Project : BMRCL, MAHALAXMI STATION

ROOF A CANTILEVER PURLIN DESIGN ( P 1 )

Design of Purlins

Purlin Section = Z 200 x 2.5

Span of the purlin (L) = 2.5 m
Spacing of the Purlin = 1.5 m
No of sag rods = 0 Nos.
Unsupported length, L1 = 2.50 m
Yeild Strength , Fy = 345 N/mm2
Young's Modulus of Steel , E = 200000 N/mm2

Load Data

Dead Load = 0.15 KN/m2

Live Load = 0.75 KN/m2

Design wind pressure = 0.653 KN/m2

Wind coefficient , Cpe (-Ve) = 1.1 ( Ref IS 875 Part 3 Table 05 )
Wind coefficient , Cpe (+Ve) = 0.4 ( Ref IS 875 Part 3 Table 05 )
Wind Load (-Ve) = 0.72 KN/m2 (Up)
Wind Load (+Ve) = 0.26 KN/m2 (Dn)
Roof slope is = 15 Deg
Dead Load normal to purlin, D = 0.15 x 1.5 x Cos 108 = 0.22 KN/m (Dn)
Live Load normal to purlin, L = 0.75 x 1.5 x Cos 108 = 1.09 KN/m (Dn)
Dead load lateral to purlin, d = 0.15 x 1.5 x Sin 108 = 0.06 KN/m
Live Load lateral to purlin, l = 0.75 x 1.5 x Sin 108 = 0.29 KN/m
Wind Load over the purlin, Wup = 0.72 x 1.5 = 1.08 KN/m (Up)
Wind Load over the purlin, Wdn = 0.26 x 1.5 = 0.39 KN/m (Dn)
UDL over the purlin = (D + L) = 1.30 KN/m DL+LL
UDL over the purlin = (D + L+Wdn) X0.75 = 1.27 KN/m DL+LL +Wdn
UDL over the purlin = (W - D) x 0.75 = 0.65 KN/m Wup-DL
UDL over the purlin = (W + D) x 0.75 = 0.46 KN/m Wdn+DL
Design Load over the purlin , W = 1.30 KN/m Wup-DL

DL+LL

Bending moment, M1 = (d+l) L1^2 / 2 = 1.09 KN-m

Bending moment, M2 = (D+L)L2 / 2 = 4.07 KN-m
Shear Force = (D+L)X L = 3.26 KN

Wup-DL

Bending moment, M1 = (d+l) L1^2 / 2 = 1.09 KN-m

Bending moment, M2 = (Wup-DL)L2 / 2 = 2.02 KN-m
Shear Force = (Wup-DL)X L = 1.61 KN

Design Moments
Moment Shear Properties of Z 200 x2.5
KN/m KN Area = 8.96 cm2
DL+LL = 4.07 3.26 Ixx = 536.5 cm4
Wup-DL = 2.02 1.61 Sx = 52.63 cm3
Rx = 7.74 cm
Iyy = 52.63 cm4
Moments of the Purlin M1 = 1.09 KN-m Sy = 12.07 cm3
(for the calculation of cb) M2 = 4.07 KN-m Ry = 3.03 cm
Depth = 20 cm
Check for Stress , D+L Thickness = 2.5 mm
Actual Stress
bc.cal = M xx / Sx + Myy / Sy
= 167.89 N/mm2

Check for Stress Wup-DL

Actual Stress
bc.cal = M xx / Sx + Myy / Sy
 Project : BMRCL, MAHALAXMI STATION
ROOF A CANTILEVER PURLIN DESIGN ( P 1 )

= 128.77 N/mm2

Check For Allowable Stress As Per IS:801( Also Lateral Buckling)

