Cordex HP Controller

Software Manual
Part # 0350058-J0
Effective: 11/2016

Your Power Solutions Partner

Cordex HP Controller Software Manual
NOTE: Photographs contained in this manual are for illustrative purposes only. These photographs may
not match your installation.
NOTE: Operator is cautioned to review the drawings and illustrations contained in this manual before
proceeding. If there are questions regarding the safe operation of this powering system, contact Alpha
Technologies or your nearest Alpha representative.
NOTE: Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies,
generators, batteries, or other hardware if used or operated in any manner or subject to any condition
inconsistent with its intended purpose, or if installed or operated in an unapproved manner, or improp-
erly maintained.

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Copyright
Copyright © 2016 Alpha Technologies Ltd. All rights reserved. Alpha is a registered trademark
of Alpha Technologies.
No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed,
or transmitted in any form or by any means manual, electric, electronic, electromechanical, chemical,
optical, or other-wise without prior explicit written permission from Alpha Technologies.
This document, the software it describes, and the information and know-how they contain constitute the
proprietary, confidential and valuable trade secret information of Alpha Technologies, and may not be
used for any unauthorized purpose, or disclosed to others without the prior written permission of Alpha
Technologies.
The material contained in this document is for information only and is subject to change without notice.
While reasonable efforts have been made in the preparation of this document to assure its accuracy,
Alpha Technologies assumes no liability resulting from errors or omissions in this document, or from the
use of the information contained herein. Alpha Technologies reserves the right to make changes in the
product design without reservation and without notification to its users.
TABLE OF CONTENTS

1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Wording/Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Warning and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 SOFTWARE RELEASE HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Release 3.31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Release 3.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Release 3.22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Release 3.21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Release 3.20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Release 3.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Release 3.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Release 2.20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Release 2.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Release 2.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Release 2.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Release 2.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Release 2.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Known Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Using the CXC HP Software Manual . . . . . . . . . . . . . . . . . . . . . . 9
Purpose and Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Knowledge and Permissions . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What Does the CXC HP Do? . . . . . . . . . . . . . . . . . . . . . . . . 10
Typical System Configuration . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Get Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 GETTING STARTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
In-Shelf Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Navigating the CXC HP User Interface . . . . . . . . . . . . . . . . . . . . . 15
Logging in to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . 15
Controller Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Overview of the LCD Interface . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview of the Web Interface . . . . . . . . . . . . . . . . . . . . . . . 27
Overview of the In-Shelf Display . . . . . . . . . . . . . . . . . . . . . . . 39

i
 Email Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Setting up SNMP Communication . . . . . . . . . . . . . . . . . . . . . . . . 44
Configuring IP Address to Receive Notifications . . . . . . . . . . . . . . 44
Setting up Modbus Communication . . . . . . . . . . . . . . . . . . . . . . . 45

5 DC POWER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Guidelines for Commissioning the DC System . . . . . . . . . . . . . . . . . 47
DC System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Modules, Inventory and System Functions . . . . . . . . . . . . . . . . . 48
Mixed Rectifier System . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Battery Temperature Compensation . . . . . . . . . . . . . . . . . . . . . 50
Battery Runtime and Health Estimation . . . . . . . . . . . . . . . . . . . 51
Low Voltage Disconnect Operation . . . . . . . . . . . . . . . . . . . . . 52
Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Power Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Creating a DC Power System Manually . . . . . . . . . . . . . . . . . . . . . 56
Quick Reference for Configuring a DC System . . . . . . . . . . . . . . . 56
Creating a DC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Configure the Basic DC System Settings . . . . . . . . . . . . . . . . . . 60
Configure the Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Configure the Shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Configure the Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Configure the Current Transducer . . . . . . . . . . . . . . . . . . . . . . 62
Configure the Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Configure the Battery Parameters . . . . . . . . . . . . . . . . . . . . . . 63
Configure the Battery Temperature Sensors . . . . . . . . . . . . . . . . 64
Configure the Charging System Function . . . . . . . . . . . . . . . . . . 65
Configure the Temperature Compensation System Function . . . . . . . . 66
Configure Battery Runtime and Health Estimation . . . . . . . . . . . . . 67
Run a Manual Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . 67
Configure an Automatic Battery Test . . . . . . . . . . . . . . . . . . . . 68
Cancel an Automatic Battery Test . . . . . . . . . . . . . . . . . . . . . . 68
Configure Power Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Creating a DC Power System from a Config File . . . . . . . . . . . . . . . . 69
Import New System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Connecting to Other Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Representing a Converter System as a DC Load . . . . . . . . . . . . . . 70
Representing an Inverter System as a DC Load . . . . . . . . . . . . . . 71

6 CONVERTER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Introduction to Converter Systems . . . . . . . . . . . . . . . . . . . . . . . 73
Mixed Converter System . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Components of a Converter System . . . . . . . . . . . . . . . . . . . . . 73
Quick Reference for Configuring a Converter System . . . . . . . . . . . . 74
Creating a Converter System . . . . . . . . . . . . . . . . . . . . . . . . . . 74

ii
 Configure the Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Configure the Shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Configure the Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Configure the Current Transducer . . . . . . . . . . . . . . . . . . . . . . . 77
Import New System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

7 INVERTER SYSTEMS (SINGLE T2S) . . . . . . . . . . . . . . . . . . . . . . . . 79

Introduction to Inverter Systems . . . . . . . . . . . . . . . . . . . . . . . . 79
Components of a Single T2S Inverter System . . . . . . . . . . . . . . . . 79
Quick Reference for Configuring an Inverter System . . . . . . . . . . . . 81
Phase and Group Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Live Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Creating an Inverter System . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Importing a New System . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Assigning a T2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Commissioning a Single T2S Inverter System . . . . . . . . . . . . . . . . . 84
Setting System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Commission Seed Inverters . . . . . . . . . . . . . . . . . . . . . . . . . 85
Adding Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Configure the T2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Configure the Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Configure the Bypass Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Configure the Breaker or Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 89

8 INVERTER SYSTEMS (FOUR T2S) . . . . . . . . . . . . . . . . . . . . . . . . . 91

Introduction to Inverter Systems . . . . . . . . . . . . . . . . . . . . . . . . 91
Components of a Four T2S Inverter System . . . . . . . . . . . . . . . . 91
Quick Reference for Configuring an Inverter System . . . . . . . . . . . . 93
Phase and Group Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Live Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Creating an Inverter System . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Importing a New System . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Assigning a T2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Commissioning a Four T2S Inverter System . . . . . . . . . . . . . . . . . . 96
Configure the Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Configure the Bypass Switch . . . . . . . . . . . . . . . . . . . . . . . . . 102
Configure the Breaker or Fuse . . . . . . . . . . . . . . . . . . . . . . . . 103

9 LINE POWER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Introduction to Line Power Systems . . . . . . . . . . . . . . . . . . . . . . 105
Components of a Line Power System . . . . . . . . . . . . . . . . . . . 105
Quick Reference for Configuring a Line Power System . . . . . . . . . . 107
Creating a Line Power System . . . . . . . . . . . . . . . . . . . . . . . . 107

iii
 Configure the Line Power Modules . . . . . . . . . . . . . . . . . . . . . . 108
Configure the Line Power Channels . . . . . . . . . . . . . . . . . . . . . 109
Configure the Line Power Loads . . . . . . . . . . . . . . . . . . . . . . . 110
Line Power System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Using the Layout Screen to View Module Status . . . . . . . . . . . . . 110
Using the Layout Screen to Assign Channels to Loads . . . . . . . . . . 112

10 AUXILIARY SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Introduction to Auxiliary Systems . . . . . . . . . . . . . . . . . . . . . . . 115
Create an Auxiliary System . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Current Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Configure the Current Transducer . . . . . . . . . . . . . . . . . . . . . . 115

11 MAINTAINING THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Rectifier Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Rectifier Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Insert Unassigned Modules . . . . . . . . . . . . . . . . . . . . . . . . 117
Inverter and T2S Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 117
Changing the System Configuration . . . . . . . . . . . . . . . . . . . . 117
Adding or Removing Inverters . . . . . . . . . . . . . . . . . . . . . . . 118
Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Taking Power from DC Source . . . . . . . . . . . . . . . . . . . . . . 119
Replace Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Identifying an Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Alarms and Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Replacing a T2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Shelf Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Line Power System Maintenance . . . . . . . . . . . . . . . . . . . . . . . 121
Powering Off and On Line Power Loads . . . . . . . . . . . . . . . . . 121
Replacing Line Power Modules . . . . . . . . . . . . . . . . . . . . . . 121
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Battery Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Maintaining Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Battery Temperature Compensation . . . . . . . . . . . . . . . . . . . . 128
Low Voltage Disconnect (LVD) Maintenance . . . . . . . . . . . . . . . . . 128

12 MAINTAINING THE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . 129

Ethernet Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Connecting via the Web . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Working with Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Alarm Cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Alarm Summary Relays . . . . . . . . . . . . . . . . . . . . . . . . . . 131
User Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

iv
 Controller Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Resetting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Resetting via the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Powering Down the Controller . . . . . . . . . . . . . . . . . . . . . . . 134
Changing Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . 134
Changing the Default Login Language . . . . . . . . . . . . . . . . . . 135
Changing the Web Session Language . . . . . . . . . . . . . . . . . . 136
Working with Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Event and Alert Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Battery Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Datalogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Performance Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
User Account Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Setting Up Users and Permissions . . . . . . . . . . . . . . . . . . . . 142
Editing User Permissions . . . . . . . . . . . . . . . . . . . . . . . . . 143
Creating New Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Removing Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Changing the Default Password - LCD . . . . . . . . . . . . . . . . . . 147
Changing the Default Password - Web . . . . . . . . . . . . . . . . . . 147
File Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
File Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
File Maintenance via the LCD . . . . . . . . . . . . . . . . . . . . . . . 149
Upgrading the Controller Software . . . . . . . . . . . . . . . . . . . . 151
Export a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . 151
Import Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Import New System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Licensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

13 MAINTAINING MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

ADIO Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Configuring an ADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Replacing an ADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Calibrating Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . 159
Calibrating Shunts, Current Transducers and Temperature Probes . . . 168
Testing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Enabling Temperature Sensor Failure Alarms . . . . . . . . . . . . . . . 172
Ground Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Module Firmware Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Module Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . 173
Uploading a Firmware File . . . . . . . . . . . . . . . . . . . . . . . . . 174
Selecting the File to Upgrade . . . . . . . . . . . . . . . . . . . . . . . 174
Upgrading the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

14 USING CUSTOM DATA, TIMERS AND COUNTERS . . . . . . . . . . . . . . . . . 179

Using Custom Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Configuring Custom Data . . . . . . . . . . . . . . . . . . . . . . . . . 179

v
 Creating Custom Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Creating Custom Data - Basic Work Flow . . . . . . . . . . . . . . . . . 181
Creating Custom Data - Detailed Work Flow . . . . . . . . . . . . . . . 182
Custom Data Examples . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Custom Data - Summing Load Shunts . . . . . . . . . . . . . . . . . . 184
Custom Data - AC Cooling too Low User Alarm . . . . . . . . . . . . . . 186
Using Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Configuring the Delay Timer . . . . . . . . . . . . . . . . . . . . . . . . 188
Configuring the Interval Timer . . . . . . . . . . . . . . . . . . . . . . . 189
Using Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Configuring the Up Counter . . . . . . . . . . . . . . . . . . . . . . . . 189
Configuring the Down Counter . . . . . . . . . . . . . . . . . . . . . . 190

15 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Troubleshooting Your Controller . . . . . . . . . . . . . . . . . . . . . . . 193
No Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Unable to Communicate via Ethernet . . . . . . . . . . . . . . . . . . . 193
Home Button or LCD Screen Not Responding . . . . . . . . . . . . . . 193
Troubleshooting a Rectifier System . . . . . . . . . . . . . . . . . . . . . . 194
Relays Not Triggered During Alarm Conditions . . . . . . . . . . . . . . 194
Rectifier Alarms and Alerts . . . . . . . . . . . . . . . . . . . . . . . . 194
Rectifiers Not Acquired . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Rectifier Communication Lost . . . . . . . . . . . . . . . . . . . . . . . 195
Rectifier Configuration Error . . . . . . . . . . . . . . . . . . . . . . . . 195
Replacing a Defective Rectifier . . . . . . . . . . . . . . . . . . . . . . 196
Rediscovering CAN Devices . . . . . . . . . . . . . . . . . . . . . . . . 196
Replacing a Defective ADIO . . . . . . . . . . . . . . . . . . . . . . . . 196
Troubleshooting a Battery Test . . . . . . . . . . . . . . . . . . . . . . 197
Using Extended Voltage Ranges . . . . . . . . . . . . . . . . . . . . . 198
Troubleshooting Power Save . . . . . . . . . . . . . . . . . . . . . . . 198
Troubleshooting an Inverter System . . . . . . . . . . . . . . . . . . . . . 199
Incorrect System Configuration . . . . . . . . . . . . . . . . . . . . . . 199
Wrong Inverter AC Input Group . . . . . . . . . . . . . . . . . . . . . . 199
Wrong Inverter DC Input Group . . . . . . . . . . . . . . . . . . . . . . 200
T2S Expert Operations . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Troubleshooting and Clearing the System Error Alarm . . . . . . . . . . 200
Troubleshooting a Line Power System . . . . . . . . . . . . . . . . . . . . 201
Resolving Line Power System Alarms . . . . . . . . . . . . . . . . . . . 201
Fan Tray Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Line Power System Overload . . . . . . . . . . . . . . . . . . . . . . . 202
Line Power System Transient Events . . . . . . . . . . . . . . . . . . . 202

16 CXC HP REFERENCE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

vi
 USB Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
CAN Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Default System Values and Ranges . . . . . . . . . . . . . . . . . . . . . 207
12V System Default Values and Ranges . . . . . . . . . . . . . . . . . 207
24V System Default Values and Ranges . . . . . . . . . . . . . . . . . 208
48V System Default Values and Ranges . . . . . . . . . . . . . . . . . 209
125V System Default Values and Ranges . . . . . . . . . . . . . . . . . 210
220V System Default Values and Ranges . . . . . . . . . . . . . . . . . 210
AC Voltage Alarm Ranges . . . . . . . . . . . . . . . . . . . . . . . . . 211

17 CERTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

18 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

vii
LIST OF FIGURES

Figure 1: Cordex™ CXC HP Controller (2RU model). . . . . . . . . . . . . . . . . .10

Figure 2: Typical DC System Configuration . . . . . . . . . . . . . . . . . . . . . .11
Figure 3: Accessing Help on the LCD Interface . . . . . . . . . . . . . . . . . . . .12
Figure 4: Accessing Help on the Web Interface . . . . . . . . . . . . . . . . . . . .12
Figure 5: Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 6: CXC HP Controller Dashboard . . . . . . . . . . . . . . . . . . . . . . . .18
Figure 7: Maintenance Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 8: System Maintenance Page . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 9: LCD Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 10: Controller Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 11: Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 12: Timezone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 13: Network Time Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 14: Synchronize Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 15: Shortcuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 16: Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 17: Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 18: Dashboard with Multi-system Panels . . . . . . . . . . . . . . . . . . . .24
Figure 19: Dashboard Using Wide Data Panel View . . . . . . . . . . . . . . . . . .25
Figure 20: Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Figure 21: Browse USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 22: OS Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 23: Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Figure 24: Dashboard Overview on Web Interface . . . . . . . . . . . . . . . . . . .28
Figure 25: Main Dashboard Tables . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 26: Table Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 27: Web Interface Table Features . . . . . . . . . . . . . . . . . . . . . . . .31
Figure 28: Controller Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Figure 29: System Wizards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Figure 30: Controller with No System Configured . . . . . . . . . . . . . . . . . . . .34
Figure 31: Power Systems Data Tiles . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 32: Power System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Figure 33: Modules Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Figure 34: Alarms and Events Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 35: Logs Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 36: Shelf Layout Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

viii
 Figure 37: In-Shelf Controller Dashboard Screens. . . . . . . . . . . . . . . . . . . .39
Figure 38: In-Shelf Controller Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 39: In-Shelf Controller Buttons: Vertical Mount . . . . . . . . . . . . . . . . . .41
Figure 40: In-Shelf Controller Buttons: Horizontal Mount . . . . . . . . . . . . . . . .41
Figure 41: Default Ports: SMTP Client and Server. . . . . . . . . . . . . . . . . . . .41
Figure 42: Default Ports: SNMP Manager and Agent . . . . . . . . . . . . . . . . . .44
Figure 43: SNMP Destination Page: . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Figure 44: Destination 1 More Information Page: . . . . . . . . . . . . . . . . . . . .45
Figure 45: Default Ports: Modbus Client (Master) and Server (Slave) . . . . . . . . . .46
Figure 46: Enabling Modbus on the CXC HP . . . . . . . . . . . . . . . . . . . . . .46
Figure 47: Three-Stage Charging Cycle . . . . . . . . . . . . . . . . . . . . . . . . .49
Figure 48: Temperature Compensation Voltage Graph . . . . . . . . . . . . . . . . .51
Figure 49: Inhibit Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 50: Example of a DC System . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Figure 51: Quick Reference for Configuring a DC System. . . . . . . . . . . . . . . .57
Figure 52: Example Converter System. . . . . . . . . . . . . . . . . . . . . . . . . .73
Figure 53: Quick Reference for Configuring a Converter System . . . . . . . . . . . .74
Figure 54: Create Converter System Wizard. . . . . . . . . . . . . . . . . . . . . . .75
Figure 55: Single T2S Inverter System Components . . . . . . . . . . . . . . . . . .80
Figure 56: Quick Reference for Configuring an Inverter System . . . . . . . . . . . .81
Figure 57: Create Inverter System Wizard . . . . . . . . . . . . . . . . . . . . . . . .83
Figure 58: Commission Inverter System Wizard . . . . . . . . . . . . . . . . . . . .84
Figure 59: Four T2S Inverter System Components . . . . . . . . . . . . . . . . . . .92
Figure 60: Quick Reference for Configuring an Inverter System . . . . . . . . . . . .93
Figure 61: Create Inverter System Wizard . . . . . . . . . . . . . . . . . . . . . . . .95
Figure 62: Example LPS36 System . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 63: Example eLImiter+ System . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 64: Quick Reference for Configuring a Line Power System . . . . . . . . . . 107
Figure 65: Create Line Power System Wizard . . . . . . . . . . . . . . . . . . . . . 108
Figure 66: Add/Remove Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Figure 67: Battery Alarms Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Figure 68: Battery Charging Tables . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 69: Battery Maintenance System Functions . . . . . . . . . . . . . . . . . . 124
Figure 70: Battery Runtime and Health Estimation Menu . . . . . . . . . . . . . . . 124
Figure 71: Events and Alerts Log . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 72: Battery Log on the LCD. . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Figure 73: Battery Log on the Web. . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Figure 74: Battery Log in Excel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

ix
 Figure 75: Datalogs Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 76: Datalog Window: Status, Signals, Configuration and Preview Chart . . . . 139
Figure 77: CPU Memory in Use Performance Log . . . . . . . . . . . . . . . . . . . 142
Figure 78: The Licensing Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Figure 79: Module Upgrade Page . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Figure 80: Firmware Files Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Figure 81: Upload File Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Figure 82: Ready to Start Upgrade. . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Figure 83: Upgrade in Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Figure 84: Upgrade Succeeded . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Figure 85: Custom Data Load Current Shunts . . . . . . . . . . . . . . . . . . . . 186
Figure 86: CAN Differential Signaling . . . . . . . . . . . . . . . . . . . . . . . . . 206
Figure 87: CAN Network Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Figure 88: Alpha CAN Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

x
LIST OF TABLES

Table 1: In-Shelf Controller Full Menu . . . . . . . . . . . . . . . . . . . . . . . . .40

Table 2: Email Notification Features . . . . . . . . . . . . . . . . . . . . . . . . . .42
Table 3: Email Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Table 4: ADIO Input Calibration Modes . . . . . . . . . . . . . . . . . . . . . . . 159
Table 5: Troubleshooting Power Save . . . . . . . . . . . . . . . . . . . . . . . . 199
Table 6: Support for CAN Modules . . . . . . . . . . . . . . . . . . . . . . . . . 203
Table 7: 12V System Default Values. . . . . . . . . . . . . . . . . . . . . . . . . 207
Table 8: 24V System Default Values. . . . . . . . . . . . . . . . . . . . . . . . . 208
Table 9: 48V System Default Values. . . . . . . . . . . . . . . . . . . . . . . . . 209
Table 10: 125V System Default Values . . . . . . . . . . . . . . . . . . . . . . . . 210
Table 11: 220V System Default Values . . . . . . . . . . . . . . . . . . . . . . . . 211
Table 12: AC Voltage Alarm Ranges . . . . . . . . . . . . . . . . . . . . . . . . . 211

xi
xii
1 Safety
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that must be
followed during the installation, servicing, and maintenance of the product. Keep it in a safe place.
Review the drawings and illustrations contained in this manual before proceeding. If there are any ques-
tions regarding the safe installation or operation of this product, contact Alpha Technologies or the
nearest Alpha representative.

1.1 Safety Wording/Symbols

To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the
following symbols have been placed throughout this manual. Where these symbols appear, use extra
care and attention.

ATTENTION: The use of attention indicates specific regulatory/code requirements that may affect the
placement of equipment and /or installation procedures.

NOTE: Notes provide additional information to help complete a specific task or procedure.

CAUTION: Cautions indicate safety information intended to PREVENT DAMAGE to material or equip-
ment.

WARNING: Warnings present safety information to PREVENT INJURY OR DEATH to personnel.

NOTE: HOT! The use of Hot presents safety information to PREVENT BURNS to the technician or user.

1.2 General Warning and Cautions

WARNING:You must read and understand the following warnings before installing the system and its
components. Failure to do so could result in personal injury or death.

• Read and follow all instructions included in this manual.

• Only trained personnel are qualified to install or replace this equipment and its components.
• Use proper lifting techniques whenever handling equipment, parts, or batteries.

1.3 Electrical Safety

WARNING: Hazardous voltages are present at the input of power systems. The DC output from some
rectifiers and batteries can have high voltage and high short-circuit current capacity that may cause
severe burns and electrical arcing.
Before working with any live battery or power system, follow these precautions:

• Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.
• Wear safety glasses with side shields at all times during the installation.
• Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
WARNING: Lethal voltages are present within the power system. Always assume that an electrical
connection or conductor is energized. Check the circuit with a voltmeter with respect to the grounded
portion of the enclosure (both AC and DC) before performing any installation or removal procedure.

0350058-J0 Rev M Page 1

 • Do not work alone under hazardous conditions.
• A licensed electrician is required to install permanently wired equipment. Input voltages can range
up to 480Vac. Ensure that the utility power is disconnected and locked out before performing any
installation or removal procedure.
• Ensure that no liquids or wet clothes come into contact with internal components.
• Hazardous electrically live parts inside this unit are energized from the batteries even when the
AC input power is disconnected.
• The enclosure which contains the DC or AC power system along with customer installed radios
must remain locked at all times, except when authorized service personnel are present.
• Always assume electrical connections or conductors are live. Turn off all circuit breakers and
double-check with a voltmeter before performing installation or maintenance.
• Place a warning label on the utility panel to warn emergency personnel that a reserve battery
source is present which will power the loads in a power outage condition or if the AC disconnect
breaker is turned off.
• At high ambient temperature conditions, the internal temperature can be hot so use caution when
touching the equipment.

1.4 Battery Safety

• Never transport an enclosure with batteries installed. Batteries must ONLY be installed after the
enclosure has been securely set in place at its permanent installation location. Transporting the
unit with batteries installed may cause a short circuit, fire, explosion, and/or damage to the battery
pack, enclosure and installed equipment.
• Servicing and connection of batteries must be performed by, or under the direct supervision of,
personnel knowledgeable of batteries and the required safety precautions.
• Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive
harm. Battery post terminals and related accessories contain lead and lead compounds. Wash
your hands after handling batteries.
WARNING: Follow battery manufacturer’s safety recommendations when working around battery
systems. Do not smoke or introduce an open flame when batteries (especially vented batteries) are
charging. When charging, batteries vent hydrogen gas, which can explode.

• Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult
the battery manufacturer for recommended local authorized recyclers.

0350058-J0 Rev M Page 2

2 Software Release History
2.1 Release 3.31
Released in November 2016.
Contains a single fix for a problem where custom data would stop evaluating an equation when a vari-
able went unknown and it did not recover when all the variables had valid values again.

2.2 Release 3.30

Released in November 2016.
Contains the following significant changes:

• Added Power Save to the DC System

• Made several simplifications and improvements to the DC System including system functions and
disconnects.
• Added Battery logs, Performance logs and full support for Datalogs
• Added wizards for ADIO Input Calibration
• Added fields that represent the hour of the day and the minute of the day for use in custom equa-
tions where you want to take different actions based on the Time-Of-Day (TOD)
• Added a time and date setting control to the LCD
• Added support for the upload and download of configuration files to the BDFB VI Meter
• Added some user preferences for naming exported or saved files
• Fixed a small memory leak that was accumulating when alarms were cleared.

2.3 Release 3.22

Release in August 2016.
Contains the following significant changes:

• Added an Extended Voltage Range configuration option to the DC System to enable Battery
Tests to be run outside the normal allowed ranges. This requires rectifier and battery hardware
that both support these extended ranges.
• Added a state variable for the speaker to make it possible to emulate ALCO behavior with an
external speaker or indicator.
• Fixed a problem where the name Guest could not be used as a user account alias.
• Fixed a problem where the Shelf Layout view would continue to show a rectifier even after it had
been removed from the system.

2.4 Release 3.21

Released in June 2016.

0350058-J0 Rev M Page 3

 Contains a single fix for a timing problem that would occasionally happen when commissioning a
inverter system.

2.5 Release 3.20

Released in June 2016.
Contains the following significant changes:

• Added support for line power systems

• Added Output Voltage Very High and Output Voltage Very Low Alarms for converter systems
• Added or updated SNMP data values for a number of inventory items including:

– Delay Timer
– Interval Timer
– Up Counter
– Down Counter
– Custom Data
– Shunt
– Current Transducer
– Line Power System
– Line Power Module
– Line Power Load
– Bypass Switch
– Breaker or Fuse
– I/M1 ADIO
– PSU ADIO
– 8D8R ADIO
– ShuntMux
– 6I-ADIO
– HV-ADIO
– LPS Fan Tray
– BDFB VI Meter

2.6 Release 3.10

Released in April 2016.
Contains the following significant changes:

• Added support for AMPS HP2 XL Inverter systems

• Added support for Inverter system licensing

0350058-J0 Rev M Page 4

 • Added support for Auxiliary systems
• Added preliminary support for Datalogs
• Added support for email notifications on alarms
• Added support for ADIO devices: BDFB, 8R8D and HV-ADIO

2.7 Release 3.00

Released in December 2015.
Contains the following significant changes:

• Added a variety of wizards to assist in system set up and configuration tasks

• Added support for State Variables to the Custom Data function
• Added support for AMPS HP2 Medium and Large Inverter systems
• Added support for High Voltage DC systems
• Additional wide panel display option for the controller LCD screen
• SNMP MIB updates
• Addition of a Peukert Calculator
• Added Shelf Layout support for inverters

2.8 Release 2.20

Released in August 2015.
Contains the following significant changes:

• Updated the web interface to encrypt login and change password credentials
• Added support for the in-shelf controllers: CXCI HP and CXCM1 HP
• Added an automatic battery test which can specify a time interval for periodic battery testing
• Added a user account alias so that operators can login using the account name or a company
specific alias name
• Updated the way that menus, inventory and fields are named to make things more consistent so
that when you update the “Threshold” for an alarm, it correctly shows that you updated the “DC
High Voltage Alarm: Threshold” for the DC System in the Event Log, the SNMP Notification,
Custom Data references and other places.
• Added support for Timers and Counters to the Custom Data function
• Added the ability to download SNMP MIBs from the CXC HP

2.9 Release 2.11

Released in July 2015.
Contains the following significant changes:

• Added a custom Modbus client for simple monitoring of DC System values.

0350058-J0 Rev M Page 5

 • Added support for the Cordex HP 12kW 48Vdc rectifier.

2.10 Release 2.10

Released in April 2015.
Contains the following significant changes:

• Added support for IPv6 addresses both inbound and outbound

• Updated the SNMP client to support SNMPv3 encryption and authentication
• Added a wizard to simplify replacing an ADIO device
• Added a wizard to simplify setting up static IPv4 addresses
• Added support for user-defined Custom Data and equations
• Added the Firmware Upgrade feature to allow module firmware to be updated in the field
• Added a Module Alerts log to track what is happening on individual modules without interfering
with alarms or the event log
• Moved the Temperature Sensor Failure alarms to the ADIO module since they are useful for more
than just batteries
• Added system support for 12V DC Systems

2.11 Release 2.02

Released in December 2014.
Contains the following significant changes:

• Support for User Defined Alarms

• Improvements to the Import New System Command to better support multiple ADIOs

2.12 Release 2.01

Released in November 2014.
Contains the following significant changes:

• Support for 24V-48V and 48V-24V converters

• Support for multiple battery temperature values

2.13 Release 2.00

Released in September 2014.
This is the first commercial release of the CXC HP controller software. It contains the following signifi-
cant features:

• Support for the CXC HP 2RU hardware including dual CAN, dual Ethernet and dual USB host
connections
• Support for up to 254 CAN devices

0350058-J0 Rev M Page 6

 • System support for:

– 24V DC system
– 48V DC system
• ADIO module support for:

– L-ADIO
– 6I-ADIO
– Shunt Multiplexer
• Language Support:

– US English
– US English Metric

2.14 Known Issues

• File upload works in IE10, IE11, Chrome, Firefox and Safari. File upload does not work in Internet
Explorer 9 (IE9). If using IE9, you can not upload the CXC HP Application upgrade or the ACAN
files for CAN Module upgrades.
• For Controller > Advanced Functions > Custom Data > Counters and Controller >
Advanced Functions > Custom Data > Timers, the counter and timer values do not persist,
they go back to their default values on a restart.
• For Controller > Configure Controller > Communications > Modbus, the Modbus agent
requires the controller to be restarted when you enable or disable the agent or if you make signif-
icant inventory changes such as adding / deleting a DC System or adding/deleting the battery for
a DC System.
• When a CXC HP alarm is active but disabled, if it is enabled, the SNMP Agent will send two noti-
fications: a clear followed by an activation.
• The LCD does not currently support accented characters for passwords or aliases.
• There is no error message if the wrong Network Timer Server address is entered. To verify that
the address is correct, change the current time slightly then press the Synchronize Time button.
The current time will be changed to the correct time if the address is correct.
• Performance logs and Datalogs cannot run if there is a Clock Error Alarm. Once you correct the
clock error alarm, it is a good idea to restart the controller to ensure that all of the logging starts
up properly.
• The Datalog has a Capture When True configuration field that is used to control when data is
captured. If you delete the thing that Capture When True is pointing to (e.g. a Custom Data
value), the Capture When True field should change to Unknown. At this time, the user has to
manually set this field back to Unknown.
• You cannot change the User Role for the admin and accounts users. The controller will let you
visibly change the user role but it ignores those changes and the admin user will still have the
Administrator user role and the accounts user will still have the account manager user role.
• If you delete (set to unknown) a custom data Equation field, it will continue to calculate the
previous equation and the Result field will show that. If you remove the custom data value or
delete a variable, everything will clean up as it should.

0350058-J0 Rev M Page 7

 • Custom data will sometimes give an error message Variable Not Mapped when the real error
message should be Variable Has a Value of Unknown.

0350058-J0 Rev M Page 8

3 Introduction
The purpose of this manual is to provide simple and complete information on how to use Alpha Tech-
nologies Cordex™ High Performance System Controller (CXC HP) and software. It contains an over-
view of the software features, on-site setup, and operation of the CXC HP, as well as information on
creating, configuring and maintaining your system using the CXC HP.

3.1 Using the CXC HP Software Manual

3.1.1 Purpose and Audience

The audience of this manual are technicians and or facility operators who are tasked with installing,
programming and commissioning, maintaining or trouble shooting the power system. When using the
CXC HP there are a variety of ways to perform most tasks. This guide covers using the controller’s LCD
touchscreen or OLED display, as well as the controller’s web user interface.

3.1.2 Knowledge and Permissions

We assume you have a good working knowledge of, and access to, the following:

• Ethernet cables and TCP/IP settings needed to connect your computer to the CXC HP
• Current version of Chrome, Firefox, Internet Explorer (9+) or Safari
• Power system that the CXC HP is controlling
• CXC HP login passwords and the appropriate level of permissions

3.2 Product Overview

This section provides an introduction to the CXC HP controller, the controller software, as well as a brief
overview of what the CXC HP does, how it works, and an image of a typical network configuration. The
CXC HP (2RU model) has the following features:

• Front touchscreen: full color liquid crystal display (LCD) display with touchscreen, to access
controls and menu items by using fingertip touch or a stylus.
• Home button: provides the ability to go directly back to the home screen from any menu.
• Front panel reset: for emergency use only to restart the CXC HP if the unit touch screen or home
button are not responding.
• Front panel LEDs: for alarms, progress and status indication.
• Audio speaker: built-in audio speaker tones during active alarms and can be disabled if required.
• Ethernet: dual ports 10/100BASE-T Ethernet connection on both the front and rear of the
controller for remote or local communication.
• USB: dual ports on both the front and rear of the controller for upgrades or file management via
a standard USB flash drive.
• CAN: dual independent CAN bus ports for communication with the Alpha Cordex™ and AMPS
family of products.
• Real-time clock with field replaceable lithium battery: allows timestamps on alarms and events.

