Orbital Motor OML OMM Repair Instruction

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

OML and OMM

Orbital Motors

Repair Instructions
Orbital Motors OML and OMM
Repair Instructions
Table of Contents, Revision View and Safety Precautions

Revision View Date Page Changed Revision


Jan 2008 all Changed from Danfoss to Sauer Danfoss lay out AA
Mar 2008 13 Service toll numbers are corrected AB
Apr 2010 16 Japan location AD
Sep 2010 16 New back cover AE

Safety Precautions Always consider safety precautions before beginning a service procedure. Protect your-
self and others from injury. Take the following general precautions whenever servicing a
hydraulic system.

Unintended Machine Movement


WWarning
Unintended movement of the machine or mechanism may cause injury to the technican
or bystanders. To protect against uintended movement, secure the machine or disable /
disconnect the mechanism while servicing.

Flammable Cleaning Solvents


WWarning
Some cleaning solvents are flammable. To avoid possible fire, do not use cleaning
solvents in an area where a source of ignition may be present.

Fluid Under Pressure


WWarning
Escaping hydraulic fluid under pressure can have sufficient force to penetrate your skin
causing serious injury and/or infection. This fluid may also be hot enough to cause burns.
Use caution when dealing with hydraulic fluid under pressure. Relieve pressure in the
system before removing hoses, fittings, gauges, or components. Never use your hand
or any other body part to check for leaks in a pressurized line. Seek medical attention
immediately if you are cut by hydraulic fluid.

Personal Safety
WWarning
Protect yourself from injury. Use proper safety equipment, including safety glasses, at all
times.

Contents Special Versions................................................................................................................................................ 3


Cost-Free Repairs............................................................................................................................................. 3
Exploded View OML....................................................................................................................................... 4
Spare Part List for OML.................................................................................................................................. 5
Dismantling OML............................................................................................................................................ 6
Assembly OML.................................................................................................................................................. 7
Exploded View for OMM............................................................................................................................... 8
Spare Part List for OMM................................................................................................................................ 9
Dismantling OMM.........................................................................................................................................11
Assembly OMM..............................................................................................................................................12
Special Tools....................................................................................................................................................13
© 2010 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already
ordered provided that such alterations can be made without affecting agreed specifications. All trademarks
in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the
Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the
Sauer-Danfoss Group.  Frontpage: F301 211, F301212, Drawing 151-1837
2 11036540 • Rev AE • Sep 2010
Orbital Motors OML and OMM
Repair Instructions
Special Versions and Cost-free Repairs

Special Versions The list of spare parts cannot be used when ordering parts for special OML/OMM
versions.
In this respect, please contact the sales organisation for Sauer-Danfoss.
Cost-Free Repairs
We would point out that cost-free repairs as mentioned in Sauer-Danfoss General
Conditions of Sale, are carried out only at Sauer-Danfoss Nordborg or at service shops
authorised by Sauer-Danfoss.

OML Housing Gearwheel set

Output shaft
with spool valve

Cardan shaft

Housing
Gearwheel set
OMM
Output shaft
with spool valve

Cardan shaft

11036540 • Rev AE • Sep 2010 3


Orbital Motors OML and OMM
Repair Instructions
Exploded View OML

Exploded View OML

Tightening torque: item 19


7.5 - 9.5 N•m [66 - 84 lbf•in]