Unsupported length L = 250.00 cm

Iyc = Iy/2
= 26.315
= 26.32 cm4
Cb = 1.75+1.05(M1/M2)+0.3(M1/M2)^2 - (Subjected to a max. of 2.3)
= 2.41
= 2.3
Parameters:- As per IS:801
L ^ 2 S x / d I yc = 250 ^ 2 x 52.63 / 20 x 26.32
= 6250
0.18 II ^ 2 E Cb/Fy = 0.18 x 3.14 ^ 2 x 2.0 x 10^ 5 x 2.3 / 345
= 2366
0.90 II ^ 2 E Cb/Fy = 11832

Fb = 2/3 (Fy)-Fy^2 x (L^2 Sx / D I yc) / (2.7P^2 E Cb)

= 2/3 x 345- ( {345^2 x 6250 /(2.1 x 3.14^2x 2.0x 10^5x 2.3)
= 171.95 N/mm2

> 167.9 N/mm2 Hence Safe

Check For Shear Stress As per IS:801-1975 Clause6.4.1

d/t = 195 / 2.5

= 78
4590 / Sqrt (fy) = 78.15 > 78
Since 4590 / Sqrt (fy) >d/t
Fv (allowable) = 5850000/(d/t)^2)
= 961.5384615 kg/cm2

v.cal = 326 /Web Area

= 66.87 kg/cm2
< 961.5384615 kg/cm2 Hence Safe
Deflection

Actual Deflection = 0.125wl4/EI

= 0.125x1.3x6300^4/200000x536.5x10E04
= 5.93 mm, @3200 at the edge

Allowable Deflection = Span / 75 As per IS:800

= 3200 / 75
= 33.33 mm > 5.93 Hence Safe
 Project : LALITPUR MANDI

Design of Purlins

Purlin Section = Z 300 x 2.5

Span of the purlin (L) = 8.3 m
Spacing of the Purlin = 1.5 m
No of sag rods = 2 Nos.
Unsupported length, L1 = 2.77 m
Yeild Strength , Fy = 345 N/mm2
Young's Modulus of Steel , E = 200000 N/mm2

Load Data

Dead Load = 0.15 KN/m2

Live Load = 0.75 KN/m2

Design wind pressure = 1.27 KN/m2

Wind coefficient , Cpe (-Ve) = 1.7 ( Ref IS 875 Part 3 Table 05 )
Wind coefficient , Cpe (+Ve) = 0 ( Ref IS 875 Part 3 Table 05 )
Wind Load (-Ve) = 2.16 KN/m2 (Up)
Wind Load (+Ve) = 0.00 KN/m2 (Dn)
Roof slope is = 15 Deg
Dead Load normal to purlin, D = 0.15 x 1.5 x Cos 108 = 0.22 KN/m (Dn)
Live Load normal to purlin, L = 0.75 x 1.5 x Cos 108 = 1.09 KN/m (Dn)
Dead load lateral to purlin, d = 0.15 x 1.5 x Sin 108 = 0.06 KN/m
Live Load lateral to purlin, l = 0.75 x 1.5 x Sin 108 = 0.29 KN/m
Wind Load over the purlin, Wup = 0.72 x 1.5 = 3.24 KN/m (Up)
Wind Load over the purlin, Wdn = 0.26 x 1.5 = 0.00 KN/m (Dn)
UDL over the purlin = (D + L) = 1.30 KN/m DL+LL
UDL over the purlin = (D + L+Wdn) X0.75 = 0.98 KN/m DL+LL +Wdn
UDL over the purlin = (W - D) x 0.75 = 2.27 KN/m Wup-DL
UDL over the purlin = (W + D) x 0.75 = 0.16 KN/m Wdn+DL
Design Load over the purlin , W = 2.27 KN/m Wup-DL

DL+LL

Bending moment, M1 = (d+l) L1^2 / 10 = 0.27 KN-m

Bending moment, M2 = (D+L)L2 / 10 = 8.98 KN-m
Shear Force = (D+L)X L / 2 = 5.41 KN

Wup-DL

Bending moment, M1 = (d+l) L1^2 / 10 = 0.27 KN-m

Bending moment, M2 = (Wup-DL)L2 / 10 = 15.61 KN-m
Shear Force = (Wup-DL)X L / 2 = 9.40 KN