0350058-J0 Rev M Page 9

 • System fail alarm/relay: activates when there is a major internal failure. During such a condition
the unit attempts to reset.
Figure 1: Cordex™ CXC HP Controller (2RU model)

Status LEDs LCD screen

Ethernet back

USB back
Home

Reset

USB Front

Ethernet Front

3.2.1 What Does the CXC HP Do?

The Cordex™ Controller HP (CXC HP) family provide centralized setup, control and monitoring of
power systems. This can range from simple monitoring and threshold alarms for temperature, voltage
and current, to advanced battery charging and diagnostic features.
The CXC HP provides Ethernet ports allowing for network, LCD and local laptop access to the controller
including both web and SNMP interfaces.
The CXC HP supports CAN ports to allow up to 254 power and/or ADIO modules to be controlled and
monitored. The CXC HP uses external analog and digital input and output (ADIO) peripherals to monitor
electrical signals (temperature, voltage, temperature) and generate electrical signals through relays.
The most commonly used ADIO peripheral is the L-ADIO for low voltage systems which includes:

• 8 digital inputs
• 4 voltage sensors
• 4 temperature sensors
• 4 current sensors
• 12 Form C relay outputs
See the Reference section for a full list of power and ADIO modules that are supported by the CXC HP.

0350058-J0 Rev M Page 10

3.2.2 Typical System Configuration
The CXC HP controller is a scalable software platform that allows multiple systems to be created and
managed by one controller. The user interface is organized around system inventory so you only see
the systems that you have created and you can manage them independently. Both the web and the LCD
dashboard provide a summary of all systems monitored by the controller as well as controller and alarm
information.
Figure 2 shows a specific DC power system with the following elements:

• CXC HP controller and ADIO with CAN bus connections

• One or more rectifiers
• A battery string
• A shunt to measure battery current
• A battery low voltage disconnect (LVD) in series with the battery string
Figure 2: Typical DC System Configuration

Rectifiers
AC Source (Energy Conversion) DC Load
DC Bus

Ethernet CAN Bus

CXC HP Battery LVD

ADIO Battery Shunt

Battery
(Energy Storage)

3.2.3 How to Get Help

The CXC HP controller has Help on the web and the LCD screens, but not on the in-shelf display (CXC
HP in-shelf controllers have a small organic LED (OLED) display). The Help menus provide a descrip-

0350058-J0 Rev M Page 11

 tion of the product feature, its function and the typical default values. Each of the LCD menus has a
descriptive Help statement. For example:

From the LCD dashboard click Menu > Alarms and Events > Alarm Cut-Off Settings > Alarm
Cut-Off Period and the screen provides information about the default cut off time.

Or the Help icon displays on a screen such as, Menu > Controller > Configure Controller >
Controller Description > Description > Name.
Figure 3: Accessing Help on the LCD Interface

Help is accessed via the

Help button or directly from
the LCD menu area.

To get help via the web dashboard:

Click in any of the items on the dashboard area and the Help field displays. The help menus provide a
description of the item, and in most cases a default value for the field.
Figure 4: Accessing Help on the Web Interface

From the right-side of any table click the

Help icon to get detailed assistance.

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4 Getting Started
This section explains how to navigate the menus and do basic connection, monitoring and control func-
tions using the LCD screen, the in-shelf display, and the web user interface of the CXC HP controller.

4.1 Applying Power

The CXC HP and most ADIO modules are designed to run on battery or DC bus power for 12, 24 and
48 volt systems. A Redundant Input Power Module is available to simplify the connection of power from
above and below a battery LVD to both the CXC HP and ADIO modules.

1. Apply power to the controller (e.g. close battery breaker or rectifier input and output breakers).
2. The LEDs start cycling, and then after a few seconds the Cordex HP ™ logo displays.
3. Wait for approximately about 30 seconds. The LEDs will turn off and the controller software will
load.
4. Once the software is loaded, the green LED turns on (it may turn to yellow or red depending on
the controller alarm state).

RESULT: The front panel display shows the dashboard.

4.2 Connecting the Controller

There are three options for connecting to the controller web server from a web browser running on your
computer:

• Through a local area network (LAN)

• Direction connection with IP auto-configuration
• Direct connection with static IP address
Factory Default Passwords
Obtain the user account information and passwords from the system administrator. The default values
are:

• Default User Name: admin

• Default Password: admin
NOTE: When using the in-shelf display, you can view, but not edit the IP settings.
Connection through a LAN

1. Use the LCD to verify that the Ethernet port is configured to acquire an IP address automatically.
IP Address mode can be found by going to: Shortcuts > Ethernet > Ethernet/Rear > Address
Mode.
2. Plug an Ethernet cable in to the rear Ethernet port and to your LAN. The computer that you want
to connect the controller to must also be on this same LAN.

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 3. Use the LCD to determine the IP address automatically assigned to the controller. You can use
either the IPv4 or IPv6 addresses. IP address information can be found at Shortcuts > Ethernet
> Ethernet/Rear.
4. Enter this IP address into the address bar of your web browser and press enter. The web Login
screen displays.
Direct connection with IPv4 auto-configuration

1. If available, use the LCD to verify that the rear Ethernet port is configured to acquire an IP address
automatically.
2. Connect an Ethernet cable to the rear port of the controller and your computer. Your computer
must be configured to obtain an IP address automatically.
3. Use the LCD to determine the IP address that has been automatically configured. The IP address
should use the dotted-decimal format: 169.254.XXX.YYY.
4. Enter this IP address into the address bar of your web browser and press enter. The web Login
screen displays.
Direct connection with an IPv6 link-local address

1. Connect an Ethernet cable to the front or rear port of the controller and your computer. Your
computer must also be configured to allow IPv6 addresses to be used.
2. Use the LCD to determine the IPv6 address that has been automatically configured. The IP
address should use the colon-hexadecimal format: fe80::wwww:xxxx:yyyy:zzzz
3. Enter this IPv6 address into the address bar of your web browser and press enter. The web Login
screen displays.
Direct connection with default static IPv4 address
Contact your IT department if you are unsure of how to do this.

1. Connect an Ethernet cable to the front port of the controller and to your computer. Your computer
must be configured with a static IP address (e.g. 10.10.10.202) and subnet (e.g. 255.255.255.0).
2. Use the LCD to verify that the IP address for the front port is similar to your computer’s IP address
(e.g. 10.10.10.201).
3. Enter the CXC HP’s IP address (e.g. http://10.10.10.201) into the address bar of your web
browser and press enter. The web Login screen displays.

4.2.1 In-Shelf Controller

Some systems may have an in-shelf controller display. They do not require a login. The display enables
you execute a set of commands much like the LCD screens on the CXC HP.
From the dashboard, use the Select button to enter a menu. When you enter a menu, the top item is
highlighted. To go to another menu scroll through using the Forward and Back buttons. To execute a
highlighted menu item, press the Select button.
To set a default system or disable USB maintenance actions go to Controller > Configure Controller
> User Interface Preferences > In-Shelf Controller Display Preferences table from the web inter-
face.

0350058-J0 Rev M Page 14

 Menu
AL
L CC OO
Reset
IPv4
IPv6
Back
Select
Forward

4.3 Navigating the CXC HP User Interface

Both the web and the LCD dashboard provide a summary of system, controller and alarm information.
When you login to the web interface or the LCD, the dashboard provides an at-a-glance view of the
overall system(s).

4.3.1 Logging in to the Controller

You can login to the CXC HP via the LCD or the web interface.

PREREQUISITE If the IP address has not been configured, see the previous section, Connecting the
Controller.

1. Enter the default IP address into the web address bar on the laptop.
2. Log in to web interface.

From the Login

page Enter
the User name
and Password

a. Enter the default User Name: admin (or the user name supplied by your administrator).
b. Enter the default Password: admin (or the password supplied by your administrator).

0350058-J0 Rev M Page 15

 Log in to the LCD interface:
3. From the main dashboard of the LCD, press Login.

a. Enter the default User Name: admin.

b. Enter the default Password: admin.
4. Press the check mark to complete the login process.

RESULT: The main dashboard displays.

4.3.2 Controller Menu Map

Figure 5 provides an overview of the menu structure for the CXC HP controller. The branches of this
map show the structure or possible paths from the main dashboard through the main sub menus of the
controller.

0350058-J0 Rev M Page 16

 Figure 5: Menu Structure
CXC HP Main Menu Alarms and Alarm Summary Relays Front
Controller Description Ethernet Back Enable
Dashboard Communications CAN CAN1 Disable
Speaker SNMP CAN2 Enable
Controller Status
Time and Date Modbus Disable
Active Alarms
Users and Security Email
User Interface Preferences UI Preferences
Create DC System LCD Preferenced
Create Converter System In-Shelf Controller
Reset Controller
Controller Create Inverter System Display Preferences
Controller Status Create Line Power System File Preferences
Configure Controller Create Auxiliary System
Inventory Remove (System) Import Settings
Advanced Functions Configuration File Import New System
Controller Software Upgrade Export Configuration File
Licenses Import License Key File
Factory Information Export License KeyFile
User Alarms Configuration
Custom Data System Properties
Alarms
Status Battery Inverter Load
Power System Configure System Loads DC Load
Inventory Current Transducers
DC System System Functions Disconnects Forget All in
Converter System Charging Shunts Comms Lost
Inverter System Temperature Comp. Rectifiers Assign All
Line Power System Equalize Status Unassign All
Auxiliary System Battery Test Configuration
Battery Runtime ... Group Data
Modules Rectifier Control ... Status Counters
All Modules Power Save Alarms
Rectifiers Phase Mapping
Converters Configuration
Line Power Status System Properties Forget All in
ADIOs Configure System Alarms Comms Lost
T2Ss Inventory Loads Assign All
Unassigned Modules Shunts Unassign All
Module Upgrade Current Transducers
Converters Status
Alarms Configuration Configuration
System Properties Group Data
Active Alarms
Status Alarms Status Counters
Alarm Cut-off Settings
Configure System Alarms
All Alarm Settings
Inventory Breakers, Fuses and
Phase and Group Data Bypass Switches
Logs
AC Output Phases T2Ss
Events and Alerts AC Input Groups Inverters
Battery DC Input Groups
Datalogs Status
Performance Status Counters
Live Alerts
Phase and
System Functions
Group Mapping
Shelf Layout Zero Phase Shift
AC Input Power Limit
Manual DC Priority Configuration
Status System Properties
Configure System Alarms
Layout Line Power Modules
Inventory Line Power Loads
Line Power Channels

4.3.3 Overview of the LCD Interface

The LCD screen is a touch-sensitive color panel on the front of the controller. The display is always on
when the controller is first powered up but after 20 minutes of inactivity the user will be logged out and

0350058-J0 Rev M Page 17

 the display will be turned off to prevent the LCD screen from wearing out. Touching the home button or
the LCD in any spot reactivates the LCD screen.
The LCD is most responsive to touch when firm, substantial pressure is applied. The LCD screen does
not usually respond to light, quick taps. A stylus may be used if desired. The default screen that displays
on the controller when it is powered up and running normally, is called the dashboard see Figure 6.
Figure 6: CXC HP Controller Dashboard

Active Alarms System Status

color coded battery voltage
alarms based load current
on severity system mode

Maintenance Information Menu Shortcuts Login

access to access to access all access to or
alarm cutoff serial number controller most often Logout
settings software and menus used areas
OS version

The upper-left area of the dashboard is the Alarm tile. If there are active alarms the LCD will show the
top three active alarms.
If there are no alarms in the system, the LCD displays No Alarms and the display will be green in color.
If there are active alarms the color will match the state of the highest priority alarm as follows:

• Green for okay, no alarms present

• Yellow/orange for minor alarms
• Red for major and critical alarms
Pressing the Alarm tile takes you to the Active Alarms menu to see a full list of active alarms. From
the Active Alarm view, you can also activate the alarm cutoff (ALCO) as well as press the individual
alarms to get detailed information on each specific alarm.
The upper-right area of the dashboard is the System Status tile. It displays battery voltage, total load
current and the system mode of a DC power system. Pressing the System Status tile takes you to the
status page for that particular system.
For support of controllers that manage multiple power systems, there is a configuration option which
allows the dashboard to shrink the alarm tile to show an extra System Status tile.
Below the Alarm and System Status data tiles there are five buttons providing access to the rest of the
controller’s functionality.

0350058-J0 Rev M Page 18

 Maintenance: Provides easy access to frequently-needed maintenance tasks including the Alarm
Cut-Off. Pressing the Maintenance button takes you to the Maintenance screen. The first page contains
general shortcuts, like Alarm Cut-Off, Forget All in Comms Lost and Replace ADIO. Each system
defined is also listed on the main page. Pressing a system button provides access to a page of
system-related maintenance shortcuts.
Figure 7: Maintenance Page

Figure 8: System Maintenance Page

Information: Provides contact information for technical support, as well as general information about
the controller such as the serial number, software version, and Operating System (OS) version.
Menu: Provides access to the controller menu, which follows almost the same menu structure as the
web interface. Some examples of menus not available on the LCD are:

• SNMP configuration
• Shelf layout
Shortcuts: Provides quick access to several key functions that are used often, such as the Ethernet
settings. The Shortcuts menu also provides access to functions ONLY supported via the LCD such as:

• USB file browser

• OS Upgrade
• Backup
• Restore
• Display Calibration

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 LCD Menu Button
This section provides an overview of all the LCD menus on the controller. The LCD touch screen has a
menu structure that mirrors the web interface. Click the Menu button on the LCD dashboard to navigate
and select menu items. The menu items are as follows:

• Controller
• Power System
• Modules
• Alarms and Events
When a menu item is selected, it is highlighted in blue, and an arrow displays on the right side of the
screen. Click the arrow to navigate to the next screen.
Figure 9: LCD Menus

For example, press the Menu > Controller > Controller Status to the view detailed information about
the controller.
Figure 10: Controller Status

When selected, some views display a pencil or hand icon on the right side of the screen which means
you can edit settings or perform actions.

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 For example, from the Controller > Controller Status > Configure Controller > Time and Date
screen click the pencil icon to set the following:

• Current Time and Date

• System Time and Date
• Time Zone
• Daylight Saving Time
• Network Time Server Address
Figure 11: Time and Date

To edit the Timezone, you can choose from the list of supported timezones.
Figure 12: Timezone

If Network Timer Server is selected a text field, as well as an on screen keyboard displays.

0350058-J0 Rev M Page 21

 Figure 13: Network Time Server

Clicking the back arrow cancels an edit, clicking the check mark accepts the changes. Clicking the
Help icon displays a help screen with more information about the item. If the edit is unsuccessful an
error displays in red text below the text box. You can either try again, or click the back arrow to abandon
the change.
Another screen that displays when clicking items, is the Execute screen. For example, Synchronize
Time. Most edits and executable actions (except ALCO and Restart) require you to login. If you click an
editable item or executable action before logging in, the controller responds providing an opportunity to
log in and then continue with the action.
When you click the back arrow the action is canceled. If you click Execute, the command is executed,
and the controller provides feedback on whether the action was successful.
Figure 14: Synchronize Time

LCD Shortcuts Button

The LCD Shortcuts menus provide quick access to often-used areas of the controller menu, as well as
additional functionality not available via the standard menus.

0350058-J0 Rev M Page 22

 Figure 15: Shortcuts

Functions available through the Shortcuts menu are as follows:

Ethernet: Provides access to the Controller > Configure Controller > Communications > Ethernet
view, and displays information for each Ethernet port. Viewing and editing the Ethernet configuration is
one of the most often-used features from the LCD screen. Selecting an Ethernet port from the list allows
you to view and edit the detailed information for that port.
Figure 16: Ethernet

Inventory Summary: Provides access to a special Inventory Summary view, which allows for a quick
check of what devices are available. The top-level inventory screen shows counts of each device type.
Clicking the icon associated with that device displays a list of that type of device. Selecting an individual
device from the list displays that particular device’s details.

0350058-J0 Rev M Page 23

 Figure 17: Inventory

Dashboard Config: Provides a shortcut to the LCD Preferences page which provides the opportunity
to switch the dashboard configuration between Automatic and Manual and also to change the LCD
screen default between a two-panel view, three-panel view or a wide-data panel display. The
three-panel view has a single top alarm, and provides two system status data panels, which allows data
points for two different systems (for example, DC or Converter) to be shown in the case of a
multi-system configuration. The wide data panel view allows you to display six signals from a single
system.
In Automatic mode, the dashboard shows a single panel view if there is one system, and a dual panel
view if there are two systems.
In Manual mode a user can select the option to have the LCD main dashboard display only a single
system, even if there are two installed.
Figure 18: Dashboard with Multi-system Panels

0350058-J0 Rev M Page 24

 Figure 19: Dashboard Using Wide Data Panel View

To access the wide data layout, go to Controller > Shortcuts > Dashboard Config > LCD Dashboard
Option > Wide Data Panel. If there is more than one system, the controller. Switching to Wide Data
Panel from “Automatic” is a two-step process. Once Wide Data Panel is chosen, a specific system must
be selected so that the data values display for that specific system.
Language: Provides access to the Controller > Configure Controller > User Interface Preferences
> Language screen, where the language for the LCD can be changed to any of the available transla-
tions.
Figure 20: Language

Browse USB: Provides access to an LCD-only function, which allows you to view the files on any USB
drive that may be attached to the controller. If a file is selected from this view, the LCD goes to the avail-
able action screen for that file – for example, the LCD displays an upgrade screen if an application file
is chosen from the USB.
NOTE: Once inserted, it can take up to 20 seconds for the controller to recognize a USB drive.

0350058-J0 Rev M Page 25

 Figure 21: Browse USB

Upgrade OS: Provides access to an LCD-only function. Clicking this shortcut provides a view of the OS
upgrade files available on any USB drive that is inserted in the controller. Selecting a file from this list
will bring up the OS Upgrade screen.
Figure 22: OS Upgrade

Backup: Provides access to an LCD-only function. Clicking this button, allows you to do a back-up of
the system. It backs up the application, as well as the config file. These backups are stored in a Cordex
HP. file system and are saved on a USB drive.
NOTE: For the backup to work properly, only one USB drive should be attached at backup time. If a file
named Cordex HP.Backup already exists in the root directory of the USB drive, it is overwritten with the
current backup.

0350058-J0 Rev M Page 26

 Figure 23: Backup

Restore: Provides an opportunity to insert a USB and restore a previously saved backup file.
Clock: Provides a direct link to the Time and Date screen.
Speaker: Provides the ability to enable or disable the speaker.
Display: Provides the ability to re-calibrate the touchscreen.
NOTE: When recalibrating the touchscreen display, the final screen of the wizard says: Press the
Enter key to accept the new settings.Press the Esc key to keep the old
settings. Just press the touchscreen anywhere to accept the new settings. If using a keyboard, you
have the option to press the ESC key to keep the old settings.
Reset: Provides a direct link to reset the CXC HP controller.

4.3.4 Overview of the Web Interface

The dashboard is the default view displayed when you login to the CXC HP controller via the web. It
provides an up-to-date overview of most critical information of your system. It displays controller infor-
mation, a system summary table, and the list of any active alarms.
The upper-left tile of the screen provides a color-coded live status view of these alarm notifications. The
upper-right tile provides a system status bar with detailed information about the system(s).
If there are active alarms, the Alarm Notification tile displays the last active alarm according to alarm
priority:

• Red for major or critical alarms

• Amber for minor alarms
• Blue for warnings
Clicking the Alarm tile takes you directly to the Active Alarms menu.
The upper-right tile displays System Status Bar(s) which contains battery voltage, total load current,
and if a system has been configured, the system mode of the DC or Converter power system(s).
Clicking the system link at the top of the System Status Bar(s) takes you directly to the Power System
status screen.

0350058-J0 Rev M Page 27

 The upper right-side of the of the web interface also provides the Login and Language drop down
menus. From the language drop down menu you can change the language from English to other
languages as well as choose imperial or metric measurement units for the display.
Figure 24: Dashboard Overview on Web Interface

Alarm Notifications Login

Language

System Status Bar(s)

Menus
Breadcrumbs

Live DataTiles

Commands

Tables

Under the Alarm Notification and the System Status Bar are the main menus for the controller:
Dashboard (Home), Controller, Power System, Modules, Alarms and Events, and Shelf Layout.
As you enter the menus, the interface provides a context sensitive breadcrumb trail at all levels so that
you can “see” where you are within the system and go back to any previous menu. The lower area of
the main dashboard contains system tables with detailed information about:

• Controller Status
• System(s)
• Active Alarms
You can work with the system directly from this area.

0350058-J0 Rev M Page 28

 Figure 25: Main Dashboard Tables

On each line of the table, the right-side displays an icon. There are three different types of icons used
for the CXC HP controller tables.

0350058-J0 Rev M Page 29

 Figure 26: Table Icons

The right-side of every table provides three types of icons.

Edit: provides a details field that allows you

to edit values and change parameters.

Help: provides a variety of information

which may include a description of the feature,
it's function and the typical default values.

Click to see more details: takes you into the menus

and provides more detailed information on the
specific line that was clicked

Paging, Sorting and Filtering - Web

Within the web interface there are three additional features that help you find information: paging,
sorting and filtering.
Paging: displays multiple page tabs on tables that have a large quantity of information. If there is too
much information for one table the table’s lower edge contains a list of numbers which allows you to
scroll through the information.
Sorting: provides a way to sort the table columns, either ascending or descending similar to any stan-
dard spreadsheet program.
Filtering: provides a easy way to search for information about specific parts of a large system. A search
box on the upper-right side of the table allows you to look for specific information within the system(s):
for example alarms that are critical or major, or voltage warnings.
The following example shows these features on the All Alarm Settings table.

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 Figure 27: Web Interface Table Features

Enter terms in the search

box to find files or
specfic information

Click the up/down arrows

to sort table content

Click to scroll through

multiple table pages

Controller Menu - Web

This section provides an overview of the Controller menu. The controller area has a total of four sub
menus in the form of live data tiles: Controller Status, Configure Controller, Inventory, and Advanced
Functions.

0350058-J0 Rev M Page 31

 Figure 28: Controller Menu

Controller sub menus in the form of live data tiles

Controller Status: Provides the ability to reset the controller and view critical controller related infor-
mation.
Configure Controller: Provides access to seven sub menus used to view and configure the following:

• Alarms and Alarm Summary Relays

• Controller Description
• Communications
• Speaker
• Time and Date
• Users and Security
• User Interface Preferences
Inventory: Provides a Inventory table displaying configurable list of systems as well as buttons to
manually create or remove them.

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 Figure 29: System Wizards

Advanced Functions: Provides sub menus to view details and work with the following:

• Configuration File
• Controller Software Upgrade
• Licenses
• Factory Information
• User Alarms
• Custom Data

Power System Menu - Web

This section provides an overview of the Power System menu. Depending on your system configura-
tion, the power system menu area may have several sub menus in the form of live data tiles (e.g. a DC
System and a Converter System). If the controller is new, and a system hasn’t been created yet, the
web page displays the following information.

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 Figure 30: Controller with No System Configured

If systems are already configured, they display under the Power Systems menu.
Figure 31: Power Systems Data Tiles

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 Most systems will have additional sub menus in the form of live data tiles such as: Status, Configure
System, and Inventory. Some systems will also have a System Functions sub menu as shown here.
Figure 32: Power System Menu

Status: Provides a view of the system’s general details.

Configure System: Provides system configuration, system properties and system alarms.
Inventory: Provides six sub menus to do add, remove or configure inventory times, e.g.:

• Rectifiers
• Battery
• Loads
• Disconnects
• Shunts
• Current Transducers
System Functions: Provides sub menus to manage how the system operates, e.g.:

• Battery Charging
• Temperature Compensation
• Battery Runtime Estimation
• Rectifier Control and Monitoring

Modules Menu - Web

This section provides an overview of the Modules menu.

The Modules menu has the following sub menus: All Modules, Rectifiers, Converters, ADIO, T2Ss,
Unassigned Modules and Module Upgrade.

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 Figure 33: Modules Menu

All Modules: Provides a table to view or locate all modules.

Rectifiers: Provides a table to view or locate all assigned and unassigned rectifiers.
Converters: Provides a table to view or locate all assigned or unassigned converters.
ADIOs: Provides a table where you can add and replace ADIO modules, and configure input and output
channels.
T2Ss: Provides a table to view or locate all assigned or unassigned T2S’s.
Unassigned Modules: Provides a table to assign, locate or forget unassigned devices. A power
module must be assigned to a system in order for it to be controlled and monitored. ADIO modules
never appear in the unassigned modules table. Since ADIO can be shared between different systems
they are always automatically assigned to the controller.
Module Upgrade: Provides the tables to upgrade the firmware on CAN devices attached to the
controller.
NOTE: Even if a system is configured to auto-assign devices, once a rectifier has been unassigned from
the system, it must be manually reassigned back into the system. This is necessary to avoid uninten-
tional auto-assignment. If a device is unassigned using the Forget button, then it will auto-assign when
discovered on the CAN bus.

0350058-J0 Rev M Page 36

 Alarms Menu - Web

The alarms and events section has a total of three sub menus in the form of live data tiles: Active
Alarms, Alarm Cut-Off Settings, and All Alarm Settings.
Figure 34: Alarms and Events Menu

Active Alarms: Provides tables to view and configure Active Alarms as well as an Alarm Cut-Off
button.
Alarm Cut-Off Settings: Provides alarm cut-off functionality and configuration.
All Alarm Settings: Provides a table to view and configure all possible alarms including relay mapping
to alarms.

Logs Menu - Web

The logs section has a total of four sub menus in the form of live data tiles: Events and Alerts, Battery,
Datalogs, and Performance. Every log can be exported to .csv files for further analysis.
Figure 35: Logs Menu

Events and Alerts: The Events table provides a list of system and controller events that record config-
uration changes, alarms and general controller and system operation. The Module Alerts table shows
the module alert name and module serial number when a module reports an alert condition.
Battery: The battery log records the duration and change in capacity (A-h) for every charge and
discharge of a battery. If you have Battery Runtime and Heath enabled, the log will also record the
change in State of Charge (SOC) and State of Health (SOH).

0350058-J0 Rev M Page 37

 Datalogs: The datalog allows users to record measurements at set intervals over a period of time using
the CXC HP sensors and calculated values as inputs.
Performance: The performance log provides daily roll-ups with a minimum, maximum and average
value for key usage statistics. For power systems, that usually includes the input voltage and current
and the output voltage and current. For the controller, the CPU and memory usage are tracked.

Shelf Layout Menu - Web

The Shelf Layout page displays a physical shelf layout view of your system. To display the physical
representation of a system, a device must provide the bay/shelf and slot ID information so that the
system knows how to interpret the physical placement of the device.
Figure 36: Shelf Layout Menu

You can click on any of the devices to go to its device details page.
Only some devices provide Bay/Shelf/Slot ID information. For example the following modules support
the Shelf Layout mechanism:

• Cordex HP 12kW 48Vdc

• LPS36
• eLimiter+
• AIM 2500
If all the devices in a system do not have Bay/Shelf/Slot ID information then the view will switch to a
simple table with each device on a separate row.
Refer to your device manual to determine whether your device(s) support this feature.

0350058-J0 Rev M Page 38

4.3.5 Overview of the In-Shelf Display
CXC HP in-shelf controllers have a small organic LED (OLED) display. This displays shows 30 charac-
ters total (six characters wide, five lines high) and the controller has three navigation buttons and one
reset button.
The in-shelf display has three main operating modes: dashboard, menu and screen saver. After 20
minutes with no activity, the in-shelf controller goes into screen saver mode and the display shuts off.
From screen saver mode, press any of the three navigation buttons to re-activate the screen and enter
dashboard mode.

Overview of the In-Shelf Display

In dashboard mode, the in-shelf display shows the key operating parameters of a system. For example,
output voltage and load current. If more than one system is defined, you can cycle between systems
using the Forward and Back buttons. With multiple systems, you can specify a default system, which
is then displayed first.
To set a default system, from the web interface, go to the Controller > Configure Controller > User
Interface Preferences > In-Shelf Controller Display Preferences table.
The following figure below shows examples of the OELD screens.
Figure 37: In-Shelf Controller Dashboard Screens

DC--48
54.09V Output Voltage
103.1A Output Current
Float Battery Mode

System Nominal
Output Type DC--24 Output
AC or DC Voltage
26.92V Output Voltage
37.23A Output Current

AC-120
120.1V Output Voltage
7872VA Phase 1 Output Power
8023VA Phase 2 Output Power
7902VA Phase 3 Output Power

In-Shelf Display: Menu

From the OLED dashboard, use the Select button to enter a menu. From the menu, the OLED display
lets you execute a set of commands much like the LCD screens on the CXC HP.
When you enter a menu, the top item is highlighted. To go to another menu scroll through using the
Forward and Back buttons. To execute a highlighted menu item, press the Select button.
To exit a menu and return to the main OLED dashboard, scroll to the Back command, and then press
the Select button. The figure below shows an example of the menu screen. The following table provides
a full list of menus available via the in-shelf display.

0350058-J0 Rev M Page 39

 Figure 38: In-Shelf Controller Menu
Menu
AL
L CC OO
Reset
IPv4
IPv6

Table 1: In-Shelf Controller Full Menu

Menu Label Description

ALCO Perform the alarm cut-off command

Reset Perform a software reset of the controller

IPv4 Display the IPv4 address, subnet and gateway for this controller

IPv6 Display the IPv6 addresses assigned to this controller

Backup Backup the controller application and configuration to a file on a USB device

Restore Restore the controller application and configuration from a file on a USB device

Upgra... Upgrade the controller application from a file on a USB device

OS Upg Upgrade the controller’s operating system from a file on a USB device

Info Display controller information including serial number, part number, software
and hardware version

Rotate Rotate the in-shelf controller display information by 90 degrees

Back Exit the menu and return to the OLED dashboard

In-Shelf Controller Buttons

The in-shelf controller can be mounted vertically or horizontally. The contents of the display can be
rotated, but the buttons cannot be rotated. The following figures show how the buttons are interpreted
for both mounting options.

0350058-J0 Rev M Page 40

 Figure 39: In-Shelf Controller Buttons: Vertical Mount

Menu
AL
L CC OO
Reset
IPv4
IPv6
Back
Select
Forward

Figure 40: In-Shelf Controller Buttons: Horizontal Mount

Back Forward

Menu
AL
L CC OO
Reset
IPv4
IPv6

Select

4.4 Email Notification

The CXC HP can be configured to send alarm summary emails. In this case the CXC HP is acting as a
Simple Mail Transfer Protocol (SMTP) client. This section of the manual describes the features of and
how to set up the CXC HP email client.
Figure 41: Default Ports: SMTP Client and Server

Server Receives Requests

on TCP Port 587 or as configured (e.g. port 25)

Email Ethernet Email

Server Network Client

A summary of alarm activities in the controller can be delivered using email. A period of monitoring time
is configured, and then all alarms within that period are reported.
This summary is designed to assist decision making when determining the urgency of any action
required to resolve issues that may occur in your system.

0350058-J0 Rev M Page 41

 Table 2: Email Notification Features

Feature Description

HTML Based Emails HTML based emails provide better formatting features such as
color coding and table alignment.

Multi-level Security Different security levels are available and automatic detection is
executed to support the appropriate level. Direct SSL connection
(default port 486) is NOT currently supported.

Encrypted SMTP Server The password used for authentication on the SMTP server is
Password securely encrypted.

Test Email Capability A test button is available to send a test email ensuring proper
configurations are set for email notifications to reach the
appropriate monitors.

Public SMTP Server We currently support the following public server:

• Gmail – With less secured connection set in the Gmail
account. (OAuth2 protocol is not supported. Please refer to
Google developer site for more details. https://devel-
opers.google.com/identity/protocols/OAuth2)

Private SMTP Server The controller supports private servers with the following
security settings:
• TLS
• Clear text with authentication
• Clear text anonymous

Email Content

• Subject line with filterable text and alarm counts.

• Static title for filtering.
• Configurable name of the controller.
• Configurable location of the controller which provides a link to open Google Maps showing the
location of the controller (Internet connection required).
• Time and date of the notification.
• List of up to ten active alarms sorted by priority with an active alarm count indicator showing total
active alarms.
• List of up to ten cleared alarms sorted by priority with a cleared alarm count indicator showing
total cleared alarms.
How Email Notification Works

• An alarm activity is the main item that will trigger an email notification. To avoid overwhelming the
network, emails are only sent out at the configured interval set in the Email Configuration page.

0350058-J0 Rev M Page 42

 • When alarm transitions occur (e.g., alarms activating or clearing) a timer starts from the first tran-
sition. During this collection period, all alarm transitions are collected for reporting in the email that
is sent out at the end of the period. Continued transitions after the email is sent will start another
timer for the next email notification.
• Active alarms are reported as a snap shot of all currently active alarms, regardless of when they
activated or if they were a part of a previous notification.
• All cleared alarms are collected based on the last occurrence within the collection period. This is
to avoid multiple entries of the same alarm in the case the alarm toggled multiple times.
Secured Email
Connection to a SMTP server defaults to TLS secured connection on port 587. Checks are done via the
controller and if TLS is not supported, proper degradation of security features is done in the following
sequence:

1. TLS handshake attempt.

2. Clear-text authentication with username and password.
3. Anonymous clear-text transmission with no authentication.
The checks are done by following SMTP protocol for SMTP server commands and responses. Please
see SMTP protocol standards for more details.

Table 3: Email Configuration (Sheet 1 of 2)

Configuration Description

Enable Email notification defaults to inactive. Enabling allows email

notifications to go out when all configuration information is set
correctly.

STMP Server Address A DNS name or an IP address will work in providing a target
location of the email server.

Port Default port is 587

Domain This is a DNS formatted string (words seperated by '.') used for
identifying the client to the SMTP server. Required for most
public SMTP servers like Google.

SMTP User Name The username used for authentication to the server to access
SMTP resources.

SMTP Password The password used for authentication to the server to access
SMTP resources. Set this value by using the Set SMTP Server
Password button. You can clear the configured password by
using the Clear Server Password button.

0350058-J0 Rev M Page 43

 Table 3: Email Configuration (Continued) (Sheet 2 of 2)

Configuration Description

From The From field is used as the source of the email and is usually
the same as the Username provided to authenticate the client to
the SMTP server. For example, Gmail requires this value to be
the email address of the account in use.

To The To field is for the destination or receiver of the email

notification. This field allows multiple email address entries
separated by commas.

