDURE WITH CHECK LIST....................................................................10
13 NORMALIZATION PROCEDURE WITH CHECK LIST..........................................................10
NORMALIZATION CHECK LIST: REFER ANNEXURE-2.............................................................11
14 REFERENCE..................................................................................................................11
15 RECORD.......................................................................................................................11
16 SAFETY MEASURES.......................................................................................................11
17 ENVIRONMENT............................................................................................................11

1 PURPOSE
This procedure is intended to provide guidance and instructions for carrying out
start up and shut down of FD fan A & B during plant start-up .
2 Scope
This procedure is applicable to FD fan A & B located at boiler area of 3x660MW.
3 Input
Air, Power
4 Output
Secondary Air to Furnace
5 Responsibility
Boiler Field Engineer, Boiler Desk Engineer, Shift In-charge
6 System Description
The function of FD fan is to supply secondary air to furnace for efficient coal / oil
combustion in furnace. There are 2 FD fans (2x60% capacity). The fan is of axial
flow type and having blade pitch control system for air flow regulation. Blade
pitch is controlled by high pressure oil. Oil skid contains 2 HP pumps. Oil cooler
&filter are located in the return path of blade pitch control. There is provision of
SCAPH to improve the air temp of APH inlet during cold start-up and to minimise
chance of cold end corrosion. Fan bearings are cooled by bath oil cooling
system. Motor has anti friction bearings.
7 Equipment Details
7.1 Technical specifications of FD Fan:
SNO Project Unit Numerical value
1.
Fan model ASN 2880/ 1800
2.
Design flow M3/h 993600
3.
Regulator Type Moving blade adjustment
4.
Number of impellers stage 1
5.
Each blade number sheet 30
6.
Adjusting range of blade Degree 10-55

7.
First critical speed of fan r/min 1287
8.
Fan bearing type Rolling bearing
9.
Bearing lubrication way Oil bath lubrication
10.
Lubrication oil brand N46 turbine oil
11.
Bearing cooling water t/h no
12.
Bearing cooling way Natural cooling
7.2 Motor specification:

S. No. Parameter name Unit Numerical value
1. Motor STMKKD560-6L-TH
Squirrel cage type
2. Motor type
asynchronous motor
3. Rated Power KW 2100
4. Rated Voltage V 11000
5. Rated Current A 130
6. Power factor 0.88
7. Rated Speed r/min 992
8. Production Grade IP55
9. Class of Insulation F
10. Cooling mode Air-air cooling
11. Insulation mode IM3
Bearing seal vibration
12. amplitude mm 0.037
13. Shaft vibration velocity mm/s 2.3

Bearing type
14. roller bearing
15. Bearing cooling way Air cooling
16. Bearing lubrication Grease(2 lithium grease)
17. Manufacturer Shenyang
7.3 FDF performance specification:

Description UOM TB BMCR BMCR TMCR
condition condition check condition

Fan entrance volume flow
M3/s 276 240 220 227
rate
Fan entrance mass flow
Kg/s 291.2 265.2 243.1 250.8
rate
Fan entrance temperature Deg c 49 34.6 34.6 34.6
Entrance air density Kg/m3 1.052 1.1 1.1 1.1
Fan total pressure
Pa -214.9 -158.4 -187.8 -174.1
entrance
Fan static pressure
Pa -534.3 -411 -400 -400
entrance
Fan total outlet pressure Pa 5513.6 4615.3 4462.2 4475.9
Fan outlet pressure Pa 5194.2 4362.75 4250 4250
Fan total pressure rise pa 6047.9 5026.3 4862.2 4875.9
Fan static pressure rise pa 5728.5 4773.75 4650 4650
Fan outlet air temperature Deg C 55.3 39.6 39.4 39.4
Fan attachment loss Pa 0 0 0 0
Fan total pressure
% 85.0 86.5 86.5 87.0
efficiency
Fan shaft power KW 1951.5 1403.3 1244.9 1280.6
Fan speed RPM 990 990 990 990
7.4 Oil system main technical specification

S.No Project UOM Numerical value
1 Model CE Woerner
2 Flow rate l/min 10
3 Pressure MPa 3
4 Quality grade N-46
5 Oil tank material/capacity M3 0.47
6 Oil filter precision filter um 25
7 Oil cooler water flow rate M3/h 1.5
8 Hydraulic oil cooler MPa 0.4-0.6
9 Oil cooler type Plate
10 Pump type Gear pump
11 Number of oil pump set 2
12 Pump speed r/min 1450
13 Pump power Kw 3
14 Rated voltage V 415
15 Rated current A 4.7
16 Number of tank electric heater 3
17 Tank electric heater power Kw 1.5
SCAPH
Heat transfer area 395m2
8 Electrical Feeder Details