Design Moments
Moment Shear Properties of Z 300 x2.5
KN/m KN Area = 12 cm2
DL+LL = 8.98 5.41 Ixx = 1577 cm4
Wup-DL = 15.61 9.40 Sx = 107 cm3
Rx = 11.4 cm
Iyy = 59 cm4
Moments of the Purlin M1 = 0.27 KN-m Sy = 12.07 cm3
(for the calculation of cb) M2 = 15.61 KN-m Ry = 2.2 cm
Depth = 300 cm
Check for Stress , D+L Thickness = 2.5 mm
Actual Stress
bc.cal = M xx / Sx + Myy / Sy
= 106.11 N/mm2

Check for Stress Wup-DL

Actual Stress
 Project : LALITPUR MANDI

bc.cal = M xx / Sx + Myy / Sy
= 168.04 N/mm2

Check For Allowable Stress As Per IS:801( Also Lateral Buckling)

Unsupported length L = 276.67 cm

Iyc = Iy/2
= 29.5
= 29.50 cm4
Cb = 1.75+1.05(M1/M2)+0.3(M1/M2)^2 - (Subjected to a max. of 2.3)
= 1.77

Parameters:- As per IS:801

L ^ 2 S x / d I yc = 200 ^ 2 x 52.63 / 20 x 26.32
= 925
0.18 II ^ 2 E Cb/Fy = 0.18 x 3.14 ^ 2 x 2.0 x 10^ 5 x 1.81 / 345
= 1819
0.90 II ^ 2 E Cb/Fy = 9095

Fb = 2/3 (Fy)-Fy^2 x (L^2 Sx / D I yc) / (2.7P^2 E Cb)

= 2/3 x 345- ( {345^2 x 4410 /(2.1 x 3.14^2x 2.0x 10^5x 1.81)
= 218.30 N/mm2

> 111.11 N/mm2 Hence Safe

Check For Shear Stress As per IS:801-1975 Clause6.4.1

d/t = 195 / 2.5

= 1198
4590 / Sqrt (fy) = 78.15 > 78
Since 4590 / Sqrt (fy) >d/t
Fv (allowable) = 5850000/(d/t)^2)
= 4.0760756 kg/cm2

v.cal = 410 /Web Area

= 7.23 kg/cm2
< 4.0760756 kg/cm2 Hence Safe
Deflection

Actual Deflection = 0.013wl4/EI

= 0.01x1.3x6300^4/200000x536.5x10E04
= 45.46 mm, @3150 at the mid span

Allowable Deflection = Span / 150 As per IS:800

= 6300 / 150
= 55.33 mm > 45.46 Hence Safe
 Project : ADANI TENDER

Design of Purlins

Purlin Section = Z 300 x 24

Span of the purlin (L) = 8 m
Spacing of the Purlin = 1.4 m
No of sag rods = 2 Nos.
Unsupported length, L1 = 2.67 m
Yeild Strength , Fy = 345 N/mm2
Young's Modulus of Steel , E = 200000 N/mm2