4.5 Setting up SNMP Communication

Simple Network Management Protocol (SNMP) is a standard protocol or language that Network
Management Systems (NMS or SNMP manager) use to control network devices and report information.
A typical SNMP system is often represented as one SNMP manager collecting data from several SNMP
agents or devices.
The CXC HP acts as an agent or device in an SNMP system. This section of the manual describes how
to add a new agent (the CXC HP) to an existing SNMP system. It does not cover how to set up an SNMP
manager nor does it explain how to correctly set up an SNMP system. Those topics are specific to the
SNMP management software chosen which will have its own documentation.
Figure 42: Default Ports: SNMP Manager and Agent

Manager Receives Notifications Agent Receives Requests

on UDP Port 162 on UDP Port 161

SNMP
Ethernet SNMP
Manager
Network Agent
NMS

There are two main steps required to add a new agent to your SNMP system:

• Configure the agent with the IP address of your SNMP manager (tell the agent to send information
to the manager).
• Compile the agent's Management Information Bases (MIBs) into the manager (tell the manager
how to interpret information sent by the agent).

4.5.1 Configuring IP Address to Receive Notifications

Configuring an IP address for notifications is referred to as Subscribing to Notification Services. Up to
ten IP addresses can be configured. SNMP monitoring systems need to compile and install the
ALPHA-NOTIFICATION-MIB. Please refer to the user guide of the SNMP manager for this process.

0350058-J0 Rev M Page 44

 Figure 43: SNMP Destination Page:

Clicking one of the more details icons on the right-side of the row takes you to an edit page to configure
the appropriate fields.
Figure 44: Destination 1 More Information Page:

Clicking the edit icon on the IP address row allows you to insert an IP address of the monitoring desti-
nation.
NOTE: For detailed information on using SNMP, see the SNMP Integrator Guide (0350099-J0) on the
Alpha website, www.alpha.ca.

4.6 Setting up Modbus Communication

The CXC HP can be set up to act as a Modbus server (or slave or agent) in an Modbus system. This
section of the manual describes how to enable the Modbus server on the CXC HP. It does not cover
how to set up an Modbus master (or client) nor does it explain how to correctly set up a Modbus moni-
toring system. Those topics are specific to the Modbus master software chosen which will have its own
documentation.

0350058-J0 Rev M Page 45

 Figure 45: Default Ports: Modbus Client (Master) and Server (Slave)

Server Receives Requests

on TCP Port 502

Modbus Ethernet Modbus

Server Network Client

To setup Modbus TCP/IP on the CXC HP controller, you need to enable the Modbus server via the web
interface.

1. Go to Controller > Configure Controller > Communications > Modbus.

2. In the Configuration table, click the edit icon and select Enable from the drop down list.
3. Click the edit icon on the Byte Order line, and then select the byte order.
Figure 46: Enabling Modbus on the CXC HP

NOTE: For detailed information on using Modbus, see the Modbus Integrator Guide (0350114-J0) on
the Alpha website, www.alpha.ca.

0350058-J0 Rev M Page 46

5 DC Power Systems
This section provides a brief overview of the components and functions within a typical DC power
system. A basic power system usually consists of rectifiers and batteries, but can also include other
components.

5.1 Guidelines for Commissioning the DC System

The following section contains basic guidelines for commissioning a DC power system. Overall system
commissioning consists of four parts: power system inspection, battery inspection, commissioning the
system and testing the system. Commissioning should only be conducted by a qualified technician. For
more detailed information refer to the relevant system manual for your specific system.

PREREQUISITE Perform an inspection of the power system to confirm that the mechanical and electrical
requirements and parameters are within specification. Pay special attention to the battery to ensure it
is installed safely and correctly, and that the battery terminals are torqued to specification.

1. Make sure all power to the system is off.

ADDITIONAL INFORMATION: Are all batteries disconnected, rectifier modules are removed, fuses
pulled and circuit breakers turned off?
2. Make sure the battery polarity is correct. Use a voltmeter if necessary to confirm.
3. Install one rectifier.
4. Turn on the AC to the rectifier and allow it to start up.
STEP RESULT: Verify that the system starts up, and the controller turns on. Did the rectifier turn
on? AC and DC lights on?
NOTE: At no load and batteries disconnected, rectifier may have a fail alert. This should go away
when load is connected.
5. Confirm the battery settings on the controller: capacity, charge limit, the Peukert exponent, etc. If
there is no means of disconnecting the battery, then the rectifier output voltage should be reduced
by using the controller to match the rectifier voltage to the battery voltage to avoid sparks.
6. Check that the battery polarity is correct and turn on the breakers, fuse or circuit breakers for the
batteries.
7. Follow the initial battery charge procedure as indicated in the manufacturer’s instructions.

RESULT: The controller and rectifiers are operating normally. There may or may not be active alarms
depending on system configuration.

AFTER COMPLETING THIS TASK: Perform commissioning tests to confirm that the system is operating
properly. Specific tests to perform will depend on the system configuration but may include:

• Correct AC input voltage and DC output voltage

• Battery test
• Relay test
• Battery disconnect operation

0350058-J0 Rev M Page 47

 • Alarm test

5.2 DC System Functions

5.2.1 Modules, Inventory and System Functions

To set up a system on the CXC HP, you need to work with modules, inventory and system functions.
This section explains these terms which will help you to navigate the CXC HP menu and answer ques-
tions such as:

• Why are rectifiers in both the Modules, and in the Inventory menus, but ADIOs are only in the
Modules menu?
• Why is temperature compensation in the System Functions menu, and not under the Inventory
> Battery menu?

Modules
A module is a device that communicates information. Most modules in a CXC HP system will be CAN
devices such as rectifiers, converters, inverters and ADIOs. Future releases, may have modules such
as Ethernet and USB-serial connected modules.
Since the CXC HP can communicate with modules, each module in the system should also have a
Communications Lost alarm. Most modules are replaceable, because of this there are functions within
the system to remove old modules and create new ones. Some modules also have the ability to down-
load reports and diagnostic information via the CXC HP.

Inventory
An inventory item is an item that is directly involved in the flow of power through the system. For
example, a rectifier is an inventory item but a controller or an ADIO is not. Other examples of system
inventory are: AC source, rectifier, load, battery, disconnect, shunt, DCCT, breaker and power meter.
Setting up the inventory of a system focuses on the monitoring, not the control of the system.
You can set monitoring in one of three ways:

1. If the inventory item is also a module, you can communicate with it directly, such as with rectifiers.
2. If the inventory can be measured or controlled via an ADIO, then you can map the inventory to
read data through the ADIO, such as with shunts, batteries, Current Transducers and discon-
nects.
3. If the inventory item’s values can be inferred through a calculation, then you can map the inven-
tory to use that calculation such as with AC sources and DC loads.

System Functions
System functions are the major features of the system. Some examples are:

• Battery charging
• Battery runtime estimation
• Charge current control
• Voltage regulation

0350058-J0 Rev M Page 48

 • Temperature compensation
Once the inventory is in place to monitor the system, you can configure and test the system functions
to ensure that the system is working as intended.

5.2.2 Mixed Rectifier System

You can add any rectifier to the DC system that has the appropriate DC bus voltage. Some of the
System Functions assume that the rectifiers controlled, and the batteries managed are the only source
of power on the DC bus. Those System Functions work best with either a single rectifier model or
models that have been designed to work together such as, the Cordex 1.8kW and the Cordex HP
2.0kW, or the Cordex 3.6kW and the Cordex HP 4.0kW.
Mixing of other rectifier types is not recommended. If you need to mix other sizes and types of rectifiers
you many need to turn off some of the System Functions for the DC System. See your system manual
or contact Alpha Technical Support if you encounter this situation and do not have instructions on how
to set up the System Functions.

5.2.3 Battery Charging

The CXC HP applies a typical three-stage charging cycle including Bulk Charging, Absorption Charging
and Conditioning which is sometimes called float charging.
Figure 47: Three-Stage Charging Cycle
Battery Voltage
Charge Current

Stage 1 Stage 2 Stage 3

Bulk Charge Absorption Charge Conditioning
Rising Voltage Constant Voltage Constant Voltage
High Constant Current Declining Current Low Current
Current (A)

Voltage (V)

Time (hrs)

Bulk Charging
After the bulk charging stage, the battery should be in a 70%-90% state of charge. In the Bulk Charging
menu, you can enable/disable charge current control and set the charge current limit (C/X) in hours.
CAUTION: If you do not set a charge current limit, the battery may be charged at a much higher rate than
is recommended by the battery manufacturer.

0350058-J0 Rev M Page 49

 Absorption Charging
After the absorption charging stage, the battery should be in a 95%-98% state of charge. In the Absorp-
tion Charging menu, you have the option to charge the battery at a voltage higher than the float
voltage. The higher voltage is used to speed up the absorption charging stage after a prolonged AC
power failure.

Conditioning - Float
The conditioning or float charging stage brings the batteries to 100% state of charge and maintains it
there. When the system is in the conditioning stage it is usually at the Float Voltage. When the system
is in conditioning-float, a higher Equalize Voltage can be applied from the Power System > System
Functions > Equalize menu.

Conditioning - Equalization
When a string of battery cells or blocks are charged, a single charge current is applied on the group. If
the voltages of the cells or blocks begin to differ, the charge imbalance can lead to battery failure.
Applying a higher Equalize Voltage to a fully charged battery string subjects the stronger cells or blocks
to overcharge but this also allows the weaker cells or blocks to regain their full charge. When the voltage
is returned to the Float Voltage, the stronger cells shed their overcharge and the battery string should
be more balanced or equalized.
Applying an Equalize Voltage (an overcharge) to a fully charged battery can also be used to reverse
sulfation.
CAUTION: Applying an overcharge to a battery string also has negative effects on the batteries. See the
battery manufacturer’s guide to determine whether an equalization voltage should be used at all. If so,
what the voltage and the duration should be, and how frequently an equalization charge should be
applied.

5.2.4 Battery Temperature Compensation

Temperature compensation (Temp Comp) is used to prolong battery life and help prevent thermal
runaway. When battery temperature compensation is enabled, the controller uses the battery tempera-
ture to calculate an offset which is applied to the battery voltage.
A typical temperature compensation curve for a 48V battery system is shown in the following figure.

0350058-J0 Rev M Page 50

 Figure 48: Temperature Compensation Voltage Graph

Temperature Compensation
Battery Voltage Curve
56
Lower Temperature Breakpoint

55
Voltage (V)

54

53

Upper Temperature Breakpoint

52
-5 0 5 10 15 20 25 30 35 40 45 50 55
Temperature (°C)

Battery performance and life expectancy are directly related to the battery ambient temperature. The
optimum operating temperature for battery operation is typically 25°C (77°F). Above this temperature
battery life may be reduced and below this temperature battery performance may be reduced.
Thermal runaway occurs if the internal temperature rises due to overcharge, high ambient temperature
or internal fault. Temp Comp automatically adjusts the float voltage as the battery temperature changes
to protect the battery from thermal runaway.
The Temperature Compensation (Temp Comp) function adjusts the system voltage every two seconds,
as the temperature changes, and provides for a maximum voltage change of 0.1V over this interval.
Temp Comp occurs at standard rates commonly referred to as slope-compensation settings.
The slope of the Temp Comp curve in either mV/°F/Cell or mV/°C/Cell can be set via the Power System
> System Functions > Temperature Compensation. The value is set based on the battery manufac-
turer’s information.
Since a battery can have multiple temperature sensors, temperature compensation uses the average
of the temperature readings to determine the battery temperature on which to adjust the battery voltage.
The average is used as long as all the temperature readings are within 5°C (9°F) of each other. When
a temperature reading rises, perhaps due to local heating or thermal runaway, and reaches a point
when the highest temperature reading is 5°C greater than the lowest temperature reading then
temperature compensation will use the highest temperature reading to determine the compensated
battery voltage. This will result in a lower battery voltage and reduce the risk of thermal runaway.
If one or more battery temperature probes appear to be disconnected or broken, then the temperature
compensation function calculates the enabled setpoints as if the temperature reached the Upper
Temperature Breakpoint. This is the safest option in case the failed sensor happened to be the one
with the highest temperature reading.

5.2.5 Battery Runtime and Health Estimation

If Battery Estimation is enabled, the controller calculates an Estimated State of Charge (SOC), and
an Estimated Battery Runtime remaining (RTR) at all times. It is not always practical to estimate these

0350058-J0 Rev M Page 51

 values. For example, if the system goes into a charging stage immediately after a restart, there is no
way to estimate the SOC or RTR.
The accuracy of the estimated battery health improves as the battery undergoes more discharge cycles
and it also improves with deeper discharges.
If a battery discharge occurs that goes below an SOC value of 80%, then the Battery Runtime and
Health Estimation function creates a Last Battery Discharge Summary, a Last Battery Recharge
Summary and recalculates the Estimated Battery Health. If estimated battery health is less than 80%
then that battery is normally due to be replaced.

5.2.6 Low Voltage Disconnect Operation

Whenever the system parameters require that the LVD be activated, a 60-second countdown and
audible warning begins. When the countdown reaches zero, the LVD is activated.
During this countdown, a command in the disconnect menu can be pressed to inhibit LVD activation.
To release the inhibit, you must activate the release command for each LVD that was inhibited.
Figure 49: Inhibit Disconnect

5.2.7 Battery Test

Battery test mode is used to update the Estimated State of Health of a lead acid battery.

0350058-J0 Rev M Page 52

 Definitions
• Battery Test Termination Voltage — The voltage threshold at which the test normally ends.
• Battery Test Timeout — The maximum time the test can run before it is stopped.
• Battery Test Alarm — The battery test is active.

Using the Test Discharge (TD) Mode

If the test is started when the battery is fully charged, the results of the battery capacity estimate will be
more accurate. Use charge current control to limit the battery recharge current to the battery manufac-
turer’s specified maximum value.
During a test, the Estimated State of Charge and Estimated Battery Runtime hours can be viewed
via the Power System > Status menu or the Power System > System Functions > Battery Runtime
and Health Estimation menu.

Test Discharge Initiation

When the test begins, an entry is made in the event log. If the Battery Test Alarm has been enabled,
it provides a warning to indicate that a battery test is in progress. The output voltage of the rectifiers is
set to the Battery Test Termination Voltage to allow the battery to discharge. System Mode changes to
Test Discharge when a battery test is started.
Test discharge mode runs for the period set as timeout or until the battery test termination voltage is
reached.
The rectifiers are periodically scanned to ensure that they do not begin sourcing current. If so then the
test is stopped and the battery is recharged.
The rectifier float is reset to the setting that is stored in the system controller. When the system voltage
reaches the end (termination) voltage or a timeout occurs, the system controller will command the recti-
fiers to turn on and enter FL mode.

Activity During Test Discharge Mode

Temperature compensation features are suspended during a battery test. When the battery is
discharging, the battery test alarm is active. Battery state of health estimation begins at 3% of DOD, but
is not displayed unless DOD > 20%; the point at which reasonable accuracy can be assured.

AC Failure During Test Discharge Mode

If the AC fails during a battery test, the test is aborted. This places the rectifiers into a state that enables
them to resume providing power to the load when AC returns. If the runtime is being displayed, it
continues to update.

Addition of Rectifiers During Test Discharge Mode

If rectifiers are added to the system when a battery test is active, they are placed into the same state as
the current system rectifiers. They are either: placed into battery test state or set to the same voltage
as rectifiers already in the system.

0350058-J0 Rev M Page 53

 Conditions to Watch for During Test Discharge Mode
If the voltage drops below 46V before or when 3% depth of discharge is reached, the test is aborted and
the battery health is set to 0% (resulting in a Battery Health Low alarm). This provides an indication that
the battery is very weak. Battery state of health must be manually reset to 100% before the next battery
test is started, so that the battery monitor can properly estimate the battery health. If rectifiers are
sourcing current during the test, and the battery ceases discharging, the test is aborted.

Canceling Test Discharge Mode

Test Discharge mode can be canceled by either changing the mode to Float or stopping the test manu-
ally. To stop the battery test manually go to Power System > DC System > System Functions >
Battery Test and press the Stop Manual Battery Test button.

Battery Discharge Test Completion

Once the battery begins to charge, the recharge cycle begins. Live battery recharge information is avail-
able via the Power System > DC System > System Functions > Battery Runtime and Health Esti-
mation menu. The test is considered complete once the battery begins to charge. This is due to either,
the test ending from timeout, the system reaching the termination voltage or from an abort condition.

5.2.8 Power Save

When using Power Save Alpha recommends the following:

• That the Power Save feature only be used on systems with a battery.
• If a system supports 120-240Vac input operation and if operating at less than 208Vac - do not
use Power Save.
The Power Save feature is designed to improve the efficiency of the system, by optimizing the output
power of the rectifiers. Rectifiers that are either loaded too light or too heavy generally have lower effi-
ciency.
Power Save analyzes the system power requirements, as well as available rectifier capacity, deter-
mining the optimum loading. Based on the system information the controller then takes rectifiers into or
out of standby to achieve maximum rectifier efficiency. Rectifiers in standby do not supply to the load
or to battery charging. Power Save periodically cycles these rectifiers to ensure they contribute evenly
to supplying the load. This balances rectifier operation and maximizes rectifier lifetime.

When active, Power Save relies on the battery to briefly take up some of the load current during oper-
ation. If there are modules in standby and the load increases, rectifiers supplying power will momentarily
have reduced capacity to supply the load. At that point the battery supplies the extra capacity required.
Power Save detects this and will bring one or more rectifiers out of standby so that the load is fully
supplied by the rectifiers.
Power Save has three main tables, Configuration, Status, and Modules tables. The Status table has
a Test Rotation Now button which can be used to immediately advance the rotation of the rectifiers.
Regularly scheduled rotation will still occurs according to the Module Rotates In time settings.
To view these tables go to: Power System > DC System > System Functions > Power Save.

Configuration Table
The Configuration table has the following fields:

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 Enable/disable: to set up Power Save on a system.
Module Power for Maximum Efficiency: Provides a percentage at which the module should be loaded
to achieve maximum efficiency. Power Save works to get as close to this value as possible. Refer to
the module’s installation manual to get information for best performance. If you don’t have this informa-
tion, use the default value based on the rectifiers used.
Rotation Period: Provides the rate of module rotation The Rotate One Module Every value is a length
of time in days. After the configured number of days, the module that has been in standby longest will
be turned on, the module that has been on the longest will be turned off. Module rotation occurs at 3am.

Status Table
The Status table displays which values Power Save calculates. These include the following fields:
Power Save: Provides the general status which may be active, disabled, insufficient redundancy or
invalid data suspended. Power Save cannot operate if in a battery test, if AC has failed or if any required
data is unknown.
Average Power: Provides the average module output power computed for the system. Power Save
will try to get this value as close as possible to the Module Power for Maximum Efficiency (set in the
Configuration table). For example: if the efficiency target is 80%, and the average power is 72% and
turning off a rectifier would make the average power 83%, then Power Save will turn off a rectifier to
get closer to the efficiency target.
Module Rotates In: Provides how many hours left until the next module rotation (always occurs at
3am).
Estimated Time to Rotate All Modules: Provides the estimated number of days until all modules in
the system will be rotated. This value changes depending on number of rectifiers and rotation period.
Estimated Required Capacity: Provides the capacity required to supply the load and charge the
battery. For example, if your load is 100A and your battery charge current limit is 10A, this value would
be 110A.
Estimated Available Capacity: Provides the estimated available capacity of all modules that are
Supplying Power (modules In Standby are not included).
Estimated Redundant Capacity: Provides the estimated extra capacity of all modules that are
supplying power in the system. In a system operating in Float mode, some modules are In Standby,
and some are Supplying Power. The modules Supplying Power may be loaded at 80%. The
remaining 20% is considered redundant capacity. This represents rectifier capacity that is immediately
available should a rectifier fail. This number can be increased by lowering the Module Power for
Maximum Efficiency to cause more rectifiers to turn on – it is up to the user to balance the requirement
for redundancy vs operating efficiency.

Modules Table
The Modules table displays the Power Save status of all the modules in the system including: serial
number, mode, and Hours Supplying Power, In Standby.
Hours Supplying Power and Hours In Standby is the time a rectifier spent in those modes.

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5.3 Creating a DC Power System Manually
On a CXC HP controller, if there is no power system defined, you can easily create the inventory items
needed to monitor and control a DC power system. There are four steps to creating a new DC System.

1. Verify that the ADIO sensors you are using to monitor the system are working correctly, and docu-
ment the purpose of each sensor and relay used.
2. Create the DC system and other inventory items, and then configure the inventory to use the
ADIO sensors to monitor the system.
3. Configure each of the system functions to correctly control the DC system and manage the
battery.
4. Adjust thresholds, enable/disable alarms and set up any remote alarm reporting using alarm
relays and/or SNMP notifications.
This section of the manual provides the first steps of how to set up a 48V DC system. For this example,
the system is set up as shown in the following figure.
Figure 50: Example of a DC System

Rectifiers
AC Source (Energy Conversion) DC Load
DC Bus

Ethernet CAN Bus

CXC HP Battery LVD

ADIO Battery Shunt

Battery
(Energy Storage)

5.3.1 Quick Reference for Configuring a DC System

The following figure shows the key configuration settings for a DC system that should be set or checked
so that the system operates correctly.
There are many optional and alarm reporting settings that can also be configured.

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 Figure 51: Quick Reference for Configuring a DC System

Controller > Inventory Modules > ADIOs > L-ADIO

Create DC System V1 > Name = Bus Voltage
I1 > Name = Battery Current
T1 > Name = Battery Temp
Power System > DC System > K1 > Name = LVBD Relay
Configure System K10 > Name = Minor Alarm
K11 > Name = Major Alarm
[System Voltage Source]
K12 > Name = Critical Alarm
Float Voltage = 54V
Rectifier Assignment Rule
= Automatic
DC System Calculated Values
Total Output Current
Power System > DC System > Total Output Current - Battery Current
Inventory > Shunts > Shunt Total Output Current - Load Current
[Shunt Current Source]
Range in Amps = 800A
Range in Millivolts = 100mV Power System > DC System >
Name = Battery Shunt System Functions > Charging >
Bulk Charging
Charge Current Control = Enabled
Power System > DC System >
Charge Current Limit (C/X) = 10
Inventory > Disconnects >
Disconnect
[Relay] Power System > DC System >
Disconnect Threshold = 42V System Functions > Charging >
Connect Threshold = 50V Absorption Charging
Name = Battery Disconnect
Auto Absorption Charging = Enabled

Power System > DC System >

Inventory > Batteries > Power System > DC System >
Battery String System Functions >
Temperature Compensation
[Battery Voltage Source]
[Battery Current Source] Temp Comp in Float = Enabled
[Battery Temperature Source] Temp Comp in Equalize = Enabled
Capacity Rating = 50 A-h Temp Comp in Absorption = Enabled
Peukert Exponent = 1.15
Name = Alphacell 85GXL-HP
Description = Install May 2013
Power System > DC System >
System Functions >
Power System > DC System > Battery Runtime and Health
Inventory > Loads > Load Battery Estimation = Enabled
[Load Voltage Source] Load Model = Resistive
[Load Current Source] [Battery LVD]

Power System > DC System > Power System > DC System >
Inventory > Rectifiers > System Functions >
Configuration Rectifier Control and Monitoring
Note: The defaults are fine for Regulation = Enabled
this example Loadsharing = Enabled

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5.3.2 Creating a DC System

On a brand new CXC-HP controller, there is no DC power system. You can create a new system from
scratch or import a configuration file containing a DC system from another controller. In the current
release, only a single DC system is supported, so if a system already exists on the controller, the option
to create a new DC system will not be available.
A new power system can be created via the Controller menu from either the LCD touchscreen or the
web. Both have wizard assistance to help step you through the process to create the new system. You
can create either a 48V system or a 24V system. Once the system is created, an associated load,
battery, disconnect, and shunt is also created.
The DC power system will also be created with a reasonable set of defaults and associated alarms. The
only value which is mandatory to configure after system creation, is the System Voltage Source, which
can be set to any voltage input. It is recommended that this be set to the same input as the Battery
Voltage input. All other items, such as Name, Description, System Number, and Serial Number, are
optional and can be used to describe and organize your system.
The Rectifier Assignment Rule setting controls how newly discovered rectifiers are treated. The
default setting, Manual, means that new rectifiers will be grouped into Unassigned Modules, and then
can be manually added to the system. Alternatively, you can choose Automatic, which automatically
adds new rectifiers to the system. This is usually the preferred setting.
You can configure the alarms associated with the system. You can enable or disable the alarms, change
the priority, map relays to the alarms, and where applicable, modify the thresholds.
To create a DC system:

1. Go to Controller > Inventory and use the Create DC System wizard. Create DC System Wizard

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 2. From the results page, click the Configure DC System wizard to be guided through system
configuration or follow the instructions that follow.

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 3. Once configured, the Results page will give additional guidance on next steps to take.
STEP RESULT: Configure DC System Results Page

AFTER COMPLETING THIS TASK:

On the Results page the wizard provides information on what else needs to be done to ensure the
system functions as expected. Any lines coded blue denote action that must be taken, such as in the
above example, the Configure Shunt and Disconnect buttons. The gray coded lines indicate actions
recommended, such as in the above example, the Confirm Load and Battery String buttons. If the
item was configured correctly it will display with the line green, meaning no action is required.

5.3.3 Configure the Basic DC System Settings

The Configure system page has three tables (Configuration, System Properties, and Alarms) with some
basic settings that must be configured.
From the main dashboard:

1. Go to Power System > Configure System.

2. In the Configuration table to do the following:
a. Set the system name, description, number and serial number.
b. Set the float voltage setting. This is the desired output voltage of the rectifiers when the
system is in float mode.
c. Set the system voltage source, which is the voltage used to control the system. This is the
input of the ADIO that measures system output voltage, and is usually the same input as the
battery voltage.

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 3. In the System Properties table, change the Rectifier Assignment Rule to Automatic which
enables the controller to automatically assign rectifiers to this system. Only rectifiers of the type
as shown in the Rectifier Type field will be added to the system.
4. In the Alarms table, configure the alarms.

5.3.4 Configure the Rectifiers

These are settings that include start delay, safe mode voltage or over-voltage protection threshold.
NOTE: The Safe Voltage is the voltage that the rectifiers default to if they lose communication with the
controller. This feature has a time delay that varies according to rectifier. Most rectifiers revert to Safe
Mode after five (5) minutes. Check your rectifier manual for a list of the default parameters.
Rectifier output voltage is configured from the Power Systems > DC System > Configure System
menu.
To configure the rectifiers:

1. Go to Power System > DC System > Inventory > Rectifiers > Configuration.
2. Set up your rectifier group configuration settings. These include, start delay, safe mode voltage
or over-voltage protection threshold.
3. Configure the settings for the rectifiers. The values for these settings depend on your specific
system.

5.3.5 Configure the Shunts

By default the system has one shunt. You may add or remove shunts as needed.
To configure a shunt you need an ADIO with current inputs. The shunt will map the current inputs from
the ADIO to the Load Current Source field of the Load configuration table or the Battery Current
Source field of the Battery Configuration table.
To configure a shunt:

1. Go to Power System > DC System > Inventory > Shunts. You will see a list of shunts in the
system. Add or remove shunts from this page.
2. Click the more details icon for the shunt you want to configure.
3. In the Configuration table, assign the shunt a name and description. Alpha recommends that
you assign the shunt a name that represents the actual shunt. For example you might name it
Battery Shunt.
4. Select the Shunt Current Source. This is the current input on an ADIO that takes a voltage reading
across the shunt.
5. Enter the Range in Amps for the shunt.

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 6. Enter the Range in Millivolts for the shunt.
7. Enter the Offset Calibration for the shunt if the shunt reading error is too high.

5.3.6 Configure the Loads

By default the system has one load. You may add or remove loads as needed.
To configure each load:

1. Go to Power System > DC System > Inventory > Loads. You will see a list of loads in the
system. Add or remove loads from this screen.
2. Click the more details icon for the load you want to configure.
3. In the Configuration table, assign the load a name and a description. Alpha recommends that
you assign the load a name that represents the actual load.
4. Select the Load Voltage Source. This is the voltage input on an ADIO that takes a voltage reading
near the load.
ADDITIONAL INFORMATION: If you do not have this connected, you can select the input that reads
the battery voltage or system voltage.
5. Select the Load Current Source. This is the shunt input that reads the load current. If you have a
real shunt reading for the load current, then select the shunt from the drop-down menu. If you
don't see the shunt you want, then create it.
ADDITIONAL INFORMATION: If you do not have a shunt for reading the load current, then select the
'virtual' input that calculates the load current by subtracting the total rectifier output current minus
the battery current.
6. Click the edit icon for the Load Breaker/Fuse Source. Select the digital input on the ADIO which
is connected to monitor the breaker or the fuse.
ADDITIONAL INFORMATION: . If you need to change the polarity for the Load Breaker/Fuse Open
alarm, go to the Modules > ADIO > Digital Inputs menu.
7. Configure the load alarms.

5.3.7 Configure the Current Transducer

The system, by default does not contain any Current Transducers. You can add or remove Current
Transducers as needed. To configure a Current Transducer you need a voltage input on an ADIO.

To configure a current transducer:

1. Go to the system where you want to add the transducer and navigate to the inventory page. Go
to, System > Inventory > Current Transducer. There will be a list of current transducers in the
system. Add or remove them from this page.
2. Click the more details icon for the Current Transducer you want to configure.
3. In the Configuration table assign the Current Transducer a name and a description.
4. Select the CT Current Source. This can be any voltage source.

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 5. Enter the Range in Amps.
6. Enter the Range in Volts.
7. Optional: enter the Offset calibration for the Current Transducer if the reading error is too low
or too high.

5.3.8 Configure the Disconnects

By default the system has one disconnect. You can add or remove disconnects as needed.
Each disconnect is configured as follows:

1. Go to Power System > DC System > Inventory > Disconnects. You will see a list of discon-
nects in the system. Add or remove disconnects from this page.
2. Click the more details icon for the disconnect you want to configure.
3. In the Configuration table, assign the disconnect a name. For example, if configuring a battery
LVD you could name it BLVD.
4. Click the edit icon to enable the disconnect (disconnects are disabled by default).
5. Configure the required Connect and Disconnect Threshold voltage.
6. Assign the relay that will be used to control the disconnect.
7. In the Digital Input configuration table, assign the digital inputs that are used to monitor the state
of the physical contactor.
8. If you want the disconnect to open after a certain amount of time when AC has failed, then
configure the values in the Disconnect on Time After AC Fail table. This feature is used when
configuring a disconnect for load shedding.
9. If you want the disconnect to open when the battery state of charge has reached a certain value,
then configure the values in the Disconnect on Battery State of Charge table. This feature is
used when configuring a disconnect for load shedding.
10. In the Alarms table, configure the alarms.

5.3.9 Configure the Battery Parameters

The system is only permitted to have a single battery group.

ATTENTION: If the system does not have batteries connected, the battery string must be deleted. This
is important to have the system mode reported correctly. Go to Power System > Inventory > Battery,
and then remove the battery string.
If a battery is required, configure it as follows:

1. Go to Power System > DC System > Inventory > Battery. On the Batteries table, you will see
a list with one battery.
2. Click the more details icon on the right-side of the table.
3. Click the edit icon on the right-side of the Battery Configuration table.

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 4. In the Configuration table assign the battery a name and description if required.
5. Select the Battery Voltage Source. This is the voltage input on an ADIO that takes a voltage
reading as near the battery as possible.
6. Select the Battery Current Source. This is the shunt input that reads the battery current. If you
have a real shunt reading the battery current, then select the shunt from the drop-down menu. If
you don't see a shunt, you should create one now.
ADDITIONAL INFORMATION: If you do not have a shunt for reading the battery current, then select
the 'virtual' input that calculates the battery current by subtracting the total rectifier output current
minus the load current
7. Configure the battery temperature values. See the following section for instructions on how to do
this.
8. Configure the battery capacity. This value is usually available from the battery specification sheet.
Use the capacity at the 20-hour rate (C/20).
9. Configure the open circuit voltage. This value is sometimes available from the battery specifica-
tion sheet. If it is not, leave it at the default value.
10. Use the wizard to configure the Peukert Exponent. This value usually available from the battery
specification sheet.
ADDITIONAL INFORMATION: If the Peukert Exponent (n) is not supplied in the battery specification,
calculate it by the equation:

[log(T 2) − log(T 1)]

n=
[log(I 1) − log(I 2)]
where T is the discharge time in hours and I is the corresponding discharge current in amps. Both
T and I are often available in the battery specification sheet.
11. Select the Battery Breaker/Fuse Source. Select the digital input on the ADIO that is connected to
monitor the breaker or fuse.
12. Optional: configure the Midpoint Voltage Source if your ADIO is wired to read the battery midpoint
voltage.
13. In the Alarms table, configure the alarms.

5.3.10 Configure the Battery Temperature Sensors

The battery can have any number of battery temperature sensors. Depending on your requirements you
can choose to have only a single temperature reading for your battery, or one for each battery block, or
one for each battery cell.
To add and configure battery temperature sensors:

1. Go to Power System > DC System > Inventory > Battery. On the Temperatures table, click
the Add Temperature Value button. The table will be populated with a new line for temperature
value.
2. Click the more details icon on the right-side of the line for the new temperature value.
3. A new page displays with information about the new temperature value. In the Configuration
table you can enter an optional name and description if desired.

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 4. It is mandatory to select a Battery Temperature Source for the temperature value. Click the
more details icon and select the desired temperature input. The drop-down list displays all
temperature inputs present on all ADIO devices.
5. In the Status table, verify that the temperature is now reading a temperature value.
6. Repeat these steps for each temperature value required. When finished navigate back to the
Battery page.
Enable the temperature sensor alarms as needed.
7. Go to Modules > ADIOs. Select each ADIO you are using, and then view the Alarms table. For
the temperature sensor you are using, verify that the Temperature Sensor Failure Alarm is
enabled.

RESULT: In the Temperatures table on the Battery page, you should now see a list of temperature
values. The battery Status table should show the minimum, average and maximum temperature values
as determined from the list of temperatures. The system battery temperature should now show a valid
reading for battery temperature.