S.No Description Feeder No. KKS
FD fan A feeder Unit 11kv switchgear
10BBA13
sec. A feeder no.13
FD fan B feeder Unit 11kv switchgear
10BBB12
sec. B feeder no.12
FD fan A discharge MOV 50k,51k0BA MCC 0 mtr
FD fan B discharge MOV 52K,53K BA MCC 0 mtr
FD fan discharge duct 54K BA MCC 0 mtr
interconnecting MOV
BPC of FD fan A 55K BA MCC 0 mtr
BPC of FD fan B 56K BA MCC 0 mtr
FD fan A LOP A EMCC sec A 07-F1 10BMA07-F1
FD fan A LOP B EMCC sec A 08-F1 10BMA08- F1
FD fan A LOP-A EMCC sec. A 07- E1 10BMB07-E1
ID fan B LOP-B EMCC sec. B 08- E1 10BMB08-E1
9 Abbreviation
9.1. APH- Air pre-Heater
9.2. UOM- Unit of Measures
9.3. SADC- Secondary air Damper Control
9.4. OCW- Open circuit Cooling water
9.5. HP- High Pressure
9.6. LP- Low Pressure
10 Starting Procedure
Start permissive:
 ID fan running.
 FD fan has no protection stop.
 FD fan stopped.
 FD fan discharge damper closed.
 Inlet moving blades closed (0%).
 Sec air damper at APH outlet opened.
 Other FD fan running or other fan outlet damper and sec air damper at APH
outlet opened with moving blades opened.
 Lube oil pressure normal.
 Lube oil tank level normal.
 Fan/Motor bearing temperature not high
 Motor winding temperature not high.

 Lube oil strainer DP not high.
 No FD fan lock out trip.
Protections:
 Both ID fans tripped.
 When both streams are in service, FD trips on corresponding ID fan trip.
 FD fan running, 60secs and discharge damper closed.
 Control oil pressure very low<0.8 Mpa. (LOGIC OFF).
 Fan bearing vibration-H>4.6 mm/s, HH>7.1 mm/s, FDF trips when (X is H & Y
is HH) OR (Y is H & X is HH),delay 5 secs.
 Fan bearing temperature very high>95 deg C (213 logic).
 Motor bearing temperature very high>85 deg C.
 Motor winding temperature very high>l25 deg C (3/6 logic)
 Furnace pressure HHH after MFT >4.5 kpa , both FD fans trip.
10.1 Prestart-up checks:

10.1.1. No PTW is pending.
10.1.2. Filled and overflow the seal trough of SSC.
10.1.3. All manholes in Air path, Flue gas path, Furnace are in closed
condition.
10.1.4. APH (A, B) inlet flue gas dampers are open. Dampers power
supply is ON
10.1.5. SA re-circulating shut off damper, regulating damper are open.
Damper supply is ON.
10.1.6. Ensure both secondary air box motor dampers (left & right) are
in open condition
10.1.7. Ensure all aux. air dampers (SADC) are open (minimum 85%).
10.1.8. Oil tank level is Normal.
10.1.9. Cooling water system is in service.
10.1.10. Cooling water main inlet, outlet valves to FD fan are open.
10.1.11. Keep one lube oil cooler in service (i.e.) Open cooling water
inlet, outlet valves of cooler.
10.1.12. Keep one lube oil cooler in service (i.e.) Open cooling water
inlet, outlet valves of cooler
10.1.13. Open Blade pitch control oil (HP oil) supply valve after servo
unit.
10.1.14. Fan bearings oil level is normal
10.1.15. Ensure fan discharge damper is in closed position & damper
power supply is ON
10.1.16. Ensure blade pitch of fan is at minimum position (less than 5%).
10.1.17. Ensure oil pumps control selection is in Remote. (On local

panC)
10.1.18. Oil skid power supply is ON.
10.1.19. All MCBs (In local panel) of oil skid are ON.
10.1.20. Fan breaker is in service, Remote and Relays are healthy.
10.1.21. APH is in service.( APH-A for FD-A & APH-B for FD-.B)
10.1.22. Corresponding ID fan is in service (ID fan-A for FD-A & ID fan-B
for FD-B
10.1.23. Interconnection damper between discharge ducts of both FD
fans should be in open condition & power supply is ON.
10.1.24. Fan protections are in service and parameters indication is
healthy.
10.1.25. Bus voltage is normal.


10.2 Taking first fan in service:

10.2.1. Start one oil pump. Observe discharge pressure. Ensure its
healthiness and keep second pump in interlock.
10.2.2. Check all start up permissive are satisfied.
10.2.3. Start FD fan & monitor the starting current & no load current.
10.2.4. Fan discharge damper opens in Auto.
10.2.5. Observe for abnormal sound, Vibration, Bearing temperature,
Winding temperature
10.2.6. Increase air flow gradually to required target keeping furnace
draft in range of (50-100 Pa).
10.2.7. Single Stream FD fan Operation Can be done at Part Load.
10.3 Taking second fan in service:

10.3.1 Follow the steps 10.2.1 to 10.2.5mentioned in 1" fan start-up.
10.3.2 Ensure communication damper between discharges ducts of
FD closed giving start command to second FD fan.
10.3.3 Open blade pitch of fan and decrease blade pitch of running
fan to keep the air draft in range of (-50 to -100 Pa) & excess
secondary air in permissible range.
10.3.4 Make blade pitch of both fan equal by parallel operation. After
getting desired condition of furnace draft & excess air. Put both
fan pitch control in auto and put master in AUTO.
10.3.5 If there is any considerable deviation between loadings of both
fans, give between pitch controls of fans to keep the fan's
current almost equal.
11 Shutdown Procedure
11.1. Take two mills out of service from five mill operation and keep the boiler
on operation by ensuring flame stability. Reduce the boiler load to 50%.
11.2. Take secondary air master control in manual.
11.3. Reduce gradually blade pitch of FD fan which is to be stopped and
increase blade pitch of other FD fan which is to be kept in service.
While executing this step watch on secondary air flow, secondary air
box inlet pressure, furnace to secondary air box differential pressure fan
header pressure and furnace draft and flame stability.
11.4. Reduce blade pitch to minimum gradually.
11.5. Check the current and vibration of running fan and get ensure for its
stability.
11.6. Stop the fan.
11.7. Ensure discharge damper closes in auto.
11.8. Stop oil pump after 2 hrs. After stopping fan if no reverse rotation is
observed
12 Isolation Procedure with check list

12.1 Press local emergency push button of fan.
12.2 Switch off control supply of breaker.
12.3 Rack out I I kV power supply of Fan breaker from switch gear.
12.4 Isolate 115v supply of lube oil system
12.5 Switch off power supply of Discharge damper of fan
12.6 Check fan is stationary, otherwise provide stopper to fan shaft.
12.7 Closed fan discharge damper and check for passing of damper,
12.8 Close HP oil isolation valve.
Isolation check list: Refer annexure-1
13 Normalization Procedure with check list

13.1 Normalise power supply of lube oil station.
13.2 Open HP isolation oil isolation valve.
13.3 Normalise power supply of fan discharge damper.
13.4 Open cooling water lines.

13.5 Rack in 11 KV power supply of fan.

13.6 Normalize control supply of 11Kv breaker.
13.7 Now release Emergency Push Button.
Normalization check list: Refer annexure-2
14 Reference
14.1. SEPCO FD Fan Manual
14.2. SEPCO Boiler O&M Manual
15 Record
15.1. Boiler Desk Operator Log Book
15.2. Boiler Field Operator Log Book
16 Safety Measures
16.1. Ensure WE's are worn. Ensure adequate lighting near the work place.
16.2. Ensure orderly execution of the entire activities with respect to
mechanical and electrical system.
16.3. Always wear Safety shoes, helmet and earplug.
16.4. While racking in and racking out the electrical breaker, wear mask Suit
and rubber gloves.
16.5. Before releasing the equipment for offline permit, ensure that the
equipment is electrically and mechanically isolated. Check FD fan Motor
body has two earthing strips.
16.6. Check before starting of Motor, Motor coupling has coupling guard.
16.7. FD secondary air duct have proper insulation.

16.8. Proper approach to all dampers to operate it.
16.9. Fire fighting system should be in ready condition.
16.10. All manhole of duct in cold condition.
17 Environment
17.1. While starting/stopping and during running of the equipment, check for
any kind of leakage/spillage, water leakage and for any abnormal sound
17.2. If any oil Leakage/Spillage is there, try to avoid the same spilling on the
ground by adopting temporary measures. Then inform to maintenance
department for arresting the problem online or offline depending upon
the condition. As a preventive measure avoid the spillage/leakage of oil,
maintenance team will be checking thoroughly the looseness of joints,
and healthiness of oil seals during preventive maintenance.
17.3. If any water leakage is there, inform to maintenance department for
arresting either on line or offline depending on the condition.


Sesi-Tspl-Opn-Sop-Btg-002 (FDF)

Uploaded by

Copyright:

Available Formats

Sesi-Tspl-Opn-Sop-Btg-002 (FDF)

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sesi-Tspl-Opn-Sop-Btg-002 (FDF)

Uploaded by

Copyright:

Available Formats

TALWANDI SABO POWER LIMITED,

3 x 660MW POWER PLANT, MANSA.

Standard Operating Procedure for

Modification Proposal Issue 01 Rev 0 Page 1 of 13

Modification Proposal Issue 01 Rev 0 Page 2 of 13

Modification Proposal Issue 01 Rev 0 Page 3 of 13

7.2 Motor specification:

13. Shaft vibration velocity mm/s 2.3

7.3 FDF performance specification:

condition condition check condition

7.4 Oil system main technical specification

8 Electrical Feeder Details

 Motor winding temperature not high.

10.1 Prestart-up checks:

10.1.17. Ensure oil pumps control selection is in Remote. (On local

Modification Proposal Issue 01 Rev 0 Page 8 of 13

Modification Proposal Issue 01 Rev 0 Page 9 of 13

10.2 Taking first fan in service:

10.3 Taking second fan in service:

12 Isolation Procedure with check list

Isolation check list: Refer annexure-1

13 Normalization Procedure with check list

Modification Proposal Issue 01 Rev 0 Page 11 of 13

13.5 Rack in 11 KV power supply of fan.

Normalization check list: Refer annexure-2

16.7. FD secondary air duct have proper insulation.

Modification Proposal Issue 01 Rev 0 Page 13 of 13

You might also like