4 11036540 • Rev AE • Sep 2010


Orbital Motors OML and OMM
Repair Instructions
Spare Part List OML

Spare Part List OML Number


Item Spare Part Dimensions Code no.
per motor
1* Dust seal ring 29 • 17 • 3.2 mm 633B3398 1
2 Retaining ring 29 • 1.2 mm 682L4213 1
3 Support ring 28.8 • 17.35 • 2.45 mm 1
4* Shaft seal BAKHD NBR 28 • 17 • 5.5 mm 633B3208 1
4 Shaft seal BAHD FPM 28 • 17 • 5.5 mm 633B3390 1
5 Bearing race 27.8 • 17.1 • 3.0 mm 151G0307 1
6 Needle bearing 27.9 • 17.1 • 2.0 mm 151G2300 1
7 Label
8 Housing and output shaft not sold separately
9 Parallel key metric version 16 • 5.0 • 5.0 mm DIN 6885 682L8026 1
9a Parallel key SAE version 3/16 • 3/16 • 3/4 inch B.S. 46 682L8031 1
10* O-ring 42 • 1.0 mm 633B1027 4
11 Distributor plate 45 • 14.6 • 4.0 151G2303 1
Cardan shaft OML 8 l = 51.5 mm 151G2314 1
Cardan shaft OML 12.5 l = 53.8 mm 151G2315 1
12
Cardan shaft OML 20 l = 57.6 mm 151G2316 1
Cardan shaft OML 32 l = 63.7 mm 151G2317 1
Gearwheel set OML 8 w = 4.1 mm 151G2101 1
Gearwheel set OML 12.5 w = 6.4 mm 151G2102 1
13
Gearwheel set OML 20 w = 10.2 mm 151G2103 1
Gearwheel set OML 32 w = 16.3 mm 151G2104 1
14 Intermediate plate 45 • 4.0 mm 151G2305 1
15 Check valve 4.76 689X1005 2
16 End cover, metric version G 1/4 in ports 151G2331 1
16a End cover, SAE version 7/16 - 20 UNF 151G2333 1
17 Seal plug metric version G 1/4 in ports 633X0028 2
17a Seal plug SAE version 7/16 - 20 UNF 633X7026 2
18* Washer 8.82 • 5.39 • 1.0 mm 684X2012 3
Screw M5 OML 8/12.5 l = 40 mm 681X1511 3
19 Screw M5 OML 20 l = 45 mm 681X1512 3
Screw M5 OML 32 l = 50 mm 681X1702 3

Set of Seals
* Seal kit OML incl. items 1, 4, 10 and 18 151G2201

11036540 • Rev AE • Sep 2010 5


Orbital Motors OML and OMM
Repair Instructions
Dismantling OML / Cleaning

Dismantling Item Part to Remove Comments


9 Parallel key Remove parallel key
Put the motor in a holding tool with the output shaft lowest and remove
17 Seal plugs
the seal plugs.
18, 19 Screws Use a 4 mm Allan key.
16 End cover
Remove end cover sideways. Beware of the two check valve.
10 O-ring
Remove O-ring. d
15 Balls
14 Intermidiate plate Remove intermidiate plate.
Hold fingers under the gearwheel set to prevent the gear from dropping
13 Gearwheel set
out.
10 O-rings d
12 Cardan shaft Remove cardan shaft.
13 Distributor plate Remove distributor plate.
12 O-ring d
Output shaft Take output shaft out of housing and turn motor.
1 Dust ring Remove dust seal by means of a screwdriver. d
2 Snap ring Remove retaining ring by means of pair of pliers.
3 Support ring Remove support ring.
4 Shaft seal
Press shaft seal dbearing race and needle bearing through shaft end of
5 Bearing race
housing by means of the output shaft, possibly using the cardan shaft.
6 Needle bearing

Cleaning Cleaning
Clean all parts carefully with low aromatic kerosine.

Inspection and replacement


Check all parts carefully and replace if necessary.

Lubrication
Before assembly, lubricate all parts with hydraulic oil and grease rubber parts with
vaseline.

p = Pull out with tool - press fit

d = Non removable part, use a new part

 = Internal hex head

m = Mark orientation for reinstallation

P = Press in - press fit

 = Torque specification

R = Note correct orientation

6 11036540 • Rev AE • Sep 2010


Orbital Motors OML and OMM
Repair Instructions
Assembly OML

Assembly Item Part to Install Comments


5 Needle bearing
Fit needle bearing in shaft end of motor housing. Put thrust bearing race
6 Bearing race
without chamfering on top and needle bearing.
8 Output shaft
4 Shaft seal Fit shaft seal in motor housing by means of mandrel and plastiv hammer.
Install support ring with champfering in motor housing. Turn chamfering
3 Support ring
against shaft seal.
2 Snap ring Install snap ring in motor housing by means of a pair of pliers.
1 Dust seal Knock dust seal into position in motor housing using a plastic hammer.
Output shaft Mark output shaft at middle of two commutating grooves. Install shaft in
motor housing. 
See drawing 151 - 1534.10