5.3.11 Configure the Charging System Function

There is no way to turn off battery charging via the controller, but you can control the bulk and absorption
stages.
You can enable/disable charge current control (CCC) in the bulk charging stage. For example, in a situ-
ation where multiple power systems are connected to the DC bus and a decrease in current on one
system would result in an increase in current on the second system you may want to disable CCC.
You can enable/disable an increased voltage in the absorption charging state. If you disable Elevated
Absorption Charging or the arming threshold was not reached, then the absorption charging stage will
be done at the float voltage. You can configure Elevated Absorption Charging to terminate on a
timeout and a low current threshold.
Absorption charging, at an increased voltage, is normally done for deep discharges only so there is an
Absorption Arming Threshold. A battery discharge must reach a voltage below the Absorption
Arming Threshold for Elevated Absorption Charging to be activated on the recharge.
To configure the charging system:

1. Go to Power Systems > DC System > System Functions > Charging.

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 2. In the Primary Charge Current Control table, ensure the Charge Current Control setting is
Enabled (this is the default).

3. Set the Charge Current (C/X) limit to an appropriate value (for example,10-hrs). See your battery
manufacturers’ data sheet for charging recommendations.
4. From the Absorption Charging Configuration table, enable Elevated Absorption Charging.

5. Set the Elevated Absorption Arming Threshold to a voltage that indicates a deep enough
discharge to warrant absorption charging at a higher voltage.
6. Set the Elevated Absorption Voltage to a value recommended by the battery manufacturer.
7. Set the Elevated Absorption Termination Threshold in amps.
8. Set the Elevated Absorption Timeout in hours.

5.3.12 Configure the Temperature Compensation System Function

Temperature compensation uses the battery temperature to adjust battery voltage. The default value
for temperature compensation is -2.5 mV/°C/Cell(-1.5 mV/°F/Cell).
To configure temperature compensation:

1. Go to Power System > DC System > System Functions > Temperature Compensation.
2. Enable/disable Temp Comp in Float, Temp Comp in Equalize and Temp Comp in Absorption
3. Set the Slope based on the battery manufacturer’s information.
4. Set the Upper Temperature Breakpoint Voltage to a value below the float voltage.

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 5. Set the Lower Temperature Breakpoint Voltage to a value above the float voltage.
6. Adjust the values and enable/disable the Temp Comp Sensor Fail and Temp Comp Voltage
Warning alarms.

5.3.13 Configure Battery Runtime and Health Estimation

The Battery Runtime and Health Estimation is used to calculate Estimated State of Charge during
charges and discharges, Estimated Battery Health for discharges that exceed a 20% depth of
discharge (DOD) and Estimated Battery Runtime at all times.
To configure battery runtime and health estimation:

1. Go to Power System > DC System > System Functions > Battery Runtime and Health Esti-
mation.
2. From the Configuration table, enable/disable Battery Estimation.
3. Set the Load Model. The load model has no affect on calculating Estimated State of Charge or
Estimated Battery Health but it has a significant impact on calculating the Estimated Battery
Runtime.
a. With the constant current model, the load current is expected to stay the same as the load
voltage decreases.
b. With the resistive model, the load current is expected to decrease as the load voltage
decreases.
c. With the constant power model, the load current is expected to increase as the load voltage
decreases.
4. Set the Battery LVD. If there is no BLVD, this can be left unknown.

5.3.14 Run a Manual Battery Test

Once your DC System is set up, running a manual battery test may be as simple as pressing the Start
Manual Battery Test command.

1. Go to Power System > DC System > System Functions > Battery Test
2. From the Configuration table, set the Termination Voltage and Timeout values.
ADDITIONAL INFORMATION: Which ever or these two conditions occurs first will terminate the
battery test.
3. From the Status table, press the Start Manual Battery Test command.
ADDITIONAL INFORMATION: To start a battery test, the DC System Mode must be in the Battery
Conditioning - Float mode. Otherwise the battery test cannot start.
ADDITIONAL INFORMATION: There are a number of reasons why the test might terminate early. Two
examples are a weak battery detected where the voltage drops too quickly and AC Failure being
reported by the rectifiers.

RESULT:

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 If Battery Runtime and Health Estimation is Enabled you should see the battery state of charge
(SOC) and runtime remaining RTR, update during the test. If the test runs long enough, the test results
should be stored in the Battery Log page.

5.3.15 Configure an Automatic Battery Test

In addition to the Manual Battery Test, you can set up an interval to schedule a regular battery test.

1. Go to Power System > DC System > System Functions > Battery Test
2. From the Automatic Testing table, set the Interval Between Tests in days. For example, an
interval of 182 days would run the test approximately twice a year.
ADDITIONAL INFORMATION: Setting the Interval Between Tests to zero and pressing the
Reschedule Next Test command will cancel the Automatic Battery Test.
3. Optional: From the Automatic Testing table, set the Start Hour to control what time of day the
test is run. For example, setting this value to 2, would cause the test to run a 2:00am. The default
value is 1:00am.
4. Optional: From the Automatic Testing table, set the Days to Retry Failed Test to control how
many re-attempts to perform. If the Battery Test cannot be run when the scheduled date and time
arrive, this parameter allows you to re-attempt the test over the next few days. The default value
is 0 retries.
5. From the Automatic Testing table, click the Reschedule Next Test command to calculate when
the Next Battery Test is to occur.
ADDITIONAL INFORMATION: The Next Battery Test value is stored as a simple time and date. If
you change the controller Time Zone, the Start Hour will not adjust accordingly. If you change
the system time and date the Next Battery Test value will not re-calculate. You can only change
the Next Battery Test value by clicking the Reschedule Next Test command.

RESULT:
In the Automatic Testing table, the Next Battery Test field should have a date and time in it and the
Automatic Battery Testing Status should change to Waiting.

5.3.16 Cancel an Automatic Battery Test

Once you have successfully set up an Automatic Battery Test, you can cancel it by setting the interval
back to unknown.

1. Go to Power System > DC System > System Functions > Battery Test
2. From the Automatic Testing table, set the Interval Between Tests to zero or --- to indicate
the value is unknown.
3. From the Automatic Testing table, click the Reschedule Next Test command to calculate when
the Next Battery Test is to occur.

RESULT:

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 In the Automatic Testing table, the Next Battery Test field should be set to unknown --- and the
Automatic Battery Testing Status should change to Inactive.

5.3.17 Configure Power Save

Power Save works to improve the efficiency of the system by optimizing the output power of the recti-
fiers. This section describes how to configure Power Save.

PREREQUISITE
Power Save should only be used on systems with a battery. If the system supports 120-240Vac input
voltage operation and is operating at less the 208Vac - do not use Power Save.

1. Go to Power System > DC System > System Functions > Power Save.

2. In the Configuration table enable Power Save.

3. Set the percentage of Module Power for Maximum Efficiency. The default value is 80%.
ADDITIONAL INFORMATION: For best efficiency performance, refer to the specifications in the
module’s hardware manual.
4. Set the module rotation period in days. The default is seven days.
ADDITIONAL INFORMATION: Module rotation occurs at 3:00 AM.

5.4 Creating a DC Power System from a Config File

The following section covers how to create a DC system from a config file which contains a system from
different controller.

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 The current CXC HP release only supports a single power system per controller, so if a system already
exists on the controller this option is not available.

5.4.1 Import New System

Starting on a controller without any systems, you can import a configuration file and use it to create new
systems.
To import a configuration file:

1. Go to Controller > Advanced Functions > Configuration File.

2. Select the Import New System Command.
3. Select File (browse) to the configuration file on your local computer (e.g. exportconfig.xml).
4. Upload the file.
5. When the status shows a check mark, the upload is complete.

RESULT:
The DC system, converter system and ADIO module(s) from the exportconfig.xml file have been
created.

5.5 Connecting to Other Systems

The output of a DC System can be used to power DC loads as well as converter and inverter systems.
These power systems act as a load on the DC system and you have to represent them as loads on the
DC System to ensure the DC System calculations are accurate.

5.5.1 Representing a Converter System as a DC Load

A Converter System is represented on a DC System like an ordinary DC load.

To configure an Converter System as a DC load:

1. Go to Power System > DC System > Inventory > Loads. You will see a list of loads in the
system. Add or remove loads from this screen.
2. Click the more details icon for the load you want to configure.
3. In the Configuration table, assign the load a name and a description. Alpha recommends that
you assign the load a name that represents the actual load.
4. Select the Load Voltage Source. This voltage is the DC input to the Converter System. This is
normally a voltage input on an ADIO that measures the DC System voltage.
ADDITIONAL INFORMATION: If you do not have this connected, you can select the input that reads
the battery voltage or system voltage.

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 5. Select the Load Current Source. This is normally the Converter System > Total Input Current
value.
6. Configure the load alarms.

5.5.2 Representing an Inverter System as a DC Load

An inverter system will normally have an AC input and a DC input. The inverter system may only be
using the DC input when the AC input has failed. When the AC input is available, the inverter may take
all of its power from the AC input.
On the CXC HP, inverter systems can measure the DC current they are using and they can also calcu-
late how much DC current they are expecting to use, should their AC input fail. The DC System uses
both of these values to calculate the battery runtime remaining in all situations.
To configure an Inverter System as a DC load:

1. Go to Power System > DC System > Inventory > Loads. You will see a list of loads in the
system.
2. Click the Add Inverter System Load to add a new load to the list.
3. Click the more details icon for the load you want to configure.
4. In the Configuration table, assign the load a name and a description. Alpha recommends that
you assign the load a name that represents the actual load.
5. Select the Load Voltage Source. This voltage is the DC input to the Inverter System. This is
normally a voltage input on an ADIO that measures the DC System voltage.
ADDITIONAL INFORMATION: If you do not have this connected, you can select the input that reads
the battery voltage or system voltage.
6. Select the Load Current Source. This is normally the Inverter System > DC Input Current value
which is measuring how much DC current the inverter system is using right now.
7. Select the DC Input Current In AC Failure Source. This is normally the Inverter System >
Expected DC Input Current In AC Failure Source value which is measuring how much DC
current the inverter system is expecting to use should the AC input fail.
8. Configure the load alarms.

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0350058-J0 Rev M Page 72
6 Converter Systems
This section provides an overview of converters, how they function and how to configure a converter
system.

6.1 Introduction to Converter Systems

A DC-DC converter system takes a DC input voltage and converts it to a different output voltage. A
converter system provides flexibility that allows you to maintain a single voltage battery system.
Converters provide DC-DC power conversion (e.g., from +24V to -48V) to produce a consistent voltage
source for equipment that is not compatible with the primary plant voltage. Converters can be used to
create dual voltage capability in new systems – or upgrades to existing DC plants. They provide tight
voltage regulation for sensitive loads as well as galvanic isolation.

6.1.1 Mixed Converter System

Different types of converters must be used within different converter systems, check your system and
rectifier/converter manual(s) for a list of any default parameters or requirements.

6.1.2 Components of a Converter System

A converter system consists of a source, converters and a load as shown in the following diagram.
Converters should have dedicated fuse/circuit breaker positions on the main DC power system for
protection and isolation.
Figure 52: Example Converter System

DC Source Converters DC Load

CAN Bus
CXC HP

0350058-J0 Rev M Page 73

6.1.3 Quick Reference for Configuring a Converter System
Figure 53: Quick Reference for Configuring a Converter System
Controller > Inventory Modules > ADIOs > L-ADIO

Create Converter System V1 > Name = 48V Bus Voltage

I1 > Name = Battery Current
T1 > Name = Battery Temp
K1 > Name = LVBD Relay
Power System > Converter K10 > Name = Minor Alarm
System > Configure System K11 > Name = Major Alarm
[System Voltage Source] K12 > Name = Critical Alarm
Output Voltage = 27V
Converter Assignment Rule
= Automatic Converter System Calculated Values
Average Converter Output Voltage
Total Output Current
Power System > Converter Total Input Current
System > Inventory > Loads >
Load
[Load Voltage Source]
[Load Current Source]

Power System > Converter

System > Inventory >
Converters > Configuration
Note: The defaults are fine for
this example

6.2 Creating a Converter System

On a brand new CXC HP controller, there is no existing converter system. You can create a new system
from scratch or import one from a configuration file that contains a system from another controller. The
current software release, only supports a single converter system per controller, which means that if a
system already exists on the controller, the option to create a converter system will not be available.
A new power system can be created from the controller LCD or the web, via the Controller > Inventory
menu. Both have wizard assistance to help step you through the process to create the new system. You
can create either a 48V-24V system or a 24V-48V system. When the system is created, an associated
load is also created.

0350058-J0 Rev M Page 74

 Figure 54: Create Converter System Wizard

The converter system created will have a reasonable set of defaults and associated alarms. Optional
converter items, such as Name, Description, System Number, and Serial Number, can be used to
describe and organize your system.
The Converter Assignment Rule setting controls how newly discovered converters are treated. The
two options are Manual and Automatic. Using the default setting, Manual, groups all new converters into
Unassigned Modules, and then you can add them to the system manually. Selecting Automatic adds
new converters to the system automatically. This is usually the preferred setting.
You can configure the converter alarms associated with the system. You can enable or disable the
alarms, change the priority, map relays to the alarms, and where applicable, modify the thresholds.
To create a Converter System:

1. Go to Controller > Inventory.

2. Click the Create Converter System button. Name the system if required.
3. From the Select System Type drop down menu.
4. Step through the rest of the wizard instructions.
5. Use the Configure Converter System wizard to configure the basic system settings and the
system inventory.

6.3 Configure the Converters

These are settings that include start delay, and output voltage or over-voltage protection threshold.

0350058-J0 Rev M Page 75

 NOTE: The output voltage is also the voltage that the converters default to if they lose communication
with the controller. The converters will drop any of the adjustments made by the controller to perform
load sharing and just try to meet the configured output voltage.
This feature has a time delay that varies according to converters. Most converters revert to output mode
after five minutes. check your converter manual for a list of default parameters.
To configure the converters:

1. Go to Power Systems > Converter System > Inventory > Converters > Configuration.
2. From the Configuration table, set up your converter group configuration settings. These include,
System Start Delay and Over-voltage Protection threshold.

3. Configure the settings for the converters. The values for these settings depend on your specific
system.

6.4 Configure the Shunts

By default the system has no shunts. You may add or remove shunts as needed.
To configure a shunt you need an ADIO with current inputs. The shunt will map the current inputs from
the ADIO to the Load Current Source field of the Load configuration table or the Battery Current
Source field of the Battery Configuration table.
To configure the shunts:

1. Go to Power System > Converter System > Inventory > Shunts. You will see a list of shunts
in the system. Add or remove shunts from this page.
2. Click the more details icon for the shunt you want to configure.

0350058-J0 Rev M Page 76

 3. In the Configuration table, assign the shunt a name and description. Alpha recommends that
you assign the shunt a name that represents the actual shunt. For example you might name it
Battery Shunt.
4. Select the Shunt Current Source.
ADDITIONAL INFORMATION: This is the current input on an ADIO that takes a voltage reading
across the shunt.
5. Enter the Range in Amps for the shunt.
6. Enter the Range in Millivolts for the shunt.
7. Enter the Offset Calibration for the shunt if the shunt reading error is too high.

6.5 Configure the Loads

By default the system has one load. You may add or remove loads as needed.
To configure the loads:

1. Go to Power Systems > Converter System > Inventory > Loads. You will see a list of loads in
the system. Add or remove loads from this screen.
2. Click the more details icon for the load you want to configure.
3. In the Configuration table, assign the load a name and a description. Alpha recommends that
you assign the load a name that represents the actual load.
4. Select the Load Voltage Source. This is the voltage input on an ADIO that takes a voltage
reading near the load.
ADDITIONAL INFORMATION: If you do not have a sensor connected, you may want to select the
Average Converter Output Voltage.
5. Select the Load Current Source. This is the shunt input that reads the load current. If you have
a real shunt reading for the load current, then select the shunt from the drop-down menu. If you
don't see the shunt you want, then create it.
ADDITIONAL INFORMATION: If you do not have a shunt for reading the load current, you may want
to select the Total Output Current for the converter system.
6. Click the edit icon for the Load Breaker/Fuse Source. Select the digital input on the ADIO which
is connected to monitor the breaker or the fuse.
ADDITIONAL INFORMATION: If you need to change the polarity for the Load Breaker/Fuse Open
alarm, go to the Modules > ADIO > Digital Inputs menu.
7. Configure the load alarms.

6.6 Configure the Current Transducer

The system, by default does not contain any Current Transducers. You can add or remove Current
Transducers as needed. To configure a Current Transducer you need a voltage input on an ADIO.

To configure a current transducer:

0350058-J0 Rev M Page 77

 1. Go to the system where you want to add the transducer and navigate to the inventory page. Go
to, System > Inventory > Current Transducer. There will be a list of current transducers in the
system. Add or remove them from this page.
2. Click the more details icon for the Current Transducer you want to configure.
3. In the Configuration table assign the Current Transducer a name and a description.
4. Select the CT Current Source. This can be any voltage source.
5. Enter the Range in Amps.
6. Enter the Range in Volts.
7. Optional: enter the Offset calibration for the Current Transducer if the reading error is too low
or too high.

6.7 Import New System

Starting on a controller without any systems, you can import a configuration file and use it to create new
systems.
To import a configuration file:

1. Go to Controller > Advanced Functions > Configuration File.

2. Select the Import New System Command.
3. Select File (browse) to the configuration file on your local computer (e.g. exportconfig.xml).
4. Upload the file.
5. When the status shows a check mark, the upload is complete.

RESULT: The DC system, converter system and ADIO module(s) from the exportconfig.xml file have
been created.

0350058-J0 Rev M Page 78

7 Inverter Systems (Single T2S)
This section provides an overview of inverters, how they function and how to configure a single T2S
inverter system.

7.1 Introduction to Inverter Systems

An inverter system takes both AC and 48V DC input and converts it to 120V AC output voltage. The
inverter system can operate in one of several modes:

• Line (AC-AC): when AC input is present the inverters normally take this voltage and convert it to
AC at the output.
• Inverter (DC-AC): when AC input is lost, the inverters take the DC input voltage and convert it to
AC at the output.
• Bypass Mode: when the maintenance bypass switch has been used to bypass the inverters and
directly connect the AC input to the output.
• Manual Mode: when the system has been configured to take some portion of the power from the
DC input, as well as AC input, and convert it to AC at the output.
• Input Power Limit Mode: when the system has been configured to automatically limit the power
taken from AC input by using some portion from the DC input. This mode will allow future devel-
opment of more advanced energy management features.
To monitor and interact with the inverter system, the CXC HP controller communicates with up to four
sub-controllers called T2S.

7.1.1 Components of a Single T2S Inverter System

An inverter system typically consists of an AC source, a DC source, inverters, an AC load, input
breakers, output breakers and a bypass switch. A very large inverter system may not have a bypass
switch and will use breakers to perform the maintenance bypass function.

0350058-J0 Rev M Page 79

 Figure 55: Single T2S Inverter System Components
Bypass Fuse

AC Source AC Input Breaker

Inverters AC Output Breaker AC Load

DC Bus
Rectifiers Maintenance
Bypass Switch
T2S

CAN Bus
CXC HP Battery LVD

ADIO Battery Shunt

Battery

0350058-J0 Rev M Page 80

7.1.2 Quick Reference for Configuring an Inverter System
Figure 56: Quick Reference for Configuring an Inverter System

Controller > Inventory Modules > ADIOs > L-ADIO

Create Inverter System V1 > Name = 48V Bus Voltage
I1 > Name = Battery Current
T1 > Name = Battery Temp
D1 > Name = Bypass Switch
Power System > Inverter
D2 > Name = Output Breaker
System > Configure System
D3 > Name = Input Breaker
Number of Phases D4 > Name = Bypass Fuse
Number of DC Feeds
Number of Shelves Per Phase
Inverter System Calculated Values
Total Output Power
Power System > Inverter DC Input Current
System > Inventory > Expected DC Input Current in
Breakers, Fuses & Switches > AC Failure
Bypass Switch
[Digital Input Source]

Power System > Inverter

System > Inventory >
Breakers, Fuses & Switches >
Output Breaker
[Digital Input Source]

Power System > Inverter

System > Inventory >
Breakers, Fuses & Switches >
Input Breaker
[Digital Input Source]

Power System > Inverter

System > Inventory >
Breakers, Fuses & Switches >
Bypass Fuse
[Digital Input Source]

7.1.3 Phase and Group Data

The inverter system will aggregate and display data about the output phases, AC input groups and DC
input groups.
The output phase information includes data such as the output voltage, output power (in VA and W),
frequency, and loading.
The AC input group information include data such as the input voltage, input power (VA and W), and
frequency for each phase (there is a one-to-one correspondence between the phase and AC input
group).

0350058-J0 Rev M Page 81

 The number of DC input groups is the number of redundant DC input sources, for example separate
batteries.The DC input group information includes data such as the DC voltage, current and power (W).
To get information on Phase and Group Data go to, Power System > Inverter System > Phase and
Group Data.

7.1.4 Live Alerts

The T2Ss in an inverter system report alert status relating to the T2S or its inverters via the Live Alerts
table. Go to Power System > Live Alerts. The table shows the Owner of the alert, the alert Type and
the Alert Name.
The Owner of the alert indicates if the alert belongs to the T2S or to a specific inverter.
The Type of alert indicates if the alert is an individual T2S alert, an inverter alert or a system alert. A
“system” alert is an alert that is active on all inverters. A system alert usually indicates a configuration
error or a problem with an input source or an output which is affected all inverters at the same time.
The Alert Name displays the name of the alert as well as a numeric code. This numeric code can be
used to cross reference the alert in the T2S log file when troubleshooting.
Additional information about a specific alert can be found in Alerts table of the Owner identified within
the Live Alerts table.

7.1.5 System Functions

The inverter system has three functions available:

• Zero Phase Shift

• AC Input Power Limit
• Manual DC Priority
These are briefly described below. For information on using these functions go the Inverter and T2S
Maintenance section.

Zero Phase Shift

The output of the inverters is normally shifted from the input by 5 degrees for certain regulatory compli-
ance. For some systems running on generator it may be necessary to momentarily reduce this phase
shift to 0 degrees before any manual bypass operation is performed. A wizard guides you through this
operation.

AC Input Power Limit

This function can be used to limit the AC input power that the inverter system will take by using some
of the energy from a battery. This can help reduce operating costs due to peak power charges. At
present this function must be manually controlled by an operator to ensure the battery is recharged once
it is depleted.

Manual DC Priority
This function can be used to take power from the battery based an on a user-specified percentage. This
function must be manually controlled by an operator to ensure the battery is recharged once it is
depleted.

0350058-J0 Rev M Page 82

7.2 Creating an Inverter System
There are two options for creating an inverter system:

• Use the Create Inverter System wizard via Controller > Inventory menu or via Modules >
Unassigned Modules menu.
• Use a configuration file to import an inverter system.
After an inverter system is created, it must have one or four T2S devices assigned to it. TheT2S is a
CAN device that controls and monitors the inverters.
Figure 57: Create Inverter System Wizard

7.2.1 Importing a New System

Importing a new system from a configuration file is usually done if the system has multiple sets of hard-
ware with the same wiring and components. After configuring one system, export the configuration file,
and then import that file into a controller that does not have an inverter system.

7.2.2 Assigning a T2S

Each inverter system requires one or four T2Ss assigned to it. If the T2S Assignment Rule was set to
Automatic during system creation then a T2S is automatically assigned once discovered on the CAN
bus.
If the T2S Assignment Rule was set to Manual, go to Modules > Unassigned Modules.
NOTE: It is normal that discovering a T2S on the CAN bus, for the first time, can take several minutes.
Once the T2S has been discovered it displays in the Unassigned Modules table. Click the Assign
button to assign the T2S to the inverter system.

0350058-J0 Rev M Page 83

7.3 Commissioning a Single T2S Inverter System
NOTE: The Commission Inverter System wizard can only be used on systems with one T2S. Systems
that have four T2Ss must be commissioned following the detailed procedure in the Inverter Systems
(Four T2S) chapter.
Once an inverter system has been created, and a single T2S has been assigned to the system, it can
be commissioned. There are three stages to commissioning:

• Setting the system options

• Commissioning seed inverters
• Adding inverters

7.3.1 Setting System Options

This wizard requests the following configuration information:

• Number of AC Phases
• Number of DC Input Groups
AC Phases can be set to one, two or three. Refer to the system's connection diagram to determine how
many input phases are connected.
DC Input Groups is the number of redundant DC input sources, and can be set to one, two or four.
Refer to the system's connection diagram to determine how the DC bus bars have been configured.
IMPORTANT: It is important that these values are correct for the proper operation of system commis-
sioning, and for adding new inverters.
Figure 58: Commission Inverter System Wizard

0350058-J0 Rev M Page 84

7.3.2 Commission Seed Inverters
The second stage of commissioning involves inserting one seed inverter for each phase. The seed
inverter provides a reference for all other inverters in the same phase so they can learn their power
configuration and the phase angle. The commission wizard steps the user through the process. Once
this is complete, there will be one inverter (per phase) in the system.
WARNING: Follow all wizard instructions: If a mistake is made during commissioning or the wizard
encounters an error, commissioning must start over.
Commissioning may take several minutes to complete. This process is complex due to several factors:

1. The type of AC input source connection is unknown. The AC input source may be connected as
120V single phase, 120V split phase, 120V 2-Pole or three phase. The controller identifies the
correct configuration of the AC input and configures the T2S accordingly.
2. For three phase and split phase connection, the AC phase rotation is unknown. This means that
if phase 1 is assumed to have a phase angle of 0 degrees, phase 2 may have a phase angle of
120 degrees or 240 degrees. The controller will identify the correct phase rotation.
3. The inverters take time to synchronize to the AC input. As the controller probes all possible combi-
nations the inverters take at least 30 seconds after each combination before determining if they
have synchronized to the AC input.
Once the correct AC input connection, and the phase angle have been determined, the T2S is config-
ured correctly to accept more inverters.

7.3.3 Adding Inverters

The third stage of commissioning involves inserting the rest of the inverters. This process takes time. It
is recommended that you follow all the instructions within the wizard.
When an inverter is inserted, it learns its power configuration from the inverters already inserted in that
phase. The controller sets the values for the following:

• AC input group;
• DC input group;
• the location information of bay, and shelf slot ID;
• as well as the correct phase number and phase shift.
After all inverters are inserted into the shelves, the final step is to configure the T2S with the parameters
for the number of modules per phase, and the number of redundant modules in each phase. This infor-
mation is important for the correct operation of alarms associated with redundancy, missing inverters or
system overload.
IMPORTANT: After configuring and commissioning is successful, make a backup of the system from the
LCD via the Shortcuts > Backup menu. This allows the system configuration to be restored in the
event of a CXC HP controller replacement.

7.4 Configure the T2S

There are two procedures for configuring the T2S. These depend on whether the inverter system has
a single T2S or four T2Ss. This section covers inverters systems with a single T2S.

0350058-J0 Rev M Page 85

 NOTE: For an inverter system with four T2Ss refer to the Inverters Systems (Four T2S) chapter to
configure the T2S.
For a single T2S system, the configuration of the T2S occurs primarily during the commissioning
process. There are two optional settings that an operator may want set after the commissioning is
complete: the T2S name and description.
NOTE: There is a setting called TUS Mode in the T2S Expert Operations table. This value cannot be
changed in a single T2S inverter system and should be left as No TUS
Additionally, there are some T2S configuration parameters for the number of modules per phase and
the amount of inverter redundancy in a phase that are set during the add and remove wizards. This is
why it is required to use these wizards when changing the number of inverters in a system.
To configure a T2S:

1. Go to Power Systems > Inverter System > Inventory > T2S and click the more details icon of
the T2S.

2. From the Configuration table, enter the Name and Description.

7.5 Configure the Inverters

The inverters are normally configured automatically when using the commissioning and add inverters
wizards. The inverter parameters that are configured automatically are, AC and DC input group, as well
as the bay, shelf, and slot ID.
To reconfigure an inverter, use Remove Inverters wizard first to remove the inverter. Then add it back
into the system using the Add Inverters wizard. This is the best way to ensure that the system config-
uration remains correct and consistent. There are some T2S configurations that are also changed

0350058-J0 Rev M Page 86

 during these wizards that specify the number of inverters per phase and the amount of redundant
inverters per phase.
For expert users it is possible to change the inverters DC Input group and bay, shelf and slot id. To
configure these values manually:

1. Go to Power Systems > Inverter System > Inventory > Inverters > Status and click the more
details icon for the inverter.

0350058-J0 Rev M Page 87

 2. From the Inverter Mapping table, set the Bay ID and Shelf ID and Slot ID to the desired values.

3. Launch the Change DC Input Group wizard and follow the steps.

7.6 Configure the Bypass Switch

The inverter system can have one or more bypass switches. The bypass switch will determine when the
inverter system is in bypass mode and raise an alarm. If there are more than one bypass switch, then
the inverter system is in bypass mode when any bypass switch has been switched to the bypass posi-
tion. During creation of the inverter system a default bypass switch was created. If a real bypass switch
doesn’t exist the bypass switch should be removed.
To configure the bypass switch:

0350058-J0 Rev M Page 88

 1. Go to Power Systems > Inverter System > Inventory > Breakers, Fuses and Bypass
Switches. Press the Add Bypass Switch button if needed. If a bypass switch exists, but needs
to be removed, click the Remove button.

2. Click the more details icon of the bypass switch to configure.

3. In the Configuration table, set the Name, Description and Input Source values. When the
value of digital input source is Active, bypass is in the Bypass state. When it is Inactive, the
bypass is in the Inverter state. Alternatively, click the Configure Bypass Switch wizard to be
prompted for the essential configuration required for the bypass switch to function.

4. In the Alarms table, click the more details icon of the Bypass Active alarm and configure as
required.

7.7 Configure the Breaker or Fuse

The inverter system can have one or more breakers and fuses. An alarm condition occurs when a
breaker or fuse is open. When first creating an inverter system, two breakers and a fuse are created by
default. They should be removed if not needed.
To configure a breaker/fuse:

0350058-J0 Rev M Page 89

 1. Go to Power Systems > Inverter System > Inventory > Breakers, Fuses and Bypass
Switches. Press the Add Breaker or Fuse button if needed. If a breaker/fuse switch exists, but
needs to be removed, in the Breakers and Fuses table, click the Remove button.

2. Click the more details icon of the breaker or fuse to configure.

3. In the Configuration table, enter the Name, Description and Input Source values. When the
value of the input source is Active, the breaker/fuse is open. Alternatively, click the Configure
Breaker or Fuse wizard to be prompted for the essential configuration required for the
breaker/fuse to function.

4. In the Alarms table, click the more details icon of the Breaker/Fuse Open alarm and configure
as required.

0350058-J0 Rev M Page 90

8 Inverter Systems (Four T2S)
This section provides an overview of inverters, how they function and how to configure a four T2S
inverter system.

8.1 Introduction to Inverter Systems

An inverter system takes both AC and 48V DC input and converts it to 120V AC output voltage. The
inverter system can operate in one of several modes:

• Line (AC-AC): when AC input is present the inverters normally take this voltage and convert it to
AC at the output.
• Inverter (DC-AC): when AC input is lost, the inverters take the DC input voltage and convert it to
AC at the output.
• Bypass Mode: when the maintenance bypass switch has been used to bypass the inverters and
directly connect the AC input to the output.
• Manual Mode: when the system has been configured to take some portion of the power from the
DC input, as well as AC input, and convert it to AC at the output.
• Input Power Limit Mode: when the system has been configured to automatically limit the power
taken from AC input by using some portion from the DC input. This mode will allow future devel-
opment of more advanced energy management features.
To monitor and interact with the inverter system, the CXC HP controller communicates with up to four
sub-controllers called T2S.

8.1.1 Components of a Four T2S Inverter System

An inverter system typically consists of an AC source, a DC source, inverters, an AC load, input
breakers, output breakers and a bypass switch. A very large inverter system may not have a bypass
switch and will use breakers to perform the maintenance bypass function.

0350058-J0 Rev M Page 91

 Figure 59: Four T2S Inverter System Components

Bypass Fuse AC Bypass

Inverters

T2S

TUS TUS
AC Source AC Output Breaker
AC Load
Inverters

T2S

TUS TUS

Inverters
DC Bus

Rectifiers
T2S

T2S TUS TUS

CAN Bus
CXC HP Battery LVD

ADIO Battery Shunt

Battery

0350058-J0 Rev M Page 92

8.1.2 Quick Reference for Configuring an Inverter System
Figure 60: Quick Reference for Configuring an Inverter System

Controller > Inventory Modules > ADIOs > L-ADIO

Create Inverter System V1 > Name = 48V Bus Voltage
I1 > Name = Battery Current
T1 > Name = Battery Temp
D1 > Name = Bypass Switch
Power System > Inverter
D2 > Name = Output Breaker
System > Configure System
D3 > Name = Input Breaker
Number of Phases D4 > Name = Bypass Fuse
Number of DC Feeds
Number of Shelves Per Phase
Inverter System Calculated Values
Total Output Power
Power System > Inverter DC Input Current
System > Inventory > Expected DC Input Current in
Breakers, Fuses & Switches > AC Failure
Bypass Switch
[Digital Input Source]

Power System > Inverter

System > Inventory >
Breakers, Fuses & Switches >
Output Breaker
[Digital Input Source]

Power System > Inverter

System > Inventory >
Breakers, Fuses & Switches >
Input Breaker
[Digital Input Source]

Power System > Inverter

System > Inventory >
Breakers, Fuses & Switches >
Bypass Fuse
[Digital Input Source]

8.1.3 Phase and Group Data

The inverter system will aggregate and display data about the output phases, AC input groups and DC
input groups.
The output phase information includes data such as the output voltage, output power (in VA and W),
frequency, and loading.
The AC input group information include data such as the input voltage, input power (VA and W), and
frequency for each phase (there is a one-to-one correspondence between the phase and AC input
group).

