IKCO

AUTO PARTS
 Introduction to Iran Khodro
Industrial Group (IKCO)
Iran Khodro Industrial Group (IKCO) is the largest car manufacturer in Iran and the
Middle East. With over 45 years of experience in the automotive industry, the car
company produces about 1000,000 vehicles of different models per year.
IKCO holds the largest share of the local vehicle market in Iran. Equipped with
the latest cutting-edge technologies and equipment, the company has produced a
wide range of models so far including Samand, Dena, Soren and Runna.
IKCO has been exporting OEM auto parts, mostly cast iron and aluminium casting
parts, the countries such as France, Italy, Turkey, Brazil and Tunisia over the past
20 years.
IKCO's export to the mentioned companies include cylinder block, cylinder head,
cam shaft, crank shaft, pressure plate, clutch cover, clutch housing and brake
drum to the very prominent companies like Peugeot, Renault, Valeo and so on.
This achievement was obtained through plants supplied with advanced production
lines of leading brands in cast iron such as: HWS, WAGNER, DISAMATIC,
HANSBERG, BMD.
And also in aluminum casting it is supplied by European brands such as:
FATA production line for gravity casting and IDRA in high pressure die casting.

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Cast Iron
The main competitive advantage of IKCO in the global auto-part
market is based on using clean scraps wasted in body production
lines, which are of highest quality raw materials.
The total capacity of the IKCO’s cast Iron production stands at
70,000 tons a year.

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Molding lines - HANSBERG Molding lines - HWS

a) Molding cycle rate: 200 mold/hour a) Molding cycle rate: 80 mold/hour

b) Flask dimension: 900 * 700 *250/200 mm b) Flask dimension: 1000 * 1000*350/350 mm
c) Products: Gray cast iron parts, Nodular iron parts, Critical safety parts

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Molding lines - BMD

a) Molding cycle rate: 50 mold/hour

b) Flask dimension: 600 * 700*250/200 mm

Molding lines - WAGNER

a) Molding cycle rate: 55 molds/hour

b) Flask dimension: 900 * 800*250/300
c) Products: Gray cast iron and Ductile parts

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 Laboratories

Iran Khodro Cast Iron Company holds an array of laboratories

equipped with the highest technologies as well as cutting-edge
equipment for measuring the main features of casting parts
(chemical composition, metallurgical structure, mechanical
properties and dimensional accuracy).
Central laboratory includes a sand lab, a melting lab, metallography
and mechanical labs (hardness and tensile tests), dimensional
controlling section (CMM), NDT tests and a chemical lab (atomic
absorption).
Production line's laboratory is consisted of sand and melting labs
which control continuously the quality of the sand and melting
metal. There is also a separate NDT section for controlling the
quality of safety critical parts at the end of Hansberg molding line.

Certificates

Molding lines - DISAMATIC ISO 9001:2015

ISO/TS 16949:2015
a) Molding cycle rate: 200 molds/hour ISO14001:2017
b) Flask dimension: 600 * 480 OHSAS18001:2017

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Cutting & Stamping

Established in 1987, Iran Khodro’s Cutting & Stamping Company is one
of the largest die manufacturers in Iran, which is active in different fields
from die designing, manufacturing, stamping and injection molding tools
to assembling and delivering.
The company is capable of designing, manufacturing and moulding tools
in different sizes: G1, G2, G3, G4 and G5.
It also carries out plastic dies through manufacturing progressive dies
widely used by most major global automobile makers like Peugeot to
manufacture auto-parts.

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Press Shop
Cutting Center
Press Shop has been established and equipped with Schuler Progressive
Presses 630 & 315 tonnes to produce Peugeot’s progressive parts. High One of the main competitive advantages of IKCO is its cutting center.
quality and fast delivery are among the main advantages of the unit. Slitting and cutting are done in this center.

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 Cut to Length
Slitting
The machine cuts coil into sheets. Its specifications are as follows:
Slitting has unique specifications which are as follows: 1. Cutting coil with 1300 mm width.
1. Reloading coil up to 20 tonnes. 2. Cutting speed of 45 m/min.
2. Cutting coil with 1850 mm width. 3. Cutting sheets with 3000 mm length.
3. Cutting coil with 0.5 to 3 mm thickness. 4. Cutting coil with 0.5 to 3 mm thickness.
4. Cutting speed of 200 m/min 5. Reloading coil up to 10 tonnes.

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Aluminium Casting
Equipped with the most modern equipment and machinery, Iran Khodro’s
Aluminium plant is capable of producing over 20,000 tonnes of different
types of aluminium casting parts each year.

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 Certificates
Products
ISO 9001:2016
ISO/TS 16949:2016
The main products of the plant are as follows: Cylinder block, cylinder
IS014001:2017
head, clutch housing, gear box housing, differential housing, valve cover,
OHSAS18001:2017
cam bearing frame, ladder frame, speedometer housing.
HSE 2017

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Components

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Components Components

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Others

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 Others
Others

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Others
Iran Khodro Industrial Group
PARTS MANUFACTURING
Export Parts Dept.
Km 14 Karaj Road, Tehran, Iran
Tel. (+9821) 48229230 - 48229204 - 48225800
[email protected]
www.ikco.com/export