9 Key Fit key in output shaft. Place motor housing with shaft in holding tool.
10 O-ring Grease the O-ring and put in the O-ring groove of the housing.
Guide the cardan shaft down into the output shaft. Place the fork (tool)
12 Cardan shaft under the upper cardan shaft teeth. Transfer the mark from output shaft to
cardan shaft. The drawing 151-1534.10
11 Distributor plate Turn the distributor plate so that the holes line up.
10 O-ring Place O-ring (greased) in O-rings grooves of gear rim.
Place gearwheel set on cardan shaft so that the mark on the cardan shaft is
13 Gearwheel set opposite a tooth peak on the external toothing of the gearwheel-
Turn the tooth rim till holes for screws line up- See drawing 151-1534.10.
Fit intermediate plate on gearwheel set so that three holes for tightening
14 Intermediate plate
screws are opposite threaded holes in motor housing.
Grease check valve balls wit vaseline and place one in each of the two
15 Check valve balls
holes.
Turn the end cover so that the holes line up. (Beware of the check valve
16 End cover
balls). Use a 4 mm Allan key.
18 Washer
Fit loosely the three screws with new washers. Tight the screws. 
19 Screws
Tightening torque: 7.5 - 9.5 N•m [66 - 84 lbf•in]
17 Seal plugs Fit in seal plugs.

11036540 • Rev AE • Sep 2010 7


Orbital Motors OML and OMM
Repair Instructions
Exploded View OMM

Exploded View OMM

Tightening torque:
item 16 10 - 15 N•m [88 - 133 lbf•in]
item 18 22 - 28 N•m [195 - 248 lbf•in]

8 11036540 • Rev AE • Sep 2010


Orbital Motors OML and OMM
Repair Instructions
Spare Parts OMM

Spare Parts OMM Number per


Item Spare Part Dimensions Code no.
motor
1 Label
2 Housing and output shaft not sold separately
3* Dust seal ring 17 • 23 • 5.0 mm 633B3373 1
4* Shaft seal BAKHD NBR 28 • 17 • 5.5 mm 633B3208 1
4 Shaft seal BAHD FPM 28 • 17 • 5.5 mm 633B3390 1
5 Bearing race 27.8 • 17.1 • 3.0 mm 151G0307 1
6 Needle bearing 28.3 • 17.1 • 2.0 mm 981X3172 1
Parallel key, metric version 16 • 5.0 • 5.0 mm DIN 6885 682L8026 1
7
Parallel key, SAE version 3/16 • 3/16 • 3/4 inch B.S. 46 682L8031 1
8 Distributor plate 60 • 16 • 5.0 151G0314 1
Cardan shaft OMM 8/10 l = 54.0 mm 151G0369 1
Cardan shaft OMM 12.5 l = 56.0 mm 151G0309 1
9 Cardan shaft OMM 20 l = 59.0 mm 151G0310 1
Cardan shaft OMM 32/50 l = 64.0 mm 151G0311 1
Cardan shaft OMM 70 l = 80.2 mm 151G0483 1
Gearwheel set OMM 8 w = 3.5 mm 151G0119 1
Gearwheel set OMM 10 w = 4.2 mm 151G0135 1
Gearwheel set OMM 12.5 w = 5.52 mm 151G0101 1
10 Gearwheel set OMM 20 w = 8.5 mm 151G0102 1
Gearwheel set OMM 32 W = 13.5 mm 151G0103 1
Gearwheel set OMM 50 W = 21.5 mm 151G0117 1
Gearwheel set OMM 70 w = 29.9 mm 151G0136 1
11* O-ring 54 • 1.5 mm 633B1487 4
12 Intermediate plate 60 • 5.0 mm 151G0332 1
13 Check valve 4.76 689X1005 2
End cover, metric version end port G 3/8 in ports 151G0113 1
14
End cover, SAE version end port 9/16 - 18 UNF 151G0114 1
End cover, metric version side port G 3/8 in ports 151G0109 1
14a
End cover, SAE version side port 9/16 - 18 UNF 151G0110 1
Seal plug, metric version G 3/8 in 633X7009 2
15
Seal plug, SAE version 9/16 - 18 UNF 633X7023 2
Drain plug, metric version G 1/8 in 631X2053 1
16
Drain plug, SAE version 3/8 - 24 UNF 151G0111 1
17* Washer 8.2 • 11.9 • 1.0 mm 684X2481 3
Screw M8 • 1.25 - end port motor
OMM 8/10 and 12.5 l = 40 mm 681X0358 3
18 OMM 20 l = 45 mm 681X0359 3
OMM 32 l = 50 mm 681X0360 3
OMM 50 l = 55 mm 681X0324 3