0350058-J0 Rev M Page 93

 The number of DC input groups is the number of redundant DC input sources, for example separate
batteries.The DC input group information includes data such as the DC voltage, current and power (W).
To get information on Phase and Group Data go to, Power System > Inverter System > Phase and
Group Data.

8.1.4 Live Alerts

The T2Ss in an inverter system report alert status relating to the T2S or its inverters via the Live Alerts
table. Go to Power System > Live Alerts. The table shows the Owner of the alert, the alert Type and
the Alert Name.
The Owner of the alert indicates if the alert belongs to the T2S or to a specific inverter.
The Type of alert indicates if the alert is an individual T2S alert, an inverter alert or a system alert. A
“system” alert is an alert that is active on all inverters. A system alert usually indicates a configuration
error or a problem with an input source or an output which is affected all inverters at the same time.
The Alert Name displays the name of the alert as well as a numeric code. This numeric code can be
used to cross reference the alert in the T2S log file when troubleshooting.
Additional information about a specific alert can be found in Alerts table of the Owner identified within
the Live Alerts table.

8.1.5 System Functions

The inverter system has three functions available:

• Zero Phase Shift

• AC Input Power Limit
• Manual DC Priority
These are briefly described below. For information on using these functions go the Inverter and T2S
Maintenance section.

Zero Phase Shift

The output of the inverters is normally shifted from the input by 5 degrees for certain regulatory compli-
ance. For some systems running on generator it may be necessary to momentarily reduce this phase
shift to 0 degrees before any manual bypass operation is performed. A wizard guides you through this
operation.

AC Input Power Limit

This function can be used to limit the AC input power that the inverter system will take by using some
of the energy from a battery. This can help reduce operating costs due to peak power charges. At
present this function must be manually controlled by an operator to ensure the battery is recharged once
it is depleted.

Manual DC Priority
This function can be used to take power from the battery based an on a user-specified percentage. This
function must be manually controlled by an operator to ensure the battery is recharged once it is
depleted.

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8.2 Creating an Inverter System
There are two options for creating an inverter system:

• Use the Create Inverter System wizard via Controller > Inventory menu or via Modules >
Unassigned Modules menu.
• Use a configuration file to import an inverter system.
After an inverter system is created, it must have one or four T2S devices assigned to it. TheT2S is a
CAN device that controls and monitors the inverters.
Figure 61: Create Inverter System Wizard

8.2.1 Importing a New System

Importing a new system from a configuration file is usually done if the system has multiple sets of hard-
ware with the same wiring and components. After configuring one system, export the configuration file,
and then import that file into a controller that does not have an inverter system.

8.2.2 Assigning a T2S

Each inverter system requires one or four T2Ss assigned to it. If the T2S Assignment Rule was set to
Automatic during system creation then a T2S is automatically assigned once discovered on the CAN
bus.
If the T2S Assignment Rule was set to Manual, go to Modules > Unassigned Modules.
NOTE: It is normal that discovering a T2S on the CAN bus, for the first time, can take several minutes.
Once the T2S has been discovered it displays in the Unassigned Modules table. Click the Assign
button to assign the T2S to the inverter system.

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8.3 Commissioning a Four T2S Inverter System
Commissioning an inverter system with four T2Ss is a complex operation and is only recommended for
expert users. A four T2S inverter system has one Master Clock T2S, three slave Phase T2Ss, inverter
modules and eight TUS modules that have to be correctly configured for the system to operate correctly.
This type of system is always a three phase system. Instructions for performing commissioning are
given below.
NOTE: Before starting:

• Have the appropriate AMPS system manual for the available. It contains useful information such
as wiring diagrams, shelf layout and explanations of various hardware components.
• The wiring for the AC phase rotation, auxiliary power and all of the numerous communication
cables must be correct. If this is not the case it will not be possible to commission the system.
• Obtain the T2S configuration files required for a four T2S inverter system. These can be down-
loaded from the Alpha website.
To commission a four T2S inverter system:

1. Put the system into Bypass.

2. Go to Power Systems > Inverter System > Configure System and look at the System Type in
the System Properties table. This value must be Four T2S. If it isn’t, remove the inverter system
and create a Four T2S inverter system via Controller > Inventory.

3. Unplug all inverters and TUS modules from the shelves, and then turn off AC input. Leave the DC
input on because it powers the CXC HP controller.
4. Leave the T2Ss plugged in.
5. The CXC HP controller needs a command to forget the existing slave T2S sub-controllers. To do
this, go to Power Systems > Inverter System > Inventory > T2Ss. Any T2S’s that exists should

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 be in communication lost (except the Master Clock T2S). Press the Forget All in Comms Lost
button to remove them all from the system. If there is a Master Clock T2S already installed and
communicating, it is okay to leave this as is.
6. If necessary insert the Master Clock T2S into the Master Clock shelf.
ADDITIONAL INFORMATION: When inserting a new T2S into a shelf for the first time it may take
several minutes for controller to acquire it.
7. Plug the Clock TUS modules into the two right-hand positions of the Master Clock shelf. The
modules power up. The T2S LEDs should be green, and the Clock TUS modules should have
their middle LED green.
8. Assign the Master Clock T2S to the System. Go to Power Systems > Inverter System > Inven-
tory > T2Ss and verify there is one T2S in the T2Ss table. If the T2S is in the Modules Available
for Assignment table, click the Assign All button. The T2S should move to the T2Ss table.

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 9. Send the Master Clock T2S configuration file to the T2S.
a. Click the T2S details icon and scroll to the T2S Expert Operations table.
b. Click the Upload Configuration File to Controller button, and then use the dialog to upload
the file to the controller.

c. Click the Send to T2S button and wait for the transfer to complete. If the transfer fails, try it

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 again.

10. Launch the Configuration Helper wizard and select Master Clock for the TUS mode. Once the
wizard is complete the TUS Mode should be set to Master Clock and the name of the T2S should
be Master Clock.
11. Go back up one level to view the T2Ss table. There should be one T2S named Master Clock in
the list.
12. Select an inverter and note the serial number. Insert the inverter into the first shelf of phase 1
(usually shelf 1, slot 1). This will be the seed inverter for Phase 1. The inverter will turn on and the
middle LED will turn green indicating it is locked to the DC input. If all three LEDs flash orange it
means there is no communication with a T2S (this is okay as long as there is no T2S inserted yet).
13. Insert the Phase 1 T2S. The T2S will power up and be acquired by the controller and will appear
in the T2Ss table. If necessary, use the Assign All button in the Modules Available for Assign-
ment table to move the T2S to the T2Ss table.
14. Send the Phase 1 T2S configuration file to the T2S by following steps 9a, 9b, 9c.

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 15. Launch and follow the steps in the Configuration Helper wizard.
a. For TUS mode select Phase 1; For Seed Inverter, select the one with the serial number noted
in step 12. For DC Input group enter 1.
b. For the inverter’s bay, shelf and slot ID enter 1, 1, 1 respectively.
c. Once the wizard is complete, the TUS Mode should be set to Phase 1, the name of the T2S
should be Phase 1 and the seed inverter’s values for DC input group, bay, shelf and slot ID
should be set to the values entered.
d. To verify the inverter values navigate to the details of the inverter in the Inverters table.
16. Insert the Sync TUS modules for the phase. These will be the two left-most modules in the TUS
shelf immediately below the last inverter shelf for the phase. The middle LED on the sync modules
should be green. There should now be three modules appearing in the Inverters table.
17. Navigate up one level to view the T2Ss table. There should be two T2Ss in the list: Master Clock
and Phase 1.
18. Repeat steps 12 to 16 for phase 2.
19. Navigate up one level to view the T2Ss table. There should be three T2Ss in the list: Master Clock
and Phase 1 and Phase 2.
20. Repeat steps 12 to 16 for phase 3.
21. Navigate up one level to view the T2Ss table. There should be three T2Ss in the list: Master Clock
and Phase 1 and Phase 2 and Phase 3.
22. Turn on AC input. The LEDs on the T2S, inverters and TUS modules should all be green.
23. Go to Power Systems > Inverter System > Inventory > Inverters > Status. There should be
11 modules in the list of inverters. There will be three inverter modules and eight TUS modules.
ADDITIONAL INFORMATION: In the list of inverters, the TUS modules can be identified by the fact
that the AC and DC group are always zero and they never output any power.
24. Click the Add Inverters button and follow the wizard to add inverters to the system.

8.4 Configure the Inverters

The inverters are normally configured automatically when using the commissioning and add inverters
wizards. The inverter parameters that are configured automatically are, AC and DC input group, as well
as the bay, shelf, and slot ID.
To reconfigure an inverter, use Remove Inverters wizard first to remove the inverter. Then add it back
into the system using the Add Inverters wizard. This is the best way to ensure that the system config-
uration remains correct and consistent. There are some T2S configurations that are also changed
during these wizards that specify the number of inverters per phase and the amount of redundant
inverters per phase.
For expert users it is possible to change the inverters DC Input group and bay, shelf and slot id. To
configure these values manually:

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 1. Go to Power Systems > Inverter System > Inventory > Inverters > Status and click the more
details icon for the inverter.

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 2. From the Inverter Mapping table, set the Bay ID and Shelf ID and Slot ID to the desired values.

3. Launch the Change DC Input Group wizard and follow the steps.

8.5 Configure the Bypass Switch

The inverter system can have one or more bypass switches. The bypass switch will determine when the
inverter system is in bypass mode and raise an alarm. If there are more than one bypass switch, then
the inverter system is in bypass mode when any bypass switch has been switched to the bypass posi-
tion. During creation of the inverter system a default bypass switch was created. If a real bypass switch
doesn’t exist the bypass switch should be removed.
To configure the bypass switch:

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 1. Go to Power Systems > Inverter System > Inventory > Breakers, Fuses and Bypass
Switches. Press the Add Bypass Switch button if needed. If a bypass switch exists, but needs
to be removed, click the Remove button.

2. Click the more details icon of the bypass switch to configure.

3. In the Configuration table, set the Name, Description and Input Source values. When the
value of digital input source is Active, bypass is in the Bypass state. When it is Inactive, the
bypass is in the Inverter state. Alternatively, click the Configure Bypass Switch wizard to be
prompted for the essential configuration required for the bypass switch to function.

4. In the Alarms table, click the more details icon of the Bypass Active alarm and configure as
required.

8.6 Configure the Breaker or Fuse

The inverter system can have one or more breakers and fuses. An alarm condition occurs when a
breaker or fuse is open. When first creating an inverter system, two breakers and a fuse are created by
default. They should be removed if not needed.
To configure a breaker/fuse:

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 1. Go to Power Systems > Inverter System > Inventory > Breakers, Fuses and Bypass
Switches. Press the Add Breaker or Fuse button if needed. If a breaker/fuse switch exists, but
needs to be removed, in the Breakers and Fuses table, click the Remove button.

2. Click the more details icon of the breaker or fuse to configure.

3. In the Configuration table, enter the Name, Description and Input Source values. When the
value of the input source is Active, the breaker/fuse is open. Alternatively, click the Configure
Breaker or Fuse wizard to be prompted for the essential configuration required for the
breaker/fuse to function.

4. In the Alarms table, click the more details icon of the Breaker/Fuse Open alarm and configure
as required.

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9 Line Power Systems
This section provides an overview of line power converters, how they function, as well as how to
configure a line power system.

9.1 Introduction to Line Power Systems

The power conversion modules (LP modules) in a line power system take a -48V nominal DC input
voltage and convert it to a different output voltage. There are three types of LP modules:

• LPS36 ±190V
• LPS36 ±137V
• eLimiter+ 57V
All three types, have four independent output channels, each with a maximum output power of 100W.
In a line power system (LPS) the output of the channels from different modules can be combined to
supply power to loads at remote locations. Combining channels allows for supplying power to loads that
may exceed the 100W limit of a single channel.
The two LPS36 modules are designed for outdoor power applications that deliver power through
existing copper telephone wires. The eLimiter+ is designed for indoor power applications that use larger
gauge wire for power delivery.
WARNING: Working with LP modules, especially LPS36, pose potentially fatal safety concerns. Refer to
the appropriate hardware manual before attempting to wire an LP system or to get more detailed infor-
mation about the electrical performance of these modules.

9.1.1 Components of a Line Power System

Systems with LPS36 modules are different than systems with eLimiter+ modules.
LPS36 modules require down converters at the remote end to convert the high voltage output to a
nominal -48V which is suitable for most loads.
The output of the eLimiter+ modules is already at -48V, so these systems do not require down
converters.
Refer to the diagrams below for the typical components of an LPS.

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 Figure 62: Example LPS36 System

Line Power
DC Source LP Loads
Module

48V ± 190V

CAN Bus
CXC HP

Figure 63: Example eLImiter+ System

eLimiter+
DC Source LP Loads
Module

48V 57V

CAN Bus
CXC HP

NOTE: Due to the remote location of down converter modules, they are not monitored by the CXC HP
controller.

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9.1.2 Quick Reference for Configuring a Line Power System
Figure 64: Quick Reference for Configuring a Line Power System

Controller > Inventory Power System > Line Power System

Create Line Power System > Inventory > Line Power Modules
System Type = 57V or +/-190V Name
Description
Bay, Shelf, Slot IDs
Power System > Line Power System Module Details & Alerts
> Configure System Channel 1, 2, 3 & 4
Module Assignment Rule = Automatic
Primary Output Display = Watts or Amps Power System > Line Power System
> Inventory > Line Power Loads
Name
Power System > Line Power System
Description
> Status
Status
Average Input Voltage Alarms
Total Output Current Power On / Power Off
Total Output Power
Total Input Current (Est.)
Total Input Power (Est.) Power System > Line Power System
> Inventory > Line Power Channels
Name
Description
Shelf, Slot, Channel IDs
[Line Power Load]

9.2 Creating a Line Power System

On a brand new CXC HP controller, there is no existing line power system. You can create a new
system from scratch or import one from a configuration file that contains a system from another
controller. The current software release, only supports a single line power system per controller, which
means that if a system already exists on the controller, the option to create a converter system will not
be available.
A new power system can be created from the controller LCD or the web, via the Controller > Inventory
or the Modules > Unassigned Modules menu. A wizard will help step you through the process to
create the new system. You can create three types of systems: LPS36 ±190, LPS36 ±137, or eLim-
iter+.The button to create a new system is only available if an LP system does not yet exist.

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 Figure 65: Create Line Power System Wizard

The new system will have a reasonable set of defaults and associated alarms where possible. Optional
configurable values, such as Name, Description, System Number, can be used to describe and orga-
nize your system.
The Module Assignment Rule setting controls how newly discovered LP modules are treated. The two
options are Manual and Automatic. Using the setting, Manual, groups all new LP modules into Unas-
signed Modules, and then you can add them to the system manually. Selecting Automatic adds new,
compatible LP modules to the system automatically. This is usually the preferred setting.
You can configure the alarms associated with the LP system. You can enable or disable the alarms,
change the priority, map relays to the alarms, and where applicable, modify the thresholds.
To create a Line Power System:

1. Go to Controller > Inventory.

2. Click Create Line Power System. Name the system if required.
3. From the Select System Type drop down, select the value that corresponds to your LP module
type. If there are LP modules already connected to the controller, this will be preselected with the
correct option.
4. Follow the rest of the wizard instructions.

9.3 Configure the Line Power Modules

There are two settings that are applied to all LP modules: Input Voltage Low Shutdown and Input
Voltage Low Restart.

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 When the input voltage falls below the low shutdown threshold, the LP modules will power off all output
channels. Set this threshold to a value that prevents over-discharge of the battery.
When the input voltage rises above the restart threshold, the units turn back on.The restart threshold
must be at least two volts above the shutdown threshold or the LP Module Configuration Error alarm
will activate (LPS36 only).
These settings are stored on the LP module itself which means that even if disconnected from the
controller the LP modules will still perform in this way.
To configure the LP modules:

1. Go to Power Systems > Line Power System > Configure System.

2. From the Configuration table, set the Input Voltage Low Shutdown threshold to the desired

value.
3. In the same table, set the Input Voltage Low Restart threshold to the desired value.

9.4 Configure the Line Power Channels

Each LP module has four channels that can be given a name, description and assigned to a load. All
channels are listed in table that can be sorted and searched. You can also export all channel details to
a file.
To configure the channels:

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 1. Go to Power System > Line Power System > Inventory > Line Power Channels. You will see
a table of channels in the system. There is also a Export Channel Details button to export the
information to a .csv file.
ADDITIONAL INFORMATION: Channels cannot be added or removed. It is also possible to configure
channels and get detailed channel information from Power System > Line Power System >
Inventory > Line Power Modules and clicking the more details icon for the module.
2. Click the more details icon for the channel you want to configure.
3. In the channel table, assign an optional name and description. This might be a channel address,
wire color or customer name.
4. In the channel table, assign an optional Line Power Load. To assign a load it is necessary to first
create a load. Refer to Configure the Line Power Loads to do this.

9.5 Configure the Line Power Loads

A line power load represents the remote load that is powered by the LP module channels. Create a load
when you want to monitor and alarm separate remote loads. Creating a load allows all channels that
have been assigned to the load to be powered on or off as a group. To turn all the channels assigned
to a load on or off, use the Power On or Power Off buttons on the Configuration table.
You may add or remove loads as needed. Removing a load does not affect the power delivered.
NOTE: To assign channels to a load, refer to the section on LPS Layout or Configure Line Power Chan-
nels.
To configure the loads:

1. Go to Power Systems > Line Power System > Inventory > Line Power Loads. You will see a
table for loads in the system. This table shows how many channels are assigned to the load and
the loads total output current and power. Add or remove loads from this screen.
2. Click the more details icon for the load you want to configure.
3. In the Configuration table, assign the load a name and a description. Alpha recommends that
you assign the load a name that represents the actual load.
4. Configure the load alarms as needed.

9.6 Line Power System Layout

The line power system Layout screen shows a graphical view based on the shelf and slot ID as reported
by the line power modules. This view allows a convenient way to view module status and to configure
and interact with individual channels.

9.6.1 Using the Layout Screen to View Module Status

The line power Layout screen provides a convenient way to find the following status information:

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 • Module shelf and slot position
• Output voltage, power and current for each module
• Module and channel alert status
• Module and channel information (detailed)
The following steps describe how to use the Layout screen to view module and channel status:

1. Go to Power Systems > Line Power System > Layout. This screen shows a grid of LP modules
organized by shelf ID vertically, and slot ID horizontally. Each module is represented by a rect-
angle showing the output voltage and the output power for each channel. The information in the
rectangle is green to indicate that a module is operating normally.
ADDITIONAL INFORMATION: It is possible to display channel output power or channel output current
on this screen. Change the Primary Output Display to the desired value in the System Proper-
ties table at Power Systems > Line Power System > Configure System.

2. Select a channel for detailed information. If a module has an active alert then the green turns to
red to indicate an alert with the module or with a channel. If the alert is on a specific channel then
the specific channel will be highlighted red. If it is module alert only, then the channels will all show
green but there will be red border around the module. To get more detail on the active alert, select

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 the channel that has the alert (if it is a module alert select any channel that belongs to the module.
This shows a new table with channel details.

3. In the Channel Details table, click the more details icon for the Line Power Module to view
active alert information.
4. In the Module Alerts table sort by Value to bring the active alerts to the top of the table.

9.6.2 Using the Layout Screen to Assign Channels to Loads

The line power Layout screen provides a convenient way to:

• View which channels have been assigned to the LP Loads

• Assign channels to LP Load
• Unassign channels from Loads
The following steps describe how to use the Layout screen to view and configure channels assigned
to LP Loads:

1. Navigate to Power Systems > Line Power System > Layout. At the top of the table notice that
there is a drop down box to choose one of the LP loads. If no load have been created, navigate

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 to Power Systems > Line Power System > Inventory > Line Power Loads and create one
now.

2. Select a load in the drop down box. The channels assigned to this load will appear highlighted as
shown below.

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 3. To add a new channel to the load, select it. The channel rectangle will turn blue to indicate it is
selected.

4. In the channel details table, click the Assign button. This will assign the channel to the load. The
Assign button will become disabled and the Unassign button will become enabled. In the
channel details table, the Line Power Load field will be populated with the name of the load.
ADDITIONAL INFORMATION: By default, the Assign and Unassign buttons are disabled unless a
load is selected.
5. To unassign a channel from the selected load, click on a highlighted channel and click the Unas-
sign button. This will unassign the channel from the load. The Assign button will become enabled
and the Unassign button will become disabled. In the channel details table, the Line Power Load
field will be set to “- - -”

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10 Auxiliary Systems
This section provides an overview of the auxiliary system and how it is configured.

10.1 Introduction to Auxiliary Systems

The auxiliary system serves as a standalone system for monitoring the readings on a current trans-
ducer. Both AC or DC current transducers can be used.
The typical application for this type of system is to monitor current flowing through the AC feeds into a
site or a power system.
When current transducers have been added to the system they display in the controller dashboard of
the LCD, and the Auxiliary System dashboard of the web interface. The auxiliary system does not
presently have any key status information for display on the LCD dashboard or in the system’s summary
region on the top of the main dashboard page on the web.

10.2 Create an Auxiliary System

To create an auxiliary system:

1. Go to Controller > Inventory and click the Create Auxiliary System button.
2. Go to Power System > Auxiliary System > Configure System and enter a Name and Descrip-
tion for the system.

10.3 Current Transducers

The physical current transducer can be of the voltage-output type (0-5V or 0-10V)or current-output type
(4-20mA) type depending on the accuracy requirements. A 4-20mA type is more accurate because
losses in the sensor leads are inherently compensated.
A transducer with a voltage output can be connected directly to an L-ADIO voltage input. A transducer
with 4-20mA output must have a 500R resistor added across the voltage input. For AC, the current
transducer must be of the type which conditions the signal to provide a DC output proportional to the
RMS (or average) value. AC waveforms cannot be monitored by the LADIO input circuitry due to noise
filtering.

10.4 Configure the Current Transducer

The system, by default does not contain any Current Transducers. You can add or remove Current
Transducers as needed. To configure a Current Transducer you need a voltage input on an ADIO.

To configure a current transducer:

1. Go to the system where you want to add the transducer and navigate to the inventory page. Go
to, System > Inventory > Current Transducer. There will be a list of current transducers in the
system. Add or remove them from this page.

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 2. Click the more details icon for the Current Transducer you want to configure.
3. In the Configuration table assign the Current Transducer a name and a description.
4. Select the CT Current Source. This can be any voltage source.
5. Enter the Range in Amps.
6. Enter the Range in Volts.
7. Optional: enter the Offset calibration for the Current Transducer if the reading error is too low
or too high.

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11 Maintaining the System
When maintaining your system always check for known issues within the readme file that ships with
your software. This section of the manual covers the following:

• Rectifier maintenance
• Inverter and T2S maintenance
• LPS maintenance
• Batteries and battery maintenance
• LVD maintenance

11.1 Rectifier Maintenance

This section covers the following: rectifier alarms, rediscovering CAN devices and inserting unassigned
modules.

11.1.1 Rectifier Alarms

Possible problems with rectifiers are indicated by either a Rectifier Minor or Rectifier Fail alarm. These
alarms are activated if one or more rectifiers have active alerts. Individual devices that are normally
controlled as a group, such as rectifiers, have alerts instead of alarms.
Go to the Troubleshooting section for more detailed information on rectifier alarms and alerts.

11.1.2 Insert Unassigned Modules

To assign rectifiers:

1. From the main menu go to Modules > Unassigned Modules.

2. In the table, click the Assign button next to the rectifier you want to assign. You can also assign
all the rectifiers by clicking the Assign All Rectifiers button.
3. The rectifier is removed from the list and can now be configured via the Power System > Inven-
tory menu.

11.2 Inverter and T2S Maintenance

This section covers inverter and T2S maintenance including: replacing, identifying, alarms and alerts,
DC priority and AC input power limit.

11.2.1 Changing the System Configuration

Once the system has been created, most of the system configuration cannot be changed. The number
of phases, number of DC groups and number of AC groups cannot be changed. If any of these values
are incorrect the inverter system must be re-commissioned and all inverters unplugged.

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11.2.2 Adding or Removing Inverters
If more inverters are needed to increase capacity, the Add Inverters wizard guides users through this
process.
IMPORTANT: To ensure the T2S is configured correctly, it is necessary to use these wizards to add or
remove inverters from the system. This ensures that the correct number of inverters, and the correct
number of redundant modules in each phase. This is important for the operation of T2S alerts and
alarms.
Figure 66: Add/Remove Inverters

Go to Power system > Inverter System > Inventory > Inverters > Status to access the Add Inverters
wizard.
If inverters must be removed from the system, use the Remove Inverters wizard. Go to Power system
> Inverter System > Inventory > Inverters > Status to access the Remove Inverters wizard.

11.2.3 Maintenance Bypass

For system configurations that use a generator for the AC input, the safest way to initiate a maintenance
bypass is to follow the instructions in the Initiate Zero Phase Shift wizard. This wizard should be used
whenever the inverter system has to be put into or taken out of bypass. This prevents the inverters from
turning off when the bypass switch briefly short-circuits the AC input and output.
Go to, Power System > Inverter System > System Functions > Zero Phase Shift to get to the
Initiate Zero Phase Shift wizard.
The wizard shifts the phase and voltage of the AC output to match the input.

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11.2.4 Taking Power from DC Source
The inverter system can take power from the DC source (usually batteries) under three conditions:

1. AC mains is lost;
2. Manual DC Priority is enabled;
3. Input power limit is enabled.
When AC mains is lost, the inverters will always take power from the DC source if available.

Using Manual DC Priority

It is possible to manually instruct the inverters to take some amount power from DC. This can be useful
for testing or to manually reduce the AC input power during peak periods. Manual DC Priority takes
precedence over Input Power Limit when both are enabled. To use Manual DC Priority:

1. Go to Power System > Inverter System > System Functions > Manual DC Priority.
2. From the Manual DC Priority table, click edit icon.
3. Select Enable in Manual DC Mode drop-down menu and click save.
4. Click the edit icon to set the Desired DC Input Power to the desired value. This value is a
percentage of output power that will be taken from DC (with the rest coming from AC input).
5. Disable Manual DC Mode when complete.

Using AC Input Power Limit

The AC Input power limit is a feature that allows the controller to dynamically adjust the amount of power
taken by the AC input, by taking some power from the DC input. The controller will continue to take
power from the DC input until a user configured threshold is reached or the feature is disabled.

1. Go to Power System > Inverter System > System Functions > AC Input Power Limit.
2. Enable the AC Input Power Limit.
3. Set the Desired AC Input Power to the required value. The controller will attempt to limit the AC
input power to this value by taking some power from the DC input.
4. Disable AC Input Power Limit when complete or when the battery needs to be charged.

AFTER COMPLETING THIS TASK:

The battery may be depleted and require charging.

11.2.5 Replace Fan

The fan inside each inverter has a limited lifetime. When this lifetime has expired the inverter will have
an active alert called Fan Life Elapsed. To prevent an unexpected fan failure that could compromise
system redundancy, it is recommended that the fan be replaced when this alert occurs.

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 To clear the alert, go to Power System > Inverter System > Inventory > Inverters > Status, and click
the details icon of the inverter with the alert, then press the Clear Fan Life Elapsed Alert button.

11.2.6 Identifying an Inverter

If an inverter is in alert it is usually necessary to identify and locate the inverter in the rack. There are
two ways to do this:

1. Go to Power System > Inverter System > Inventory > Inverters > Status. This view shows all
inverters within the system in a table view. One column within the table displays the number of
active alerts. Find an inverter with an alert and click the Locate button. This will cause the LEDs
on the front panel of the inverter to flash for 2 seconds.
2. You can also click the details icon of the inverter. This view shows the bay, shelf and slot ID of
the inverter in the Inverter Mapping table. Normally this information is populated during system
commissioning, but it can also be changed here in case it is incorrect or was not initially set.
If these values have been set, use them to physically locate the inverter. If the values have not
been set or appear to be incorrect, you can use the Locate button to find the inverter and set the
bay, shelf and slot ID as required.

11.2.7 Alarms and Alerts

The inverter system has a set of alarms that are generated by the alerts on the T2S and inverters. The
system alarms are shown in the Active Alarms table.
To see all the active alerts within the system, go to Power System > Inverter System > Live Alerts.
This live information comes from the T2S, and is the source of inverter system alarms.
When the inverter system has an active alarm, go to the Live Alerts table. The information in this table
indicates which T2S or inverter to investigate to find the cause of the alarm.

11.2.8 Replacing a T2S

If a T2S fails, and needs to replaced, the inverter system needs to be recommissioned for the T2S to
be configured correctly. For a single T2S inverter system, follow the instructions below. If the inverter
system has four T2Ss refer to the chapter Inverter System (Four T2S).

1. Unplug the failed T2S.

2. Go to Power System > Inverter System > Inventory > T2Ss and click Forget All in Comms
Lost. The T2S will disappear from the table.
3. Insert the new T2S, and then wait for it to display in the Modules Available for Assignment
table. It will take several minutes for the controller to acquire the new T2S. In general it is assigned
to the system automatically, and displays in the T2Ss table. If it does not occur, use the Assign
All button to do this manually.
4. Put the system in Bypass to keep the load powered during the commissioning process.
5. Go to Power System > Inverter System > Configure System and click the Commission
Inverter System wizard in the Configuration table.

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 6. Follow the wizard instructions to recommission the system.
7. When completed, press the Add Inverters button to launch the add inverters wizard and add all
the inverters to the system. You can also launch this wizard from Power System > Inverter
System > Inventory > Inverters > Status.

RESULT:
The T2S has been replaced, and the inverter system has no active alarms.

11.2.9 Shelf Layout

This is only available via the web dashboard.
When the inverters have been configured with bay, shelf and slot ID, the Shelf Layout page displays a
physical view of the inverters, the alert status and the output power of each inverter. The text that shows
the output power is a link that opens new page to display the inverter details.

11.3 Line Power System Maintenance

This section covers line power system maintenance including: replacing LP modules, and turning off
power to the loads.

11.3.1 Powering Off and On Line Power Loads

A line power load usually has multiple channels from different LP modules assigned to it. It may be
necessary to occasionally power off then power on the load.
To power off or on a load:

1. Go to Power Systems > Line Power System > Inventory > Line Power Loads and click on the
details icon for the load to be powered off.
2. In the Status table, verify that the Channels value is at least 1. The Power On/Off buttons will
only work if there are one or more channels assigned to the load.
3. In the Configuration table, click thePower Off button. After a few moments the Channels
Enabled, Total Output Current and Total Output Power values in the Status table will go to
zero. This indicates that the load has been turned off. The Power Off button will become disabled
and the Power On button becomes enabled.
4. To turn on the load, press the Power On button. alarm.

11.3.2 Replacing Line Power Modules

If a line power module is found to have failed it can be easily replaced without losing any configuration.
To replace a module:

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 1. Go to Power Systems > Line Power System > Layout to identify the shelf and slot of the failed
module. A module causing an alarm will be highlighted with a red border. If there is more than
one module in alert it may be necessary to click on the channel, then click on the module details
link to determine the cause of the failure.
2. Unplug the failed module and replace it with a new module.
3. Press the Forget All in Comms Lost button in order to clear the LP Module Comms Lost alarm.

RESULT:
The new module is acquired and its channels are automatically assigned to the same load that the old
module was assigned to.

11.4 Battery Maintenance

This section covers the following: battery alarms, charging batteries and maintaining batteries.

11.4.1 Battery Alarms

To view the Battery Alarms menu go to Power Systems > System > Inventory > Battery.
Figure 67: Battery Alarms Menu

When the battery charge current exceeds the threshold, the Battery Charge Current High alarm is
active. The alarm may occur during battery charging if there are large load fluctuations. The alarm can
also be caused by an incorrect alarm threshold or battery charge current limit setting. The alarm will
clear when the battery charge current is less than or equal to the threshold minus the hysteresis.
When the highest battery temperature value rises above the threshold, the Battery Temperature High
alarm is active. The alarm will clear when the highest battery temperature value is less than or equal to
the threshold minus hysteresis.
When the lowest battery temperature value has fallen below the threshold, the Battery Temperature
Low alarm is active. The alarm will clear when the lowest battery temperature is greater than or equal
to the threshold plus hysteresis.

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 When the battery breaker or fuse is open, the Battery Breaker/Fuse Open alarm is active. The alarm
can occur when the digital input that detects the state of the breaker/fuse is active. The alarm may also
be caused by incorrect or faulty wiring or incorrect digital input settings. The alarm will clear when the
digital input is not active.
When the battery voltage minus the midpoint voltage measurement is greater than the threshold, the
Midpoint Unbalanced is active. The alarm can be caused by an imbalance in battery cells or blocks
and may indicate an equalize charge is necessary. The alarm may also be caused by damaged or
end-of-life cells. The alarm will clear when the difference between battery voltage and midpoint voltage
is less than or equal to the threshold minus the hysteresis.

11.4.2 Charging Batteries

To access the charging menus go to Power Systems > DC System > System Functions > Charging.
Figure 68: Battery Charging Tables

Lead acid batteries should be charged in three stages, which are constant-current charge, absorption
charge and float charge. The constant-current charge applies the bulk of the charge and takes up
roughly half of the required charge time; the absorption charge, also known as topping charge,
continues at a lower charge current and provides saturation, and then goes into float mode.
Charge Current Control during bulk charging helps increase battery longevity by keeping the battery
current to within specified limits. Charge current to the battery during recharge will be limited to a value
as programmed in the Primary Charge Current Control table.
This value is derived from the battery manufacturer’s specification sheet.
Elevated Absorption charging can be used after a prolonged AC power failure, when the battery voltage
has decreased to a low level. Once the batteries have decreased beyond the absorption low voltage
threshold, the controller will enter an armed mode. When AC power returns, the system voltage begins
to increase, which charges the batteries.
Once the system voltage increases to the high voltage threshold, the controller begins to absorption
charge the batteries at elevated absorption voltage for a period specified in the Elevated Absorption
Charging Configuration table.
This is done to ensure the Elevated Absorption Timeout is not effectively reduced by the time it takes
to recharge the battery back to nominal system voltage.
Elevated Absorption charge can also be terminated on the battery current to prevent over-charging of
the battery. Elevated Absorption will terminate when the battery current falls below the specified
threshold.
Upon initial activation of elevated absorption charging the battery current is checked if it has fallen below
the Elevated Absorption Termination Threshold. When the battery current falls below the threshold,
and remains below the threshold for thirty seconds, the absorption charging continues at the nominal
system voltage. Once the charging current is low and stable the system returns to Float mode.