Load Data

Dead Load = 0.2 KN/m2

Live Load = 0.75 KN/m2

Design wind pressure = 2.066 KN/m2

Wind coefficient , Cpe (-Ve) = 1.3 ( Ref IS 875 Part 3 Table 05 )
Wind coefficient , Cpe (+Ve) = 0 ( Ref IS 875 Part 3 Table 05 )
Wind Load (-Ve) = 2.69 KN/m2 (Up)
Wind Load (+Ve) = 0.00 KN/m2 (Dn)
Roof slope is = 45 Deg
Dead Load normal to purlin, D = 0.15 x 1.5 x Cos 108 = 0.20 KN/m (Dn)
Live Load normal to purlin, L = 0.75 x 1.5 x Cos 108 = 0.74 KN/m (Dn)
Dead load lateral to purlin, d = 0.15 x 1.5 x Sin 108 = 0.20 KN/m
Live Load lateral to purlin, l = 0.75 x 1.5 x Sin 108 = 0.74 KN/m
Wind Load over the purlin, Wup = 0.72 x 1.5 = 3.76 KN/m (Up)
Wind Load over the purlin, Wdn = 0.26 x 1.5 = 0.00 KN/m (Dn)
UDL over the purlin = (D + L) = 0.94 KN/m DL+LL
UDL over the purlin = (D + L+Wdn) X0.75 = 0.71 KN/m DL+LL +Wdn
UDL over the purlin = (W - D) x 0.75 = 2.67 KN/m Wup-DL
UDL over the purlin = (W + D) x 0.75 = 0.15 KN/m Wdn+DL
Design Load over the purlin , W = 2.67 KN/m Wup-DL

DL+LL

Bending moment, M1 = (d+l) L1^2 / 10 = 0.67 KN-m minor axis

Bending moment, M2 = (D+L)L2 / 10 = 6.02 KN-m
Shear Force = (D+L)X L / 2 = 3.76 KN

DL+WL

Bending moment, M1 = (d+l) L1^2 / 10 = 0.67 KN-m minor axis

Bending moment, M2 = (Wup-DL)L2 / 10 = 17.10 KN-m
Shear Force = (Wup-DL)X L / 2 = 10.69 KN

Design Moments
Moment Shear Properties of Z 300 x24
KN/m KN Area = 1260 mm2
DL+LL = 6.02 3.76 Ixx = 17000000 mm4
DL+WL = 17.10 10.69 Sx = 112000 mm3
Rx = 116 mm
Iyy = 2320000 mm4
Moments of the Purlin M1 = 0.67 KN-m Sy = 23800 mm3
(for the calculation of cb) M2 = 17.10 KN-m Ry = 42.8 mm
Depth = 300 mm
Check for Stress , D+L Thickness = 2.4 mm
Actual Stress
bc.cal = M xx / Sx + Myy / Sy
= 81.84 N/mm2

Check for Stress Wup-DL

Actual Stress
 Project : ADANI TENDER

bc.cal = M xx / Sx + Myy / Sy
= 180.76 N/mm2

Check For Allowable Stress As Per IS:801( Also Lateral Buckling)

Unsupported length L = 2666.67 mm

Iyc = Iy/2
= 1160000
= 1160000.00 mm4
Cb = 1.75+1.05(M1/M2)+0.3(M1/M2)^2 (Subjected to a max. of 2.3)
= 1.79 (M1 and M2 shall be major moments…?)

Parameters:- As per IS:801

L ^ 2 S x / d I yc = 200 ^ 2 x 52.63 / 20 x 26.32
= 2289
0.18 II ^ 2 E Cb/Fy = 0.18 x 3.14 ^ 2 x 2.0 x 10^ 5 x 1.81 / 345
= 1843
0.90 II ^ 2 E Cb/Fy = 9216

Fb = 2/3 (Fy)-Fy^2 x (L^2 Sx / D I yc) / (2.7P^2 E Cb)

= 2/3 x 345- ( {345^2 x 4410 /(2.1 x 3.14^2x 2.0x 10^5x 1.81)
= 201.44 N/mm2

0.6*fy = 207 N/mm2 SAFE

Check For Shear Stress As per IS:801-1975 Clause6.4.1

d/t = 125
= 125
4590 / Sqrt (fy) = 78.15 d/t > 4590/sqrt(fy)
Since d/t > 4590/sqrt(fy)
Fv (allowable) = MIN((1275*(fy/(h/t))^0.5)/10,0.4*fy)
= 138 N/mm2

v.actual = Force /Web Area

= 14.84 N/mm2
< 138 N/mm2 SAFE
Deflection

Actual Deflection = 0.013wl4/EI

= 41.84 mm

Allowable Deflection = Span / 150 As per IS:800

= 53.33 mm SAFE