11036540 • Rev AE • Sep 2010 9


Orbital Motors OML and OMM
Repair Instructions
Spare Parts OMM

Spare Parts OMM Number per


Item Spare Part Dimensions Code no.
motor
Screw M8 • 1.25 - side port motor
OMM 8/10/ and 12.5 l = 45 mm 681X0359 3
OMM 20 l = 50 mm 681X0360 3
18a
OMM 32 l = 55 mm 681X0324 3
OMM 50 l = 60 mm 681X0098 3
OMM 70 l = 70 mm 681X1523 3
19 Mounting flange with screws, metric version only 151G0211 1

Set of Seals
Seal kit OMM incl.- items 3, 4, 11and 17 151G0202

10 11036540 • Rev AE • Sep 2010


Orbital Motors OML and OMM
Repair Instructions
Dismantling OMM

Dismantling Item Part to Remove Comments


7 Parallel key Remove parallel key
Put the motor in a holding tool with the output shaft lowest and remove the
15 Seal plugs
seal plugs.
19 Drain plug Use a 5 mm Allan key.
18 Screws Use a 6 mm Allan key.
14 End cover
13 Balls Remove end cover sideways. Beware of the two check valve.
11 O-ring Remove intermediate plate + O-ring. d
12 Intermidiate plate
10 Gearwheel set Hold fingers under the gearwheel set to prevent the gear from dropping out.
11 O-rings d
9 Cardan shaft Remove cardan shaft.
8 Distributor plate Remove distributor plate.
11 O-ring d
Output shaft Take output shaft out of housing.
5 Bearing race
6 Needle bearing Remove needle bearing and bearing race.
3 Dust ring Remove dust seal by means of a screwdriwer. d
4 Shaft seal Remove shaft seal by means of a screwdriwer d

Cleaning Cleaning
Clean all parts carefully with low aromatic kerosine.

Inspection and replacement


Check all parts carefully and replace if necessary.

Lubrication
Before assembly, lubricate all parts with hydraulic oil and grease rubber parts with
vaseline.

11036540 • Rev AE • Sep 2010 11


Orbital Motors OML and OMM
Repair Instructions
Assembly OMM

Assembly OMM Item Part to Install Comments


4 Shaft seal Fit shaft seal in motor housing by means of mandrel and plastiv hammer.
3 Dust seal Fit dust seal in motor housing by means of mandrel and plastiv hammer.
5 Bearing race
Fit needle bearing and bearing race to shaft.
6 Needle bearing
Output shaft Mark output shaft at middle of two commutating grooves. Install shaft in
motor housing.  See drawing 151-1534.10