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11.4.3 Maintaining Batteries
To view the Battery Maintenance menus go to Power Systems > DC System > System Functions.
There are three sub menus in the form of live data tiles: Equalize, Battery Test and Battery Runtime
and Heath Estimation.
Figure 69: Battery Maintenance System Functions

Equalize is a protective feature designed to ensure optimal lead acid battery life and performance. Over
time, individual battery cell voltages may vary greatly. To ensure that batteries remain in optimum condi-
tion, they should be periodically equalize charged. An equalize charge is forced overcharge. It removes
sulfation that may have formed during low-charge conditions. This functionalityy can be started manu-
ally when the batteries are fully charged and floating.
Refer to the battery manufacturer’s recommendations.
A Battery Test is used to verify the health of a lead acid battery.
Battery Runtime and Health Estimation provides detailed information about the battery.
Figure 70: Battery Runtime and Health Estimation Menu

A battery run time prediction is performed while the battery is supplying power to the load. The controller
collects data to estimate the time it will take the battery to be drained. If the battery estimation is enabled
and the battery is sourcing current to the load, the estimated battery runtime if AC Mains is lost displays.
During an AC outage or battery test, data is collected to calculate the estimated state of charge and the
estimated health of the battery. The accuracy of this data improves as the battery undergoes more
discharge cycles.

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 Running a Manual Battery Test

Battery test parameters are found in Power System > DC System > System Functions > Battery
Test.

To run a manual battery test, the DC System must be in Battery Conditioning mode.

1. Go to Power System > DC System > System Functions > Battery Test.
2. In the Configuration table set the Battery Test Termination Voltage to the voltage at which the
battery test should stop. A lower battery test termination voltage gives more accurate test results,
but also generates more wear on the battery.
3. In the Configuration table set the Battery Test Timeout to the maximum time to run the battery
test.
4. If the DC System is in Battery Conditioning mode, press the Start Manual Battery Test
command in the Status table.

RESULT:

• The DC System mode should change to Test Discharging

• The Time Remaining in BT should start counting down
• The Last Battery Test Error Condition should have the value: None

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 Setting Up an Automatic Battery Test

Battery test parameters are found in Power System > DC System > System Functions > Battery
Test.

To run an automatic battery test, the DC System must be in Battery Conditioning mode.

1. Go to Power System > DC System > System Functions > Battery Test.
2. In the Configuration table set the Battery Test Termination Voltage to the voltage at which the
battery test should stop. A lower battery test termination voltage gives more accurate test results,
but also generates more wear on the battery.
3. In the Configuration table set the Battery Test Timeout to the maximum time to run the battery
test.
4. In the Automatic Testing table, set the Interval Between Tests to the number of days (e.g. 182).
5. In the Automatic Testing table, set the Start Hour to the time of day you want the test to start
on (e.g. 3 for 3:00am).
6. Optional: In the Automatic Testing table, set the Days to Retry Failed Test to the number of
consecutive days to retry a battery test if it fails to start.
7. In the Automatic Testing table, press the Reschedule Next Test button to calculate the date of
the next test which is shown in the Next Battery Test field.

RESULT:
The Next Battery Test field displays the expected date and time of the next scheduled battery test.

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 Running a Remote Battery Test

Battery test parameters are found in Power System > DC System > System Functions > Battery
Test.

1. Go to Power System > DC System > System Functions > Battery Test.
2. In the Configuration table set the Battery Test Termination Voltage to the voltage at which the
battery test should stop. A lower battery test termination voltage gives more accurate test results,
but also generates more wear on the battery.
3. In the Configuration table, set the Battery Test Timeout to the maximum time to run the battery
test.
4. In the Remote BT Configuration table, set the Trigger Input for the digital input being used to
remotely trigger the battery test.
5. In the Remote BT Configuration table, set Remote BT field to Enabled. Once enabled, the
Trigger State displays a value, either Active or Inactive.
6. Activate the digital input which was configured as the Trigger Input and the a battery test starts.

RESULT:

• The Trigger State in the Remote BT Configuration table should go Active

• The DC System mode should change to Test Discharging
• The Time Remaining in BT should start counting down
• The Last Battery Test Error Condition should have the value: None

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 • A remote battery test is normally terminated when theTrigger Input is deactivated. As a safety
measure, the battery also terminates if the voltage drops below the termination voltage threshold
or the test times out.

11.4.4 Battery Temperature Compensation

To view the battery temperature compensation go to Power Systems > Status > Battery Status or
from Power System > System Functions > Temperature Compensation > Status.
Battery temperature compensation uses the temperature probes connected to the temperature inputs
on the ADIOs which are part of the system. This feature will not function optimally if these probes are
damaged or disconnected from the system.
To view the values of the temperature inputs go to Modules > ADIOs, and then click the ADIO(s) that
have battery temperature probes attached. Confirm all probes are working correctly and the tempera-
tures are reasonable.

11.5 Low Voltage Disconnect (LVD) Maintenance

Low voltage disconnects (LVDs) are used to disconnect loads during low voltage conditions. When an
LVD activates; the system displays an alarm and a message. There can be a deep discharge of the
batteries during an AC fail. Discharging the battery to an extremely low voltage can cause damage to
the load and to the battery. The LVD is used to disconnect one or more loads during extremely low
voltage conditions to avoid damage to the load or the battery. Once AC power returns, and the low
voltage condition no longer exists, the LVD automatically reconnects the loads.
Disconnects allow you to program a number of different disconnect or connect conditions relating to AC
failure or potential low power in the system. Creating multiple LVD controls provides the capability of
load shedding, which means the least critical loads are disconnected first.
Conditions that could trigger an LVD are as follows:

• Disconnect at low voltage threshold; connect at connect voltage threshold. disconnect at low
• Disconnect at time after AC Fail; connect at connect voltage threshold
• Battery State of Charge (SOC) threshold disconnect
Connect at connect voltage threshold or SOC is 5% above SOC failure threshold.
NOTE: The connect voltage should be higher than the disconnect voltage by at least 1V for a 48V
system and 0.5V for a 24V system.
Each Disconnect can have three digital inputs defined to close the loop on the status of the contactor.

• Disconnect Open Source: Indicates whether the disconnect is open or closed

• Manual Closed Source: Disconnect is set to stay closed
• Manual Open Source: Disconnect is set to stay open
To view the Disconnects menu, go to Power Systems > DC System > Inventory > Disconnects.

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12 Maintaining the Controller
When maintaining your controller always check for known issues within the readme file that ships with
your software. This section of the manual covers the following:

• Ethernet Communications
• Working with Alarms
• Controller maintenance
• Working with Logs
• User account maintenance
• File maintenance

12.1 Ethernet Communications

By default, the rear Ethernet port on the controller is configured to acquire an IP address automatically,
and the front Ethernet port is configured to use a static IP address of 10.10.10.201. The LCD can be
used to view and configure the IP addresses that are being used on both Ethernet ports.

To view or configure the IP addresses:

1. From the LCD main dashboard click Shortcut, and then press Ethernet.
2. The LCD displays the IP address currently used on both Ethernet ports.
3. Click to highlight the row of the port you want to view or configure.
4. Press the arrow on the right-side of the screen and then LCD displays the menus: Status, IPv4
Address, IPv6 Addresses and Configuration.
To change the IP address settings:
5. Select the Configuration menu to highlight, then press the arrow on the right-side of the screen
to enter.
6. Select Change Network Configuration to highlight that row, and then click the arrow on the
right-side of the screen to start the wizard.
7. Enter the desired IPv4 settings using the Previous, Next and Cancel buttons.
ADDITIONAL INFORMATION: If you are configuring a manual IPv4 address, you must supply all three
values: address, subnet and gateway. If you do not have a gateway address, it is common to
substitute the number 1 for the last entry. So, if your IP address is 10.10.10.201, then you can set
your gateway to 10.10.10.1.

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 8. When complete, click Finish and the changes are applied.
9. Click the back arrow, on the upper-left side of the screen twice and go back to the Ethernet
screen to confirm the new settings.

RESULT: On the Ethernet screen, verify that the new IP address settings are in use.

12.1.1 Connecting via the Web

By default, the rear Ethernet port of the controller is configured to acquire an IP address automatically
and the front Ethernet port is configured to use a static IP address of 10.10.10.201.

To configure the IP addresses via the web:

1. From the main dashboard, go to Controller > Configure Controller > Communications.
2. Click the Ethernet button.
3. In the Ethernet table, click the more details icon on any row.
4. Click the edit icon on the Manual Address table row.
5. Enter the IP settings and click Save.
6. Click the Apply IP Address Change button.
7. The command was executed message displays.

RESULT:
From the Ethernet table, view and verify the new IP address settings.
NOTE: If you change the IP address that you are using, when you press Apply IP Address Change
you will have to type the new IP address into your browser so that you can log in again.

12.2 Working with Alarms

12.2.1 Active Alarms

When there are active alarms in the system, both the LCD and Web interface display these alarms
prominently.
Depending on how the alarms are configured, an internal speaker may sound an alarm tone, and one
or more relays may be activated. The CXC HP controller’s internal speaker is intended to give the
on-site technician audible notification that an alarm is active. The relays are intended to give external
monitoring equipment notification through a relay contact closure (or opening) that an alarm is active.
On both the web interface and the LCD screen, the top left region of the page displays the most recent
alarms in order of the highest priority. This area of the display will be red when there are critical or major
alarms, yellow for minor alarms, and green if there are only warnings or no alarms. Clicking this region
takes you to the Active Alarms table where you can get more details.

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 The Active Alarms table displays the name of the alarm, time of activation, priority and status. The
status of an active alarm can be active or acknowledged. An alarm moves from the active to the
acknowledged state when the alarm cut-off (ALCO) button is pressed. The ALCO button is at the top of
the table on the Active Alarms table.
On the Web interface there is also a small ALCO button in the Active Alarms region of the main dash-
board that will acknowledge any active alarms, and then take you to the Active Alarms list.
On the LCD screen, ALCO can also be accessed via the Maintenance button on the main dashboard.
To view details of an active alarm click the more details icon on the right-side of the row in the Active
Alarms table. This screen shows you the state of the alarm, time of activation, time of acknowledgment,
priority and the relay that is mapped to the alarm. To get troubleshooting information about the alarm,
press the information icon beside the row that shows the alarm state.

12.2.2 Alarm Cut-off

The Alarm Cut-Off (ALCO) button is normally used to allow an on-site technician to silence the speaker
while investigating and troubleshooting an active alarm. ALCO can also be configured to deactivate
alarm relays.
The ALCO functionality is configured under Alarms and Events > Alarm Cut-off Settings.
When ALCO is pressed it can be configured to initiate either of the following actions:

• Acknowledge active alarms, deactivate relays, and silence speaker

• Silence the speaker
When ALCO is pressed, the user configured ALCO period begins to countdown. When the count down
reaches zero the ALCO period expires.
When ALCO expires the configured action is canceled. If you configured ALCO to acknowledge active
alarms, deactivate relays, and silence speaker then alarms will be unacknowledged (returned to the
active state), alarm relays are activated and the speaker will begin sounding. If you configured ALCO
to silence the speaker then the speaker will start sounding (as long as there are still active alarms).
If a new alarm activates after ALCO is pressed, the speaker will sound the appropriate alarm tone. Any
existing alarms that have been acknowledged from a previous ALCO press will remain acknowledged.

12.2.3 Alarm Summary Relays

The controller has three alarm summary relays that can be configured. These relays are normally
connected to external monitoring equipment to provide notification when the controller enters an alarm
state.

• Controller Critical Relay

• Controller Major Relay
• Controller Minor Relay
To view them go to Controller > Configure Controller > Alarms and Alarm Summary Relay.
The relay mapped to the Controller Critical Relay is active whenever one or more critical alarms are
active. Both Controller Major Relay and the Controller Minor Relay work in the same way.

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12.2.4 User Alarms

The controller has a set of default standard alarms that are associated with a system or an inventory
item such as a load or a disconnect. These standard alarms may be enough to support many system
configurations. It is also common to need additional alarms, based on the status of the digital inputs or
on the threshold of an analog value read from the input of an ADIO device.
The CXC HP controller also provides the ability to create any number of digital or threshold alarms.
These alarms have the same behavior as standard alarms such as alarm cut-off, SNMP traps, and relay
mapping. These user-defined alarms can be created and removed via the Controller > Advanced
Functions > User Alarms menu.
To create a user alarm:

1. Go to Controller > Advanced Functions > User Alarms.

2. Select the type of user alarm to create. A new row for the user alarm will display in the table.
• If you want to create a digital alarm click the Add Digital User Alarm button.
• If you want to create a high or low threshold alarm click the Add Threshold User Alarm
button.

3. Click the edit icon. Two tables display. One table shows the fields to configure that are specific to
the selected user alarm. The other table shows the standard alarm configuration.
4. Give the alarm a descriptive name. This is important since the same type of user alarms have the
same default name. The alarm description is optional.
5. Select the alarm input source. There are different options depending on the type of user alarm
you are creating.
• A threshold alarm allows you select from ADIO voltage and temperature inputs, current read-
ings from shunts or DCCTs and any status count data about rectifiers or converters.
• A digital alarm allows you to select digital inputs on any ADIO devices.

6. Set the priority and relay. If you want set a severity value for the SNMP trap, use the Parameter
1 field.
7. If you are configuring a digital alarm, this is all that is required. If you are configuring a threshold
alarm, continue as described below.
8. Select the type of threshold alarm from the Alarm When Value field.
• Selecting Above turns this alarm into a high threshold alarm.
• Selecting Below turns this alarm into a low threshold alarm.

9. Set the threshold. For a high threshold alarm to activate, the source value must be greater than
this value. For a low threshold alarm to activate, the source value must be less than this value.
10. Set the hysteresis. The hysteresis is important when using an alarm input source that may be
noisy or fluctuate periodically. Be sure to set the hysteresis large enough to avoid false alarms,
but not too large to prevent the alarm from clearing properly.

RESULT: The new alarm has been configured. Whenever possible, test to ensure that new alarm oper-
ates as expected.

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12.3 Controller Maintenance
This section of the manual covers the following:

• Resetting the controller

• Powering down the controller
• Resetting the date and time
• Changing the controller language

12.3.1 Resetting the Controller

You can perform a reset via the web or the LCD screen of the controller. This first procedure covers
resetting from the web.
CAUTION: Ensure that a backup has been performed before starting this process. Use the Backup
feature accessed through the LCD at Shortcuts > Backup.
From the web do the following:

1. From the main dashboard go to Controller > Controller Status.

2. Click the Reset Controller Button.
3. The Controller Restart window displays progress via a blue bar.

4. The controller screen goes black, and the LEDs lights cycle while restart is in progress.

RESULT:
Once complete, the Login page displays on the web, and the Cordex™ HP logo displays on the
controller.

12.3.2 Resetting via the LCD

To reset the controller via the LCD:

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 1. From the main dashboard of the controller, click the Login button.
2. Go to Menu > Controller > Controller Status.
3. From the top line of the Controller Status menu, click Reset Controller.
4. Click the Execute button.

RESULT:
The front screen blacks out, and the LED status lights cycle until the reset is complete. Once complete
the Cordex™ HP logo displays.

12.3.3 Powering Down the Controller

Sometimes it may be necessary to power down the controller to replace, remove or repair rectifiers.
CAUTION: You must use the LCD or web interface to reset the controller. This ensures that recent
changes and files are saved properly.

1. From the main dashboard, go to Controller > Controller Status and then click controller reset.
- or -
2. From the LCD screen go to Menu > Controller > Controller Status > Reset Controller.
3. While the controller LEDs are performing a chase pattern, power down the controller by removing
the power pin on the right-side of the controller.
ADDITIONAL INFORMATION: After a reset, the controller LEDs will perform a chase pattern that indi-
cates that the controller is booting. It is safe to remove power while the controller is booting. Once
that chase pattern stops, the boot sequence is over and it is no longer safe to remove power.

12.3.4 Changing Date and Time

Simple Network Time Protocol (SNTP) synchronizes time of the controller and its devices to local time,
based on the time zone setting.
NOTE: It is common to set up gateways and routers as SNTP servers. A CXC HP, using DHCP
(Dynamic Host Configuration Protocol), may try to get its time from the gateway or router.
To reset the Time and Date on the web do the following:

1. Go to Controller > Configure Controller > Time and Date.

2. In the Set System Date and Time table, click the edit icon and the end of the row.

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 3. From the drop-down Time Zone menu, select your time zone, and then click Save.
4. Set the current time and date and then press Save.
5. If required, set the Network Time Server Address.

AFTER COMPLETING THIS TASK:

If required the Network Time Server Address can be disabled. Click the edit icon, clear the field and
then click Save.

12.3.5 Changing the Default Login Language

Changing the default login language affects the language displayed on both the LCD and the web.
To change the default login language from the web do the following:

1. Go to Controller > Configure Controller > User Interface Preferences.

2. In the User Interface Preferences table, find the Default Login Language row and click the edit
icon.

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 3. From the drop-down menu, select your language preference, and then click Save.

12.3.6 Changing the Web Session Language

To support situations where users want different language options, you can change the language used
for a specific login session. Most corporate security policies ban the storage of browser cookies, which
means that the browser will not remember your selection from login to login so you need to select your
web session language each time you login.
NOTE:Without cookie support, if you force a refresh (F5 for most browsers), the browser will not
remember the language selection and you will need to change the web session language again.
To change the web session language do the following:

1. Go to the top right corner of the web page.

2. From the language drop-down menu, select your language preference.

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12.4 Working with Logs
This section of the manual covers the following:

• Events and Alerts Log

• Battery Log
• Datalogs
• Performance Log

12.4.1 Event and Alert Logs

Figure 71: Events and Alerts Log

Events
The Event log table keeps a record of changes to the state of the system to help with troubleshooting.
The types of state changes that are logged include:

• Alarm states
• Configuration changes
• System mode changes (for example, discharging)
To view the Event log, go to Logs > Events and Alerts.
Events are stored in a ‘first in first out’ (FIFO) buffer holds up to 3000 events. Of the most recent events,
up to 25 can be viewed on the LCD, and up to 300 can be viewed via the web. From the web interface,
all 3000 events can be exported as a .csv file.
To export an Event log go to Logs > Events and Alerts, and press the Export button at the top of the
Event table.
Module Alerts
The Modules Alerts log table tracks what is happening on individual modules without interfering with
Alarms or the Event log.

12.4.2 Battery Log

The Battery log records the duration and change in capacity (A-h) for every charge and discharge of a
battery. If you haveBattery Runtime and Heath enabled, the log will also record the change in State
of Charge (SOC) and State of Health (SOH).

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 Because of the large quantity of information that can be collected for battery charges and discharges,
a complete dataset can only to obtained by exporting the log. The following three figures provide exam-
ples of the data.
When viewed on the LCD, the log shows time, activity type, duration and amp hours delivered.
When viewed on the web, the log includes the battery id, battery capacity, state of charge, state of
health and the activity results.
When exported to a.csv, the log includes contains the Peukert exponent, starting and ending voltages
plus the minimum, maximum and average battery currents and temperatures.
Figure 72: Battery Log on the LCD

Figure 73: Battery Log on the Web

Figure 74: Battery Log in Excel

12.4.3 Datalogs
Datalogs allows users to record measurements (Data Signals) at set intervals over a period of time.
The Datalog uses the CXC HP sensors and calculated values as inputs. The controller supports up to
10 Datalogs, each of which may be recording up to 20 Data Signals.

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 Figure 75: Datalogs Table

The interval between samples can be configured, as well as the number of samples collected. When
the maximum number of samples have been collected, the newest sample replaces the oldest sample.
Data capture can either be started and run continuously or an equation can be used to control data
capture.
Figure 76: Datalog Window: Status, Signals, Configuration and Preview Chart

If any Data Signals are not configured, a Datalog will not start.
If there is a Clock Error Alarm—which means that the date has not been set, a Datalog will not start.
If a Datalog is running and a controller reset occurs, the Datalog will try to resume data collection on
controller startup.
If there is data available, a Preview Chart displays up to 30 samples. If there are more than five Data
Signals, only the first five signals are displayed in the preview. If a value is unknown, it is displayed on
the preview as a zero value.

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 Create a Datalog

There are three stages to setting up a Datalog:

• Add a Datalog
• Add the Data Signals
• Run the Start Capture command
To create a Datalog:

1. Go to Logs > Datalogs and click Add Datalog.

ADDITIONAL INFORMATION: Up to 10 datalogs can be created.

2. Click the more details icon of the new Datalog.

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 3. From the Configuration table, click the edit icon to setup the following information:
a. Name to give the Datalog a name;
b. Description to describe the purpose or usage of the Datalog;
c. Number Of Samples To Capture to capture from 60 to 3600 samples;
d. Sample Interval to set the interval from 2 seconds to 3 hours (10800 seconds).
e. Capture When True to control whether data is captured continuously or only under certain
conditions.
ADDITIONAL INFORMATION: If the Capture When True value goes unknown, the Datalog will
ignore it. If the Datalog is in the waiting state (or the sampling state), when the Capture When
True value goes unknown, the Datalog will stay in the waiting (or sampling) state it was
already in.
4. From the Data Signals table, click Add Data Signal to add the number of data signals you need.
ADDITIONAL INFORMATION: Up to 20 signals can be created.
5. From the Configuration table, click the edit icon to setup the following information for each Data
Signal:
a. Name to give the signal a name;
b. Description if you want to document what the signal means or how its value should be inter-
preted;
c. Field to bring up the field picker and select the ADIO input or other value you want to monitor.
ADDITIONAL INFORMATION: You cannot leave data signal fields unknown. You cannot select
state or boolean values for data signals.
6. Run the Start Capture command.
ADDITIONAL INFORMATION: The Datalog will not start if any of the Data Signals are unknown or if
you have selected a state or boolean value to monitor.
ADDITIONAL INFORMATION: If you change the Data Signals or Number Of Samples To Capture,
that will make the old data is incompatible with the new data. The old data will be deleted when
you run the Start Capture command.

12.4.4 Performance Logs

The Performance Log holds up to one-year’s worth of daily roll-ups with a minimum, maximum and
average value for key usage statistics. For power systems, this includes: input voltage and current, and
the output voltage and current. For the controller, the CPU and memory usage are tracked.

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 Figure 77: CPU Memory in Use Performance Log

To create the daily roll-ups, the Performance Log is rolling up second data into minute data, minute
data into hour data and hour data into daily data. The web displays previews of all four sets of data as
they are collected. In these previews, the horizontal axis shows the data sampled, not the timestamp.
The exported log shows data and includes timestamps.
If the controller is shut down for some period of time, the preview window will not show the gap in time.
If there is a clock error, indicating that the time and date is unknown, a Performance Log will not collect
data.

12.5 User Account Maintenance

12.5.1 Setting Up Users and Permissions

NOTE: These features are only available to those with Administrator or Account Manager privileges.
By default the CXC HP has seven user accounts: one administrator, one account manager and five
operators. The Name field in these accounts is not editable. User accounts cannot be added or deleted,
but they can be enabled or disabled.
Within the Users and Security menu you can use the User Roles drop-down menu to configure what
privileges each user has when accessing the system or changing passwords.

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 This section of the manual covers the following:

• Editing user permissions

• Enabling new users
• Disabling users

12.5.2 Editing User Permissions

These features are only available to those with Administrator or Account Manager privileges.
To edit user permissions:

1. Go to Controller > Configure Controller > Users and Security.

2. From the User table, click the see more details icon on the line of user whose access must be
changed.
3. On the right-side of the User Role line, click the edit icon.
4. From the drop-down menu, set the User Role and click Save.
ADDITIONAL INFORMATION: You cannot change the User Role for the admin and accounts users.
The controller will let you visibly change the user role but it ignores those changes and the admin
user will still have Administrator user role and the accounts user will still have the account
manager user role.

12.5.3 Creating New Users

Within the Users and Security menu you can create, edit and delete users. Only users with Adminis-
trator or Account Manager privileges can create new users. Within the User Roles drop-down menu
you can configure the privileges each user has as well as create passwords. The different levels of user
permissions are as follows:

• Administrator - Can modify all configurations, perform any actions with the exception of factory
information
• Account Manager - Can only create and modify user accounts
• Operator - Can modify all configurations, can change their own password
• Guest - Can read any field, but can not configure any settings
To create a new user:

1. Go to Controller > Configure Controller > Users and Security.

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 2. From the User table, click the see more details icon on the operator1 line.

3. Optional: Edit the Description and click Save.

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 4. Optional: Edit the Alias and click Save.

ADDITIONAL INFORMATION: The alias field allows login names that a user is more familiar with. For
example, if you set the operator1 alias to TL1, you can login to the operator1 account using the
TL1 user name.
5. Set the User Role (permissions) and click Save.

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 6. From the operator1 table, click Change User Password to set the password and click Save.

7. Login use the updated password or permissions.

12.5.4 Removing Users

These features are only available to those with Administrator or Account Manager privileges. User
accounts are not actually deleted, they are edited to remove a user’s access to the system.
To remove users:

1. Go to Controller > Configure Controller > Users and Security.

2. From the User table, click the more details icon on the line of user whose access must be
changed.
3. On the right-side of the User Role line, click the edit icon.
4. From the drop-down menu, set the User Role to No Access.

5. Click Save.

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12.5.5 Changing the Default Password - LCD
This section describes how to change user passwords from the LCD.

PREREQUISITE
You must be logged in to the controller to change passwords.
To change the default password:

1. From the main Dashboard, click the Menu button.

2. Press Controller to highlight it, and then press the arrow on the right-side.
3. Press to highlight Configure Controller, and then press the arrow on the right-side.
4. Swipe with an upward motion on the touch screen to scroll down to Users and Security, and
press to highlight.
5. Press the arrow on the right-side, and then select admin.
6. Press Change User Password.
7. Press the Execute button to modify the default, and then click the checkmark to save your
changes.

12.5.6 Changing the Default Password - Web

This section describes how to change the default password via the web interface.

To change the default password via the web:

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 1. From the main dashboard, go to Controller > Configure Controller > Users and Security.

2. From the admin line, click the more details icon on the right-side of the table.
3. From the table, click the Change User Password button.

4. Enter a new password and then click Save.

12.6 File Maintenance

This section of the manual covers the following:

• Using File Preferences to name files

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 • Importing and Exporting configuration files
• Upgrading the controller software
• Upgrading the controller operating system via the LCD
• Importing and exporting license keys

12.6.1 File Preferences

If working with multiple systems, use the file naming options to keep your files organized. You can add
either the controller name or the date to exported and saved files.
If adding a date, the date string format is YYYY-MM-DD making it easy to sort in file browsers.
If adding the controller name, and that name contains whitespace, illegal characters for file names or
some extended characters, those characters will be removed from the string that is added to the file-
name. This naming convention applies to most files that can be saved or exported from the controller
for example: configuration files, log files, licensing files and backup files.
To append a name or date:

1. Go to Controller > Configure Controller > User Interface Preferences.

2. In the File Preferences table either,

• click the edit icon in the Append a Date String to Filenames field to enable the add date to
filenames.
• click the edit icon in the Change the Add the Controller Name to Filenames field to add the
controller name to filenames.

12.6.2 File Maintenance via the LCD

To enable more to be done with the LCD screen and USB mass storage devices, most of the file main-
tenance functions available via the web are also available via the LCD. LCD file operations take place
using the top-level or root directory of a FAT32 formatted USB drive.
File operations that are available on both the web and LCD are as follows:

• Import and Export of configuration files

• Upgrade of the controller application software
• Import and Export of license key files

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 • Upgrade of module application software using ACAN files.
File operations that are available only via the LCD:

• Backup and Restore of the controller application software and configuration

• Upgrade of the controller operating system software
File operations that are available only via the Web:

• Downloading of event logs, module alerts, datalogs and tables

Import and Export

On the LCD, go to Menu > Controller > Advanced Functions > Configuration File page. The Import
Settings, Import New System and Export Configuration File commands allow you to import and
export configuration files.
On the LCD, go to Shortcuts > Browse USB. You can perform an Import Settings command on a
configuration file.

LCD Application Upgrade

There are two ways to upgrade the controller software:

1. On the LCD, go to Menu > Controller > Advanced Functions > Controller Software Upgrade.
The Upgrade New Controller Software and Reboot command will allow you to upgrade the
application using an appropriate upgrade (zip) file.
2. On the LCD go to Shortcuts > Browse USB. You can upgrade the controller application via an
appropriate upgrade (zip) file that has been stored on a USB drive.
The application upgrade takes several seconds. The controller reboots automatically when complete.

Operating System Upgrade

There are two ways to upgrade the operating system:

1. On the LCD, go to the Shortcuts > Upgrade OS command which allows you to upgrade the OS
using an appropriate upgrade (zip) file.
2. On the LCD, go to Shortcuts > Browse USB. You can upgrade the controller operating system
via an appropriate upgrade (zip) file that has been stored on a USB drive.
The operating system upgrade takes several minutes. The controller reboots automatically when
complete.

Backup and Restore

The Backup command allows you to make a full backup of a system so that you could Restore it later.
You can access the Backup function via the LCD in Shortcuts > Backup. The Backup function will
make a copy of both the application software and the configuration information for that version of the
application in a single backup file. This includes controller-specific information such as IP addresses,
user names and passwords.
If you make a Backup of the factory default settings, then you can Restore the factory defaults. If you
make a Backup of the fully commissioned working system, then you can restore the system to that state.

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 The Restore function allows you to take an existing backup file and restore the contents of that backup
file to the system. All existing application software and configuration information will be deleted and
replaced by the contents of the backup file. You can access the Restore function from the LCD in
Shortcuts > Restore.
Backup and Restore are meant to be used to recover from severe errors. If a controller was damaged
and needed to be replaced, you could use the backup file to restore a new controller to the same
settings as the previous controller.

12.6.3 Upgrading the Controller Software

To perform a controller software upgrade:

1. Go to Controller > Advanced Functions.

2. Click Controller Software Upgrade.
3. Click the Upload New Controller Software and Reboot button.
4. From the Upload File window, click Select File, and then select the upgrade file.

5. Select the controller upgrade .zip file.

6. After the upgrade is finished, the controller resets automatically.

RESULT:
Once complete, the Login page displays and you must log back in to the controller.
After an upgrade, it is common to see a number of Event Log entries showing configuration fields being
set. This is normal on an upgrade when the system needs to set up new features or options that have
been added to the controller.

12.6.4 Export a Configuration File

Before making any changes or to transfer the settings to another controller you can export the configu-
ration file to back-up your current settings. From the web go to:
Controller > Advanced Functions > Configuration File
The file is downloaded to your computer and is called exportconfig.xml by default.

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 When exporting the configuration file, the following information is removed:
• Information about rectifiers
• TCP/IP network configuration
• User account information

The format of the exported settings file is the same as a regular configuration file.

12.6.5 Import Settings

The Import Settings command does not create new devices or components in your inventory; it only
updates settings. This process only imports simple field values (numbers, strings, choices) and ignores
complex values such as ADIO inputs and relay mappings, User Alarms and Custom Data.
Importing settings will try to match up identical types of items only if those items exist in the database.
For example, if you have one disconnect already defined in the database and you import the settings
from a configuration file that has a single disconnect, the values will be copied even though the item has
a different identity number.
This matching only happens once for each kind of item. For example, if you import a configuration file
with several disconnects defined, and the database contains only a single disconnect, the values for the
first imported disconnect overwrite that single disconnect which is already in the database. All the other
disconnects are ignored.
To import settings:

1. From the main dashboard go to, Controller > Configure Controller > Configuration File >
Import Settings.
2. Click the Import Settings button and you will be prompted to upload a configuration file.

NOTE:

• To avoid security breaches, user information cannot be imported, it is always ignored. If an error
occurs while importing, the entire import is abandoned and the previous values are restored.
• User Alarms and Custom Data are not imported, it is necessary to manually create these if
needed. Import New System can be used to import User Alarms and Custom Data.

12.6.6 Import New System

To copy a system from one controller to another, you can use the Import New System command.
To import a new system:

1. From the main dashboard, go to Controller > Advanced Functions > Configuration File >
Import New System.
2. Click the Import New System button and you are prompted to upload a configuration file.

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 3. When importing a new system the following applies:
• Controller settings are overwritten with the exception of the following: User Information, User
Alarms and Custom Data. User Alarms and Custom Data are imported, and then added to
those that already exist.
• Only power systems, shunts, loads, DCCTs, disconnects, battery and ADIO devices are
imported.

NOTE: If the imported configuration includes one or more ADIO devices they will be created but it is
necessary to perform a manual replace ADIO to preserve and transfer ADIO input and relay mappings.

12.6.7 Licensing
Some features and functions on the CXC HP require a separate license key. Most controllers have the
correct license keys installed at the factory. If a controller is purchased as a spare or is being
re-purposed from a different type of system, it may be necessary to update the license key.
License key operations available on both the web and LCD are as follows:

• Import and Export of license key files

• Enable and Disable a temporary license

Export a License Key File

To update the license key on a controller, the first step is to export the current license key, and then
send it to the company from which your system was purchased.
To export a license key:

1. From the main dashboard, go to Controller > Advanced Functions > Licenses.
2. Click the Export License Key File button.
STEP RESULT: From the web, this downloads a licenses.txt file to your downloads folder. From
the LCD, this saves a licenses.txt file on your USB drive.

Import a License Key File

Once you have an updated license key file you can import it into your system and enable the new
license.
To import a license key:

1. From the main dashboard, go to Controller > Advanced Functions > Licenses.
2. Click the Import License Key File button. From the web, you are prompted to locate the file (e.g.
licenses.txt) and upload to the controller. From the LCD, select from the *.txt files on your USB
drive.

RESULT:

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 There are three possible results depending on the license key file imported.

The license key file is valid and Three things should happen:
raises the level of at least one license 1. The Value or level of at least one license key in the Licenses table
key should change. You can check the event log to confirm which
values changed.
2. If a temporary license was enabled, that temporary license is now
disabled. This prevents the temporary license from expiring after a
permanent license key has been uploaded.
3. If there were licensing alarms, they should have cleared.

The license key file is valid but does No errors will be generated but no license key values will be changed
not raise the level of any license keys either. It is not possible to downgrade a license key. Any license keys
that are less than or equal to the current license key will be ignored.

The license key file is not valid, is An error message states that the licensing information is not valid for
corrupt or is for a different controller this controller and the file will be ignored. Look at the text of the
licensing file, and ensure that the first line matches your Controller ID.

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 Figure 78: The Licensing Page

Temporary License

It is possible to enable a temporary license that will enable all licenses on the system for one month in
total. This is intended to be used in situations where it is not possible or convenient to wait for a perma-
nent license to be sent. You can able the temporary license, get everything up and running, and then
request the permanent license at some later time. The time remaining on the Temporary License will
count down from 31 days and it can not be easily reset.
To enable/disable a temporary license:

1. From the main dashboard, go to Controller > Advanced Functions > Licenses.
2. Click the Enable Temporary License button.
STEP RESULT: As long as the time remaining is not zero, the Temporary License Status value
changes to enabled.
The time remaining counts down the number of days remaining.

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 3. Click the Disable Temporary License button.
STEP RESULT: The Temporary License Status value changes to disabled.
The time remaining shows the number of days remaining.

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13 Maintaining Modules
When maintaining your modules always check for known issues within the readme file that ships with
your software. This section of the manual covers the following:

• ADIO configuration and maintenance

• Module firmware upgrades

13.1 ADIO Maintenance

To locate connected ADIO devices go to Modules > ADIOs , and then click Locate. The LEDs on the
selected ADIO will flash.

13.1.1 Configuring an ADIO

To configure an ADIO:

1. To view status of inputs and outputs go to Modules > ADIOs and select an ADIO.
2. To configure a digital input, click the more details icon for the selected digital input. Active state
can be configured as Energized or Not Energized.

3. To configure a relay, click the more details icon for the selected relay. Normal position of the relay
can be set to Energized or Not Energized.

4. To change the calibration, click the more details icon for the selected analog input. You must be
logged in as an Administrator to run the Factory Calibration wizard.

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13.1.2 Replacing an ADIO

ADIO modules have a lot of configuration and often have many links to things such as the system
voltage or alarm relays. Because so much configuration is tied to an ADIO, there is a command for
replacing the ADIO that retains all of its configuration.
To replace an ADIO:

1. From the main dashboard, go to Modules > ADIO.

2. Use the Locate button to find the two ADIOs, the old one (to be replaced) and the new one. It
may be useful to note the two serial numbers, in the identity column, if there are multiple ADIOs
in the list.
ADDITIONAL INFORMATION: The Locate button will only work on ADIO that have “Normal” Commu-
nication status.

3. Click the Replace ADIO button and the wizard guides you through the process.

4. Click the Finish button to accept the change. The resulting table should have the new ADIO in it
along with all of the mappings and configuration from the old ADIO.

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 5. Verify the ADIO.

RESULT:
Verify that the new ADIO is reading the inputs correctly, and that any inventory items are reporting the
correct values. For example, check that the load or battery current readings are correct.

13.1.3 Calibrating Analog Inputs

NOTE: Calibration is considered an expert user task. Users must be logged in with Administrator privi-
leges to perform this calibration.
This section covers the calibration of analog inputs on the ADIO including voltage, current, current
transducer and temperature. This calibration method is only supported for the Cordex HP family of
ADIO modules. Older ADIO modules such as the Shunt Multiplexer can be monitored via the CXC HP
but cannot be calibrated.
The factory calibration of Cordex HP ADIO modules is very precise. It should not be a normal practice
to recalibrate them in the field. If you need to apply a deliberate mis-calibration, Alpha recommends the
use of custom data fields to document and perform this type of conversion.
If the factory calibration values need to be recalculated, there are three calibration modes:
• Slope/Offset Calibration
• Single-Point Calibration
• Two-Point Calibration

Table 4: ADIO Input Calibration Modes (Sheet 1 of 2)

Mode Description

Slope/Offset Use Slope/Offset Calibration mode to do all of the measurements and

Calibration calculations manually and then enter results into the appropriate fields. If
an input has been accidentally mis-calibrated, use this mode to reset the
Calibration Slope to one, and the Calibration Offset to zero, which
provides reasonable values to start with.

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 Table 4: ADIO Input Calibration Modes (Continued) (Sheet 2 of 2)

Mode Description

Single-Point Use Single-Point Calibration to adjust the Calibration Offset based on a

Calibration single measured value. For voltage, current and DCCT inputs, use a
Single-Point Calibration to confirm that zero volts (or millivolts) is reading
as exactly zero volts on the ADIO. For a temperature input, you may want
to confirm that 3.0V is being read accurately.
A Single-Point Calibration only changes the Calibration Offset value. It
never changes the Calibration Slope value.

Two-Point Calibration Use the Two-Point Calibration to update Calibration Offset and
Calibration Slope based on two measured values (a low-point and a
high-point). For a Two-Point Calibration, connect the ADIO input to a
stable voltage source that accurately generate values across the full range
of the input sensor. Do not use a noisy or fluctuating input for calibration.
Also, do not to try to generate an accurate millivolt signal on a device not
intended to work in such a low range.

You can perform calibration from the LCD as well. You must login with administrator privileges to see
the Factory Calibration commands in the LCD.

Voltage Input Calibration

NOTE: Calibration is considered an expert user task. Users must be logged in with Administrator privi-
leges to perform this calibration.
To calibrate an input correctly, you need hardware to generate and measure the input signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
To perform a Single-Point Calibration on a Voltage Input:

1. Go to Modules > ADIOs > ADIO to view the Voltage Inputs table.
2. Click the more details icon of a Voltage Input to view its individual menu.

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 3. Click the Factory Calibration button to launch the Wizard.
4. At the Select Type of Calibration step, select Single-Point Calibration.
5. With a digital voltmeter, measure the voltage across the input.
6. At the Single-Point Calibration step, enter the reading on the voltmeter into the Measured
Value field.

7. Click Next to go to Apply Calibration. The wizard displays the old slope and offset and the new
slope and offset. Before accepting these values, ensure that the slope is very close to 1.0 and the
offset is no more than a few volts from 0.0.
8. Click Next to send the new offset to the ADIO module.

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 9. Verify that the newly Calibrated Value matches the digital voltmeter reading. Click Done to close
the Wizard.

Shunt Input Calibration

NOTE: Calibration is considered an expert user task. Users must be logged in with Administrator privi-
leges to perform this calibration.
To calibrate an input correctly, you need hardware to generate and measure the input signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
To perform a Single-Point Calibration on a Shunt Input:

1. Go to Modules > ADIOs > ADIO to view the Shunt Inputs table.
2. Click the more details icon of a Shunt Input to view its individual menu.

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 3. Click the Factory Calibration button to launch the Wizard.
4. At the Select Type of Calibration step, select Single-Point Calibration.
5. With a digital voltmeter, measure the voltage across the input.
6. At the Single-Point Calibration step, enter the reading on the voltmeter into the Measured
Value field.

7. Click Next to go to Apply Calibration. The wizard displays the old slope and offset and the new
slope and offset. Before accepting these values, ensure that the slope is very close to 1.0 and the
offset is no more than a few volts from 0.0.
8. Click Next to send the new offset to the ADIO module.

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 9. Verify that the newly Calibrated Value matches the digital voltmeter reading. Click Done to close
the Wizard.

Current Transducer (CT) Input Calibration

NOTE: Calibration is considered an expert user task. Users must be logged in with Administrator privi-
leges to perform this calibration.
To calibrate an input correctly, you need hardware to generate and measure the input signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
To perform a Single-Point Calibration on a Current Transducer Input:

1. Go to Modules > ADIOs > ADIO to view the Current Transducer (CT) Inputs table.
2. Click the more details icon of a Current Transducer (CT) Input to view its individual menu.

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 3. Click the Factory Calibration command to launch the Wizard.
4. At the Select Type of Calibration step, select Single-Point Calibration.
5. With a digital voltmeter, measure the voltage across the input.
6. At the Single-Point Calibration step, enter the reading on the voltmeter into the Measured
Value field.

7. Click Next to go to Apply Calibration. The wizard displays the old slope and offset and the new
slope and offset. Before accepting these values, ensure that the slope is very close to 1.0 and the
offset is no more than a few volts from 0.0.
8. Click Next to send the new offset to the ADIO module.

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 9. Verify that the newly Calibrated Value matches the digital voltmeter reading. Click Done to close
the Wizard.

Temperature Input Calibration

NOTE: Calibration is considered an expert user task. Users must be logged in with Administrator privi-
leges to perform this calibration.
To calibrate an input correctly, you need hardware to generate and measure the input signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
To perform a Single-Point Calibration on a Temperature Input:

1. Go to Modules > ADIOs > ADIO to view the Temperature Inputs table.
2. Click the more details icon of a Temperature Input to view its individual menu.

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 3. Click the Factory Calibration button to launch the Wizard.
4. At the Select Type of Calibration step, select Single-Point Calibration.
5. With a digital voltmeter, measure the voltage across the input.
6. At the Single-Point Calibration step, enter the reading on the voltmeter into the Measured
Value field.

7. Click Next to go to Apply Calibration. The wizard displays the old slope and offset and the new
slope and offset. Before accepting these values, ensure that the slope is very close to 1.0 and the
offset is no more than a few volts from 0.0.
8. Click Next to send the new offset to the ADIO module.

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 9. Verify that the new Calibrated Value matches the digital voltmeter reading. Click Done to close
the Wizard.

13.1.4 Calibrating Shunts, Current Transducers and Temperature Probes

This section covers the calibration of shunts, current transducers and temperature probes that are
connected to ADIO inputs.

Shunt Calibration

NOTE: Calibration is considered an expert task.

To calibrate a shunt correctly, you need hardware to generate and measure the input signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
A shunt Current reading is calculated as follows:

ADIO Current Input Reading (mV )

Current (A) = × Range in Amps (A) + Offset (A)
Range in Millivolts (mV )

To perform a Single-Point Calibration on a Shunt:

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 1. Go to Power System > Inventory > Shunts and click the more details icon to select one of the
available shunts.

2. Set the Offset to zero.

3. Measure the actual current flowing in amps. It may be easiest to do this measurement at 0.0
amps.
4. Record the measured value: ____________ A.
5. Subtract the displayed value: ____________ A, from the Web interface.
6. Calculate the new offset: _____________ A. Offset = Measured Value - Displayed Value.
7. Click the edit icon of the Offset field. Enter the new offset in amps and click Save.
8. Verify that the Offset field was updated, and that the new displayed value matches the measured
value.

Current Transducer Calibration

NOTE: Calibration is considered an expert task.

To calibrate a current transducer correctly, you need hardware to generate and measure the input
signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
A current transducer Current reading is calculated as follows:

ADIO CT Input Reading (V )

Current (A) = × CT Range in Amps (A) + CT Offset (A)
CT Range in Volts (V )

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 To perform a Single-Point Calibration on a Current Transducer:

1. Go to Power System > Inventory > Current Transducers and select one of the available
current transducers by clicking the more details icon.

2. Set the Offset to zero.

3. Measure the actual current flowing in amps. It may be easiest to do this measurement at 0.0
amps.
4. Record the measured value: ____________ A.
5. Subtract the displayed value: ____________ A, from the Web interface.
6. Calculate the new offset: _____________ A. Offset = Measured Value - Displayed Value
7. Click the edit icon of the Offset field. Enter the new offset in amps and click Save.
8. Verify that the Offset field was updated, and that the new displayed value matches the measured
value.

Temperature Probe Calibration

NOTE: Calibration is considered an expert task.

To calibrate a temperature prober correctly, you need hardware to generate and measure the input
signal accurately.
This topic covers how to do a Single-Point Calibration. If you need to do a Slope/Offset Calibration
or a Two-Point Calibration, a factory calibration document should be written showing, step-by-step,
how both the hardware and the software need to be used to perform an accurate calibration.
A temperature probe Temperature default calculation is as follows:

Temperature (°C ) = (Voltage − 2.73) × 100

Temperature (°F ) = (Voltage − 2.73) × 180 + 32

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 To perform a Single-Point Calibration on a Temperature Probe:

1. Go to Modules > ADIOs > ADIO by click the more details icon to select one of the available
Temperature Inputs.

2. Set the Calculation Offset to zero.

ADDITIONAL INFORMATION: Do not confuse Calibration Offset with Calculation Offset. You
should only read and change values in the table labeled Temperature Probe.
ADDITIONAL INFORMATION: Setting the offset to zero will make the temperature reading very high
and may cause temperature compensation and other temperature alarms to activate.
3. Measure the actual temperature at the probe.
4. Record the measured value: ____________ °C or °F.
5. Subtract the displayed value: ____________ °C of °F, from the Web interface.
6. Calculate the new offset: _____________ °C or °F. Calculation Offset = Measured Value -
Displayed Value
7. Click the edit icon of the Offset field. Enter the new offset in degrees and click Save.
8. Verify that the Offset field was updated, and that the new displayed value matches the measured
value.

13.1.5 Testing Relays

To test relays:

1. Go to Modules > ADIOs and click the more details icon on of the device which has relays to be
tested.
2. From Relays table, click the Test Relay button to toggle the state of the selected relay.

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 3. If the relay is in energized state it will become de-energized for one minute. If it is de-energized,
it will be energized during the test.

4. Relays can also be tested by going to the individual relay menu.

5. To stop the test early, click the Stop Test button.

13.1.6 Enabling Temperature Sensor Failure Alarms

The Temperature Sensor Failure alarm activates if the voltage on the temperature input is below or
above the operating range of the input. If the sensor is unplugged, the voltage will be zero and the alarm
activates. If you accidentally apply bus voltage to the temperature input, the alarm activates.
To enable Temperature Sensor Alarms do the following:

1. Go to Modules > ADIOs and click the more details icon on the device with Temperature
Sensors.
2. In the Alarms table there is one alarm for each temperature sensor on the ADIO. Click the more
details icon to enable or disable the alarm for the required sensor.
3. Assign a relay or any other parameters as required.

13.1.7 Ground Fault Detection

The HV-ADIO has a ground fault detection (GFD) feature, under the Modules menu, which can be
enabled or disabled. It is disabled by default.

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 When disabled, the two related values (GFD Resistance and GFD Current) read Unknown, and no
GFD-related alarms are triggered.
When enabled, the resistance and current across the GFD circuit is reported under the details of the
HV-ADIO module. There are two alarms related to the GFD.

• Ground Fault Resistance Low alarm will be raised if the resistance is lower than the configu-
rable threshold, which is 20000 ohms by default.
• Ground Fault Current High alarm will be raised if the current is higher than the configurable
threshold, which is 1mA by default.

13.2 Module Firmware Upgrades

This section covers how to upgrade the firmware on CAN devices attached to the controller.

13.2.1 Module Firmware Upgrade

To upgrade the firmware on a module, go to Modules > Module Upgrade from either the web or the
LCD touchscreen.
Figure 79: Module Upgrade Page

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13.2.2 Uploading a Firmware File

Uploading a Firmware File from the LCD

From the LCD you can either choose a file uploaded from a USB drive or one from theLocal Files folder.
The Local Files menu contains a list files previously uploaded via the web. Go to Modules Module >
Upgrade > File.

Uploading a Firmware File from the Web

To upgrade a module over the web, the firmware file must be uploaded to the controller first.

1. Go to Modules > Module Upgrade, and click Upload Firmware File.

Figure 80: Firmware Files Table

2. An Upload File dialog displays.

3. Click the Select File and choose the file to upload. Once a firmware file is selected, click the
Upload.
Figure 81: Upload File Dialog

Once the file is uploaded, the dialog closes. The uploaded file is now visible in the Firmware Files table
and available to upgrade a module.

13.2.3 Selecting the File to Upgrade

In the Firmware Upgrade table, there are buttons at the top to start or stop the firmware upgrade.
These buttons are not active until a firmware file is selected. The first three rows of the Firmware
Upgrade table display information about the selected upgrade file.

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 The rest of the table rows show information about the last upgrade that occurred. In the following Ready
to Start Upgrade figure, the controller has been recently reset and no upgrade history displays.
The File Info field is informational, it displays information about how to proceed with an upgrade. Before
a file is selected it displays the message, Select a Firmware (ACAN) File.
The File field is used to select a file for the upgrade. From the web, the upgrade file must be chosen
from those previously uploaded to the controller. On the LCD, you can select either from the list of previ-
ously uploaded files (Local Files), or from a USB drive.
Once a file is selected, the first three rows of the table are updated with new status. If the file chosen is
not a valid upgrade file, or if there are no modules to which that file can be applied, the number of
Modules Compatible With File will be 0, and the File Info field will say, Select a Different Firmware
File.
If the file is valid and applicable to your modules the Modules Compatible With File field will display
how many devices need to be upgraded, and the File Info field will display Ready to Start. If the
number of Modules Compatible With File is smaller that you expected or zero, it may be because
some or all of the modules have already been upgraded to this version. There is no need reload a
module with the same version of firmware. If the firmware is corrupt, the module will detect it and go into
a Waiting for Software state.
Figure 82: Ready to Start Upgrade

If an upgrade has been completed since the last restart, the bottom rows of the table will still contain
information about that last upgrade until the Start Firmware Upgrade button is pressed.

13.2.4 Upgrading the Module

Once a valid firmware file is uploaded and the File Info field displays, Ready to Start, click Start Firm-
ware Upgrade.
As the upgrade progresses, the Firmware Upgrade table updates with information about the upgrade.
The Last Upgrade Percent Complete counts up from 0%, and then Last Upgrade Remaining
Modules counts down (if there is more than one module being upgraded).

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 If there is more than one module being upgraded, the percent complete will show the total (100% will
be reached once all modules are upgraded) instead of a per-module completion.
Figure 83: Upgrade in Progress

The firmware upgrade can be stopped if necessary. If you press Stop Firmware Upgrade button the
controller finishes upgrading the current module so as not to leave it in a non-functional state. If multiple
modules queued, the next module will not be upgraded.
If the upgrade fails on a module, the controller stops the upgrade and will not attempt to continue on
any further modules that have been queued.
Once the upgrade is finished, the Last Upgrade Percent Complete displays 100%, and the Last
Upgrade Status displays Succeeded.

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 Figure 84: Upgrade Succeeded

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0350058-J0 Rev M Page 178
14 Using Custom Data, Timers and Counters
This section of the manual covers the following:

• Using Custom Data

• Using Timers
• Using Counters

14.1 Using Custom Data

The Custom Data feature allows you to create complex expressions that can be used to:

• Provide flexible ways to monitor and control a system

• Create custom conditions for user alarms and relay control
Custom data can be used to calculate values that represent voltages, digital inputs or currents in the
system.
For example, in a system that has multiple load shunts, custom data can be used to sum all the shunt
currents, and then the custom data result can be mapped to a single-load inventory item in a DC system.
Custom data can also be used as the input condition for a user alarm that allows for custom control of
relay outputs on ADIO devices.

14.1.1 Configuring Custom Data

Custom data has three configuration fields:

• Name
• Description
• Equation
There are also fields to help troubleshoot and fix equations that are not parsing correctly:

• Custom Data Status, Error Position, Error Token and Expected Token.
These fields provide hints to potential equation parsing errors. There is also a Result field that displays
the result of the parsed equations. The Result field may show a number with up to six decimal places
if the value is numeric. Results of a boolean expression will show the conventional representation of
“True” as 1.000000 and “False” as 0.000000.
Custom data can be configured via the web or the LCD. The LCD does not support creating of equa-
tions, but you can configure the Name and Description.
The custom data Equation field is constructed from a combination of operators, numbers, variables and
functions. Counters and Timers are also supported and are described in a separate section.
Operators
Custom data supports the following arithmetic and logical operations:

• Add “+”
• Subtract "-"
• Divide "/"

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 • Multiply "*"
• AND "&"
• OR "|"
• Less than "<"
• Greater than ">"
• Equal "="
• Parenthesis "(" and ")"
• Unary minus "-"
Number Formats
Custom data supports the following formats for numbers:

• Decimal: “10.33” or “- 4.7” or “0.45” or “.45”

• Integer: “10” or “-4”
Variables
There are two kinds of variables: numeric and state.
Numeric variables can be used for:

• ADIO voltage, shunt, temperature

NOTE: When using any temperature value as a variable, the value shown in the Variables table
may appear in units of Celsius or Fahrenheit depending on the selected language. However,
when the variable is used in the custom data equation it will always be evaluated using the
internal representation in units of Celsius. If the calculations must be done in units of Fahrenheit
it is necessary to explicitly convert the value in the equation itself. For example, if the variable is
named "T" and is showing as "71.3°F", then the equation should use "(T*1.8+32)" instead of just
"T". This will convert the Celsius value of "21.8" to the Fahrenheit value.
• System values including Total Load Current, Time Remaining in Equalize
• System inventory values including Load Breaker/Fuse, Countdown to LVD, Load Disconnect
• Rectifier group values including Average Rectifier AC Input Voltage, Total Output Power,
Number of Failed Rectifiers
• Converter group values including Total Installed Capacity, Number of Acquired Converters
• Counter and Timer values including, Counter Output, Delay Time Remaining
• Other Custom Data
State variables can be used for:

• Alarms states (active, disabled, acknowledged, etc)

• System modes (charging, discharging, conditioning, etc)
• Charging states (idle, active, etc)
Breaker states (open, closed)
Digital inputs (active, inactive)
• Disconnect states (active, inhibited, pending, inactive, etc)

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 A state variable compares the live value of a state field to up to four of its possible values. The possible
values are called “True If” values since the state variable will evaluate to True if the state field matches
any of the possible values. The screen shot below gives an example of how to configure a state variable
to test if an alarm is active or acknowledged.
NOTE: State variables will always evaluate to True or False. A state variable should always be used with
a value that represents a state. Numeric values should not be used when creating a state variable.
Tips on using variables:

• The keywords “True” and “False” can also be used in an equation. They are treated as built-in
variables that represent the value of one and zero.
• Variables are created within the context of a single unique instance of Custom Data. A variable
created for use in a specific Custom Data equation cannot be reused in another equation.
• Variable names must adhere to a specific format. The name must start with a letter, followed by
letters, digits or underscores. Some valid names are “T1”, “T_1”, “Vbat”, “BatteryCurrent”,
“Load_2_Current”
• Short but meaningful names offer the best readability when used in an equation.
Once Custom Data has been created it can be used throughout the controller and systems as input to
various configurations.
For example, in a User Alarm all Custom Data displays in the selection list of the Source field. You
can use this Custom Data to alarm and control relays based on any custom parameters required.
Another example is configuration for a load. The Load Current Source field displays all Custom Data
so you can to sum multiple currents to represent the load current.
Generally, any Source field that allows you select inputs will also provide all Custom Data as an option.
Functions
There are three supported functions: abs(), sqrt(), power(). The abs() and sqrt() accept a single input
parameter, and the power() accepts two parameters. For the power() function, the first parameter is the
base and the second parameter is the exponent. For example, power(2,3) would evaluate to 8.

14.1.2 Creating Custom Data

Creating custom data can be challenging, depending on the complexity of the equation required. The
following section describes a basic work flow that applies to all custom data, followed by a more detailed
work flow for how to create an equation with multiple variables.
Finally, there are two examples provided: one for summing shunt readings for a load, and a second for
creating a user alarm to detect if an air conditioning unit in a room is set too low.

14.1.3 Creating Custom Data - Basic Work Flow

The basic work flow for custom data is the same, regardless of what kind custom data is being created.

To create new custom data here is the basic work flow:

1. Create the new Custom Data.

2. Configure a Name and Description.

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 3. Create the variables.
4. Enter the equation.
5. Verify that the equation is valid.
6. Test the equation.

14.1.4 Creating Custom Data - Detailed Work Flow

The following steps describe a general, detailed work flow for creating custom data.

1. Go to Controller > Advanced Functions > Custom Data. This table displays all the custom data
available in the controller.
2. Press the Add Custom Data button. A new custom data line displays. Click the more details icon.
3. There are two tables: Configuration and Custom Data Variables. The Custom Data Variables
table shows all the variables that have been created for this custom data. Initially it will be empty.
4. In the Configuration table, enter a name and description for your custom data. The description
is optional but a name is highly recommended.
5. In the Custom Data Variables table, click the Add Numeric Variable or Add State Variable
button depending on the type of variable to be used. A new variable line will display, click the more
details icon.
6. From the new Variable table enter: Name, and Description. Give the variable a short, but mean-
ingful name because this is the name used in the equation.

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 7. Click the Field edit icon. A selector screen displays (see the following figure). To use the selector,
click an item from the left-most column. A new set of selections displays to the right. Keep clicking
until you have the value needed. Click Save.

ADDITIONAL INFORMATION: Once a field is clicked, the bottom area of the screen displays the
name, value and additional information within the Help text.
8. If this is a state variable, also select up to four “True If” values.
9. Repeat steps 5 through 8 to create as many variables as required.

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 10. After all variables have been created, click the edit icon for the Equation field on the Configura-
tion table. Enter the desired equation.

11. Verify that the Custom Data Status field shows Valid. If it does not, use the information provided
to find and fix the error. The Error Position, Error Token and Expected Token may provide
helpful information.

RESULT:
If possible, test the equation to ensure it is providing the expected value.

14.1.5 Custom Data Examples

The following two examples illustrate the process of using Custom Data for summing load shunt
currents and detecting if interior air conditioning is set too low and creating a User Alarm.

14.1.6 Custom Data - Summing Load Shunts

The following example shows how to create custom data that sums up three shunt currents, and maps
the result to the system load inventory item.

1. Use the steps in the detailed work flow to create custom data which sums up three variables to
compute a value for the total load current in a system. When selecting a current reading, it must

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 be selected from a shunt in the system, not at the ADIO input. It will look something like this when
finished.

2. To set up the Load to use this Custom Data, go to Power Systems > Inventory > Load, click
the more details icon for the Load that will represent the sum of the three shunts.
3. In the Configuration table, click to edit the Load Current Source field, and then use the
drop-down menu to select the Custom Data Result. The image below shows how the custom
data displays in the menu.

4. The Load Current Source field in the Configuration table displays the information as in the
following figure.

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 Figure 85: Custom Data Load Current Shunts

5. When configured, the custom data that sums the load current will look similar to the figure in step
1.

RESULT: The load current now correctly shows the sum of the three shunts.

14.1.7 Custom Data - AC Cooling too Low User Alarm

The following example shows how to create a User Alarm that is active if it appears that the air condi-
tioning in the room is set too low.

1. Use the steps in the detailed work flow to create custom data that has an equation which evalu-
ates to “true” if the outdoor temperature is greater than 25°C, if the outdoor temperature is greater
than the indoor temperature, and if the difference is greater than 5°C. When finished, it will look
something like this.

2. To set up a User Alarm to use this Custom Data, go to Controller > Advanced Functions >
User Alarms.

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 3. Select Add Digital User Alarm, and click the more details icon to edit the alarm details.
4. Configure the alarm name, relay and any other information required.
5. In the Configuration table, click the edit icon on the Source line, and then select the Custom
Data created to detect if air conditioning is set too low. Click Save. The custom data will display
in the drop-down list something like this:

6. The User Alarm configuration for the Source field should look like this:

7. When configured, the Custom Data and Variables will look similar the figure in step 1.

RESULT: The User Alarm activates if the indoor temperature is too low as compared to the outdoor
temperature.

14.2 Using Timers

The Timers feature makes it possible to create two types of timers: a delay timer or an interval timer.
The Delay Timer can be used with Custom Data to produce a programmable delay when a certain
event happens. The Interval Timer can be used with Custom data to measure the time between two
events.

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 NOTE: An event is defined as a boolean expression that transitions from false to true.
For example, a Delay Timer might be configured to delay the start of a generator once the voltage falls
below a certain value. An Interval Timer might be used to measure how many generator restarts occur
in a 24-hour period.

14.2.1 Configuring the Delay Timer

A Delay Timer has six configuration fields:

• Name
• Description
• Delay: the amount of time for the timer delay.
• Retrigger: when enabled, the timer can be continuously re-triggered when the Trigger goes from
false to true before the delay time elapses. When the timer is re-triggered, the Delay Time
Remaining starts counting down again from the configured delay time and the output will stay
true.
• Trigger Source: the field that represents the Trigger value. It is usually set to the result of a
custom data.
• Reset Source: an optional field that represents the Reset value. It is usually set to the result of
a custom data.
There are also fields to describe the state of the Delay Timer:

• Output: this value will be true when the timer is on and the delay is active.
• Delay Time Remaining: the number of seconds remaining in the delay.
• Trigger: the value of the timer trigger. When this value goes from false to true, the delay timer
starts and the output goes true as long as the Reset value is false.
• Last Uptime of Trigger True: this value captures the uptime in seconds at the time that the
Trigger went from false to true. It is useful only for troubleshooting timer operation.
• Reset: the value of the timer reset. When this value is true, the timer output will be false.
The delay timer also has a Reinitialize Timer button. It can be used if the timer configuration has been
changed while the timer is active.
Delay Timer Operation
The Delay Timer operates as follows:

• When the Trigger input goes from false to true, the Output goes true and the Delay Time
Remaining starts counting down from the delay value, as long as the Reset is false.
• If the timer is actively counting down seconds, and the Output is true when the Trigger input goes
from false to true, the timer starts counting down seconds starting from the configured delay time
for as long as the Retrigger is enabled.
• When the Reset is true, the timer output is always false and the Delay Time Remaining is set to
‘---‘.
• When the Reinitialize Button is pressed, the timer Output will be set false and the Delay Time
Remaining is set to ‘---‘.

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14.2.2 Configuring the Interval Timer
An interval timer has four configuration fields:

• Name
• Description
• Start Event Source: the field that represents the timer Start Event. It is usually set to the result
of a custom data.
• Stop Event Source: the field that represents the timer Stop Event. It is usually set to the result
of a custom data.
There are also fields to describe the state of the Interval Timer:

• Output: the output of the timer in seconds.

• Start Event: the present value of the Start Event field. It will evaluate to true or false.
• Uptime of Last Start Event: the uptime in seconds of the last time that the Start Event went from
false to true (only useful for troubleshooting timer operation).
• Stop Event: the present value of the Stop Event field. It will evaluate to true or false.
• Uptime of Last Stop Event: the uptime in seconds of the last time that the Stop Event went from
false to true
The Interval Timer also has a Reinitialize Timer button. It can be used if the timer configuration has
been changed while the timer is active.
Interval Timer Operation
The interval timer operates as follows:

• When the Start Event goes from false to true, the timer Output begins incrementing seconds
starting from 0.
• When the Stop Event goes from false to true the timer Output stops incrementing seconds and
remains at the whatever value it had at the time.
• If the timer is incrementing seconds and the Start Event goes false to true again, the Output
starts incrementing seconds starting from 0.
• When the Reinitialize Button is pressed, the timer Output will be set to ‘---‘.

14.3 Using Counters

The Counters feature makes it possible to create an Up Counter or a Down Counter that keeps track
of events. A counter can be used with Custom Data as a variable in an equation.
NOTE: An event is defined as a boolean expression that transitions from false to true.
For example, an Up Counter might be configured to increment whenever the battery voltage goes
below a certain value to count the number of discharges that have occurred.

14.3.1 Configuring the Up Counter

An Up Counter has five configuration fields:

• Name

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 • Description
• Input Source: the field that represents the Input value. It is usually set to the result of a custom
data.
• Reset Source: this optional field represents the Reset value. It is usually set to the result of a
custom data.
• Terminal Value: this is an optional numeric value that is the maximum value.
There are also fields to describe the state of the counter:

• Input: the value of the field that was selected for the Input Source. It will evaluate to false or true.
• Output: the value of the counter.
• Reset: the value of the field that was selected for the Reset Source. It will evaluate to false or true
• Terminal Reached: this value is true when the counter Output is equal to the Terminal Value.
The counter also has a Reinitialize Counter button. When this button is pressed, the counter Output
is set back to zero.
Up Counter Operation
The Up Counter operates as follows:

• When the Input value goes from false to true, the Output will increment by one, as long as it is
less than the terminal value and the Reset value is false.
• When the Reset value is true, the Output will always be zero.
• The Terminal Reached value will be true whenever the Output is equal to the Terminal Value.
• When the Reinitialize Counter button is pressed, the counter Output is set to zero. This allows
for a manual reset of the counter in case the Reset Source has not been configured.

14.3.2 Configuring the Down Counter

A Down Counter has five configuration fields:

• Name
• Description
• Input Source: the field that represents the Input value. It is usually set to the result of a custom
data.
• Initialize Source: this optional field is used to represent the Initialize value. It is usually set to the
result of a custom data.
• Initial Value: the initial value of the Down Counter.
There are also some fields to describe the state of the counter:

• Input: the value of the field that was selected for the Input Source. It will evaluate to false or true.
• Output: the value of the counter.
• Initialize: the value of the field that was selected for the Initialize Source. It will evaluate to false
or true.
• Counter at Zero: this value is true when the counter Output is equal to zero

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 The counter also has a Reinitialize Counter button. When this button is pressed, the counter Output
is set back to the initial value.
Down Counter Operation
The down counter operates as follows:

• When the Input value goes from false to true, the Output will decrement by one, as long as it is
greater than zero and the Initialize value is false.
• When the Initialize value is true, the Output will always be equal to the Initial Value.
• The Counter at Zero value will be true whenever the Output is equal to zero.
• When the Reinitialize Counter button is pressed, the counter Output is set to the Initial Value.
This allows for a manual reset of the counter in case the Initialize Source has not been config-
ured.