7 Key Fit key in output shaft. Place motor housing with shaft in holding tool.
11 O-ring Grease the O-ring and put in the O-ring groove of the housing.
Guide the cardan shaft down into the output shaft. Place the forc (tool)
9 Cardan shaft under the upper cardan shaft teeth. Transfer the mark from output shaft to
cardan shaft. See drawing 151-1534.10
11 O-ring Grease the O-ring and put in the O-ring groove of the housing.
8 Distributor plate Turn the distributor plate so that the holes line up.
Place gearwheel set on cardan shaft so that the mark on the cardan shaft is
10 Gearwheel set rim opposite a tooth peak on the external toothing of the gearwheel.
Turn the tooth rim till holes for screws line up- See drawing 151-1534.10.
11 O-ring Grease the O-ring and put in the O-ring groove of the housing.
Place the intermediate plate on gearwheel set so that three holes for
12 Intermediate plate
tightening screws line up.
Lubricat the check valve balls and place them in the holes in the
13 Check valve balls
intermediate plate.
Turn the end cover so that the holes line up. (Beware of the check valve
14 End cover
balls).
17 Washer
Fit loosely the three screws with new washers. Tight the screws. 
18 Screws
Tightening torque: 22 - 28 Nm. [195 • 248 lbf•in]
15 Seal plugs Fit in seal plugs.
Fit in drain plug and tight it. 
16 Drain plug
Tightening torque: 10 - 15 Nm. [88 - 133 lbf•in]

12 11036540 • Rev AE • Sep 2010


Orbital Motors OML and OMM
Repair Instructions
Tools

Tools

Main holding tool: Fork. For use when fitting OMM cardan shaft.
Code number: SJ150-9000-2 Code number: SJ151G9000-1

Bush for use with main holding tool: Mandrel for fitting shaft seal:
Code number: SJ151G9000-2 Code number: SJ151G9000-5

11036540 • Rev AE • Sep 2010 13


Orbital Motors OML and OMM
Repair Instructions
Notes

Notes

14 11036540 • Rev AE • Sep 2010


Orbital Motors OML and OMM
Repair Instructions
Notes

Notes

11036540 • Rev AE • Sep 2010 15


Products we offer: Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
• Bent Axis Motors providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
• Closed Circuit Axial Piston Pumps
Building on our extensive applications expertise, we work closely
and Motors
with our customers to ensure exceptional performance for a broad
• Displays range of off-highway vehicles.
• Electrohydraulic Power Steering
We help OEMs around the world speed up system development,
• Electrohydraulics reduce costs and bring vehicles to market faster.
Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.
• Hydraulic Power Steering
• Integrated Systems
• Joysticks and Control Handles
Go to www.sauer-danfoss.com for further product information.
• Microcontrollers and Software
• Open Circuit Axial Piston Pumps
• Orbital Motors Wherever off-highway vehicles are at work, so is Sauer-Danfoss.
• PLUS+1™ GUIDE
We offer expert worldwide support for our customers, ensuring
• Proportional Valves the best possible solutions for outstanding performance. And with
an extensive network of Global Service Partners, we also provide
• Sensors
comprehensive global service for all of our components.
• Steering
• Transit Mixer Drives
Please contact the Sauer-Danfoss representative nearest you.

Local address:

Members of the Sauer-Danfoss Group:

Comatrol
www.comatrol.com

Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Turolla
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.turollaocg.com Fax: +1 515 239 6618

Hydro-Gear Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD.


www.hydro-gear.com Postfach 2460, D-24531 Neumünster Shin-Osaka TERASAKI 3rd Bldg. 6F
Krokamp 35, D-24539 Neumünster, Germany 1-5-28 Nishimiyahara, Yodogawa-ku
Phone: +49 4321 871 0 Osaka 532-0004, Japan
Sauer-Danfoss-Daikin Fax: +49 4321 871 122 Phone: +81 6 6395 6066
Fax: +81 6 6395 8585
www.sauer-danfoss-daikin.com

11036540 • Rev AE • Sep 2010


www.sauer-danfoss.com

You might also like