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0350058-J0 Rev M Page 192
15 Troubleshooting
This section of the manual covers the following:

• Troubleshooting the controller

• Troubleshooting the system

15.1 Troubleshooting Your Controller

This section of the manual covers possible issues and fixes for your controller. Also see the readme
notes that ship with the CXC HP software.

15.1.1 No Communication
Check all connection cables.
Check the Controller settings via the Controller > Configure Controller > Communications >
Ethernet.
Ensure that the controller is configured to communicate via the web. See Getting Started and Setting
Up Controller Communication.
Ensure that both ports in the Ethernet table have the address mode configured correctly.
NOTE:The default IPv4 configuration for the controller must have the rear Ethernet port set to automatic
(DHCP) and the front Ethernet port set to manual (static).

15.1.2 Unable to Communicate via Ethernet

Confirm that all cables and connections are secure.

1. Go to Controller > Configure Controller > Communications > Ethernet.

2. Ensure that the IP address settings are correct.
3. Edit the settings if required.
4. Click Save.
5. If that doesn’t work, then reset the controller.

CAUTION: Pressing the reset button restarts the controller using the last settings that were saved.
If the issue is not resolved, contact your IT department to confirm that both the controller and the
computer can communicate across the network.

15.1.3 Home Button or LCD Screen Not Responding

If the controller is not responding to touch or the Home button is not responding to touch, you can
perform a controller reset.
CAUTION: Pressing the reset button does not ensure that the settings are saved.

0350058-J0 Rev M Page 193

 Status LEDs LCD screen

Home

Reset

1. From the front of the controller, press the reset button.

15.2 Troubleshooting a Rectifier System

This section of the manual covers possible issues and fixes for your system. Also see the readme notes
that ship with the CXC HP software.

15.2.1 Relays Not Triggered During Alarm Conditions

If the relays are not trigged during alarm conditions try the following:

• Ensure alarm condition is mapped to a relay (Alarms and Events Menu).

• Ensure polarity of the relay is set correctly
• Ensure Cutoff All Alarms had not been selected
• Ensure ADIO is communicating

15.2.2 Rectifier Alarms and Alerts

Alarm: An alarm is a notification of a change to the state of the controller. Alarms can be configured with
thresholds (if applicable), mapped to relays and will trigger SNMP notifications.
Alert: An alert is a notification from a device that indicates a problem or change in state. An alert is not
configurable.The status of an alert is viewable from a device's detailed status page. For example, to
view rectifier alerts go to Power System > Inventory > Rectifiers > Status, and click the view details
icon.
Rectifier Minor Alert: indicates a potential minor problem that doesn't pose an immediate risk to the recti-
fier's ability to output power.

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 Rectifier Fail Alert: indicates a problem with the rectifier's ability to output power.
If the system has an active Rectifier Minor or Rectifier Fail alarm, you can find out the source and
cause of the alarm as follows:

1. Go to Power System > Inventory > Rectifiers > Status and look at the # Alerts column.
2. Look for a rectifier in the list with more than zero alerts and click the detailed status icon. The page
displays a Rectifier Alerts table listing all possible rectifiers alerts.
3. Page through the table to find the active alerts. Click the more details icon for a description of the
alert. This information should help you troubleshoot the problem.
NOTE: A common reason for an unexpected Rectifier Fail alert is a very low load or no load resulting in
a Ramp Test Fail/No Output Power alert. It is normal for a rectifier to have this alert active if there is
no load or very low load. If your system normally operates at very low load you can disable the Ramp
Test under Power System > Inventory > Rectifiers > Rectifiers Configuration to clear this alert and
prevent it from activating.

15.2.3 Rectifiers Not Acquired

Ensure all rectifiers are secured and tightly screwed into the shelf.
Ensure CAN cables are securely connected and routed between all necessary shelves and to the
controller.
Go to Modules > Unassigned Modules and click one of the Assign buttons to assign the module.
NOTE: Even if a system is configured to auto-assign devices, once a rectifier has been unassigned from
the system, it must be manually reassigned back into the system. This is necessary to avoid uninten-
tional auto-assignment. If a device is unassigned using the Forget button, then it will auto-assign when
discovered on the CAN bus.

15.2.4 Rectifier Communication Lost

If one or more rectifiers have lost communication with the controller for more than 10 seconds an alarm
generates. The alarm will clear when communication is restored to all rectifiers.
If rectifier communication is lost, first check the following:

1. Check all CAN cables for breaks or loose connections.

2. Ensure all rectifiers are secured and tightly screwed into the shelves.
3. Go to Power System > Inventory > Rectifiers > Alarms.
4. In the alarms table, click more details icon on Rectifier Comms Lost row to see the details.

15.2.5 Rectifier Configuration Error

If there is a Configuraiton Error alarm active, check the rectifier settings.

1. Go to Power System > Inventory > Rectifiers > Configuration.

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 2. Check the OVP threshold. It must be set higher than any system Equalize, Absorption or System
Voltage settings. The exact margin required depends on the type of rectifiers, but 48V rectifiers
required at least 1V.
3. Try setting rectifier configuration to the defaults.
4. Check the rectifier manual information about setting ranges
5. Save any changes. It may take several seconds for the changes to take affect.

15.2.6 Replacing a Defective Rectifier

When a rectifier fails and or is permanently removed, the system generates a Rectifier Comms Lost
alarm.

The alarm is cleared by removing the rectifier from the system inventory.
To remove the rectifier from the system inventory do the following:

1. Remove the defective rectifier from the shelf.

2. In the web user interface go to Power System > Inventory > Rectifiers > Status.
3. Click the Unassign button on the rectifier to be removed and confirm.
4. Place the new rectifier in the shelf.
5. Rectifiers are plug-and-play, but you may still need to map the new rectifier to an AC phase.
6. If not set to auto-assign, go to Modules > Unassigned Modules to assign new rectifier.
7. Confirm the assignment.

15.2.7 Rediscovering CAN Devices

If all of the installed equipment doesn't display after maintenance it may be caused by defective CAN
bus cables or sequencing of removal and replacement of equipment with the controller powered down
removed.

1. Check that all CAN bus cables are installed and terminated.
2. Power-cycle CAN devices if possible.
3. Update device firmware if needed.

15.2.8 Replacing a Defective ADIO

When an ADIO fails and/or is permanently removed, the system generates an alarm. The alarm is
cleared by removing the device from the inventory.
To remove the device from the inventory do the following:

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 1. Remove the defective ADIO device.
2. Install the new ADIO device and connect all the wires to the same terminals.
3. Go to Modules > ADIOs and click the more details icon in the row of the ADIO being replaced.
4. In the Configuration table, click the edit icon on the row, Replace with Selected ADIO.
5. In the drop-down menu select the new ADIO and click Save.
6. Click the Replace button. The new ADIO is now set up with all the mapping from the old ADIO.
7. Check and update any other configuration parameters where required.

15.2.9 Troubleshooting a Battery Test

Calculations for SOH, SOC, RTR Battery Test algorithm used by the CXCHP are designed to work with
lead acid batteries which have a Peukert exponent between 1.0 and 2.0. Check your battery manufac-
turers’ specifications to ensure that the battery is within these constraints. When a battery is new, and
fully charged, a battery test should show the battery to have 100% Estimated State of Charge and
100% or more Estimated Battery Health. If it does not, check and correct the following:

1. Is the Battery properly connected?

a. Check the wiring between the battery, shunts and the rectifiers.
b. Check that the shunts are properly connected and sized.
2. Is the configuration correct?
a. Go to Power Systems > System Functions > Battery Runtime and Health Estimation.
Confirm that Battery Estimation is Enabled, the Load Model is correct for your system, and
the Battery LVD value is correct.
b. Go to Power Systems > Inventory > Battery. Click the more details icon and confirm that
the Capacity Rating and the Peukert Exponent are correct.
c. Go to Power Systems > System Functions > Battery Test. Check that the Battery Test
Timeout is not too short. For the greatest accuracy set it so that the battery reaches an 80%
depth of discharge. Check that the Battery Test Termination Voltage is realistic. It should
be LVD + 1Volt: for example, a 24V system would be 22.0V.

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 3. Did anything unexpected happen during the test?
a. Was the load changed?
b. Did the AC power go out?
c. Was the controller restarted? Go to Controller > Controller Status and check the Time
Since Restart.

AFTER COMPLETING THIS TASK: If you corrected anything from the above list, allow the batteries to fully
recharge (at least 24-hours), and then run the battery test again. If a battery test shows Estimated
Battery Health to be 80% or less the batteries should be replaced.

15.2.10 Using Extended Voltage Ranges

Normally, 12, 24 and 48 volt DC Systems have a fairly narrow range of voltages allowed for battery
testing. These voltages are based on what is considered normal for the batteries and what is possible
for the rectifiers. The ranges are set this way to avoid errors when configuring a new system. The 125
and 220 volt DC Systems have a wider range of battery test voltages because there are a wider variety
of battery configurations used with those systems.
If your 12, 24 or 48 volt DC system has a battery and rectifier modules that can operate outside of the
normal ranges, you can enable extended voltage ranges to allow your battery test to run outside the
normal ranges.

1. Go to Power System > DC System > Configure System. In the Configuration table, change the
Voltage Ranges (Advanced) setting from Normal to Extended.
2. Go to Power System > DC System > Inventory > Rectifiers > Configuration. In the Configu-
ration table, set the Minimum Test Voltage to the lowest value allowed by your rectifier.
3. Go to Power System > DC System > System Functions > Battery Test. In the Configuration
table, set the Battery Test Termination Voltage to the voltage you want the battery test to run to.
ADDITIONAL INFORMATION: We strongly recommend that the Battery Test Termination Voltage
on the battery test page be at least 0.5 volts higher than the Minimum Test Voltage on the recti-
fier configuration page.

15.2.11 Troubleshooting Power Save

If Power Save is either Stopped or Suspended it may be due to the following conditions. Please review
the table below for possible causes and solutions. From the web interface go to Power System > DC
System > System Functions > Power Save.

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 Table 5: Troubleshooting Power Save

Issue Possible Cause Solution

Status table Specific values Total Load Current and System Voltage - ensure valid
displays Stopped may not be valid rating
- Invalid Data or correct, check
the following Battery Charge Current Limit - check the Primary Charge
items. Current Control, go to Power System > DC System >
System Functions > Charging

Check rectifier and ADIO communications:

Check all CAN cables for breaks or loose connections.
Ensure that they are installed and terminated.
Ensure all rectifiers are secured in the shelves. Review the
Alarms table Power System > Inventory > Rectifiers >
Alarms, review the Rectifier Comms Lost row for details.

Status table AC has failed or Once these conditions have cleared/completed Power
displays the system is in Save will resume.
Suspended battery test
mode.

15.3 Troubleshooting an Inverter System

15.3.1 Incorrect System Configuration

If the system has been incorrectly configured with the wrong number of phases, the commissioning
wizard will need to be executed again.
If the number of DC Groups is incorrect, it is likely that some inverters have the incorrect DC group
number. It is possible to fix this by manually changing the DC group number in the details screen of each
inverter.
If the number of shelves per phase is incorrect, it is likely that some inverters have the wrong bay, shelf
or slot ID. It is possible to fix this by manually changing these values in the details screen of each
inverter.
The details screen for an inverter can be found at Power System > Inverter System > Inventory >
Inverters > Status. Click the more details icon for the inverter of interest.
WARNING: Executing the commissioning wizard will turn off the inverters and will require them to be
unplugged! The system must be bypassed or the load taken off line.

15.3.2 Wrong Inverter AC Input Group

An inverter's AC input group number is set automatically to the same value as the output phase number.
It may take a minute or two for the number to be reflected on the user interface. If this number seems
incorrect, unplug the inverter, wait for the fan to stop turning and then reinsert it.

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15.3.3 Wrong Inverter DC Input Group
The DC input group number is set automatically during commissioning, based on the configured
number of DC groups as well as the slot ID. If this number seems incorrect, it can be changed from the
details screen of the inverter.

15.3.4 T2S Expert Operations

To thoroughly troubleshoot an inverter system, there are some expert operations that a user may need.
WARNING: These operations are not normally needed during operation of an inverter system. They
should only be used by qualified technicians or under the guidance of technical support
(www.alpha.ca/support).
These expert operations are:

• Get Configuration File from T2S

• Upload Configuration File to Controller
• Send Uploaded Configuration File to the T2S
• Get Log file from T2S
• Clear History Log
• Turn Off Inverters
• Turn On Inverters
Configuration Helper

15.3.5 Troubleshooting and Clearing the System Error Alarm

Occasionally the inverter system will activate a System Error alarm. This may happen after momentary
AC outages, breaker trips, false communication problems or other unusual events. The System Error
alarm is a reminder to check the T2S log file. It is recommended to download and view the log file for
any possible problems. Downloading the log file will also clear the alarm.

To check the T2S log file:

1. Determine which T2S is the source of the alarm. Navigate to Power System > Inverter System
> Live Alerts and look for the Check Log File alarm in the list.Whenever the Check Log File alert
is active, the System Error alarm will also be active. The Check Log File alert will be shown with
the serial number of the T2S that is causing the alert.
2. Go to Power System > Inverter System > Inventory > T2Ss and click on the details icon of the
T2S identified in the previous step.
3. In the T2S Expert Operations table click the Get Log File from T2S button. This will initiate a
transfer of the log file from the T2S.
4. Once the log file has been received, click Download to save the file to your computer.

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 5. Open the file and look for any event entries that might indicate a persistent issue. For example,
module failures or communication problems. These problems may indicate the need to replace a
module or inspect communication wiring.
ADDITIONAL INFORMATION: Once the log file has been transfered from the T2S, the System Error
alarm will clear.

15.4 Troubleshooting a Line Power System

This sections describes to how to troubleshoot LP system alarms, overload and transient events.

15.4.1 Resolving Line Power System Alarms

Some of the alarms from the Line Power System are generated by the LP modules. These alarms are
Input Voltage High/Low Shutdown, High Temperature Shutdown, Temperature Warning, Module
Connection Error and any alarm with “Channel” in its name. This section describes how to identify the
module causing the alarm.

1. When one of the line power systems mentioned above is active, navigate to Power System/Line
Power System/Layout.
2. On the Layout screen look for a module outlined in red, or a channel with the red exclamation
mark icon that signifies a channel alert. The table shows the physical location of the module to
help find the module should it need to be replaced.
3. Click on the channel with the alert icon. If the module is outlined in red, but no channels appears
to be in alert, click any channel.
4. The channel details appear in another table.
5. Click the link to show the module details.
6. In the Alerts table, sort on the Value column to show all the active alerts at the top. This identifies
all the alerts that are active on the module. Use the help text for the alerts to decide on appropriate
corrective action.

15.4.2 Fan Tray Alarms

The LP System may be installed with one or more optional fan trays. The fan tray is a CAN connected
device that has a Fan Fail alarm associated with it. This section describes how to identify the module
causing the alarm.

1. Navigate to Alarms and Events/Active Alarms.

2. In the list of alarms fine the Fan Fail Alarm and note the name of the fan tray that is responsible.
This confirms the alarm is caused by the fan tray and not some other device.
3. Since the fan tray cannot be located in the usual fashion with other CAN devices, look for the
physical Fan Tray with the red LED. Repair or replace the fan tray.

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15.4.3 Line Power System Overload
If the line power system is overloaded one or more modules will start flashing the front panel LEDs
yellow. Eventually the input voltage low alarm may be activated if it is configured and enabled.
If this occurs it may be necessary to add more capacity at the input to the LP system, reduce the power
drawn by the remote load or add more line power modules.

15.4.4 Line Power System Transient Events

Depending on circumstances a remote load may experience a brown-out or momentary loss of power.
This is sometimes caused by a channel that has had a transient low output voltage, ground fault or
over-voltage protection shutdown. Since these transients occur too quickly to trigger an alarm they are
instead logged to the module alert log. After a suspected transient event:

1. Navigate to Alarms and Event > Events and Alerts and view the Module Alerts table.
2. In the Search box, type “transient”. The table now shows only the transient events that have
occurred. If the table is empty then no transients were detected.
3. Each entry for a transient event shows the serial number of the module responsible. Note the
serial number.
4. Navigate to Power System > Line Power System > Inventory > LP Modules and type the serial
number of the module in the Search box. All other modules should now be filtered out leaving
only the module of interest.
5. Use the Locate button to visually identify the module in the rack.
6. Depending on the type of transient event detected, it may be necessary to unplug and insert the
module to ensure it is fully seated, replace the module or check and fix any channel connections.

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16 CXC HP Reference Guide
This section serves as a reference guide to the CXC HP controller software.

16.1 Modules
This section serves as a reference to the CXC HP modules, see Table 1.

Table 6: Support for CAN Modules (Sheet 1 of 2)

Category Device Name CXC HP Support

ADIO L-ADIO v2.00

ADIO 6I-ADIO v2.00

ADIO Shunt Multiplexer v2.00 1

ADIO I/M1 ADIO v2.20

ADIO PSU ADIO v2.20

ADIO HV-ADIO v3.00

ADIO 8R8D ADIO v3.10

ADIO 4R8D ADIO Not Planned 2

ADIO 12V BCM Not Planned

ADIO 2V BCM Not Planned

ADIO BDFB VI Meter v3.10

ADIO LPS Fan Tray v3.20

Rectifier Cordex HP 250W 12Vdc v2.10

Rectifier Cordex 400W 24Vdc v2.00

Rectifier Cordex 3.1kW 24Vdc v2.00

Rectifier Cordex HP 300W 48Vdc TBD

Rectifier Cordex 650W 48Vdc v2.00

Rectifier Cordex 1kW 48Vdc v2.00

Rectifier Cordex HP 1.2kW 48Vdc v2.00

0350058-J0 Rev M Page 203

 Table 6: Support for CAN Modules (Continued) (Sheet 2 of 2)

Category Device Name CXC HP Support

Rectifier Cordex 1.8kW 48Vdc v2.00

Rectifier Cordex HP 2.0kW 48Vdc v2.00

Rectifier Cordex HP 2.4kW 48Vdc v2.00

Rectifier Cordex 3.6kW 48Vdc v2.00

Rectifier Cordex HP 4.0kW 48Vdc v2.00

Rectifier Cordex HP 12kW 48Vdc v2.11

Rectifier Cordex 3.3kW 65Vdc Not Planned

Rectifier Cordex 1.1kW 125Vdc v3.00

Rectifier Cordex 1.1kW 220Vdc v3.00

Rectifier Cordex 4.4kW 125Vdc v3.00

Rectifier Cordex 4.4kW 220Vdc v3.00

Converter CXDF 24-48/2kW v2.01

Converter CXDF 48-24/2kW v2.01

Sub-controller T2S v3.00

Inverter AIM 1500 TBD

Inverter AIM 2500 v3.00

Inverter TUS v3.10

Line Powering LPS36 v3.20

Line Powering eLimiter+ v3.20

1. The shunt multiplexer can be monitored by the CXC HP but it cannot be calibrated by the CXC HP.
2. The 4R8D ADIO is not officially supported. If you connect one to the CXC HP, it will show up as an 8D8R ADIO.
All eight digital inputs will function correctly. The first four relays will function correctly and are mapped to the four
physical relays on the 4R8D ADIO.

16.2 Communication Ports

There are three sets of ports that are used for controller communication.

• Two Ethernet ports, commonly referred to as the front and rear Ethernet ports.

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 • Two USB ports, commonly referred to as the front and rear USB ports.
• Two CAN ports, commonly referred to as CAN1 and CAN2.

16.2.1 Ethernet Ports

The Ethernet ports support a standard RJ45 connection and can run at 10 Base-T or 100 Base-T
speeds with auto MDI-X detection (Medium Dependent Interface crossover detection) to eliminate the
need for cross-over cables.
The Ethernet ports support the IPv4 and IPv6 protocols. The IPv4 protocol supports both static IP
(Internet Protocol) and DHCP (Dynamic Host Configuration Protocol) configuration. The IPv6 protocol
will configure a link-local address automatically. Addresses with other scopes are configured by Router
Advertisements (RA). Both the LCD touchscreen, and CXC HP web interface will display the full list of
IPv6 addresses that have been configured for each port.
You can also use IPv6 addresses for outgoing messages including SNTP servers and SNMP destina-
tions.
The CXC HP does not register itself with DNS (Domain Name System) servers nor can it be configured
to join a domain or work group. However, the CXC HP is capable of using a DNS server to resolve
domain names if the gateway is set up to allow that.
WARNING: While there are two Ethernet ports available on the CXC HP, it is recommended that they are
not both connected to the same network. There is a concern that network management systems and
higher level control systems will see the CXC HP as two devices and get duplicate notifications (e.g.
SNMP traps) for a single device.

16.2.2 USB Ports

The USB ports support a standard, full-size USB host connection.
In this release, only USB Mass Storage (UMS) devices that have been formatted with a FAT32 (File
Allocation Table) file system are fully supported for use in the CXC HP controller’s USB ports. USB
drives with the NTFS (New Technology File System) file system will not work.

16.2.3 CAN Ports

Introduction to CAN for the CXC HP

CAN is used by the CXC HP to discover, collect data from, control and configure the power modules
and input/output (ADIO) modules in the power system. The CXC HP has two up to CAN buses, each of
which can control up to 127 power and ADIO modules.

What is a CAN bus?

A Controller Area Network (CAN) refers to a network of devices that communicate using the CAN serial
protocol to support distributed real-time control. The CAN bus standard was developed by Bosch and
Intel and has been in use since 1990.

How do CAN bus modules communicate?

A CAN bus uses two dedicated wires for communication called CAN high and CAN low. When the CAN
bus is idle, both lines carry 2.5V. When data bits are being transmitted, the CAN high line goes to 3.75V
and the CAN low drops to 1.25V, thereby generating a 2.5V difference between the lines. Since commu-

0350058-J0 Rev M Page 205

 nication relies on a voltage difference between the two bus lines, the CAN bus is insensitive to inductive
spikes, electrical fields or other noise. This makes CAN bus a reliable choice for networked communi-
cations in electrically noisy environments.
Figure 86: CAN Differential Signaling

Volts

3.75 CAN High

2.5 2.5V

1.25 CAN Low

Time
Data 1 0 1

CAN Network Topology

A CAN network uses a twisted pair cable to transmit the differential signals, terminated at both ends
with 120 Ohm Resistors.
Figure 87: CAN Network Topology

Node 1 Node 2 Node n

CAN_H
120 Ohms CAN_L 120 Ohms

What is CAN Power?

CAN power can be supplied through CAN bus. Optionally a power supply for the CAN bus modules can
be arranged separately. The power supply wiring can be either totally separate from the CAN bus lines
using two, two-wire cables or it can be combined with the CAN bus lines into a single four-wire cable.
CAN bus cabling is available from multiple vendors.

How are Alpha CAN Cables Wired?

The CAN connector used by Alpha Technologies is a 6P6C Offset Latch Modular Connector. These
connectors have gender and the male connectors are called plugs and the female connectors are called
jacks. You may also hear these connectors referred to by their Registered Jack (RJ) equivalent: RJ11,
RJ14 and RJ25 are all physically compatible with 6P6C modular connectors. The figure below shows
the CAN pinout for a 6P6C Offset Latch Modular Plug. Pins 1 & 6 are used for CAN power while pins 2
& 4 are used for CAN signaling.
Figure 88: Alpha CAN Connector
1 CAN Ground
2 CAN High
3 Reserved
4 CAN Low
5 Reserved
1 2 3 4 5 6 6 CAN +5V

0350058-J0 Rev M Page 206

 Are there distance limitations?
The electrical characteristics of a typical CAN bus cable restrict the cable length. Alpha Technologies
Ltd. recommends having no more than one long CAN cable on a CAN bus and to restrict the length of
that long cable to less than 100 meters.

Is the number of nodes (modules) limited?

CAN allows up to 127 modules per bus.

Where can I get more information about CAN?

CAN is specified by the International Standards Organization (ISO) standard ISO 11898.

16.3 Default System Values and Ranges

The following section provides tables of the default values and ranges for supported systems.

16.3.1 12V System Default Values and Ranges

This section provides a reference table for the default values and ranges for a 12V system.

Table 7: 12V System Default Values (Sheet 1 of 2)

Name Default Minimum Maximum

Allowed Voltage Range 10.5 15.0

Float Voltage 13.5 11.875 14.5

Equalize Voltage 13.75 12.45 14.75

Rectifier - Minimum Test Voltage 11.0

Safe Voltage 12.85 11.5 14.0

Over Voltage Protection 14.25 12.125 15.0

Absorption Voltage 13.75 12.45 14.75

Absorption Arming Voltage 12.0 10.5 13.25

Temp Comp Max Voltage 13.875 14.5

Temp Comp Min Voltage 13.125 11.875

Temp Comp Number of Cells 6

Temp Comp Voltage Warning 0.25 0 0.25

Battery Test Termination Voltage 11.125 11.125 15.0

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 Table 7: 12V System Default Values (Continued) (Sheet 2 of 2)

Name Default Minimum Maximum

Output Voltage High Alarm 13.875 10.50 15.00

Output Voltage Very High Alarm 14.125 10.50 15.00

Output Voltage Low Alarm 12.0 10.50 15.00

Output Voltage Very Low Alarm 11.625 9.00 15.00

16.3.2 24V System Default Values and Ranges

This section provides a reference table for the default values and ranges for a 24V system.

Table 8: 24V System Default Values (Sheet 1 of 2)

Name Default Minimum Maximum

Allowed Voltage Range 21.0 30.0

Float Voltage 27.0 23.75 29.0

Equalize Voltage 27.5 24.9 29.5

Rectifier - Minimum Test Voltage 22.0

Safe Voltage 25.7 23.0 28.0

Over Voltage Protection 28.5 24.25 30

Absorption Voltage 27.5 24.9 29.5

Absorption Arming Voltage 24.0 21.0 26.5

Temp Comp Max Voltage 27.75 29

Temp Comp Min Voltage 26.25 23.75

Temp Comp Number of Cells 12

Temp Comp Voltage Warning 0.5 0 0.5

Battery Test Termination Voltage 22.25 22.25 26.0

Output Voltage High Alarm 27.75 21.00 30.00

Output Voltage Very High Alarm 28.25 21.00 30.00

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 Table 8: 24V System Default Values (Continued) (Sheet 2 of 2)

Name Default Minimum Maximum

Output Voltage Low Alarm 24.0 21.00 30.00

Output Voltage Very Low Alarm 23.25 18.00 30.00

16.3.3 48V System Default Values and Ranges

This section provides a reference table for the default values and ranges for a 48V system.

Table 9: 48V System Default Values

Name Default Minimum Maximum

Allowed Voltage Range 42.0 60.0

Float Voltage 54.0 47.5 58.0

Equalize Voltage 55.0 49.8 59.0

Rectifier - Minimum Test Voltage 44.0

Safe Voltage 51.4 46.0 56.0

Over Voltage Protection 57.0 48.5 60.0

Absorption Voltage 55.0 49.8 59.0

Absorption Arming Voltage 48.0 42.0 53.0

Temp Comp Max Voltage 55.5 58.0

Temp Comp Min Voltage 52.5 47.5

Temp Comp Number of Cells 24

Temp Comp Voltage Warning 1.0 0 1.0

Battery Test Termination Voltage 44.5 44.5 52.0

Output Voltage High Alarm 55.5 42.00 60.00

Output Voltage Very High Alarm 56.5 42.00 60.00

Output Voltage Low Alarm 48.0 42.00 60.00

Output Voltage Very Low Alarm 46.5 36.00 60.00

0350058-J0 Rev M Page 209

16.3.4 125V System Default Values and Ranges
This section provides a reference table for the default values and ranges for a 125V system.

Table 10: 125V System Default Values

Name Default Minimum Maximum

Allowed Voltage Range 90.0 160.0

Float Voltage 140.625 90.0 160.0

Equalize Voltage 143.23 90.0 160.0

Rectifier - Minimum Test Voltage 114.58 90.0 160.0

Safe Voltage 133.85 90.0 160.0

Over Voltage Protection 151.04 90.0 160.0

Absorption Voltage 143.23 90.0 160.0

Absorption Arming Voltage 125.0 90.0 160.0

Temp Comp Max Voltage 144.53 160.0

Temp Comp Min Voltage 136.72 90.0

Temp Comp Number of Cells 62.5

Temp Comp Voltage Warning 2.60 0 2.60

Battery Test Termination Voltage 115.89 90.0 160.0

Output Voltage High Alarm 144.53 90.0 160.0

Output Voltage Very High Alarm 147.14 90.0 160.0

Output Voltage Low Alarm 125.0 90.0 160.0

Output Voltage Very Low Alarm 121.09 93.75 160.0

16.3.5 220V System Default Values and Ranges

This section provides a reference table for the default values and ranges for a 220V system.

0350058-J0 Rev M Page 210

 Table 11: 220V System Default Values

Name Default Minimum Maximum

Allowed Voltage Range 180.0 320.0

Float Voltage 247.50 180.0 320.0

Equalize Voltage 252.08 180.0 320.0

Rectifier - Minimum Test Voltage 201.67 180.0 320.0

Safe Voltage 235.58 180.0 320.0

Over Voltage Protection 265.83 180.0 320.0

Absorption Voltage 252.08 180.0 320.0

Absorption Arming Voltage 220.0 180.0 320.0

Temp Comp Max Voltage 254.38 320.0

Temp Comp Min Voltage 240.63 180.0

Temp Comp Number of Cells 110

Temp Comp Voltage Warning 4.58 0 4.58

Battery Test Termination Voltage 203.96 180.0 320.0

Output Voltage High Alarm 254.38 180.0 320.0

Output Voltage Very High Alarm 258.96 180.0 320.0

Output Voltage Low Alarm 220.0 180.0 320.0

Output Voltage Very Low Alarm 213.13 165.0 320.0

16.3.6 AC Voltage Alarm Ranges

This table provides the AC voltage alarm ranges.

Table 12: AC Voltage Alarm Ranges (Sheet 1 of 2)

Name Default Minimum Maximum

AC Volts High Alarm 270.0 60.0 550.0

AC Volts Low Alarm 180.0 60.0 550.0

0350058-J0 Rev M Page 211

 Table 12: AC Voltage Alarm Ranges (Continued) (Sheet 2 of 2)

Name Default Minimum Maximum

AC Volts Alarm 3.0

Hysteresis

0350058-J0 Rev M Page 212

17 Certification
CSA (Canadian Standards Association also known as CSA International) was established in 1919 as
an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally
Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration)
in the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997,
1999, and 2001. The specific notifications were posted on OSHA’s official website as follows:

• Federal Register #: 59:40602 - 40609 [08/09/1994]

• Federal Register #: 64:60240 - 60241 [11/04/1999]
• Federal Register #: 66:35271 - 35278 [07/03/2001]
When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is certi-
fied for both the US and Canadian markets, to the applicable US and Canadian standards. (1)
Alpha rectifier and power system products, bearing the aforementioned CSA marks, are certified to CSA
C22.2 No. 60950-01 and UL 60950-1. Alpha UPS products, bearing the aforementioned CSA marks,
are certified to CSA C22.2 No. 107.3 and UL 1778. As part of the reciprocal, US/Canada agreement
regarding testing laboratories, the Standards Council of Canada (Canada’s national accreditation body)
granted Underwriters Laboratories (UL) authority to certify products for sale in Canada. (2) Only Under-
writers Laboratories may grant a license for the use of this mark, which indicates compliance with both
Canadian and US requirements.(3)

NRTL’s Capabilities
NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL
program. The testing and certifications are based on product safety standards developed by US based
standards developing organizations and are often issued by the American National Standards Institute
(ANSI). (4) The NRTL determines that a product meets the requirements of an appropriate
consensus-based product safety standard either by successfully testing the product itself, or by veri-
fying that a contract laboratory has done so, and the NRTL certifies that the product meets the require-
ments of the product safety standard. (4)
Governance of NRTL
The NRTL Program is both national and international in scope with foreign labs permitted.
(1) www.csagroup.org
(2) www.scc.ca
(3) www.ulc.ca
(4) www.osha.gov

0350058-J0 Rev M Page 213

0350058-J0 Rev M Page 214
18 Glossary

AC
Alternating Current
ACCT
Alternating Current Current Transducer
ADIO
Analog-digital input-output
ALCO
Alarm cutoff
CAN
Controller Area Network
CT
Current Transducer
CX
Cordex series; e.g. CXC for Cordex™ System Controller
CXC
Cordex™ Controller
CXC HP
Cordex™ Controller High Performance
CXD
Cordex™ DC-DC Converter
CXR
Cordex™ Rectifier
DC
Direct current
DCCT
Direct Current Current Transducer
DHCP
Dynamic Host Configuration Protocol
DOD
Depth of discharge
FCC
Federal Communications Commission
GUI
Graphical User Interface
ICMP
Internet control message protocol
IEC
International Electrotechnical Commission
IETF
Internet Engineering Task Force
IP
Internet Protocol

0350058-J0 Rev M Page 215

 IPv4
Internet Protocol version 4
IPv6
Internet Protocol version 6
ISO
International Organization for Standardization
LCD
Liquid Crystal Display
LED
Light Emitting Diode
LVD
Low voltage disconnect
LVBD
Low voltage battery disconnect
MAC
Media Access Control; e.g. MAC address
MIB
Management Information Base; a database of entities most often associated with SNMP
MOV
Metal Oxide Varistor
MUX
Multiplexer
NEBS
Network Equipment-Building System; a set of safety, spatial and environmental guidelines for
telecom
OLED
Organic LED, in-shelf controller display
RFC
Request For Comments; a formal document (or standard) from the Internet Engineering Task
Force (IETF)
SCI
Serial Communication Interface
SELV
Safety Extra Low Voltage
SMTP
SImple Mail Transfer Protocol
SNMP
Simple Network Management Protocol
SNTP
Simple Network Time Protocol
SOC
State of Charge
TCP/IP
Transmission Control Protocol / Internet Protocol
Trap
An unsolicited SNMP event notification

0350058-J0 Rev M Page 216

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